No part of this publication may be reproduced or used in any form, or by any electrical or mechanical means,
without permission in writing from Zebra. This includes electronic or mechanical means, such as photocopying,
recording, or information storage and retrieval systems. The material in this manual is subject to change
without notice.
The software is provided strictly on an “as is” basis. All software, including firmware, furnished to the user is on
a licensed basis. Zebra grants to the user a non-transferable and non-exclusive license to use each software
and firmware program delivered hereunder (licensed program). Except as noted below, such license may not
be assigned, sublicensed, or otherwise transferred by the user without prior written consent of Zebra. No right
to copy a licensed program in whole or in part is granted, except as permitted under copyright law. The user
shall not modify, merge, or incorporate any form or portion of a licensed program with other program material,
create a derivative work from a licensed program, or use a licensed program in a network without written
permission from Zebra. The user agrees to maintain Zebra’s copyright notice on the licensed programs
delivered hereunder, and to include the same on any authorized copies it makes, in whole or in part. The user
agrees not to decompile, disassemble, decode, or reverse engineer any licensed program delivered to the user
or any portion thereof.
Zebra reserves the right to make changes to any software or product to improve reliability, function, or design.
Zebra does not assume any product liability arising out of, or in connection with, the application or use of any
product, circuit, or application described herein.
No license is granted, either expressly or by implication, estoppel, or otherwise under any Zebra, intellectual
property rights. An implied license only exists for equipment, circuits, and subsystems contained in Zebra
products.
Revision History
Changes to the original guide are listed below:
ChangeDateDescription
-01 Rev. A12/31/11Initial Release.
-02 Rev. A3/2015Zebra Rebranding
-02 Rev. B6/9/15Correct Radio Default Power State reg key on page B-3. Add Basic Browser
-03 Rev. A2/20/19Update cleaning procedures on page 5-3.
iii
configuration information to Appendix B.
ivMC21XX Series Integrator Guide
TABLE OF CONTENTS
Revision History.............................................................................................................................. iii
About This Guide
Introduction ..................................................................................................................................... ix
Documentation Set ................................................................................................................... ix
Configurations................................................................................................................................. x
Software Versions..................................................................................................................... x
Chapter Descriptions ...................................................................................................................... xi
Notational Conventions................................................................................................................... xi
Related Documents and Software .................................................................................................. xii
Service Information......................................................................................................................... xii
This guide provides information about using the MC21XX and accessories.
NOTEScreens and windows pictured in this guide are samples and may differ from actual screens.
Documentation Set
The documentation set for the MC21XX is divided into guides that provide information for specific user needs.
•
MC21XX Series Quick Start Guide - describes how to use the MC21XX.
•
MC21XX Series MC21XX User Guide - describes how to use the MC21XX.
•
MC21XX Series MC21XX Integrator Guide - describes how to set up the MC21XX and the accessories.
•
Microsoft Applications for Windows Mobile 6.1 and CE 6.0 User Guide - describes how to use Microsoft
developed applications.
•
Application Guide for Zebra Devices - describes how to use Zebra developed applications.
•
EMDK Help File - provides API information for writing applications.
xMC21XX Series Integrator Guide
MC2180
Configurations
This guide covers the following configurations:
ConfigurationRadiosDisplayMemory
MC2100NoneColor, no touch 128 MB RAM/
MC2180WLAN: 802.11 b/g/n
WPAN: Bluetooth
Color touch
screen
256 MB Flash
128 MB RAM/
256 MB Flash
Data
Capture
Linear or 1D
laser
Linear, 1D
laser or 2D
imager
Operating
System
Windows CE 6.0
Windows CE 6.0
Software Versions
This guide covers various software configurations and references are made to operating system or software
versions for:
•
OEM version
•
Fusion version.
OEM Version
To determine the OEM software version:
Ta p
Start > Settings > Control Panel > System Info icon > System tab.
Fusion Software
To determine the Fusion software version:
Ta p
Wireless Strength icon > Wireless Status > Versi ons.
Chapter Descriptions
Topics covered in this guide are as follows:
•
Chapter 1, Getting Started - explains how to install and charge batteries and start the MC21XX for the
first time.
About This Guidexi
•
Chapter 2, Accessories provide setup information for the MC21XX accessories.
•
Chapter 3, Synchronization - provides instructions for installing synchronization software and setting up a
partnership between the MC21XX and a host computer.
•
Chapter 4, Application Development - provides instructions for installing DCP and EMDK on the host
computer and downloading software and files to the MC21XX.
•
Chapter 5, Maintenance and Troubleshooting - includes instructions for cleaning and storing the
MC21XX and provides troubleshooting solutions for potential problems during operation.
•
Appendix A, Specifications - lists the technical specifications for the MC21XX and accessories.
•
Appendix B, Special Software Configurations - provides information for setting the battery usage
threshold and removing sample applications.
Notational Conventions
The followingconventions are used in this document:
•
The term “MC21XX” refers to the Zebra MC21XX.
•
Italics are used to highlight the following:
• Chapters and sections in this and related documents
• Dialog box, window and screen names
• Drop-down list and list box names
• Check box and radio button names
• Icons on a screen.
