Zephyr AK2100CS, AK2100CB, AK2100CW, AK2136CS, AK2136CB Use, Care, and Installation Guidee

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Typhoon

AK2100CS, B, W

AK2136CS, B, W

AK2142CS

AK2148CS

C TM

Airflow Control Technology

Hurricane

AK2500CS, B, W

AK2536CS, B, W

C TM

Airflow Control Technology

Cyclone

AK6500CS, B, BS, W AK6536CS, B, BS, W AK6542CS

EN Use, Care, and Installation Guide

FR Guide d’utilisation, d’entretien et d’installation

JAN21.0101

CORE

T YPHOON, HURRICANE & CYCLONE

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2

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

 

Contents

ZEPHYRONLINE.COM

 

 

Page

Safety Information ............................................................................

4-6

Types of Safety Warnings...................................................................

4

General Safety..................................................................................

4-5

Operation...........................................................................................

6

Electrical Requirements ......................................................................

6

List of Materials...................................................................................

7

Installation Instructions....................................................................

8-20

Ducting Calculation Sheet..................................................................

8

Mounting Height, Clearance, & Ducting ...........................................

9-10

Ducting Options .................................................................................

11

AK21 Hood Specifications ...................................................................

12

AK25 Hood Specifications...................................................................

13

AK65 Hood Specifications...................................................................

14

Electrical Supply.................................................................................

15

Cable Lock .........................................................................................

15

Rectangular Vertical Ducting Preparation ..........................................

16

Rectangular Horizontal Ducting Preparation ....................................

17-18

Mounting the Hood..........................................................................

19-20

Features & Controls..........................................................................

21-23

AK21 Capacitive Touch .......................................................................

21

AK25 Electronic Touch .......................................................................

22

AK65 Mechanical Slide ......................................................................

23

Maintenance ...................................................................................

24-27

Hood & Filter Cleaning.....................................................................

24-26

LumiLight LED ...................................................................................

27

ACT™ Conversion............................................................................

28-30

Airflow Control Technology (ACT™) ...................................................

28

Enabling ACT™................................................................................

29-30

Wiring Diagram..................................................................................

31

Troubleshooting..................................................................................

32

List of Parts & Accessories ..................................................................

33

Notes..................................................................................................

34

Limited Warranty ...............................................................................

35

Product Registration...........................................................................

36

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Safety Information

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READ AND SAVE THESE INSTRUCTIONS

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual for your appliance. Always read and obey all safety messages.

This is the Safety Alert Symbol. This symbol alerts you to potential hazards that can cause severe bodily injury or death.

All safety messages will follow the Safety Alert Symbol and either the words “DANGER” “WARNING” or “CAUTION”

DANGER

Danger means that failure to heed this safety statement may result in severe injury or death.

WARNING

Warning means that failure to heed this safety statement may result in extensive product damage, serious personal injury, or death.

CAUTION

Caution means that failure to heed this safety statement may result in minor or moderate personal injury, property or equipment damage.

General Safety

WARNING

To reduce the risk of fire or electric shock, do not use this fan with any solid-state control device.

WARNING

WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a)Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.

b)Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:

a)Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

b)Always turn hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).

c)Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.

d)Use proper pan size. Always use cookware appropriate for the size of the surface element.

4

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Safety Information

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WARNING WARNING

WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWINGa:

a)SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

b)NEVER PICK UP A FLAMING PAN – You may be burned.

c)DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d)Use an extinguisher ONLY if:

1)You know you have a Class ABC extinguisher, and you already know how to operate it.

2)The fire is small and contained in the area where it started.

3)The fire department is being called.

4)You can fight the fire with your back to an exit

aBased on “Kitchen Firesafety Tips” published by NFPA.

WARNING

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces, or garages.

WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a)Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.

b)Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

c)When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d)Ducted fans must always be vented to the outdoors.

e)If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.

WARNING

Prop. 65 Warning for California Residents: This product may contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

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Operation

ŹAlways leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and loose clothing.

ŹThe manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

Electrical Requirements

Important:

ŹObserve all governing codes and ordinances.

ŹIt is the customer’s responsibility to be aware of these below:

ŹTo contact a qualified electrical installer.

