A-dec DV5, DV7, DV10, DV12 Instructions

A-dec DV Dry Vacuum Service Guide
A-dec DV Dry Vacuum
Service Guide
Contents
Overview .......................................................... 2
Copyright and Regulatory Information ....................................... 2
Description of Operation ......................................................3
Vacuum Models ..................................................................3
Site Specications and Sizing Information ..................................4
HVAC Requirements .............................................................5
Operate ............................................................ 6
Turn On/Turn Off Power ........................................................6
Master Power Switch ............................................................. 6
LED Push-Button Controls ....................................................... 6
Optional Smart Shield Touchscreen Controls ................................ 6
Vacuum Gauge and Operation................................................. 7
Vacuum Gauge .....................................................................7
Vacuum Startup and Normal Operation ........................................7
Separator Tank Drain and Washdown Cycles ..................................7
Smart Shield Touchscreen Controls ..........................................8
Vacuum Startup and Shutdown ................................................. 8
Vacuum System Status Icons .................................................... 9
Mechanical Room Controls....................................................11
Mechanical Room 24 V Competitive Cross Reference ........................ 13
Flow Diagram ..................................................... 14
Components ...................................................... 15
Wiring Diagram ................................................... 17
Fuse Identication ............................................................ 18
Maintain/Troubleshoot .......................................... 19
Regular Maintenance Tasks .................................................. 19
Annual Check Valve Change ..................................................21
Troubleshooting Tasks ........................................................ 22
Status Lights ................................................................... 23
Circuit Board Electrical Test Locations .................................... 24
Initial Startup Checklist ...................................................... 25
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A-dec DV Dry Vacuum Service Guide Overview

Overview

Copyright and Regulatory Information

Copyright
© 2021 A-dec Inc. All rights reserved.
A-dec, Inc. makes no warranty of any kind with regard to this material,
including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. A-dec, Inc. shall not be held liable for any errors contained herein or any consequential or other damages concerning the furnishing, performance or use of this material. The information in this document is subject to change without notice. If you find any problems in the documentation, please report them to us in writing. A-dec, Inc. does not
warrant that this document is error-free.
No part of this document may be copied, reproduced, altered, or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system,
without prior written permission from A-dec, Inc.
Trademarks and Additional Intellectual Property Rights
A-dec, the A-dec logo, A-dec Inspire, Cascade, Century Plus, Continental,
Decade, ICX, ICV, Performer, Preference, Preference Collection,
Preference ICC, Radius, and reliablecreativesolutions are trademarks
of A-dec, Inc. and are registered in the United States and other countries.
A-dec 500, A-dec 400, A-dec 300, A-dec 200, and EasyFlex are also trademarks
of A-dec, Inc. None of the trademarks or trade names in this document may be reproduced, copied, or manipulated in any manner without the express,
written approval of the trademark owner.
Regulatory Information and Warranty
For required regulatory information and the A-dec warranty, see the Regulatory Information, Specifications, and Warranty document (p/n 86.0221.00) available in the Resource Center at www.a-dec.com.
Product Service
Product service is available through your local authorized A-dec dealer. For service information, or to locate an authorized dealer, contact A-dec at
1.800.547.1883 in the USA or visit www.a-dec.com.
Product Models and Versions Covered in This Document
Models Versions
DV5/DV7
DV10/DV12
n/a Dry Vacuum
Description
Certain touchpad symbols and icons are proprietary to A-dec, Inc. Any use of these symbols or icons, in whole or in part, without the express written consent of A-dec, Inc., is strictly prohibited.
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A-dec DV Dry Vacuum Service Guide Requirements

Requirements

Description of Operation

• The dry vacuum system has a variable speed vacuum pump that reduces electrical consumption. The integrated separator tank and firmware allow for fully automated operation.
• The vacuum creation and operation is free from water and oil.
• The vacuum motor is controlled by a vacuum sensor connected to the separator tank. The speed of the motor will increase or decrease to maintain the pre-set vacuum level.
• The vacuum system has an automated tank washdown maintenance cycle that starts within 1 minute of the system being turned off. The washdown solenoid opens to allow fresh water to spray into the tank, rinsing the tank free from debris. This cycle runs for approximately 1 minute.
• The integrated separation tank has been designed to collect the fluids evacuated during a normal operating day. If an excessive amount of fluids is collected, the float switch in the separator will stop the vacuum in order for the tank to automatically drain. This process takes about 10 seconds. The vacuum will automatically restart after the drain cycle.