•
Bold text is used to highlight the following:
• Key names on a keypad
• Button names on a screen.
xiiMC21XX Series Integrator Guide
•
Bullets (•) indicate:
• Action items
• Lists of alternatives
• Lists of required steps that are not necessarily sequential.
•
Sequential lists (e.g., those that describe step-by-step procedures) appear as numbered lists.
Related Documents and Software
The following items provide more information about the MC21XX.
•
MC21XX Quick Start Guide, p/n 72-155018-xx
•
MC21XX Regulatory Guide, p/n 72-155019-xx
•
MC21XX User Guide, p/n 72E-155021-xx
•
Application Guide for Zebra Devices, p/n 72E-68901-xx
•
Microsoft® Applications for Mobile 6.1 and CE 6.0 User Guide, p/n 72E-108299-xx
•
Enterprise Mobility Developer Kit (EMDK) Help File
•
Windows CE Platform SDK for MC2100c60, available at: http://www.zebra.com/support
•
Enterprise Mobility Developer Kit for C (EMDK for C), available at: http://www.zebra.com/support
•
ActiveSync software, available at: http://www.microsoft.com.
For the latest version of this guide and all guides, go to: http://www.zebra.com/support
Service Information
If you have a problem with your equipment, contact Zebra Global Customer Support for your region. Contact
information is available at: http://www.zebra.com/support
When contacting Zebra Global Customer Support, please have the following information available:
•
Serial number of the unit
•
Model number or product name
•
Software type and version number
Zebra responds to calls by email, telephone or fax within the time limits set forth in support agreements.
If your problem cannot be solved by Zebra Global Customer Support, you may need to return your equipment
for servicing and will be given specific directions. Zebra is not responsible for any damages incurred during
shipment if the approved shipping container is not used. Shipping the units improperly can possibly void the
warranty.
.
If you purchased your Zebra business product from a Zebra business partner, contact that business partner for
support.
CHAPTER 1GETTING STARTED
Introduction
This chapter describes the MC21XX’s how to install and charge the batteries, how to remove and replace the
handstrap and how to start the MC21XX for the first time.
Unpacking the MC21XX
Carefully remove all protective material from around the MC21XX and save the shipping container for later
storage and shipping. Verify that the equipment listed below is included:
•
Mobile computer
•
Mini stylus and tether (touch screen configurations only)
•
Battery
•
Regulatory Guide
•
Quick Start Guide.
Inspect the equipment for damage. If any equipment is missing or damaged, contact the Zebra Global
Customer Support immediately. See Service Information on page xii for contact information.
MC21XX Startup
To start using the MC21XX:
•
Install the SD card (optional).
•
Install the main battery.
•
Charge the main battery and the backup battery.
•
Start the MC21XX.
1 - 2MC21XX Series Integrator Guide
microSD Card
microSD Card
Install SD Card
The Secure Device (SD) card provides secondary non-volatile storage (the flash memory is slower than RAM).
The SD card holder is located under the battery.
CAUTION Follow proper Electro-Static Discharge (ESD) precautions to avoid damaging the microSD card.
Proper ESD precautions include, but are not limited to, working on an ESD mat and ensuring that the
operator is properly grounded.
Do not use the microSD card slot for any other accessories.
NOTE Select microSD cards with environmental and/or the write cycle performance specifications that meet or
exceed the application requirements.
To insert the microSD card:
1.Place the MC21XX face-down on surface.
2.Slide the card holder door down to unlock.
3.Lift the microSD card holder door.
Figure 1-1
4.Position the microSD card, with the contacts facing down, into the microSD holder.
5.Close microSD card door.
6.Slide the card holder up to lock.
Figure 1-2
Inserting the microSD Card
Inserting the microSD Card
Getting Started1 - 3
Install Main Battery
If the main battery is charged, the MC21XX can be used immediately. If the main battery is not charged, see
Battery Charging on page 1-3. To remove the main battery, see Main Battery Removal on page 1-6.
Insert the battery into the slot, bottom first and press the battery gently into the slot. The battery clip locks the
battery into place.
Figure 1-3
Insert Battery
Battery Charging
CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page
The main battery can be charged before insertion into the MC21XX or after it is installed. Use the Four-slot
Battery Charger to charge the main battery (out of the MC21XX) or the supplied power supply to charge the
main battery while it is installed in the MC21XX.
Before using the MC21XX for the first time, fully charge the main battery until the LED Indicator remains lit (see
Table 1-1 on page 1-4 for charge status indications). The battery fully charges in less than four hours.
The MC21XX is equipped with a memory backup battery which automatically charges from the main battery
whether or not the MC21XX is operating or is in suspend mode. The memory backup battery retains data in
memory for at least 30 minutes when the MC21XX’s main battery is removed or fully discharged. When the
MC21XX is used for the first time or after the memory backup battery has fully discharged, the memory backup
battery requires approximately 15 hours to fully charge. Do not remove the main battery from the MC21XX for
15 hours to ensure that the memory backup battery fully charges. If the main battery is removed from the
MC21XX or the main battery is fully discharged, the memory backup battery completely discharges in several
hours.
