A-dec Cascade 3072 Handpiece Control System User manual

Owner's Guide
®
®
CASCADE
3072
HANDPIECE CONTROL SYSTEM
85.2620.00
R
NEWBERG, OREGON 97132 USA
2601 CRESTVIEW DRIVE
Designated EU Representative: A-dec Dental U.K., Ltd.
Austin House, 11 Liberty Way, Attleborough Fields,
Nuneaton, Warwickshire, England CV116RZ
Tele: (44) 1203-350901
SN: J828287 REF: 2122
1993
ALPHABETICAL EQUIVALENT TO THE NUMERAL OF THE MONTH MANUFACTURED
A January B February C March D April E May F June G July H August I September J October K November L December
SERIAL NUMBER
MODEL NUMBER
YEAR MANUFACTURED
1993
SERIAL NUMBER
IDENTIFICATION
Serial Number Location:
• Located on the underside of the control head.
For service information contact your local authorized A-dec dealer. Check with local codes and A.D.A. (Americans with Disabilities
Act) Requirements for Installation of this product.
A-dec warrants its products against defects in material or
®
workmanship for one year from time of delivery (except for handpieces which have a warranty period of six months). A-dec’s sole obligation under the warranty is to provide parts for the repair, or at its option, to provide the replacement product (excluding labor). The buyer shall have no other remedy. (All special, incidental, and coincidental damages are excluded.) Written notice of breach of warranty must be given to A-dec within the warranty period. The warranty does not cover damage resulting from improper installation or maintenance, accident or misuse. The warranty does not cover damage resulting from the use of cleaning, disinfecting or sterilization chemicals and processes. The warranty also does not cover light bulbs. Failure to follow instructions provided in A-dec’s Operation and Maintenance Instructions (Owner’s Guide) may void the warranty.
NO OTHER WARRANTIES AS TO
MERCHANTABILITY OR OTHERWISE ARE MADE
Warranty
All product names used in this document are trademarks or
registered trademarks of their respective holders.
Printed in U.S.A .• Copyright © 1999• All Rights Reserved
Cascade 3072 Handpiece Control System
1 2 3 4 5 6 7 8
Cascade 3072
Handpiece Control System
Cascade 3072 Handpiece Control System
Serial Number Location, Service Information, and Warranty Information are located on the inside front cover and front page.
CONTENTS
Your Cascade Handpiece Control System .... 2
Handpiece Controls ...................................... 3
Master On/Off Toggle.............................. 3
Drive Air Pressure Gauge ........................ 4
Foot Control............................................. 5
Drive Air Pressure Controls ..................... 6
Coolant Air Flow Control........................ 7
Coolant Water Flow Controls.................. 8
Handpiece Tubing Flush ......................... 9
Handpiece Holder Positioning .............. 10
Handpiece Dry Block Conversion ......... 11
Oil Collector .......................................... 12
Autoclavable Syringe.................................. 13
System Air And Water
Pressure Adjustment.............................. 13
Care Instructions......................................... 13
Flexible Arm................................................ 14
Counterbalance Spring Adjustment ..... 14
Maintenance................................................... 16
Adjustments and Specifications ..................... 17
Identification of Symbols................................ 18
Classification of Equipment (EN 60601-1)..... 19
1
Cascade 3072 Handpiece Control System
Your Cascade Handpiece Control System
Your Cascade 3072 Handpiece Control System is built around A-dec’s Century Plus system for three handpieces. The system also includes the A-dec autoclavable syringe.
Handpiece activation is automatic. When you lift a handpiece from its holder the handpiece becomes active and will run when you press on the foot control disc (refer to page 5).
Adjustment keys (see Figure 1) are provided for your use when making adjustments to the recessed controls, including; coolant air, coolant water, and handpiece flush. If the adjustment keys are ever misplaced, you can use a 1⁄8" hex key. You may order additional or replacement keys from your authorized A-dec dealer.