Vacuum Models

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Single Vacuum Models
Model Number of Users
DV5 1 - 5
DV7 5 -7
DV10 7 - 10
DV12 10 - 12
Tandem Vacuum Models
Model Number of Users
DV5t 7 - 10
DV7t 10 - 14
DV10t 14 - 20
DV12t 20 - 24
NOTE Three or more vacuums
can be combined. Contact A-dec Customer Service for information.
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A-dec DV Dry Vacuum Service Guide Requirements

Site Specifications and Sizing Information

Model Max
Users
DV5 5 35 10 2.3
DV7 7 57 10 3.0 20.6 30
DV10 10 74 10 3.4 22.0 30
DV12 12 92 10 4.1 24.0 30
Model Dims - WxDxH
Installed
DV5 18 x 19.5 x 48.5" 152 lbs 24 x 31 x 55" 183 62.8 57. 4 5,700
DV7 18 x 19.5 x 48.5" 152 lbs 24 x 31 x 55" 183 70.0 57. 4 6,800
DV10 18 x 19.5 x 48.5" 191 lbs 24 x 31 x 55" 214 63.2 58.3 8,700
DV12 18 x 19.5 x 48.5" 191 lbs 24 x 31 x 55" 214 70.5 58.3 10,436
CFM @8"Hg
Set "Hg
Weight Installed
Total HP Voltage
Range
200-240 VAC
Dims - WxDxH Packaged
Weight Packaged
Amps Max
14.1 20
Breaker Size
Sound db(A) Max
Sound db(A) Average
BTU/Hr Max
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A-dec DV Dry Vacuum Service Guide Requirements

HVAC Requirements

Adequate cooling air is required. All vacuum models are installed and
operated in a thermostatically or otherwise stable ambient temperature environment. Forced air and HVAC input are recommended for use in addition to an exhaust fan if normal ambient temperatures vary from specified operating temperature range.
The operating temperature range of the vacuum is 40º F to 104º F or 4.4 to 40º C.
Vacuum life is directly affected by the operating temperature.
Model
DV5 5,700 1,425 200
DV7 6,800 1,700 230
DV10 8,700 2,175 350
DV12 10,346 2,175 400
* Based on 80º F/27º C cooling air available and 100º F/38º C maximum mechanical room
temperature. This does not account for overall mechanical room size and additional heat sources. Consult an HVAC specialist for proper temperature range.
Maximum Heat Rejection (BTU/Hr)
Average Heat Rejection (BTU/Hr)
CFM Cooling Fan *
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A-dec DV Dry Vacuum Service Guide Operate

Operate

Turn On/Turn Off Power

NOTE If you turn off the vacuum unit for long periods of non-use,
like an extended office shutdown, ensure that the power remains connected. The vacuum will automatically turn on, momentarily, every 12 hours to prevent components from seizing. This also helps extend the life of the motor.
Master Power
LED Push-Button Control
(single-button)
Switch
LED Push-Button Control
(four-button)

Master Power Switch

The master power switch turns the vacuum on or off. It also overrides the other remote power functions. If your vacuum is connected to remote LED push-button controls or a Smart Shield touchscreen, this switch should be in the REMOTE position.
LED Push-Button Controls
If you have LED push-button controls, press the button once to turn the vacuum unit on or off. Blue LED lighting indicates that the vacuum is on. If the LED does not illuminate, check and verify that the master power switch on the vacuum is in the REMOTE position.
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Optional Smart Shield Touchscreen Controls
For congurations with the Smart Shield
touchscreen, use the power switch icon at the bottom of the screen or tap the VAC icon to turn the vacuum unit on or off. If the Smart Shield does not operate, check and verify that the master power switch on the vacuum is in the REMOTE position. For more information on the touchscreen, see
“Smart Shield Touchscreen Controls” on page 8.
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A-dec DV Dry Vacuum Service Guide Operate