5-2.
When the main battery reaches a very low battery state, the combination of main battery and backup battery
retains data in memory for at least 72 hours.
NOTE Do not remove the main battery within the first 15 hours of use. If the main battery is removed before the
backup battery is fully charged, data may be lost.
1 - 4MC21XX Series Integrator Guide
Power Supply
Power Port
Barrel Jack
AC Line Cord
Batteries must be charged within the 0° to +40° C (32° to 104° F) ambient temperature range.
To charge the MC21XX using the optional power supply:
Figure 1-4
1.Connect the AC Line Cord to the power supply.
2.Connect the AC plug to an AC outlet.
3.Lift the rubber plug covering the MC21XX power port.
4.Plug the power supply barrel jack into the power port on the bottom of the MC21XX.
Charging Using Power Supply
The MC21XX starts to charge. The LED Indicator indicates the charging status.
Table 1-1
LED Indicator
LEDIndication
OffMC21XX not placed correctly in the cradle; charge cable not connected correctly;
charger is not powered.
Fast Blinking AmberError in charging; check placement of the MC21XX.
Slow Blinking AmberMC21XX is charging.
Solid AmberCharging complete.
Note: When the battery is initially inserted in the MC21XX, the amber LED flashes
once if the battery power is low or the battery is not fully inserted.
The following accessories can also be used to charge the battery:
•
•
•
Cradle (and a power supply):
• Single-slot USB Cradle.
Cables (and a power supply):
• USB ActiveSync/Charge Cable.
Chargers (and a power supply):
• Four-slot Spare Battery Charger.
Spare Battery Charging
To charge a spare battery:
1.Connect the Four-slot Battery Charger to the appropriate power source. See Chapter 2, Accessories for
setup instructions.
2.Insert the spare battery into the spare battery charging slot and gently press down on the battery to ensure
proper contact.
The battery starts to charge automatically. The LED Indicator blinks amber to indicate the battery is charging.
See Chapter 2, Accessories for charging indications. The battery usually fully charges in less than four hours.
Starting the MC21XX
Press the Power button to turn on the MC21XX. If the MC21XX does not power on, perform a cold boot. See
Resetting the MC21XX on page 1-7.
When the MC21XX is powered on for the first time, it initializes. The Splash screen appears for a short period
of time. On the MC2180 the Calibration screen appears.
Getting Started1 - 5
If the MC21XX does not power on, see Resetting the MC21XX on page 1-7.
Calibration Screen
NOTE MC2180 only.
Use the Calibration screen to align the touch screen:
1.Remove the mini stylus from the back of the MC2180.
2.Carefully press and briefly hold the stylus tip on the center of the Calibration screen target. Repeat the
procedure as the target moves and stops at different locations on the screen. This enters the new
calibration settings.
Figure 1-5
3.Once all of the new calibration settings are input, tap the screen or press the ENTER button to save the
new calibration settings. Press
Calibration Screen
ESC to discard the new calibration settings.
1 - 6MC21XX Series Integrator Guide
Main Battery Removal
CAUTION When removing the battery, follow the Safe Battery Swap procedures below otherwise loss of data or
system corruption may occur. An error message, Improper Shutdown, displays on the screen
indicating that the MC21XX was not shutdown properly.
When in Safe Battery Swap mode, the MC21XX goes into a low power suspend state. All wakeup are
disabled.
To remove the main battery from an MC21XX:
1.If the MC21XX is in suspend mode, press the Power button to wake the MC21XX.
2.Press the Power button to place the MC21XX in suspend mode.
3.On the MC2180, tap Safe Battery Swap.
On the MC2100, using the navigation pad, scroll down to Safe Battery Swap. Press the Enter key.
4.Wait for the LED Indicator to turn red and then turn off.
5.Using thumbs, push the two battery latches up. The battery ejects slightly.
Figure 1-6
6.Remove the battery from the MC21XX.
Release Latches
CAUTION Replace the new battery within five minutes to prevent loss of data.
Safe System Shutdown/Re-boot
To ensure that data is not lost or that system corruption does not occurs, the user must follow the Safe Battery
Swap procedure when replacing the battery. See Main Battery Removal on page 1-6. If the Safe battery Swap
procedure is not followed, a Improper Shutdown message appears on the screen.
Getting Started1 - 7
Carefully press and briefly hold stylus
on the center of the target.
Repeat as the target movies around
the screen.
Press the Esc key to cancel.
Figure 1-7
Improper Shutdown Message
If the MC21XX stops responding, first perform a warm boot. A warm boot maintains radio status and registry
settings. Do not perform a cold boot unless necessary.
Performing a cold boot resets the MC21XX to factory defaults and loss of all registry settings.
To perform a warm boot, press and hold the Power button for five seconds.
Resetting the MC21XX
If the MC21XX stops responding to input, reset it. There are two reset functions, warm boot and cold boot. A
warm boot restarts the MC21XX by closing all running programs. All data that is not saved is lost.
A cold boot also restarts the MC21XX, but erases all stored records and entries from RAM. In addition it
returns formats, preferences and other settings to the factory default settings.