Figure 1. Autoclavable Control Keys
®
control
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Cascade 3072 Handpiece Control System
1234
I MASTER O
PUSH
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Handpiece Controls
HANDPIECE FLUSH CONTROL
(see page 9)
COOLANT AIR FLOW CONTROL
(see page 7)
MASTER ON/OFF TOGGLE
COOLANT WATER FLOW CONTROLS
(see page 8)
DRIVE AIR PRESSURE CONTROLS
(see page 6)
Figure 2. Handpiece Controls
Master On/Off Toggle
The master on/off toggle (see Figure 2) turns air, water, and electricity on or off to the system.
CAUTION
The MASTER ON/OFF TOGGLE should be in the OFF (0) position whenever the unit is not in use.
This will prevent the possibility of water damage should a leak occur while the unit is unattended.
Making sure the unit is off will also prevent the possibility of self-activation and the resulting burn­out of your electrical accessories.
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Cascade 3072 Handpiece Control System
Drive Air Pressure Gauge
The drive air pressure gauge (see Figure 3) indicates, in psi and kg/cm2, the drive air pressure to the active handpiece (refer to page 6).
Figure 3. Drive Air Pressure Gauge
DRIVE AIR PRESSURE GAUGE
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Cascade 3072 Handpiece Control System
The foot control modulates drive air to the active handpiece and provides an air signal that activates the coolant air and coolant water flow. The foot control is operated by light foot pressure applied to any part of the foot control disc.
The foot control is equipped with a wet/dry toggle and can be equipped with an optional chip blower button (see Figure 4).
Foot Control
CHIP BLOWER BUTTON
(Optional)
BLUE DOT
Figure 4. Foot Control
FOOT CONTROL DISC
WET/DRY TOGGLE
Wet/Dry Toggle. Allows you to shut off the coolant water to the handpiece without moving your hands from the oral cavity. Using your foot, move the toggle away from the blue dot to turn the coolant water OFF. Move the toggle toward the blue dot to turn the coolant water ON.
Chip Blower Button. Sends a jet of air through the handpiece when it is not running.
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Cascade 3072 Handpiece Control System
Drive Air Pressure Controls
The drive air pressure controls
on page 3)
are u
sed to adjust the drive air
(see Figure 2
pressure to each handpiece.
Adjust the drive air pressure to meet the handpiece manufacturer’s dynamic drive air pressure specification. Refer to the documentation
that came with your handpiece for the dynamic drive air pressure specification.
You will need a 3⁄32" hex key to complete this adjustment.
1. Install a bur in the handpiece.
2. Locate the drive air gauge on the front of the control head (see Figure 3 on page 4).
3. Move the wet/dry toggle on the foot control
(see Figure 4 on page 5) to the OFF position, away from the blue dot).
4. Turn the drive air control clockwise until the valve seats.
5. Fully depress the foot control disc.
6. While running the handpiece, watch the drive air gauge and adjust the handpiece dynamic drive air pressure to meet manufacturer’s specifications.
• Turn the drive air control counterclockwise to
increase drive air pressure flow.
• Turn the control clockwise to decrease flow.
NOTE
Do not turn the control counterclockwise beyond the point where the drive air pressure no longer increases. The control adjustment screw may come completely out of the unit.
7. Repeat steps 1 through 6 for EACH handpiece.
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Cascade 3072 Handpiece Control System
Coolant Air Flow Control
The coolant air flow control (see Figure 2 on page 3) is used to adjust the coolant air flow to all handpieces.
You will need an adjustment key (see Figure 1 on page 2) or a 1⁄8" hex key to complete this adjustment.
1. Install a bur in the handpiece.
2. Locate the coolant air control (see Figure 2).
3. Move the wet/dry toggle on the foot control
(see Figure 4 on page 5) to the OFF position, away from the blue dot.
4. Insert an adjustment key, or a 1⁄8" hex key, into the coolant air flow control.
5. Fully depress the foot control disc to activate the handpiece.
6. Adjust the coolant air flow to fit your needs. A strong flow of air is recommended.
• Turn the control clockwise to decrease the flow.
• Turn counterclockwise to increase the flow.
