A&D AD-4405 User Manual

5 (1)

Weighing Indicator

WM+PD4000504

This manual and Marks

All safety messages are identified by the following, “WARNING” or “CAUTION”, of ANSI Z535.4 (American National Standard Institute: Product Safety Signs and Labels). The meanings are as follows:

WARNING

A potentially hazardous situation which, if not avoided,

could result in death or serious injury.

 

CAUTION

A potentially hazardous situation which, if not avoided,

may result in minor or moderate injury.

 

This is a hazard alert mark.

This manual is subject to change without notice at any time to improve the product.

The product specifications are subject to change without any obligation on the part of the manufacturer.

Under the copyright laws, the instruction manual and the software (program) described in it are copyrighted, with all rights reserved.

2004

All rights reserved.

Contents

1.

Compliance.................................................................................................................................

3

 

1.1.1. Compliance with FCC Rules .....................................................................................

3

 

1.1.2. Compliance with European Directives......................................................................

3

2.

Introduction .................................................................................................................................

4

3.

Installation and Precautions.......................................................................................................

5

 

3.1.1.

Installation and Precautions.......................................................................................

5

 

3.1.2. The Load Cell Connections .......................................................................................

5

 

3.1.3. Adjustment of the Load Cell Output ..........................................................................

6

 

3.1.4. Verifying Load Cell Output and Input Sensitivity ......................................................

6

 

3.1.5. Installing an Option Board..........................................................................................

7

4.

Description of Panels and symbols...........................................................................................

8

 

4.1.1.

Front Panel Description .............................................................................................

8

 

4.1.2.

Rear Panel Description..............................................................................................

9

 

4.1.3. Other Displays and Symbols .....................................................................................

9

 

4.1.4.

Accessories and options..........................................................................................

10

5.

Calibration.................................................................................................................................

11

 

5.1.1. Items of Calibration Mode........................................................................................

11

 

5.2.

Calibration Procedure ......................................................................................................

12

 

5.2.1.

Configuring a Weighing Instrument.........................................................................

12

 

5.2.2. To Get Stabilized Data.............................................................................................

14

 

5.2.3.

Zero Calibration ........................................................................................................

15

 

5.2.4.

Span Calibration.......................................................................................................

15

 

5.2.5. Exiting the Calibration Mode....................................................................................

16

 

5.3.

Weighing Range Function ...............................................................................................

17

 

5.3.1. Setting the Division and Range...............................................................................

18

 

5.4.

Digital Linearization Function...........................................................................................

18

 

5.5.

Gravity Compensation Function......................................................................................

19

 

5.5.1. The Gravity Acceleration Table...............................................................................

20

 

5.6. Calibration Error Code List...............................................................................................

21

6.

Functions ..................................................................................................................................

22

 

6.1. Changing the Function Settings ......................................................................................

22

 

6.2.

F-Functions.......................................................................................................................

23

 

6.3.

CF-Functions ....................................................................................................................

32

7.

Tare

...........................................................................................................................................

 

33

 

7.1.1.

Weighing Tare ..........................................................................................................

33

 

7.1.2. Digital Input (Preset Tare)........................................................................................

33

 

7.1.3.

Clearing Tare............................................................................................................

33

8.

Accumulation ............................................................................................................................

34

 

8.1.1.

Preparation and Specifications................................................................................

34

 

8.1.2.

Display and Operation .............................................................................................

35

9.

Code Memory...........................................................................................................................

37

AD-4405 Weighing Indicator, Instruction Manual, A&D Co., ltd.

 

 

9.1.1.

Using Code Memory ................................................................................................

37

10.

Comparison ..............................................................................................................................

38

10.1.

Weight Check Mode.........................................................................................................

38

 

10.1.1.

Condition formula for Comparison ..........................................................................

39

 

10.1.2.

Setting the Upper/Lower Limit Values.....................................................................

40

10.2.

Setpoint Comparison........................................................................................................

41

 

10.2.1.

Description of Input parameters and Outputs.........................................................

41

 

10.2.2.

Simple Batch.............................................................................................................

42

 

10.2.3.

Setting the Parameters of Setpoint Comparison....................................................

43

11.

Hold Function............................................................................................................................

44

 

11.1.1.

Setting the Hold Functions.......................................................................................

44

12.

Counting Function ....................................................................................................................

46

12.1. Using the Counting Function ...........................................................................................

46

12.2.

Unit Weight Registration ..................................................................................................

46

13.

Calendar / Clock.......................................................................................................................

48

13.1. Time and Date Functions.................................................................................................

48

13.2. Setting Time and Date .....................................................................................................

49

14.

Internal Printer (OP-06)............................................................................................................

51

15.

Common Printer and Data Output Items ................................................................................

53

15.1. Data Output / Print Mode .................................................................................................

53

15.2.

Data Number ....................................................................................................................

54

15.3.

Interval Data Output / Print ..............................................................................................

54

 

15.3.1.

Setting the Interval Time ..........................................................................................

55

 

15.3.2.

Interval Data Output / Print output...........................................................................

55

16.

RS-232C Interface....................................................................................................................

56

16.1.

Specifications....................................................................................................................

56

16.2.