ŹTo assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

ŹIf codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

ŹDo not ground to a gas pipe.

ŹCheck with a qualified electrician if you are not sure the range hood is properly grounded.

ŹDo not have a fuse in the neutral or ground circuit.

ŹThis appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

ŹA cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

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Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

List of Materials

ZEPHYRONLINE.COM

 

Parts Supplied

 

 

Quantity

Part

1

Hood

2

Safety grilles

2

LumiLight LED

1

Hardware package

7” Round transition adapter (AK21, AK25)

3-1/4”x10” rectangular

6” Round transition adapter (AK65)

starting collar

(pre-installed on top of hood)

 

3-1/4”x10” rectangular cover plate

3-1/4”x10” rectangular vertical

(pre-installed on back of hood)

transition adapter

#6 x 1” (4)

#6 x 1-1/2” (4)

Wire Caps (3)

Safety Grille

 

Screws (2)

Washer (4)

Parts Not Supplied

Ducting, conduit and all installation tools

Backdraft damper

Philips head screwdriver with minimum 8” long shaft (required to install

AK2100)

Cable locking connector (if required by local codes)

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Ducting Calculation Sheet

Duct pieces

Equivalent number

Total

 

length x used

 

=

3-1/ 4” x 10”

1

Ft.

x (

)

=

Ft.

Rect.,

 

 

 

 

 

 

straight

 

 

 

 

 

 

6”, 7”, 8”, 10”

1

Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

 

straight

 

 

 

 

 

 

3-1/ 4” x 10”

15

Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

 

elbow

 

 

 

 

 

 

3-1/ 4” x 10”

9 Ft.

x (

)

=

Ft.

Rect.450

 

 

 

 

 

 

elbow

 

 

 

 

 

 

3-1/ 4” x 10”

24 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

 

flatelbow

 

 

 

 

 

 

7” to 6” or

25 Ft.

x (

)

=

Ft.

8” to 7” Round

 

 

 

 

 

tapered

 

 

 

 

 

 

reducer

 

 

 

 

 

 

6”, 7“, 8”

15

Ft.

x (

)

=

Ft.

Round

 

 

 

 

 

 

in-line

 

 

 

 

 

 

damper

 

 

 

 

 

 

6”, 7”, 8”, 10”

15 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

 

900 elbow

 

 

 

 

 

 

6”, 7”, 8”, 10”

9 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

 

450 elbow

 

 

 

 

 

 

 

Subtotal column1 =

Ft.

Maximum Duct Length: For satisfactory air movement, the totalductlengthshould not exceed 150 equivalent feet.

Duct pieces

Equivalent number

Total

 

length x used

 

=

3-1/ 4” x 10”

5 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

3-1/ 4” x 10”

20 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

6” roundto

1 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

6” roundto

16 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

7” roundto

8 Ft.

x (

)

=

Ft.

3 1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

7” roundto

23 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

3-1/ 4” x 10”

30 Ft.

x (

)

=

Ft.

Rect.

 

 

 

 

 

wall cap

 

 

 

 

 

withdamper

 

 

 

 

 

6”, 7”, 8”, 10”

30 Ft.

x (

)

=

Ft.

Round, wall

 

 

 

 

 

cap with

 

 

 

 

 

damper

 

 

 

 

 

6”, 7”, 8”, 10”

30 Ft.

x (

)

=

Ft.

Round

 

 

 

 

 

roof cap

 

 

 

 

 

Subtotal column2 =

Ft.

Subtotal column1 =

 

Ft.

Total ductwork =

 

Ft.

8

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Installation Instructions

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Mounting Height, Clearance, & Ducting

.

min

.

24” max

 

32”

 

3

6”

 

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

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Mounting Height, Clearance, & Ducting

A minimum of 6” round for AK65 and 7” round for AK21 and AK25 or 3-1/4” x 10” rectangular duct must be used to maintain maximum air flow efficiency for vertical ducting. For horizontal ducting, 3-1/4” x 10” rectangular duct is the minimum size.

Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.

Use calculation worksheet to compute total available duct run when using elbows, transitions, and caps.

ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size from 6” to 7” or 7” to 8”.