Vacuum Gauge and Operation

Vacuum Gauge

The vacuum gauge is located next to the master power switch on the top panel
Vacuum Gauge
of the vacuum. This gauge provides a real-time level of the negative pressure inside the separator tank. The DV dry vacuum is factory preset to maintain
10 inHg (34 kPa) during normal operation.
Vacuum Startup and Normal Operation
At initial startup, the vacuum motor runs until the system reaches the factory
preset of 10 inHg (34 kPa). As vacuum instruments are opened and closed, the motor rpm will increase or decrease (depending on demand) to maintain that level.
NOTE You may hear the vacuum motor frequently speeding up
or slowing down as it compensates for various levels of demand. This is normal. However, if the motor does not slow down after all vacuum instruments are closed, or if your system is unable to consistently maintain 10 inHg (34 kPa), see “Troubleshooting Tasks” on page 22 or contact A-dec Customer Service.
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Separator
Tank
Washdown
Waterline
Separator Tank Drain and Washdown Cycles
The vacuum removes liquid from the air and collects it in the separator tank. When more than 10 gallons (38 L) are collected, a float switch in the tank stops
the vacuum and drains the tank. Once the water level drops and the float switch turns off, the vacuum will turn back on in about 10 seconds.
To manually initiate the drain and washdown cycles, you must turn off the vacuum. Combined, both cycles take less than 2 minutes. A-dec recommends
that you turn off the vacuum to activate this process at least once a day. For more information, see “Regular Maintenance Tasks” on page 19.
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A-dec DV Dry Vacuum Service Guide Operate

Smart Shield Touchscreen Controls

The optional Smart Shield touchscreen provides power control and system
status of your mechanical room equipment.
Service
Contact
Information
Home
System
Status
Icons
Remote Monitoring Status
Software Version and Reset
Power Switch
Tap the on/off switch icon at the bottom of the screen to turn on or turn off
all connected equipment at the same time. Tap the blue system status icons to turn on or turn off individual equipment. These status icons also dynamically change according to the operational state of the equipment.

Vacuum Startup and Shutdown

When you turn on the vacuum system, Smart Shield displays the VAC RUNNING icon. When you tap the VAC RUNNING icon, the VAC OFF
icon appears, indicating the start of the separator tank drain cycle. Once the
drain cycle is complete, the VAC WASH CYCLE icon appears, indicating the
start of the washdown cycle. After that cycle is complete, the VAC OFF icon reappears.
Vacuum Shutdown
(Tap to Initiate)
4
OFF
NOTE If the Smart Shield does not operate, check and verify that
the master power switch on the vacuum is in the REMOTE position. For more information, see “Troubleshooting Tasks” on page 22.
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A-dec DV Dry Vacuum Service Guide Operate
MANUAL
MANUAL
Smart Shield Touchscreen Controls (continued)
Vacuum System Status Icons
Service
Contact
Information
Home
System Status Icons
(Tap to turn equipment on or off individually.)
Remote Monitoring Status
Software Version and Reset
Power Switch
(Tap to turn all attached equipment on or off at the same time.)
Icon State/Status
Displays during initial system startup and normal operation mode.
“Manual” appears on status icons when the master
power switch on the vacuum is in the ON or OFF position. To control power through the Smart Shield touchscreen, ensure that the master power switch on the vacuum is in the REMOTE position.
Displays when the vacuum is turned off from the Smart Shield touchscreen controls.
OFF
Displays after the vacuum is turned off and the drain cycle is complete.
Displays when the annual maintenance interval is reached. This caution/reminder is reset whenever power to the system is disconnected.
Displays when there is a fault in the system. Contact A-dec Customer Service.
NOTE If additional warning icons appear on your screen and are
not shown here, contact customer service for more information.
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A-dec DV Dry Vacuum Service Guide Operate
Smart Shield Touchscreen Controls (continued)
Additional Smart Shield Functions
Service
Contact
Information
Home
System
Status
Icons
Remote Monitoring Status
Software Version and Reset
Power Switch
Icon State/Status
Q uestions?
1-800-547-1883
PRESS HERE TO
REQUEST SERVICE
Software V ersion 20180309
Displays contact information that will route you to A-dec, Inc.
Displays your status as enabled if you are registered with the remote monitoring service. For questions, contact A-dec Customer Service.
Displays software version. The reset button turns off the screen, reboots the software, and reloads the equipment status. You can use RESET during
specic faults with the equipment. For
more information, see “Troubleshooting Tasks” on page 22 .
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RESET
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A-dec DV Dry Vacuum Service Guide Operate