Data Format......................................................................................................................

57

16.3.

Command Format ............................................................................................................

58

 

16.3.1.

Commands to Request Data...................................................................................

59

 

16.3.2.

Commands to Control the Indicator ........................................................................

60

 

16.3.3.

Commands to Set Parameters................................................................................

62

 

16.3.4.

Commands for the Hold Function ...........................................................................

63

 

16.3.5.

Commands to Set the Data Output/ Print Format (UFC) ......................................

63

16.4.

UFC Commands ..............................................................................................................

64

17.

RS-422/RS-485, Relay Output(OP-03) ..................................................................................

66

18.

Relay Output & Control Input (OP-05) ....................................................................................

68

19.

4-20mA Analog Output (OP-07)..............................................................................................

69

20.

Current Loop Output (OP-08)..................................................................................................

70

21.

Specifications............................................................................................................................

72

21.1.

Dimensions .......................................................................................................................

73

Page 2

AD-4405 Weighing Indicator

1. Compliance

1.1.1.Compliance with FCC Rules

Please note that this equipment generates, uses and can radiate radio frequency energy. This equipment has been tested and has been found to comply with the limits of a Class A computing device pursuant to Subpart J of Part 15 of FCC rules. These rules are designed to provide reasonable protection against interference when this equipment is operated in a commercial environment. If this unit is operated in a residential area it may cause some interference and under these circumstances the user would be required to take, at his own expense, whatever measures are necessary to eliminate the interference.

(FCC = Federal Communications Commission in the U.S.A.)

1.1.2.Compliance with European Directives

This appliance complies with the statutory EMC (Electromagnetic Compatibility) directive 89/336/EEC and the Low Voltage Directive 73/23/EEC for safety of electrical equipment designed for certain voltages.

Note: The displayed value may be adversely affected under extreme electromagnetic influences.

AD-4405 Weighing Indicator

Page 3

1. Compliance

2.Introduction

The AD-4405 is a weighing indicator that amplifies signals from a load cell, converts it to digital data and displays it as a mass value.

This indicator has the following performance:

Input sensitivity: ......................... 0.25 mV/division.

Maximum display: ...................... 40000 divisions.

Refresh rate of the display: ........ 10 times/second approximately.

Input voltage range: ................... -1 mV ~ +15 mV.

The following standard functions are available:

The HiHi / Hi / OK / Lo / LoLo limit comparison to check a mass value. The setpoint comparison for batching applications.

The counting function for piece counting.

The preset tare function.

There are four code memories to store the above mentioned data.

The accumulation function to totalize these mass values and to count the number of accumulations.

The hold function enables weighing a living animal.

UFC (Universal Flex Coms) function to customize the protocol of the printing format as well as outputting data using the serial interface.

0 - 9 keys enables easy operation, such as setting of comparator values. Built-in calendar clock with backup battery.

There are the following interfaces:

One interface can be installed in the indicator at a time.

An RS-232C serial interface is standard, to communicate with a computer, printer or a remote display. This interface outputs data and can request weight data, enter parameters and control the state of the indicator.

RS-422/485 and 3-Relay Outputs (Option: OP-03)

RS-232C, 3-Relay Outputs and 3-Control Inputs (Option: OP-05)

RS-232C, Current Loop Output, 3-Relay Outputs and 1-Control Input (Option: OP-08)

Analog Output (4-20mA) (Option: OP-07)

There is optional dot matrix impact printer. (OP-06)

The calibration function includes the following functions:

Setting of the minimum division (weighing interval) and the maximum capacity. Zero and span calibration.

The weighing range function of the multi-interval weighing instrument (scale). Digital linearization function.

Gravity compensation function.

2. Introduction Page 4 AD-4405 Weighing Indicator

3. Installation and Precautions

3.1.1.Installation and Precautions

The AD-4405 weighing indicator is a precision electronic instrument. Handle the indicator carefully.

The operating temperature is -10°C to +40°C (14°F to 104°F).

Do not install the scale in direct sunlight.

Mis-operation or other problems may be caused by an unstable power source including momentary power failure or instantaneous noise. Use a stable power source.

Do not connect the power cord before the installation has been completed. Verify that the local voltage and receptacle type are correct for your scale.

Use shielded cable for all connections. Connect the cable shields to the shield terminal or case as an earth terminal.

Earth ground the indicator. Do not join the earth ground line with other electrical power equipment. There is an earth ground terminal at the power cord receptacle. Do not install the indicator in a place where it is apt to be charged with static electricity, or where the relative humidity is lower than 45%RH. Plastic and insulating materials are apt to be charged with static electricity.

3.1.2.The Load Cell Connections

Connect the load cell wires to the connector (receptacle), at the rear panel, using the accessory load cell plug.

It is possible to connect a 4 wire cable provided that pins 1-2 and pins 3-4 are shorted, if the distance between the indicator and the load cell is shorter than 5m. The output voltage of a load cell is a very sensitive signal. Space the load cell cable away from any noise source.

It is possible to connect four 350ohm load cells.

The load cell drive is 5VDC 5% between EXC+ and EXC-, the maximum current 60mA.