If turns or transitions are required: Install as far away from duct opening and as far apart between the two transitions as possible.

Minimum mount height between range top to hood bottom should be no less than 24”.

Maximum mount height should be no higher than 32”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will loose performance and efficiency.

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.

For shipment and installation damages:

ŹPlease fully inspect unit for damage before installation.

ŹIf the unit is damaged in shipment, return the unit to the store in which it was bought for repair or replacement.

ŹIf the unit is damaged by the customer, repair or replacement is the responsibility of the customer.

ŹIf the unit is damaged by the installer (if other than the customer), repair of replacement must be made by arrangement between customer and installer.

10

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Installation Instructions

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Ducting Options

WARNING

Fire Hazard: NEVER exhaust air or terminate ductwork into spaces between walls, crawl spaces, ceilings, attics, or garages. All exhaust must be ducted to the outside, unless using the recirculating option.

ŹUse single wall rigid metal ductwork only.

ŹFasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape.

cabinet

side wall cap w/gravity damper

cabinet

3-1/4”x10” rear ducting w/side

wall gravity damper

side wall cap

w/gravity damper

soffit or crawl space

roof pitch w/ flashing & cap

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

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Installation Instructions

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śŚ Ů

 

 

(30”) 28 1/16”, (36”) 34”

 

 

 

 

(42”) 39 3/4”,

(48“) 45 3/4

 

 

 

 

 

(30”) 11 5/16”, (36”) 12 1/2

 

 

 

 

(42”) 12 1/2”,

(48“) 12 1/2

 

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(30”) 29 3/4”, (36”) 35 3/4” (42”) 41 3/4”, (48“) 47 11/16

FRONT

(30”) 14”,

(36”) 17”

 

(42”) 19 7/8”,

(48“) 22

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12

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Installation Instructions

ZEPHYRONLINE.COM

śŞ Ů

 

 

(30”) 27 7/8” (36”) 33 7/8

 

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(30”) 29 3/4”, (36”) 35 3/4

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Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

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Installation Instructions

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T YPHOON, HURRICANE & CYCLONE

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şŞ Ů

 

(30”) 27 7/8”, (36”) 33 7/8”, (42”) 39 7/8

 

 

 

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(30”) 14”, (36”) 17”, (42”) 20”

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14

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Installation Instructions

ZEPHYRONLINE.COM

Electrical Supply

WARNING

Electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards. Turn off electrical power at service entrance before wiring.

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product.

Cable Lock

A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)

Cable Lock

FIG. A

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Installation Instructions

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Rectangular Vertical Ducting Preparation

ŹBy default the Typhoon and Hurricane are pre-configured for 7” round vertical ducting.

ŹBy default the Cyclone is pre-configured for 6” round vertical ducting.

1. Using a Philips-head screwdriver remove the screws and round vertical transition adapter from top of hood body.

2. Replace round vertical transition adapter with rectangular transition adapter. Do not secure to hood body yet.

3. Place 3-1/4"x10" rectangular collar on top of rectangular transition adapter. Secure rectangular adapter and rectangular collar to hood body using the previously removed screws from step 1.

16

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Installation Instructions

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Rectangular Horizontal Ducting Preparation

ŹBy default the Typhoon and Hurricane are pre-configured for 7” round vertical ducting.

ŹBy default the Cyclone is pre-configured for 6” round vertical ducting.

1. Using a Philips-head screwdriver remove the screws and round vertical transition adapter from the top of the hood.

2. Using a Philips-head screwdriver, remove the screws and 3-1/4"x10" rectangular cover plate from back of hood.

3. Typhoon ONLY. Remove the two plastic air diverter blocks. The blocks are located in the hood and can be accessed from the top when the round transition adapter is removed.

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

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Installation Instructions

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4. Replace round vertical transition adapter with rectangular transition adapter. Do not secure to hood body yet.

5. Place 3-1/4"x10" rectangular cover plate over the rectangular opening on top of hood from step 4. Secure rectangular transition adapter and cover plate to hood body using the

previously removed screws from step 1.

6. Place 3-1/4"x10" rectangular collar on back of hood and secure using the screws that previously secured the rectangular cover plate.