7. The coolant air has been set for ALL handpieces.
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Cascade 3072 Handpiece Control System
Coolant Water Flow Controls
The coolant water flow controls are used to adjust the flow of coolant water to each handpiece
You will need an adjustment key (see Figure 1 on page 2) or a 1⁄8" hex key to complete this adjustment.
1. Install a bur in the handpiece.
2. Locate the coolant water flow controls (see Figure 2 on page 3).
3. Move the wet/dry toggle on the foot control
(see Figure 4 on page 5) to the ON position, toward from the blue dot.
4. Insert an adjustment key, or a 1⁄8" hex key, into the coolant water flow control for the handpiece being adjusted.
5. Fully depress the foot control disc to activate the handpiece.
6. Adjust the coolant water flow to fit your needs.
• Turn the control clockwise to decrease the flow.
• Turn counterclockwise to increase the flow.
(see Figure 2 on page 3)
.
7. Repeat steps 1 through 6 for EACH handpiece.
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Cascade 3072 Handpiece Control System
1
2
3
4
I MASTER O
PUSH
®
1
PUSH
Handpiece Tubing Flush
The handpiece tubing flush system flushes more water through the tubings in less time than is normally possible when operating the foot control only. The handpieces should not be connected when flushing the tubings.
How Often Should the Handpiece Tubings be Flushed?
After Each Patient:
Flush the tubings for about 20-30 seconds.
At the Beginning of Each Day:
Flush the tubings for 2-3 minutes.
Flushing the Handpiece Tubings
Gather up all the handpiece tubings that use coolant water and hold them over a sink, cuspidor bowl or basin. Be sure you hold the tubings so that the water will be directed away from you and into the receptacle (see Figure 5).
Insert an adjustment key or 1⁄8" hex key into the handpiece tubing flush control on the side of the control head. Push in and hold the key for the appropriate time required, either for flushing between patients or flushing at the beginning of each day, depending on the situation. Remove the key and replace the tubings in their holders.
ADJUSTMENT KEY
Figure 5. Handpiece Tubing Flush
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Cascade 3072 Handpiece Control System
PUSH
Handpiece Holder Tension Adjustment & Positioning
The holder tension was set at the factory. However; if a holder is difficult to reposition or repositions too easily, the holder tension can be adjusted.
To adjust the holder tension:
• Loosening or tightening the tension adjustment
screw shown in Figures 6A and 6B.
To reposition a holder:
• Rotate the holder to the desired angle.
1/8" HEX KEY
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ROTATE THE HOLDER FULL DOWN TO ACCESS THE ADJUSTMENT SCREW
Figure 6A. Unitized Handpiece Holder
Figure 6B. Individual Handpiece Holder
Cascade 3072 Handpiece Control System
Handpiece Dry Block Conversion
Your Cascade handpiece control system has one to four handpiece control blocks with coolant water to the handpiece. In some cases a control block without coolant water, a dry block, is required. If you require a dry block (offering no water to the handpiece) on your handpiece control system, a dry block conversion kit has been included with your system.
Installing the Dry Block Conversion Kit
1.
Move the master on/off toggle to the OFF position. Bleed the system water by operating the syringe and flushing the handpiece tubings.
2. Locate the handpiece control block position that will be the dry block. Access the control blocks underneath the control head.
3.
Use a 3/32" hex key to remove the large red cartridge from the control block. Install the large black cartridge from the dry block conversion kit into the control block (see Figure 7).
4.
Use a 3/32" hex key to remove the small blue cartridge from the same control block. Install the small black cartridge from the dry block conversion kit into the control block (see Figure 7).
5. Turn your handpiece control system on, then check the function of the dry block handpiece conversion. A small amount of residual water may be discharged from the handpiece tubing but should dry after a few seconds.
REMOVE THE RED CARTRIDGE AND REPLACE WITH THE LARGE BLACK
DO NOT REMOVE THE YELLOW CARTRIDGE
REMOVE THE BLUE CARTRIDGE AND REPLACE WITH THE SMALL BLACK CARTRIDGE
Figure 7. Handpiece Dry Block Conversion
CARTRIDGE
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Cascade 3072 Handpiece Control System
Oil Collector
The oil collector on your unit needs to be changed once a week for normal usage. Change more often for heavier use.