AD-4405 Weighing Indicator

Page 5

3. Installation and Precautions

A change in input voltage sensitivity is required to cause a one division change of the display. Select as large an input sensitivity voltage as possible so that the weighing interval becomes stable.
Consider the leverage if a lever is used.

3.1.3.Adjustment of the Load Cell Output

Caution Use a metal film resistor in the range of 50kohm to 500kohm with a good temperature coefficient, when adding a resistor to adjust a load cell output. Use as large of a resistance value as possible in the range in which the zero adjustment is possible. Solder this resistor at a point near the load cell or the indicator.

In Case of Reducing the Output Voltage

When the zero output is too large, add a resistor between EXC+ and SIG-.

In Case of Adding an Offset Voltage to the Output

When the zero output is too small, add a resistor between EXC+ and SIG+.

3.1.4.Verifying Load Cell Output and Input Sensitivity

The input sensitivity of the indicator is 0.25mV /division or more. Adapt to the following inequality, when you design a weighing instrument using the indicator and load cell(s).

Caution

 

 

 

 

 

 

E * B * D

 

 

Weighing instrument

 

0.25 £

 

 

 

 

 

using one load cell.

A

 

 

 

 

 

 

 

 

 

 

 

 

Weighing instrument

 

0.25 £

E * B * D

 

 

using multi-load cell

A* N

 

 

 

 

 

 

 

 

 

 

 

 

 

A:Rated capacity of load cell [kg]

B:Rated output [mV/V]

D:Weighing interval [kg]

E:Excitation voltage [mV]

N:Number of load cells

Verification Example

 

Design:

 

 

 

 

 

 

 

 

Load cell

N=1

 

5000

* 3 * 0.05

 

 

 

Rated capacity

A=750 [kg]

 

= 1 ³ 0.25

. Therefore,

 

 

 

 

 

 

 

750

 

Rated output

B=3 [mV/V]

 

 

 

 

 

 

 

regard the instrument as a good

 

Excitation voltage

E=5000 [mV]

 

 

 

design.

 

 

Weighing interval

D=0.05 [kg]

 

 

 

 

 

 

 

 

 

 

Weighing capacity

300 [kg]

 

 

 

 

 

 

3. Installation and Precautions

Page 6

 

 

 

AD-4405 Weighing Indicator

3.1.5.Installing an Option Board

This is the procedure for the data output board (OP-03, OP-05, OP-07 and OP-08).

Caution

 

 

Do not remove any screws without the following step.

 

 

 

 

Step 1

Remove the power cord from the power outlet (mains) and other cables from the

indicator.

Step 2 Remove two screws from the RS-232C panel at rear panel.

Step 3 Remove the standard RS-232C panel and board from the indicator. Step 4 Remove the cable from the standard RS-232C board.

Step 5 Connect the cable that was removed in step 4 to the new option board. Please be careful to orientate the connector correctly.

Step 6 If the option board has an earth terminal (OP-05, OP-08), connect the earth cable in the indicator to that terminal.

Step 7 Insert the option board into the indicator.

Step 8 Secure option board panel using two screws.

Step 9 Set the F-Function(s).

OP-07 : f30 1 (Analog output)

OP-08 : f37 if current loop output is used

AD-4405 Weighing Indicator

Page 7

3. Installation and Precautions

4. Description of Panels and symbols

4.1.1.Front Panel Description

5

6

7

1

2

3

4

8

10

9

N

Name

 

Description

 

o.

 

 

 

 

 

 

1

STABLE

Indicates when the display is stable.

 

2

NET

Indicates when the display is the net weight.

3

ZERO

Indicates when the display weight is in the Zero range.

4

Annunciator

lndicates various weighing status or functional selection.

 

PT

Indicates when PRESET TARE value is being used.

 

READY

Indicates the state of comparison or batching.

 

M+ (Accumulation)

Indicates when there is a result of addition or accumulation.

 

1,2,3(Triangle)

Depending on the function selected, Indicates various states.

5

MAIN display

Displays the weight, accumulation data or setting parameters.

6

UNIT part

Unit used to weigh.

 

7

HI/OK/LO

Indicates the results of comparison.

 

8

Capacity label

Capacity and division (this label is included in the accessories).

9

Key switches

Selects the display, settings or data output.

 

CODE key

The key to select the code memory.

 

 

SAMPLE key

The key to set the unit weight for the counting function.

 

SETPOINT key

The key to set the comparator value.

 

 

PT key

The key to set the PRESET TARE value.

 

 

TOTAL key

The key to display the total weight.

 

 

M+ key

The key to display the total weight.

 

 

START key

The key to start comparison / batch weighing.

 

STOP key

The key to stop comparison / batch weighing.

 

FEED key

The key to feed the paper of the optional Built-in Printer.

 

MODE key

The key to switch unit used to weigh.

 

 

0 – 9 key

The key to input any numerical settings.

 

 

A – F key

Used to enter setting values (press NET/GROSS key at a time).

4. Description of Panels and symbols

Page 8

AD-4405 Weighing Indicator

 

ZERO key

The key to zero the current display.

 

CLEAR key

The key to clear the setting value.

 

TARE key

The key to perform tare.

 

ESC key

The key to proceed to the next step without changing the

 

parameter set.