Mechanical Room Controls

48 V Power Supply
with 8' Cord
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Internet/LAN
Compressor,
Vacuum,
Smart Shield Touchscreen
Water Valve, or
NOTE The firmware in the smart hub was updated in March 2020
to include a dedicated port for the touchscreen.
Smart Hub Extender
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A-dec DV Dry Vacuum Service Guide Operate
Mechanical Room Controls (continued)
LED Push-Button Controls
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Gray
Black - Run Signal
Blue - 24 V Power
Orange - Stop/Close (optional)
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A-dec DV Dry Vacuum Service Guide Operate
Mechanical Room Controls (continued)

Mechanical Room 24 V Competitive Cross Reference

Mtg/Wire A B (Light) C
A-dec Blue
+ 24 VDC
AirTechniques Yellow Brown Orange
Midmark Blue White Red
Dental EZ Black Brown Yellow
Matrix Red Blue White
Apollo Blue White Red
Tech West Blue White Red
Gray
-Lamp
Black Run Signal
Remote Panel 24 VAC Wiring
Do Not Tie Together
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Remote Panel 24 VAC Wiring
-Light
Run
+24 ~
80 mA Max
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A-dec DV Dry Vacuum Service Guide Flow Diagram

Flow Diagram

Roof Exhaust Vent
Exhaust Hose
Separator Tank Filter
Airflow Coming from Operatories
PVC
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Clear Inspection Hose
Intake Hose
Washdown Water Line Inlet
Check Valve
Drain Hose
Drain
Flow Arrow Color Indicator
Moisture
Cool Air
Warm Air
Hot Air
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A-dec DV Dry Vacuum Service Guide Components

Components

Vacuum Gauge
Separator Access Latch
Separator Tank
Drain Check Valve (Clear for Inspection)
On/Off/Remote Switch
Access Door (Service Personnel)
Separator Tank
Clear Inspection Hose
Suction Inlet
Drain
Washdown Waterline Inlet
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Adjustable Feet (4)
Exhaust Air Connection
Drip Leg Hose Connection
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A-dec DV Dry Vacuum Service Guide Components
Components (continued)
Front Components
Float Switch
Circuit
VFD
Water Washdown Solenoid
Board
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Voltage Line Filter
Impeller Housing
Exhaust Elbow
Vacuum Motor
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A-dec DV Dry Vacuum Service Guide Wiring Diagram

Wiring Diagram

VFD
Display
Comm Wire
19" Gray 18GA
21" Black 18GA
COMM/Control Board
19" Brown 16GA
ON 19" Blue 18GA
19" Gray 18GA
Remote 19" Black 18GA
Float Switch (normally open)
Rocker
Switch
24VDC Solenoid Valve
Remote Panel
24 VDC Wiring by Others
Light
Run
+24~
LED
Remote
Off
On
80A MAX
On
Off
Motor
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To VFD
14" Red 12GA
14" White 12GA
36"L
Incoming Power
EMC Filter
78"L
ATTENTION Circuit boards are sensitive to
static electricity. Electrostatic Discharge (ESD) precautions are required when touching a circuit board or making connections to or from the circuit board. Circuit boards should be installed only by an electrician or qualified service person.
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A-dec DV Dry Vacuum Service Guide Wiring Diagram

Fuse Identification

Fuse IDPurpose Part
Description Fuse ID
Number
F1 Low volt switch
F2
F3 VFD (Variable Frequency
F4
F5 Washdown solenoid and
F6 Low volt switch E0141 FUSE GLASS
F7 CPU board (5V)
transformer (24 Vac) and CPU board
Drive)
CPU board power feed (2V)
E0140 FUSE GLASS 2A
250 VAC 5 x 20 mm
E0139 FUSE CERAMIC
20A 250 VAC 5 x 20 mm
E0140 FUSE GLASS 2A
250 VAC 5 x 20 mm
500mA 250VAC 5X20 mm
NOTE To verify the fuse is good, the fuse must be removed from
the board to test for continuity.
COMM/Control Board
F2AL250V
T20AH250V
F7
F2AL250V
F500mAL250V
F5
F6
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F1
F2
F3
F4
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot

Maintain/Troubleshoot

Regular Maintenance Tasks

WARNING Before performing any maintenance function, turn
off the vacuum unit and disconnect main power to the vacuum. Failure to do so may result in injury or equipment damage.
Do not open the service panel or service the vacuum for issues other than those described in this section, or you may risk injury or equipment damage. All other service requires a qualified service technician from your authorized A-dec dealer.
Separator
Tank
Washdown
Waterline
CAUTION Do not clean the vacuum lines with oxidizing or acidic
cleaners with a pH less than 6 or greater than 8 (including bleach, chlorine, iodine and peroxide). These may lead to the dissolution of solid mercury which can corrode and damage components in your system. Use a non‑foaming vacuum‑line cleaner and always follow the manufacturer’s instructions. For recommendations on vacuum-line cleaners, contact your authorized A-dec dealer.
To keep your vacuum system running smoothly, be sure to schedule a service
checkup with your authorized A-dec dealer every year. And although the DV dry vacuum requires very little maintenance, see the table below for important recommended maintenance tasks.
Frequency Item Task/Procedure
Once or Twice Daily
Vacuum-line cleaning.
Separator tank drain and rinse.
Follow your normal vacuum-line cleaning protocols to help prevent debris from settling in the vacuum plumbing.
Turn off the vacuum at the end of the day (from
the master power switch or remote on/off
controls) to initiate the separator tank drain and
rinse cycles. For busier days and larger clinics, turn off the vacuum once at lunchtime and once at the end of the day. This will also help you avoid an unplanned shutoff/drain cycle during a procedure.
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot
Regular Maintenance Tasks (continued)
WARNING Infectious biohazardous waste may be present. To
prevent cross contamination, follow all infection control and personal protective equipment (PPE) protocols.
In addition to biohazardous waste, the separator tank filter may contain amalgam particles. Follow your local regulations when you dispose of the old filter.
Frequency Maintenance Items Task/Procedure
Tank Lid
Tank Filter
3
2
Safety Clamp
Latch
1111
Press here and lift.
Weekly/ Monthly
Yearly Tank lter Replace the separator tank lter* once a year.
Exterior case and tubing connections.
Vacuum Drain Check Valve.
Use a dry, lint-free cloth to dust off and clean the exterior. Turn on the system, listen, and inspect the tubing. If you discover any leaks or debris, contact your authorized A-dec dealer for assistance.
Turn off power to the vacuum and wait a few minutes before following these steps (to ensure the drain and rinse cycle have
nished):
1. Release the three clamps securing the separator tank lid to the tank.
2. Remove the lid and ensure that the tank is empty.
3. Remove the tank filter and replace with a new one.
*For the separator tank lter replacement kit,
order p/n A0049.
Change the drain check valve. See page 21
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot

Annual Check Valve Change

CAUTION Never remove the check valve without first inspecting
the inside of the tank to ensure that there are no residual liquids
still trapped inside of the tank.
1. Turn off the vacuum and make sure power has been disconnected.
2. Ensure the tank has been drained of uids.
3. Remove the check valve.
4. Install the new check valve and ensure that the valve ow direction and
mounted positions are correct.
NOTE Ensure the check valves are installed correctly according to
the markings on the manifold that indicate which side should be up, and an arrow indicating the airflow goes from the manifold to the vacuum
Flow Points
Towards Drain
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot

Troubleshooting Tasks

The following table is intended to help you identify common issues with your vacuum that may or may not require attention.
Condition Potential Cause Procedure/Remedy
Vacuum motor runs continuously with little to no suction.
Vacuum motor won’t run while the master power switch is on.
LED push-button or Smart Shield controls do not function.
Leak in the vacuum system.
Pinched or kinked vacuum tubing. Check to see if the dental equipment tubing is pinched or kinked. If the tubing is damaged, contact
Stuck separator tank drain check valve (open). Turn off the vacuum to initiate a drain and rinse cycle. If this does not remedy the condition, contact
Stuck separator tank oat switch. Turn off the vacuum to initiate a drain and rinse cycle. If this does not remedy the condition, contact
Vacuum is in power safe mode.
(Note: power safe mode occurs when the vacuum loses power and cannot restart within 15 seconds.)
Master power switch on the vacuum is not in the REMOTE position.
Close all vacuum instruments and listen for leaks throughout the system. Check the vacuum runs continuously and cannot reach or consistently maintain 10 inHg (34 kPa) (or your adjusted preset level), contact A-dec Customer Service.
Note: Check this when all instruments are closed and the system is at a rest.
A-dec Customer Service.
A-dec Customer Service.
A-dec Customer Service.
To resume normal operation:
1. Turn off the vacuum master power switch.
2. Disconnect the power to the vacuum for 3 minutes.
3. Reconnect the power.
4. Turn on the vacuum master power switch or put it in the REMOTE position. Resume normal use.
If this does not remedy the condition, contact A-dec Customer Service.
Ensure that the master power switch on the vacuum is in the REMOTE position. If it is, and you have push-button controls, contact A-dec Customer Service. If the master power switch is in the REMOTE position and you have the Smart Shield touchscreen, see the remedy below.
the vacuum gauge. If
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Communication disruption/fault between system and Smart Shield touchscreen.
Tap on at the top of the touchscreen, then tap RESET. If this does not resolve the condition,
unplug the Smart Hub router power cord, wait 10 seconds, then plug it back in (note: this will reset
the annual maintenance reminder to 12 months). If this does not resolve the condition, contact A-dec Customer Service.
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot

Status Lights

Status Lights on the Internal Circuit Board
Mean This...
The vacuum has been turned on at the local switch, and is running.
The Remote switch to the vacuum, either the Smart Shield touchscreen or the LED Push-Buttons, has been enabled from the local switch. The On signal is not detected from the Remote switch, so the vacuum is not running.
The Remote switch to the vacuum, either the Smart Shield touchscreen or the LED Push-Buttons, has been enabled from the local switch. The On signal is detected from the Remote switch, so the vacuum is running.
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The Float switch is on, which stops the vacuum because water has lled up the vacuum’s tank. The vacuum starts 10 seconds after the water level has dropped enough to turn the Float switch off, then this light turns off.
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot

Circuit Board Electrical Test Locations

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ATTENTION Circuit boards are sensitive to static electricity. Electrostatic Discharge (ESD) precautions are required when touching a circuit board or making connections to or from the
circuit board. Circuit boards should be installed only by an electrician or qualified service person.
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A-dec DV Dry Vacuum Service Guide Maintain/Troubleshoot

Initial Startup Checklist

WARNING This system can start automatically without warning.
• Inspect unit for any visible signs of damage that may have occurred in shipment or during installation.
• Verify the electrical connection attachments, and that incoming line voltage is between 200 and 240 VAC.
• Activate main disconnect switch or circuit breaker.
• Turn on the vacuum, and ensure unit starts. If it does not start, refer to “Status Lights” on page 23.
• Check the gauge on the front of the vacuum for proper vacuum level. See the Set "HG column in the table “Site Specifications and Sizing Information” on page 4.
• Check that all of the HVEs and SEs have proper suction.
• Check for leaks in all connections and the piping system.
Turn off the vacuum.
• Optional - Verify washdown operation begins 45-60 seconds after turning off the vacuum. Listen for the solenoid to open the water line and look at the drain check valve to confirm that the water is draining.
• Verify the Drain hose flows cleanly and has no low spots to trap debris.
• If remote buttons or a touchscreen are in use:
• Switch the rocker to the remote position.
• Verify the system turns on /off with remote switches or trouchscreen.
• If the system uses remote monitoring, call A-dec Customer Service to confirm it is reporting.
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A-dec Headquarters
2601 Crestview Drive Newberg, Oregon 97132 United States Tel: 1.800.547.1883 within USA/CAN Tel: +1.503.538.7478 outside USA/CAN Fax: 1.503.538.0276 www.a-dec.com
A-dec St. Louis
1601 Manufacturers Drive
Fenton, MO 63026 USA
86.0897.00 Rev A Date of Issue 2021-02-02
Copyright 2021 A-dec, Inc.
All rights reserved.
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