Perform a warm boot first. If the MC21XX still does not respond, perform a cold boot.
Performing a Warm Boot
To perform a warm boot:
1.Press the Power button for five seconds. As soon as the MC21XX starts to boot release the Power button.
Performing a Cold Boot
A cold boot restarts the MC21XX and erases all user stored records and entries from RAM. Never perform a
cold boot unless a warm boot does not solve the problem.
To perform a cold boot:
CAUTION Files that remain open during a warm boot may not be retained.
CAUTION Cold boot resets the MC21XX, to the default settings. All added applications and all stored data are
removed. Do not cold boot without support desk approval.
When removing the battery, follow the Safe Battery Swap procedures below otherwise loss of data or
system corruption may occur. An error message, Improper Shutdown, displays on the screen
indicating that the MC21XX was not shutdown properly.
1 - 8MC21XX Series Integrator Guide
1.If the MC21XX is in suspend mode, press the Power button to wake the MC21XX.
2.Press the Power button to place the MC21XX in suspend mode.
3.On the MC2180, tap Safe Battery Swap.
On the MC2100, using the navigation pad, scroll down to Safe Battery Swap. Press the Enter key.
4.Wait for the LED Indicator to turn red and then turn off.
5.Simultaneously press and then release the 1, 9 and Power keys. As the MC21XX initializes, the splash
window appears.
Performing a Clean Boot
A clean boot resets the MC21XX to the factory default settings. All data in the Application folder is retained.
Download the Cleaner package file from the Support Central web site, http://www.zebra.com/support and
install on the MC21XX. The Cleaner package contains two sets of files. One set cleans the Platform folder and
the other cleans the Application folder.
To perform a clean boot:
1.Download the Cleaner package from the Support Central web site. Follow the instructions included in the
package for installing the package onto the MC21XX.
2.Copy the Cleaner package to the root directory of a microSD card (using a host computer).
3.Remove the battery.
4.Install the microSD card.
5.Replace the battery.
6.Connect the MC21XX to AC power. See Chapter 2, Accessories.
7.Using Windows Explorer, navigate to the SD card folder.
8.Open the OSUpdate folder.
9.Double tap on the file: 2100c60Aen_SD.lnk
10. When the Update Loader application finds the appropriate file, it loads the package onto the MC21XX. A
progress bar displays until the update completes.
11. When complete, the MC21XX re-boots.
Waking the MC21XX
The wakeup conditions define what actions wake up the MC21XX after it has gone into suspend mode. The
MC21XX can go into suspend mode by either pressing the Power button or automatically by Control Panel
time-out settings. These settings are configurable and the factory default settings are shown in Table 1-2.
Getting Started1 - 9
Table 1-2
AC power is applied.NoYes
MC21XX is disconnected from a USB device.NoYes
A key is pressed.NoYes
The scan trigger or side trigger is pressed.NoYes
The screen is touched.NoNo
USB HostNoNo
To access the Wakeup settings tap Start > Settings > Control Panel > Power icon > Wakeup tab.
Wakeup Default Settings
Condition for WakeupPower ButtonAutomatic Time-out
Figure 1-8
Wakeup Tab
1 - 10MC21XX Series Integrator Guide
CHAPTER 2 ACCESSORIES
Introduction
The MC21XX accessories provide a variety of product support capabilities. Accessories include cradles,
cables and spare battery chargers. Table 2-1 lists the MC21XX accessories.
Table 2-1
Cradles
Single-slot USB CradleCRD2100-1000URCharges the MC21XX main battery and
Four-slot Charge Only CradleCRD2100-4000CRCharges up to four MC21XXs.
Four-slot Ethernet CradleCDRD2100-4000ERCharges up to four MC21XXand provides Ethernet
Chargers
Four-slot Spare Battery
Charger
Power SupplyPWRS-14000-148RProvides power to the Four-slot Charge Only cradle
Power SupplyPWRS-14000-241RProvides power to the Four-slot Spare Battery
Power SupplyPWRS-14000-249RProvides power to the MC21XX, USB
MC21XX Accessories
AccessoryPart NumberDescription
synchronizes the MC21XX with a host computer
through a USB connection.
communication over a network.
SAC2100-4000CRCharges up to four MC21XX spare batteries.
and Four-slot Ethernet cradle.
Charger.
ActiveSync/Charge cable and Single-slot USB
cradle.
DC Line Cord50-16002-042RProvides power from the power supply to the
Four-slot Ethernet cradle or Four-slot Charge Only
cradle.
2 - 2MC21XX Series Integrator Guide
Table 2-1
US AC Line Cord50-16000-182RProvides power to the 2-wire power supply.
International AC Line Cord-Provides power to the 2-wire power supply.
US AC Line Cord23844-00-00RProvides power to the 3-wire power supply.
International AC Line Cord
Cables
USB ActiveSync/Charge
Cable
USB Cable25-128458-01RProvides USB communication through the
Soft Goods
HandstrapSG-MC2123225-01ROptional handstrap with stylus.
HolsterSG-MC2121205-01RProvides a soft, clip on holder and a shoulder strap
MC21XX Accessories (Continued)
AccessoryPart NumberDescription
Purchase separately.