 

 

 

NET/GROSS key

The key to select net or gross weight in the display.

 

+/- key

The key to select + or – of a value.

 

ENTER key

Confirms settings and stores the value.

 

PRINT key

The key to print/output data (press and release quickly).

 

ON/OFF key

Turns the indicator on and off (OFF: hold for 3 seconds).

10

Printer cover

Printing paper will be stored inside when the printer is installed.

 

Printer

Internal dot matrix printer (optional).

4.1.2.Rear Panel Description

12

13

14

15

11

16

No.

Name

Description

11

Power cable

Please confirm that the local voltage and receptacle type are

correct for your scale.

 

 

12

Grounding terminal

Connect to the Earth (M4 size screw).

13

Load cell connector

Connect a load cell using the accessory load cell plug.

14

CAL switch cover

The CAL switch is located behind the sealing panel [15].

15

Sealing panel

For type approval, available with the sealing wire posts.

16

RS-232C connector

Exchange this when installing other data output (options).

4.1.3.Other Displays and Symbols

Standby display.

Zero error when turning the display on. If the ESC key is pressed, the current weighing value may should be displayed.

Over load display. Remove any load from the load cell immediately. It may cause damage to the load cell.

An example of an error display.

AD-4405 Weighing Indicator

Page 9

4. Description of Panels and symbols

4.1.4.Accessories and options

Standard accessories

 

 

 

 

 

Instruction manual

1

 

 

 

 

 

 

Load cell plug

1

JM-NJC-207-PF

 

Accessories

 

0.2A or 0.315A time lag fuse

1

FS-EAWK-200MA

 

 

 

 

FS-EAWK-315MA

 

 

 

 

 

 

 

 

 

 

 

 

Capacity label

1

 

 

 

 

 

 

Function seal

1

 

Caution

Please confirm that the receptacle type and local voltage is correct for

 

 

 

your indicator (scale).

 

 

Options

 

 

 

 

 

 

OP-03 (AD-4405-03) *

RS-422/485 interface, 3-Relay outputs

 

 

OP-05 (AD-4405-05) *

RS-232C interface, 3-Relay outputs and 3-Control inputs

 

OP-06

(AD-4405-06)

Built-in dot matrix impact printer (16 characters/line)

 

OP-07

(AD-4405-07) *

4-20mA analog output

 

 

 

OP-08

(AD-4405-08) *

RS-232C interface, 20mA current loop output, 3-Relay outputs

 

 

 

 

and 1-Control input

 

 

 

OP-10

(AD-4405-10)

Panel mount kit

 

 

 

 

 

 

(Panel attachment and load cell input terminal block)

*Only one interface option can be installed at a time, by exchanging with the standard RS-232C interface.

Supplemental accessories (for printer)

Print paper

AX-PP-156-S (10 rolls)

Ink Ribbon

AX--EWRC05-S (5pcs.)

4. Description of Panels and symbols

Page 10

AD-4405 Weighing Indicator

5. Calibration

This indicator, converts an input voltage from a load cell to the "mass" value, and

displays it. Calibration is the adjustment function so that the scale (indicator) can

display the weight correctly.

5.1.1.Items of Calibration Mode

There are four items in the calibration function where setting should be done.

How to calibrate: In the weighing mode, press the CAL key. After Cal in is displayed for

2 seconds Cal 0 will appear. Then the required items should be selected and displayed

with the MODE key, then executed by pressing the ENTER key.

NOTE: Calibration could be started by simultaneously pressing the ZERO and TARE keys,

instead of the CAL key. However, in some cases, the procedures are altered to nullify

this option. Furthermore, this option is not available with sealed type version setting.

Required Items

Cal5et Store capacity, resolution, alignment of decimal point position and display format, weighing range and unit. These items should be set first in order for the indicator to function as a weighing instrument. Set values do not need to be changed again unless the indicator itself is replaced. For details, refer to “5.2.1. Setting a Weighing Instrument”.

Cal 0 Calibrates zero and span. This is required after installation, to get accurate data. For details, refer to “5.2.3. Zero Calibration” and “5.2.4. Span Calibration”.

Optional Items (Sub-functions)

lnr 0 Performs digital linearization. Refer to “5.4. Digital Linearization Function”.

g 5et Compensates for acceleration of gravity. Refer to “5.5. Gravity Compensation Function”.

Gravity compensation function: Compensates for weighing error between the calibration location and another weighing location using gravity acceleration.

In the calibration mode the keys have functions as follows:

0 - 9 Numerical keys.

MODE The key to display other items.

CLEAR The cancel key at inputting data, initial data and changing mode.

+/-

The key to display other parameters.

ESC The key to proceed to the next step without changing set values.

ENTER The key to store new calibration data and proceeds to the next step.

CAL The key to store all of the parameters into memory and display Caloff after

the calibration mode. Press the ON/OFF key to turn off the display.

AD-4405 Weighing Indicator

Page 11

5. Calibration

Note that the ON/OFF key does not function alone. Press the ESC key while holding the ON/OFF key to end the calibration mode, if mis-operation. After displaying Can5el, press the ON/OFF key to end the calibration mode and turn the indicator off.

