Horizon Fitness EX-57 User Manual

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HORIZON SERIES

FOR MODELS :

CE4.1

EX-57

ELLIPTICAL USER’S GUIDE

I N T R O D U C T I O N

CONGRATULATIONS and THANK YOU for your purchase of this Horizon Series elliptical!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Series elliptical can help you attain it – adding club-qualityperformance to yourat-homeworkouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongestframe-to-brakewarranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

The Horizon Series delivers.

TABLE OF CONTENTS

Important Precautions

4

 

 

Assembly

5

 

 

Before You Begin

13

 

 

Elliptical Operation

14

 

 

Conditioning Guidelines

19

 

 

Troubleshooting & Maintenance

27

 

 

Limited Warranty

31

CONTACT INFORMATION

Back Panel

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

3

LIMITED WARRANTY

IMPORTANT INTRODUCTIONPRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

4

IMPORTANT PRECAUTIONS

SAVE THESE INSTRUCTIONS

Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

To reduce the risk of burns, fire, electrical shock or injury to persons:

If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.

To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.

Do not wear clothes that might catch on any part of the elliptical.

Do not turn pedal arms by hand.

Make sure handlebars are secure before each use.

Do not insert or drop any object into any opening.

Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

This elliptical should not be used by persons weighing more than 275 pounds. Failure to comply will void the warranty.

This elliptical is intended for in-homeuse only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

Do not use a elliptical in any location that is not temperature controlled, such as, but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

Use the elliptical only as described in this manual.

Keep the topside of the foot support clean and dry

Care should be taken when mounting or dismounting the equipment. Before mounting or dismounting, move the pedal on the mounting or dismounting side to its lowest position and bring the machine to a complete stop.

Disconnect all power before servicing the equipment.

At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical.

Children over the age of 12 should not use the elliptical without adult supervision.

It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

A S S E M B LY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

There are several areas during the assembly process of a elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

Note: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the side cover badge.

enter your serial number and model name in the boxes below:

SERIAL NUMBER:

MODEL NAME:

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

*Refer to the serial number and model name when calling for service.

*Also enter this serial number on your Warranty Card.

5

LIMITED WARRANTY

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

CONSOLE

UPPER HANDLEBAR

GRIP PULSE

HANDLE BAR COVER

WATER BOTTLE HOLDER

CONSOLE MAST MAIN FRAME LOWER HANDLEBAR

TOP COVER

LOWER LINK ARM

PIVOTING FOOT PAD

ELBOW COVER

PEDAL ARM

WHEEL COVER

REAR STABILIZER END CAP

REAR STABILIZER END CAP

TOOLS INCLUDED

 

PARTS INCLUDED

 

 

 

c5mm Allen Wrench

c6mm Allen Wrench

cPhillips Screw Driver

c13/15mm Flat Wrench

c 1 Console

c 1 HORIZON FITNESS

c 1 Console Mast

12-VoltPower Adapter

c 1 Front Stabilizer Tube

c 4 Hardware Bags

c 2 Upper Handlebars

c 2 Elbow Cover Sets

c 2

Lower Handlebars

c 2

Handle Bar Cover Sets

c 2

Lower Link Arms

c 1

Water Bottle Holder

c 2

Top Covers

c 1

Console Mast Boot

c 2

Rear Stabilizer End Caps

 

If you have questions or if there are any missing parts, contact Customer Tech Support. Contact information is located on the back panel of this manual.

LIMITED WARRANTY

6

For a complete exploded diagram, visit us at www.horizonfitness.com

A S S E M B LY STEP 1

HARDWARE BAG FOR STEP 1 CONTENTS :

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

20 mm

18 mm

20 mm

Qty: 2

Qty: 2

Qty: 2

 

MAIN FRAME

END CAP

 

 

FRONT STABILIZER TUBE

 

BOLT (A)

END CAP

SPRING WASHER (B)

REAR STABILIZER

FLAT WASHER (C)

 

A)Open HARDWARE BAG FOR STEP 1.

B)Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 2 BOLTS (A), 2 SPRING WASHERS (B) and 2 FLAT WASHERS (C).

C)Fit both END CAPS into REAR STABILIZER TUBE.

ADJUSTING LEVELERS

Adjust the 2 rear levelers and 2 front levelers so that the elliptical is level on the floor.

ADJUST HEIGHT

LOCK ADJUSTMENT

7

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

A S S E M B LY STEP 2

 

CONSOLE MAST

BOLT (A)

CONSOLE MAST BOOT

 

SPRING WASHER (B)

TOP BACK COVER

 

FLAT WASHER (C)

 

TOP FRONT COVER

 

 

CONSOLE WIRE

MAIN FRAME

A)Open HARDWARE BAG FOR STEP 2.

B)Carefully pull the CONSOLE CABLE through the CONSOLE MAST using the twist tie located inside the

CONSOLE MAST.

C)Attach the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).

D)Attach the TOP FRONT COVER, followed by the TOP BACK COVER and snap them together.

E)Slide CONSOLE MAST BOOT down to seal the console mast hole.

HARDWARE BAG FOR STEP 2 CONTENTS :

 

 

 

 

 

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

 

 

 

 

 

 

 

 

 

20 mm

18 mm

20 mm

 

 

 

Qty: 4

Qty: 4

Qty: 4

 

 

 

 

 

 

 

 

 

LIMITED WARRANTY

8

A S S E M B LY STEP 3

PEDAL ARM TUBE

TEFLON WASHERS (E)

FLAT WASHER (F)

BOLT (G)

LINK ARM BRACKET

SPACER (D)

LOWER LINK ARM

PEDAL ARM

A ) Open HARDWARE BAG FOR STEP 3.

B)Align the bracket on the LEFT LOWER LINK ARM with the tube on theLEFT PEDAL ARM.

C)Slide the SPACER (D) through theLINK ARM BRACKET and thePEDAL ARM so it can’t rotate.

D)Insert 2 TEFLON WASHERS (E)between the PEDAL ARMand the LINK ARM BRACKET.

E)Secure the joint with a FLAT WASHER (F) andBOLT (G).

F)Repeat on the other side.

HARDWARE BAG FOR STEP 3 CONTENTS :

 

 

SPACER (D)

 

70 mm axis

SPLIT TEFLON WASHER (E)

Qty: 2

 

30 mm

 

Qty: 4

 

BOLT (G)

FLAT WASHER (F)

15 mm

35 mm

Qty: 2

Qty: 2

9

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

A S S E M B LY STEP 4

UPPER HANDLEBAR

WATER BOTTLE HOLDER

NOTCH

 

 

PRE-ATTACHED

TAB

SET SCREWS

CONSOLE MAST

PRE-ATTACHED

SCREWS

PRE-ATTACHED

BOLT & WASHER

LOWER HANDLEBAR

NOTE: There is NO hardware bag for this step. All hardware is pre-installed.

A)Remove PRE-ATTACHEDBOLT & WASHERS from CONSOLE MAST.

B)Slide LOWER HANDLEBARS onto CONSOLE MAST and attach by re-insertingPRE-ATTACHEDBOLT & WASHERS.

C)Slide UPPER HANDLEBARS onto LOWER HANDLEBARS and align NOTCH with TAB making sure handlebars are joined together completely. Secure UPPER HANDLEBARS to LOWER HANDLEBARS using PRE-ATTACHEDSET SCREWS.

D)Repeat on other side.

E)Attach WATER BOTTLE HOLDER to CONSOLE MAST using PRE ATTACHED SCREWS.

After handlebars are assembled they will rotate freely – be cautious. Until the machine is fully assembled, do not grab the handlebars for support.

LIMITED WARRANTY

10