-Provides power to the 3-wire power supply.
Purchase separately.
25-154073-01RProvides USB client communication capabilities
and charges the MC21XX.
Single-slot USB cradle.
for the MC21XX.
LanyardSG-MC2127225-01ROptional lanyard for holding the MC21XX.
Miscellaneous
Modem DongleMDM9000-100RProvides modem connectivity through MC21XX or
Single-slot USB cradle.
Modem Adapter Cable25-154074-01RConnects Modem Dongle to Single-slot USB cradle.
2400 mAh BatteryBTRY-MC21EAB0EReplacement battery.
Mini StylusSTYLUS-00007-03RReplacement mini stylus (3-pack).
Mating Adapter21-158413-01RConnects two Single-slot USB cradles together.
Single-slot USB Cradle
USB Port
USB Port
AC Line Cord
Power Supply
Power Port
USB Cable
The Single-slot USB cradle:
•
Provides 5.4VDC power for operating the MC21XX and charging the battery.
•
Provides a USB port (micro AB receptacle) for data communication between the MC21XX and a host
computer.
•
Provides USB connection through the USB pass-through port for communication with a USB device,
such as a host computer. For communication setup procedures, see
CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page
5-2.
Setup
Accessories2 - 3
Chapter 3, Synchronization
.
Figure 2-1
Single-slot USB Cradle Setup
Battery Charging
The Single-slot USB cradle can charge the MC21XX battery.
To charge the MC21XX:
1.Connect the Single-slot USB cradle to a Zebra approved power source.
2.Slide the MC21XX into the slot. The LED Indicator indicates the MC21XX battery charging status. The
battery charges in less than four hours. See Table 2-2 for charging status indications.
2 - 4MC21XX Series Integrator Guide
LED
Indicator
Figure 2-2
3.When charging is complete, remove the MC21XX from the cradle.
Single-slot USB Cradle
The Single-slot USB cradle uses the LED Indicator to indicate MC21XX battery charging status. See T abl e 2-2
for charging status indications.
Table 2-2
LED Charging Status Indicators
LEDIndication
MC21XX Charging (LED on MC21XX)
OffMC21XX not placed correctly in the cradle; cable not connected correctly; charger
is not powered.
Fast Blinking AmberError in charging; check placement of MC21XX.
Slow Blinking AmberMC21XX is charging.
Solid AmberCharging complete.
Note: When the battery is initially inserted in the MC21XX, the amber LED flashes
once if the battery power is low or the battery is not fully inserted.
Communication Setup
To connect the Single-slot USB cradle to USB device:
1.Connect Single-slot USB cradle cable to the communications port.
2.Slide the MC21XX into the cradle. The LED Indicator indicates the MC21XX battery charging status and
that the MC21XX is seated in the cradle. For more information on communications setup procedures, see
Chapter 3, Synchronization
.
Four-slot Charge Only Cradle
AC Line Cord
Power Supply
DC Cable
Power Port
CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page
5-2.
The Four-slot Charge Only cradle:
•
Provides 5.4 VDC power for operating the MC21XX and charging the battery.
•
Simultaneously charges up to four MC21XXs.
Setup
Connect the Four-slot Charge Only cradle to a Zebra approved power source.
Accessories2 - 5
Figure 2-3
Four-slot Charge Only Cradle, Setup
Battery Charging
The Four-slot Charge Only cradle can charge up to four MC21XXs simultaneously. To charge the MC21XX:
1.Connect the Four-slot Charge Only cradle to a Zebra approved power source.
2.Slide the MC21XX into the MC21XX slot.
2 - 6MC21XX Series Integrator Guide
Power LED
Charge LED
Indicator (amber)
Figure 2-4
3.The MC21XX amber Charge LED Indicator indicates the MC21XX battery charging status. The battery
Four-slot Charge Only Cradle
charges in approximately four hours. See Table 2-2 on page 2-4 for charging status indications.
4.When charging is complete, remove the MC21XX from the cradle.
Power LED
The green Power LED lights to indicate that the Four-slot Charge Only cradle is connected to a power source.
Four-slot Ethernet Cradle
Power Port
Ethernet Port 1
Ethernet Switch
Connection
CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page
5-2.
The Four-slot Ethernet cradle:
•
Provides 5.4 VDC power for operating the mobile computer.
•
Connects the mobile computer (up to four) to an Ethernet network.
Synchronization with a host computer using ActiveSync cannot be performed wit the Four-slot Ethernet cradle.
To synchronize with a host computer, use the SIngle-slot USB cradle.
Setup
Connect the Ethernet cradle (Ethernet port 1) to an Ethernet hub or a port on the host device.
Connect the Ethernet cradle (power port) to a Zebra approved power supply.
Accessories2 - 7
Ethernet Cradle Drivers
Figure 2-5
The Ethernet cradle drivers are pre-installed on the MC21XX and initiate automatically when the MC21XX is
placed in a properly connected Four-slot Ethernet cradle.
When the MC21XX is inserted into the Four-slot Ethernet cradle, the LAN icon indicates that the MC21XX is
connected to a network.