NOTE: When displaying Caloff , press the +/- key while pressing the ON/OFF key, instead of CAL key. However, in some cases, settings are altered to nullify this option.

Caution

 

The maximum display is less than or equal to 40000 divisions. This number

 

 

 

 

is calculated from the maximum capacity divided by the minimum division.

 

 

Check the accuracy of the weighing instrument periodically.

 

 

 

 

 

 

Recommended mass, use a mass heavier than 2/3 maximum capacity.

 

 

 

 

 

 

Calibrate the scale, if it is moved to another location or the environment

 

 

 

 

 

 

has changed.

 

 

It is not necessary to set the gravity acceleration correction, when calibrating

 

 

 

 

 

 

the scale with a calibration mass at the place where the scale is used.

 

 

Enter the stable weighing data while the STABLE mark is displayed. If

 

 

 

 

 

 

unstable data is used, it may cause a weighing error. Arrange the

 

 

condition using the F00 filter function.

 

 

The span calibration needs the zero calibration data. We recommend

 

 

 

 

 

 

that you perform the span calibration immediately after the zero

 

 

calibration.

 

 

If you use the dual range function of the multi-interval scale, perform the

 

 

 

 

 

 

"Range Function", "Zero Calibration" and "Span Calibration".

5.2. Calibration Procedure

5.2.1.Configuring a Weighing Instrument

This section explains how to set capacity, resolution, decimal point position and display format, weighing range and unit. Perform this procedure when installing the indicator.

When Cal5et appears on the display, enter the setting mode by pressing of the ENTER key.

Setting the range and unit.

Single Range

Select the resolution, decimal point position and format.

¯

Specify the weighing capacity.

5. Calibration

Page 12

AD-4405 Weighing Indicator

Dual Range

<First range> Select the resolution, decimal point position and format.

¯

<First range> Select the weighing range

¯

<Second range> Select the resolution

¯

<Second Range> Specify the weighing capacity

For the range function, refer to “5.3. Weighing Range Function”.

Specifying the Range and Unit

Step 1 The range and unit of measure are displayed.

Range display :

5ingl

: single range

 

 

 

 

 

 

 

 

 

 

 

 

dUal

: dual range

 

 

 

 

 

 

 

 

 

To change the range function, use the

CLEAR

key

Unit display:

The active unit is displayed. When using units that can be

 

 

 

used interchangeably, such as kg or lb, calibration should be

 

 

 

done by using the displayed unit.

 

 

 

 

 

 

 

To select a unit for weighing, use the

MODE

key and to select unit for

 

 

calibration, use the +/- key. The unit for calibration (first unit) is

 

 

displayed and the alternate unit (second unit) is blinking.

 

 

Stores the value displayed and then advances to the next step.

ENTER

 

 

Advances to the next step without changing the parameter.

ESC

 

Specifying the Resolution, Decimal Point Position and Format

Step 2 The resolution will be displayed as d 01., with decimal point. Triangle 1 and the first unit selected at the previous step will be displayed.

Positioning of the decimal point is done with the CLEAR key, setting of display format (point or comma) with the +/- key, the resolution with the MODE key. The decimal point format, set at this stage, will only apply to the display. The decimal point format for serial data output is selected using the F-function settings.

Press the ENTER key to store the displayed settings and then proceed to the next step. Using the ESC key, regardless of what is displayed, the indicator will proceed to the next step without changing the set data.

AD-4405 Weighing Indicator

Page 13

5.2. Calibration Procedure

Specifying the Weighing Range of the First Range

Step 3 After displaying Cap for 2 seconds, the first range or the weighing capacity of single range will be displayed. When dual range is used, Cap1 is displayed for 2 seconds. Triangle 1 will be displayed. Specify parameter with the 0 - 9 keys and press the ENTER key to store it and proceed to the next step. When pressing the ESC key, regardless of what is displayed, the indicator will proceed to the next step without changing the parameters. The next step is Zero Calibration in single range or the second range resolution in dual range.

Specifying the Second Range Resolution

Step 4 After displaying range2 for 2 seconds, the resolution with decimal point and triangle

2 will be displayed. Specify the second range resolution in the same way as the first range. The decimal point cannot be moved. Specify the second range resolution greater than the first range. Press the ENTER key to store the parameters and proceed to the next step. When pressing the ESC key, regardless of what is displayed, the indicator will proceed to the next step without changing the parameter.

Specifying the Second Range Capacity

Step 5 After displaying Cap2 for 2 seconds, the capacity with unit and decimal point is displayed. Specify the capacity in the same way as the first range. The capacity should be greater than the first range. Press the ENTER key to store the parameters and proceed to Zero Calibration.

5.2.2.To Get Stabilized Data

Step 6 Maintain the following conditions to calibrate the scale (indicator) correctly.

Maintain a constant temperature, stable power and stable input voltage from the load cell.

Avoid direct sunshine or the near the outlet of an air conditioner.

Do not install the scale (indicator) where there is a strong magnetic field.

Step 7 Turn the display on and leave it for several minutes.

5.2. Calibration Procedure

Page 14

AD-4405 Weighing Indicator

5.2.3.Zero Calibration

Procedure

Step 8 Check the Cal 0 display.