18

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Installation Instructions

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Mounting the Hood

duct work

electrical

duct tape wood blocking

installation screws and key-holes

bottom panel & lighting harness

LumiLight LED

residue cups & safety grilles

FIG. B

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Mounting the Hood

Hood is designed for installation under a kitchen cabinet (FIG. B)

1.Prepare duct location on hood (vertical or horizontal) Refer to Pages 11 for ducting options.

2.Measure and cut out duct and electrical openings in cabinet or wall to match up with the hood. Ducting and electrical dimensions can be found on Pages 12-14. Note: Make sure duct opening is large enough to apply aluminum duct tape.

3.Reinforce cabinet bottom with wood strips if additional strengthening is required or if cabinets are framed.

4.Remove bottom panel from hood using a Philips head screwdriver to remove each of the screws. Also disconnect lighting harness by pressing in on the clip to release the lights from the internal wiring. Use caution when removing bottom panel. Take care not to scratch side panels during removal.

5.Install (4) wood screws to cabinet bottom by following the installation screw hole dimensions on Page 12-14. These screws will be used to secure the hood to the cabinet.

6.Lift hood onto screws located on cabinet bottom and lock into place. Make sure all (4) key-holes cover the screws. Tighten each screw to secure hood to cabinet. Note: For 30” Typhoon models you will need an 8” - 10” long shaft for your screwdriver/drill to reach the front screws.

7.Install electrical.

8.Install duct work and seal with aluminum duct tape.

9.Power up hood and check for leaks around duct tape and test all functions.

10.Reinstall bottom panel and re-connect lighting harness. Use caution when installing bottom panel. Take care not to scratch side panels during installation.

11.Slide residue cups into their openings on the bottom of the hood. Install safety grilles over each blower opening and secure with the two safety grille screws.

20

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

Features & Controls

ZEPHYRONLINE.COM

AK21 Capacitive Touch

1 ħ Ű

Ş

4 ė ĕ ĕ

Q 2 3 4 5 6

ś

Ŝ

1ħ Ű Ě Ű Ĭ ĭĘ

Ě Ű Ę

Ĭ ė Ű Ŝ Ę

Ŝ Ęĭ

Ű

Ě ĕ Ę

Ş Ű Ę

Ě Ş

ŰĘ

Ě Ű Ű

Ű Ę

Ů Ě ů Ĭ ĭ

Ę

Ě ė

Ě Űĕ Ů Ę

Ɔ Ę ĕ ś ć Ŝ Ɔ

ŜŢř Ę ć ś Ɔ śŢř

Ę

Ě Ę şĕ Şĕ ŝĕ Ŝĕ śĕ Ĭ ĭĘ

Ě Űĕ Ű Ę

Ŝ Ě Ę ĕ Ĭ ĭĕ śĕ Ŝĕ ŝĕ Şĕ ş

Ě Űĕ Ű Ę

4 Ě ĕ ĕ Ę

Ě Űĕ ĕ ĕ Ę

Ş ĚĘ Ĭ ĭĕ śĕ Ŝĕ ŝĕ Ş şĘ

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

21

CORE

Features & Controls

T YPHOON, HURRICANE & CYCLONE

UNDER-CABINET

AK25 Electronic Touch

1 ħ Ű ś ħ Ű

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/

 

 

 

 

 

 

1

 

 

 

2

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1ħ Ű / Ě Ű Ĭ Ęĭ/

Ě Ű Ę

Ĭ ė Ű Ŝ Ę/

Ŝ Ęĭ/ Ű

Ě ĕ Ę/

Śĕ Ű Ş Ű/

Ę Ě Ű Ű/

Ű Ę

Ů Ě ů Ĭ ĭ

Ę

Ě ė

Ě Űĕ Ů Ę/

Ɔ Ę Ś ś Ɔ ŜŢř

Ę Ś Ɔ śŢř Ę

ś Ě ĕ Ę

Ě Űĕ Ę Ę ŰĘ

Ŝ ĚĘ Ś ĕ ś ĕ Ŝ Ę

22

Typhoon, Hurricane, & Cyclone Use, Care, and Installation Guide

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