Four-slot Ethernet Cradle Connection
2 - 8MC21XX Series Integrator Guide
LAN Icon
100
Mbps
Link LED
LED Indicator
Speed LED
Double-tap the LAN icon to open the LANNDS1 window. This window display the TCP/IP information for the
MC21XX.
Figure 2-6
LANNDS1 Window
Charging and Communication
Insert the mobile computer into a slot to begin charging and initiate communication.
Figure 2-7
Four-slot Ethernet Cradle
LED Charge Indications
The charge LED shows the status of the battery charging in the MC21XX. The battery usually charges in less
than four hours. See Table 2-2 on page 2-4 for charging status indications.
Accessories2 - 9
Ethernet Port 1
Ethernet Port 2
Speed LED
The green Speed LED lights to indicate that the transfer rate is 100 Mbps. When it is not lit it indicates that the
transfer rate is 10Mbps.
Link LED
The yellow Link LED blinks to indicate activity, or stays lit to indicate that a link is established. When it is not lit
it indicates that there is no link.
Daisychaining Ethernet Cradles
Daisychain up to four cradles to connect several MC21XXs to an Ethernet network. Use either a straight or
crossover cable. Daisy-chaining should not be attempted when the main Ethernet connection to the first cradle
is 10 Mbps as throughput issues will almost certainly result.
To daisychain cradles:
1.Connect power to each Ethernet cradle to daisychain.
2.Connect an Ethernet cable to Port 1 of the first cradle as shown in Figure 2-8.
3.Connect a second Ethernet cable between Port 2 of the first cradle and Port 1 of the second cradle.
4.Connect additional cradles as described in step 3.
Figure 2-8
Daisychaining Four Slot Ethernet Cradles
2 - 10MC21XX Series Integrator Guide
Power Port
DC Cable
Power
Supply
AC Cord
Four-slot Spare Battery Charger
CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page
5-2.
The Four-slot Spare Battery Charger simultaneously charges up to four spare batteries.
Setup
Connect the Four-slot Spare Battery Charger to a Zebra approved power source.
Figure 2-9
Spare Battery Charging
To charge up to four MC21XX spare batteries:
1.Insert the spare battery into the spare battery charging slot, bottom first.
2.Pivot the top of the battery down onto the contact pins.
Four-slot Spare Battery Charger Setup
Accessories2 - 11
Spare
Batteries
Spare Battery
Charging Slot
Spare Battery Charging
LEDs (4)
Figure 2-10
3.Gently press down on the battery to ensure proper contact. The battery usually charges in less than four
Four Slot Spare Battery Charger
hours. See Table 2-2 on page 2-4 for charging status indications.
WARNING! Do not use a tool to remove the battery.
LED Charge Indications
The Spare Battery Charging LEDs indicate the spare battery charging status. See Table 2-2 on page 2-4 for
charging status indications.
2 - 12MC21XX Series Integrator Guide
Latch
USB ActiveSync/Charge Cable
The USB ActiveSync/Charge cable:
•
Provide the MC21XX with operating and charging power when used with the Zebra approved power
supply.
•
Synchronize information between the MC21XX and a host computer. With customized or third party
software, it can also synchronize the MC21XX with corporate databases.
•
Provide USB connection through the USB pass-through port for communication with a USB device, such
as a host computer. For communication setup procedures, see
Setup
Chapter 3, Synchronization
.
Figure 2-11
USB ActiveSync/Charge Cable Setup
Battery Charging
To charge the MC21XX battery:
1.Connect the USB ActiveSync/Charge cable power input connector to the Zebra approved power source.
2.Attach the bottom of the MC21XX to the cable cup connector.
3.Slide the two latches on the cable cup up to lock the cup to the MC21XX.
4.The MC21XX LED Indicator blinks amber indicates the MC21XX battery charging status. The battery
usually charges in less than four hours. See Table 2-2 on page 2-4 for charging status indications.
5.When charging is complete, slide the two latches down and remove the cable cup.
Accessories2 - 13
LED Charge Indications
The USB ActiveSync/Charge cable use the LED Indicator to indicate the MC21XX battery charging status. See
Table 2-2 on page 2-4 for charging status indications.
Communication Setup
To connect the USB ActiveSync/Charge cable to a USB device:
1.Connect USB end of the cable into the communications port.
2.Connect the connector cup to the MC21XX. For more information on ActiveSync communications, see
Chapter 3, Synchronization. For more information on USB communication see
Computer on page 4-5.
Copying Files from a Host
2 - 14MC21XX Series Integrator Guide
CHAPTER 3 SYNCHRONIZATION
Introduction
Synchronization lets the user manage information between an MC21XX and a host computer so that changes
made either on the MC21XX or on the host computer appear in both places. Download and install
synchronization software to the host computer (either Microsoft ActiveSync for Windows XP or Windows
Mobile Device Center (WMDC) for Windows Vista and Windows 7) in order to use the sync feature. Visit
www.microsoft.com on the host computer for details.
The synchronization software:
•
Allows working with MC21XX-compatible applications on the host computer. The sync software
replicates data from the MC21XX to view, enter, and modify data on the host computer.
•
Synchronizes files between the MC21XX and the host computer, converting the files to the correct
format.