Zero calibration

Select a zero calibration method to adjust the zero point

Weighing input

The adjustment method

 

with nothing on the

To step 9

(Normal way)

weighing unit.

 

 

 

 

The numerical way to

 

Digital input

enter a load cell output

To step 10

 

voltage.

 

Weighing Input

Step 9 Place nothing on the weighing unit. Press the ENTER key after the STABLE mark has turned ON. The new zero point parameter will be stored. Proceed to step11.

ESC key ..........The key not to change the zero point data and proceed to the next step.

Caution: Do not press the ENTER key while the STABLE mark is off (detecting motion). Arrange the condition using the F00 filter function.

Digital Input

Step10 Pressing the +/- key, a stored input voltage parameter of the zero point is displayed in the unit of mV/V. Adjust the input voltage using the 0 - 9 keys.

ENTER.......The key to store the zero point parameter

Place nothing on the weighing unit (No load)

Turn on STABLE mark

PRINT

ENTER

Stored input voltage

NET/GROSS

+/-

mV/V

and proceed to the next step.

ESC key.....The key to proceed to the next step without changing the parameter.

0 9

mV/V

PRINT

New input voltage

ENTER

 

To Span Calibration

5.2.4.Span Calibration

Step11 Check the capacity display after Cal f is displayed for 2 seconds.

Select a span calibration method to adjust the capacity.

Weighing a mass less than the

The method to weigh a mass less

To step 12

maximum capacity

than the maximum capacity.

 

Weighing a maximum capacity

The method to weigh a mass

To step 14

mass

equivalent to the maximum capacity.

 

Digital input

The numerical way to enter a load

To step 16

cell output voltage.

 

 

AD-4405 Weighing Indicator

Page 15

5.2. Calibration Procedure

Weighing a Mass less than the Maximum Capacity

Step12

Set a mass value using the 0 - 9 keys.

Step13

Place a mass equivalent to the displayed value

 

on the weighing unit. Proceed to step 15.

Weighing a Maximum Capacity Mass

Step14 Place a mass equivalent to the maximum capacity on the weighing unit.

Step15 Press the

ENTER

key after the

STABLE

mark turns on. Proceed to step17.

 

 

 

 

The key to proceed to step17

 

ESC

..........key

without changing the span parameters.

Caution:Do not press the ENTER key while the STABLE mark is off (detecting motion). Arrange the condition using the F00 filter function.

Digital Input

Step16 Pressing the +/- key, a stored input voltage parameter of the span is displayed in the unit of mV/V. Adjust the input voltage using the 0 - 9 keys. (It is possible to store a greater value than the capacity.)

ENTER key......The key to store the span parameters and proceed to step 17.

ESC key ..........The key to proceed to step 17 without changing the span parameters.

Span calibration

Maximum capacity

To step 14, step 16

To step 12

0 9

New mass value

Mass of maximum capacity

 

 

step 13

 

 

To step 14

step 14

 

 

 

Place the displayed To step 16 mass on the

weighing unit

Turn on STABLE mark

PRINT

ENTER

NET/GROSS

Stored input voltage

 

+/-

 

mV/V

0

9

mV/V

PRINT

New input voltage

ENTER

 

5.2.5.Exiting the Calibration Mode

Step17 Check the Calend display.

Use the following keys.

CAL key ..... To store the parameters and display Caloff. Proceed to the next step.

Caloff could be displayed by pressing the +/- key while pressing the ON/OFF key instead of CAL key.

NET/GROSS

PRINT

or

+/- ENTER

PRINT

ENTER

Turn display off

5.2. Calibration Procedure

Page 16

AD-4405 Weighing Indicator

ESC key ..... The key to store the parameters temporarily. Proceed to the Cal 0 display.

Press and hold the ON/OFF key and press the ESC key

No parameters are changed, CanCel is displayed and the calibration mode is finished.

Step18 Press the ON/OFF key to turn the display off.

5.3. Weighing Range Function

The weighing range function can select "single range" or "dual range". Specify each weighing interval (division) for the multi-interval instrument. Each weighing interval is displayed according to a net value or gross value.

Caution

 

 

When single range is used, performing this function is not required.

 

 

 

Example 1

 

 

 

 

The gross display.

 

 

 

 

 

 

 

Specified parameters:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

First range

 

 

Range = 50.00kg, division 0.02kg

 

 

 

 

 

 

Second range

 

 

Range = 100.00kg (maximum capacity), division 0.1kg

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0kg to 50kg :

 

 

The first range, division 0.02kg.

 

 

 

 

 

 

 

 

 

 

 

 

50kg to 100kg :

 

 

The second range, division 0.1kg.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Division = 0.02kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Division = 0.1kg

 

0kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50kg

 

 

 

100kg Gross

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighing value

Example 2

 

 

 

 

The net display using a 40kg tare value.

 

 

 

 

 

 

 

Specified parameters:

 

 

The same parameters as example 1.

 

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-40kg to 50kg :

 

 

The first range, division 0.02kg.