1. Remove the oil collector jar from the unit and discard the old gauze (see Figure 8).
2. Fold in quarters a new two inch square gauze pad and place against the spring inside the jar.
3. Screw the oil collector jar onto the unit. Do not over tighten.
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CONTROL HEAD
Figure 8. Oil Collector
Cascade 3072 Handpiece Control System
Autoclavable Syringe
To operate the syringe (see Figure 9):
• Move the on/off toggle to the ON position.
• Air — Press the right button down.
• Water – Press the left button down.
• Spray – Press both buttons down.
AIR
Figure 9. Autoclavable Syringe
Refer to your Autoclavable Syringe Owner’s Guide (A-dec Publication No. 85.0680.00) for complete syringe operation and maintenance instructions.
WATER
SPRAY
System Air and Water
Pressure Adjustment
For system air and water pressure adjustments, refer to your Floor Boxes Owner’s Guide(A-dec Publication No. 85.2611.00).
Care Instructions
For recommended asepsis instructions, refer to your Equipment Asepsis Owner’s Guide (A-dec Publication No. 85.0696.00) .
For recommended self-contained water system care, refer to A-dec Self-contained Water System Owner’s Guide (A-dec Publication No. 85.0675.00).
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Cascade 3072 Handpiece Control System
Flexible Arm
Cascade 3072 Handpiece Control Systems are available on A-dec’s flexible arm system. The flexible arm allows vertical and horizontal positioning of the control head to suit your practice.
Counterbalance Spring Adjustment
The flexible arm contains a spring that counterbalances the weight of the control head. The arm also contains a friction
mechanism to stabilize the arm at the
upper and lower extremes of its vertical arc. If the arm tends to rise or drop when the arm
brake is released, the counterbalance spring needs adjustment.
1. Remove the flexible vinyl cover from the underside of the arm (see Figure 10). Gently pull the tubing and wiring in the arm slightly aside.
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PULL DOWN ON ONE END
Figure 10. Flex Arm Cover
Cascade 3072 Handpiece Control System
2. Raise the control head end of the flex arm until the friction adjustment socket head screw is accessible through the access hole in the arm (see Figure 11). Using a 5⁄32" hex key loosen, but do not remove, the friction adjustment.
FRICTION ADJUSTMENT ACCESS
CONTROL
SPRING TENSION ADJUSTMENT NUT
HEAD
Figure 11. Tension Adjustment Locations
3. If the arm tends to drop, use a flat-blade screwdriver to turn the spring tension adjustment nut clockwise (as viewed from the control end of the arm, see Figure 12). If the arm tends to rise, turn the adjustment nut counterclockwise. Lift the control end of the flex arm as high as possible while turning the adjustment nut, this relieves the spring tension allowing the nut to turn more easily.
4. While adjusting the spring tension, frequently move the arm through its vertical arc to see if it is adjusted properly.
TO TURN THE ADJUSTMENT NUT COUNTERCLOCKWISE
TO TURN THE ADJUSTMENT NUT CLOCKWISE
Figure 12. Spring Tension Adjustment
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Cascade 3072 Handpiece Control System
Counterbalance Spring Adjustment (continued)
5. When you are satisfied with the spring tension adjustment, move the arm alternately full up and then full down positions releasing the control head at each position. If the arm drops or rises when you let go of it in either position, tighten the friction adjustment. Be careful not to overtighten the adjustment as you may damage the friction mechanism.
6. Reinstall the flex vinyl cover (see Figure 13). The cover is easily snapped back into place. Start by inserting one end of the cover into the arm and press it into place along the bottom of the arm.
Maintenance
Handpiece Flush ..............................................page 9
Oil Collector .....................................................page 12
Also refer to the following A-dec documentation for more maintenance information:
Autoclavable Syringe
Care Instructions
Power Supplies
16
Figure 13. Install the Flex Arm Cover
Autoclavable Syringe
Owner’s Guide......................................85.0680.00
Equipment Asepsis
Owner’s Guide......................................85.0696.00
Self-contained Water
Owner’s Guide......................................85.0675.00
Floor Boxes
Owner’s Guide......................................85.2611.00
Cascade 3072 Handpiece Control System
Adjustments and Specifications
Handpiece Controls
Drive Air Pressure ......................................page 6
(Refer also to your handpiece documentation for the
manufacturer’s maximum dynamic drive air pressure specification.)