•
Backs up the data stored on the MC21XX. Synchronization is a one-step procedure that ensures the
data is always safe and up-to-date.
•
Copies (rather than synchronizes) files between the MC21XX and the host computer.
•
Controls when synchronization occurs by selecting a synchronization mode. For example, synchronize
continuously while the MC21XX is connected to the host computer, or synchronize only on command.
•
Selects the types of information to synchronize and control how much data is synchronized.
Installing the Sync Software
To download and install either Microsoft ActiveSync (for Windows XP) or WMDC (for Windows Vista and
Windows 7), visit www.microsoft.com and follow the instructions provided.
MC21XX Setup
NOTE Microsoft recommends installing the synchronization software on the host computer before connecting
the MC21XX.
3 - 2MC21XX Series Integrator Guide
The MC21XX can be set up to communicate with a USB connection. The MC21XX communication settings
must be set to match the communication settings used with ActiveSync or WMDC.
1.On the MC21XX tap Start > Settings > Control Panel > PC Connection. The PC Connection
Properties window appears.
Figure 3-1
2.Tap the Change Connection button.
3.Select the connection type from the drop-down list.
4.Ta p OK to exit the Change Connection window and tap OK to exit the PC Connection Properties window.
5.Proceed with installing ActiveSync or WMDC on the host computer and setting up a partnership.
PC Connection Properties Window
Setting Up a Sync Connection
ActiveSync (Windows XP)
1.Select Start > Programs > Microsoft ActiveSync on the host computer. The ActiveSync Window
displays.
Figure 3-2
NOTE Assign each MC21XX a unique device name. Do not try to synchronize more than one MC21XX to the
ActiveSync Window
same name.
Getting Started3 - 3
2.In the ActiveSync window, select File > Connection Settings. The Connection Settings window
appears.
Figure 3-3
3.Select Allow USB connections check box.
4.Select the Show status icon in taskbar check box.
5.Select OK to save any changes made.
Connection Settings Window
Windows Mobile Device Center (Windows 7)
1.Select Start > All Programs > Windows Mobile Device Center on the host computer.
Figure 3-4
Windows Mobile Device Center Window
2.In the WMDC window, under Mobile Device Settings, click Connection settings.
Figure 3-5
3.Select Allow USB connections and adjust any additional settings as needed.
4.Click OK to save your settings.
Connection Settings Window
3 - 4MC21XX Series Integrator Guide
ActiveSyncWMDC
ActiveSyncWMDC
Setting up a Partnership
To set up a partnership:
1.If the Get Connected window does not appear on the host computer, select Start > All Programs >
Microsoft ActiveSync.
2.Select if you want to create synchronize with the host computer or to connect as a guest.
3.Click Next.
Figure 3-6
4.Select the appropriate settings and click Next.
Figure 3-7
5.Click Finish or Setup.
Select Synchronization Setting Window
Setup Complete Window
Getting Started3 - 5
ActiveSyncWMDC
Figure 3-8
Connected Window
During the first synchronization, information stored on the MC21XX is copied to the host computer. When the
copy is complete and all data is synchronized, the MC21XX can be disconnect from the host computer.
NOTE The first synchronization operation must be performed with a local direct connection. To retain
partnerships after a cold boot, capture partnership registry information in a .reg file and save it in the
Flash File System, detailed information is provided in the EMDK Windows CE Help File for the Zebra
MC21XX.
For more information about using ActiveSync or WMDC, start the application on the host computer, then see
Help.
3 - 6MC21XX Series Integrator Guide
CHAPTER 4 APPLICATION DEVELOPMENT
Introduction
This chapter describes features in Windows CE 6.0 including how to package applications, and procedures for
deploying applications onto the MC21XX.
Software Installation on Development PC
To develop applications to run on the MC21XX, use one or both of the following:
•
Enterprise Mobility Developer Kit (EMDK) for C
•
Platform Software Developer Kit (Platform SDK) for MC21XX
The EMDK for C is a development tool used to create native C and C++ applications for all Zebra devices. It
includes documentation, header files (.H), and library files (.LIB) for native code application development that
targets Zebra value-add APIs.
The Windows CE Platform SDK for MC21XXc60 is used in conjunction with the EMDK for C to create Windows
CE applications for the MC21XX. The Platform SDK installs a new Windows CE device type and its associated
libraries onto the development PC.
The software requirements to use the EMDK for C are:
•
Microsoft Windows XP 32-bit Edition or Microsoft Windows Vista 32-bit Edition
•
Microsoft ActiveSync 4.5 or higher. (only for Windows XP, Windows Vista has its own Mobile Device
Center)
•
If developing applications for Windows CE 6.0
• Microsoft® Visual Studio 2005
• Microsoft® Visual Studio 2005 Service Pack1
(or)
• Microsoft® Visual Studio 2008
• Microsoft® Visual Studio 2008 Service Pack1
4 - 2MC21XX Series Integrator Guide
•
One or more of the following Platform SDK's:
• Windows Mobile 6 Professional and Standard Software Development Kits Refresh
•
For Windows CE embedded development use the Zebra Platform SDK (PSDK) for your specific device.