 

 

 

 

 

 

 

 

 

 

 

 

50kg to 60kg :

 

 

The second range, division 0.1kg.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Division = 0.02kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Division=0.1kg

 

 

-40kg

 

 

0kg

 

50kg 60kg

 

Net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tare value

 

90kg 100kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40kg

Weighing value

 

AD-4405 Weighing Indicator

Page 17

5.3. Weighing Range Function

5.3.1.Setting the Division and Range

Consider the following rules to design the weighing range.

Rule 1 Select the division and range of each weighing range so as to fit the following inequality. The first range < the second range

The division of the next weighing range is automatically set larger than the division of the lower weighing range. And the division can change.

Rule 2 When setting the dual range, the upper limit value of the second range becomes the maximum capacity.

Rule 3 Select a resolution smaller than 40000. The resolution is a value that divides the maximum capacity by the minimum division of the first range.

5.4. Digital Linearization Function

Even if the zero and span calibration have been completed, there may still remain a linearity deviation caused by the performance of the weighing unit. The digital linearization function can rectify or reduce the linearity deviation using weighing points during the zero and capacity setting. Up to three weighing points can be specified.

Caution

 

This function does not improve repeatability or hysteresis.

 

 

 

 

Use the mass on the condition that lnr 1 < lnr 2 < lnr 3.

 

 

 

 

Do not press the ENTER key while the STABLE mark is off.

Step 1

Check the

Cal 0

display. Press the

MODE

key to display

lnr 0

.

Step 2

Enter the zero point. Refer to “5.2.3. Zero Calibration”.

 

 

 

 

 

 

 

 

 

 

Step 3

The value of the middle point is displayed after indicating

lnr x. x is 1, 2 or 3.

 

 

 

The triangle

 

 

 

 

 

 

 

 

mark of the same number(x) is displayed along with the value.

Step 4 Select a middle point.

 

 

 

 

 

 

 

 

 

 

If you want to cancel the current procedure, press the

ESC

key to finish this

 

 

 

 

 

 

 

 

 

function. Proceed to step 7 and other points are cleared (canceled).

 

 

 

Select a middle point value using the 0 - 9 keys. Proceed to step 5.

 

 

 

 

 

 

Step 5

Place a mass equivalent to the displayed value on the weighing unit. Press the

 

 

 

 

 

 

 

 

ENTER

key after the STABLE mark has turned on. Proceed to step 6.

Step 6

If you include a 2nd and 3rd middle point, repeat steps 3, 4, 5 for each.

 

 

 

If you finish this function, proceed to step 7.

Step 7

Perform step 11 of "5.2.4. Span Calibration" immediately.

5.4. Digital Linearization Function

Page 18

AD-4405 Weighing Indicator

5.5. Gravity Compensation Function

If the scale is used at the calibration location, it is not necessary to perform this function. If there is a difference of gravity acceleration between the installed location and calibration location it may cause a weighing error. This function specifies the gravity accelerations and corrects the span error.

Note

 

The decimal point is not displayed in the function. Example:

9798

= 9.798 m/s2

 

 

 

 

When span calibration is executed, the gravity acceleration correction will

 

 

 

 

 

 

be cleared and the two gravity acceleration values will return to the factory

 

 

settings.

Step 1 At the Cal 0 display, press the MODE key twice, g 5et is displayed and press the

ENTER key to enter the gravity compensation function.

If you want to cancel the current procedure, press and hold the ON/OFF key and press the ESC key. Then, no parameters are changed and the calibration mode is finished. Press the ON/OFF key to turn the display off after displaying CanCel.

Step 2 The parameter is displayed with triangle 1. Enter the gravity acceleration of the calibration location using the 0 - 9 keys. The parameter xxxx is the gravity acceleration.

ENTER key...The key to store the new gravity acceleration and proceed to step 3.

ESC key .......The key to return to g 5et without changing the value.

Step 3 The parameter is displayed with triangle 2. Enter the gravity acceleration of the installed location using the 0 - 9 keys. The parameter xxxx is the gravity acceleration.

ENTER key...The key to store the new gravity acceleration and proceed to step 4.

ESC key .......The key to return to step 2 without changing the value.

Step 4 Now g xxxx is displayed. Press the CAL key to store the parameters. Caloff is displayed. Proceed to step5.

Caloff could be displayed by pressing the +/- key while pressing the ON/OFF key instead of the CAL key.

Step 5 Press the ON/OFF key to turn the display off.

AD-4405 Weighing Indicator

Page 19

5.5. Gravity Compensation Function

A&D AD-4405 User Manual

5.5.1.The Gravity Acceleration Table

 

Amsterdam

9.813

m/s2

Manila

9.784

m/s2

 

Athens

9.800

m/s2

Melbourne

9.800

m/s2

 

Auckland NZ

9.799

m/s2

Mexico City

9.779

m/s2

 

Bangkok

9.783

m/s2

Milan

9.806

m/s2

 

Birmingham

9.813

m/s2

New York

9.802

m/s2

 

Brussels

9.811

m/s2

Oslo

9.819

m/s2

 

Buenos Aires

9.797

m/s2

Ottawa

9.806

m/s2

 

Calcutta

9.788

m/s2

Paris

9.809

m/s2

 

Chicago

9.803

m/s2

Rio de Janeiro

9.788

m/s2

 