Coolant Air Flow .......................................page 7
Coolant Water Flow ..................................page 8
Handpiece Holder .....................................page 10
Flex Arm Adjustments
Counterbalance Springe ...........................page 14
Service Requirements for Unit Operation:
Minimum Air:
2.50 cfm (70.80 l/min) at 80 psi (551 kPa)
Minimum Water:
1.50 gpm (5.68 l/min) at 40 psi (276 kPa)
Minimum Vacuum:
12 cfm (339.84 l/min) at 8 inches of mercury (27 kPa)
Wall Mount Specifications:
100 lb (45.36 kg) maximum unit weight. 100 ft-lb (136 N·m) maximum moment
created at the wall by the freestanding unit.
Weights of optional attachments:
Touch Pad: .5 lb (.23 kg) Tooth Dryer: 1 lb (.45 kg) Intra-Oral Light Sources: 1 lb (.45 kg) Scaler: 2 lb (.91 kg) Curing Light: 3 lb (1.36 kg)
Any optional non-A-dec attachments and/or accessories must comply with EN 60601-1 and EN 60601-1-2.
Also refer to the following A-dec documentation for more adjustment and specification information:
System Air and Water Pressure Adjustments
Floor Box
Owner’s Guide......................................85.2611.00
Specifications are subject to change without notice.
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Cascade 3072 Handpiece Control System
LISTED
®
!
Identification of Symbols
Recognized by Underwriters Laboratories Inc. ® with respect to electric shock, fire and mechanical hazards only in accordance with UL 2601-1. Recognized with respect to electric shock, fire, mechanical and other specified hazards only in accordance with CAN/CSA C22.2, No. 601.1.
UL listed to US (UL 544) and Canadian (CAN/CSA C22.2, No.
125) safety standards. Classified by Underwriters Laboratories Inc. ® with respect to
electric shock, fire and mechanical hazards only in accordance with UL 2601-1. Classified with respect to electric shock, fire, mechanical and other specified hazards only in accordance with CAN/CSA C22.2, No. 601.1.
Conforms to European Directives
Protective earth (ground).
Functional earth (ground).
Attention, consult accompanying documents.
TYPE B APPLIED PART.
CLASS II EQUIPMENT.
(refer to Declaration Statement)
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Cascade 3072 Handpiece Control System
Classification of Equipment (EN 60601-1)
Type of shock protection:
CLASS I EQUIPMENT (Dental Chairs, Dental Lights, & Power Supplies)
CLASS II EQUIPMENT (Chair, Wall, & Cart Mounted Delivery Systems)
Degree of shock protection:
TYPE B APPLIED PART (All products)
Degree of protection against water ingress:
ORDINARY EQUIPMENT (All products)
Mode of operation
CONTINUOUS OPERATION (All models except Dental Chairs)
Mode of operation
CONTINUOUS OPERATION WITH INTERMITTENT LOADING (Dental Chairs)
19
2601 Crestview Drive
®
Newberg, Oregon 97132 U.S.A.
Telephone 1-800-547-1883
(503) 538-7478
Fax (503) 538-0276
Designated Representative’s Address:
A-dec Dental U.K., Ltd.
Austin House
11 Liberty Way
Attleborough Fields,
Nuneaton, Warwickshire.
England. CV11 6RZ.
Telephone: 00 44 24 7635 0901
Fax: 00 44 24 7634 5106
Designated Representative’s Address:
A-dec Australia
41-43 Bowden Street
Alexandria, N.S.W. 2015, Australia
Telephone: (61) 1.800.225010
85.2620.00 1999-03 Rev F (00480)
Made with 50% waste paper
Printed in USA.
Copyright © 1999,
All Rights Reserved.
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