Copenhagen

9.815

m/s2

Rome

9.803

m/s2

 

Cyprus

9.797

m/s2

San Francisco

9.800

m/s2

 

Djakarta

9.781

m/s2

Singapore

9.781

m/s2

 

Frankfurt

9.810

m/s2

Stockholm

9.818

m/s2

 

Glasgow

9.816

m/s2

Sydney

9.797

m/s2

 

Havana

9.788

m/s2

Tainan

9.788

m/s2

 

Helsinki

9.819

m/s2

Taipei

9.790

m/s2

 

Kuwait

9.793

m/s2

Tokyo

9.798

m/s2

 

Lisbon

9.801

m/s2

Vancouver, BC

9.809

m/s2

 

London (Greenwich)

9.812

m/s2

Washington DC

9.801

m/s2

 

Los Angeles

9.796

m/s2

Wellington NZ

9.803

m/s2

 

Madrid

9.800

m/s2

Zurich

9.807

m/s2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.5. Gravity Compensation Function

Page 20

AD-4405 Weighing Indicator

5.6. Calibration Error Code List

Exiting from a Calibration error

ESC key..... The key to return to the point where an error occurred. Retry the operation.

ESC key while pressing the ON/OFF key.

No parameters are changed, CanCel is displayed and the calibration mode is finished. Press the ON/OFF key to turn the display off.

Error Code List

If an error has occurred during the calibration mode, the following code is displayed.

Error code

Description

 

 

err 0

In multi-interval scale. The last division is set to maximum ( d-50 ).

Therefore the next division can not be entered.

 

 

Resolution exceeds 40000. (Resolution = maximum capacity/ minimum

err 1

division)

 

Reduce the maximum capacity or increase the minimum division.

err 2

Load cell output is too large or too small at zero calibration. Check the weighing

unit and load cell. Refer to "3.1.4.Verifying Load Cell Output and Input

err 3

Sensitivity".

 

err 4

Measuring calibration mass, the value exceeded maximum capacity. Reduce

the calibration mass.

 

err 5

The selected calibration mass is smaller than the minimum division.

err 6

The new input sensitivity is less than 0.2 µV/division. Increase the input

sensitivity. Refer to "3.1.4.Verifying Load Cell Output and Input Sensitivity".

 

 

Placing a mass on the weighing unit, the load cell output becomes a negative

err 7

value. Check the load cell cable connections and the direction of load cell

 

mounting.

 

The load cell output exceeds the input range before the maximum capacity.

err 8

Adjust zero balance referring to "3.1.4.Verifying Load Cell Output and Input

Sensitivity". Replace with a load cell designed for a smaller output. Reduce

 

 

maximum capacity.

err 9

The weight value is out of the input range at zero calibration or span

calibration. Check the weighing unit and cables.

 

err 12

The first weighing range is larger than second weighing range.

err 13

An incorrect mass was selected at the digital linearization function.

Select a mass of the following relation. Lnr 1 < Lnr 2 < Lnr 3.

 

g err

An unacceptable value was selected in the gravity acceleration function.

AD-4405 Weighing Indicator

Page 21

5.6. Calibration Error Code List

ESC key
CLEAR key

6. Functions

There are two parameters lists, one for the F-functions and one for the CF-functions. These functions control the indicator. The parameters of each function are stored in non-volatile memory, and are not lost even if power is turned off or cut off.

F-functions: These parameters can always be changed and are used for internal settings. CF-functions: If you accept a certificated approval of the weighing instruments, the CAL cover (rear panel) must be sealed. Therefore, accepting this approval, the

parameters of the CF-function can not be changed.

6.1. Changing the Function Settings

To enter the function settings, do either of the following.

1.When the display is off, press the ON/OFF key while pressing the +/- key.

2.When in the weighing mode, press both the +/- and ON/OFF keys at the same time.

When you are in the function setting, f00 will be displayed.

 

 

 

Operating Item

 

 

 

 

 

Step 1 Select an item using the 0 - 9 keys.

Weighing

 

 

 

 

 

 

ENTER key

The key to display a parameter of

 

 

 

 

 

the selected item.

NET/GROSS

PRINT

NET/GROSS

PRINT

 

 

 

 

 

 

 

 

 

Proceed to step 2.

+/-

ENTER

+/-

ENTER

 

 

 

 

 

ESC key

To end function setting and enter

 

 

 

 

 

the weighing mode.

 

 

 

 

CAL key

The key to exchange F-functions

 

 

 

 

 

and CF-functions.

 

 

 

 

Operating parameter

Step 2 Select a parameter using the 0 - 9 keys.

ENTER key The key to store a parameter and return to step 1.

The key to return step 1 without changing the parameter.

Change the display as default value.(Type1)

Change sub item.(Type2, Type3)

0

9

PRINT

ENTER

0 9

PRINT

ENTER

PRINT

 

ENTER

TARE

Type2 and Type3 are indicated in the

 

ESC

parameter table.

Weighing

 

Exit function setting

Press ESC key to go to the weight display when item number is displayed.

6. Functions

Page 22

AD-4405 Weighing Indicator

Loading...
+ 56 hidden pages