The PSDK can be found on the device download page at http://www.zebra.com/support
Platform SDK
To download and install the appropriate Platform SDK:
1.Download the appropriate Platform SDK from the Support Central web site, http://www.zebra.com/support.
a.Select MC2100. The MC2100 Product page displays.
b. On the MC2100Product page, select the appropriate Platform SDK for MC2100 from the Software
Downloads section. The Platform SDK page displays.
c.Save the .exe file to the development computer.
2.Run the file and follow the screen prompts to install.
EMDK for C
.
To download and install the EMDK for C:
1.Download the appropriate Platform SDK from the Support Central web site, http://www.zebra.com/support.
a.Select MC2100. The MC2100 Product page displays.
b. On the MC2100 Product page, select the appropriate Enterprise Mobility Developer Kit for C from the
Software Downloads section. The Enterprise Mobility Developer Kit for C page displays.
c.Select the latest version, and save the .exe file to the development computer.
2.Locate the .exe file on the development computer, double-click the executable file and follow the install
screen prompts.
3.Once installed, access the components of the EMDK for C from the Enterprise Mobility Developer Kit for C
program group of the Windows Start menu.
4.The sample applications provide examples of how to interface with the Zebra API functions. To build a
sample application, open the Samples folder from the Windows Start menu. Open the folder for the desired
sample and then open the project file. The project file has an extension of vcproj. Microsoft Visual Studio
automatically launches. Select WinCE as the Active WCE Configuration. Select Win32 (WCE ARMV4)
Debug as the active configuration.
Installing Other Development Software
Developing applications for the MC21XX may require installing other development software, such as
application development environments, on the development PC. Follow the installation instructions provided
with the software.
Software Updates
Download updates to the EMDK for C from the Support Central web site at: http://www.zebra.com/support.
Check this site periodically for important updates and new software versions.
Windows CE Flash Storage
In addition to the RAM-based storage standard on the MC21XX, the MC21XX is also equipped with a
non-volatile Flash-based storage area which can store data (partitions) that can not be corrupted by a cold
boot. This Flash area is divided into two categories: Flash File System (FFS) Partitions and Non-FFS
Partitions.
FFS Partitions
The MC21XX includes two FFS partitions. These partitions appear to the MC21XX as a hard drive that the OS
file system can write files to and read files from. Data is retained even if power is removed.
The two FFS partitions appear as two separate folders in the Windows CE file system and are as follows:
•
Platform: The Platform FFS partition contains Zebra-supplied programs and Dynamic Link Libraries
(DLLs). This FFS is configured to include DLLs that control system operation. Since these drivers are
required for basic MC21XX operation, only experienced users should modify the content of this partition.
•
Application: The Application FFS partition is used to store application programs needed to operate the
MC21XX.
Application Development4 - 3
Working with FFS Partitions
Because the FFS partitions appear as folders under the Windows CE file system, they can be written to and
read like any other folder. For example, an application program can write data to a file located in the
Application folder just as it would to the Windows folder. However, the file in the Application folder is in
non-volatile storage and is not lost on a cold boot (e.g., when power is removed for a long period of time).
Standard tools such as ActiveSync can be used to copy files to and from the FFS partitions. They appear as
the “Application” and “Platform” folders to the ActiveSync explorer. This is useful when installing applications
on the MC21XX. Applications stored in the Application folder are retained even when the MC21XX is cold
booted, just as the Sample Applications program is retained in memory.
There are two device drivers included in the Windows CE image to assist developers in configuring the
MC21XX following a cold boot: RegMerge and CopyFiles.
RegMerge.dll
RegMerge.dll is a built-in driver that allows registry edits to be made to the Windows CE registry. Regmerge.dll
runs very early in the boot process and looks for registry files (.reg files) in certain Flash File System folders
during a cold boot. It then merges the registry changes into the system registry located in RAM.
Since the registry is re-created on every cold boot from the default ROM image, the RegMerge driver is
necessary to make registry modifications persistent over cold boots.
RegMerge is configured to look in the root of two specific folders for .reg files in the following order:
\Platform
\Application
Regmerge continues to look for .reg files in these folders until all folders are checked. This allows folders later
in the list to override folders earlier in the list. This way, it is possible to override Registry changes made by the
Platforms partitions folders. Take care when using Regmerge to make registry changes.
NOTE Regmerge only merges the .reg files on cold boots. The merge process is skipped during a warm boot.
4 - 4MC21XX Series Integrator Guide
Making modifications to registry values for drivers loaded before RegMerge is not recommended. However,
these values may require modification during software development. Since these early loading drivers read
these keys before RegMerge gets a chance to change them, the MC21XX must be cold booted. The warm
boot does not re-initialize the registry and the early loading driver reads the new registry values.
Do not use Regmerge to modify built-in driver registry values, or merge the same registry value to two files in
the same folder, as the results are undefined.
CopyFiles
Windows CE expects certain files to be in the Windows folder, residing in volatile storage. Windows CE
maintains the System Registry in volatile storage. CopyFiles copies files from one folder to another on a cold
boot. Files can be copied from a non-volatile partition (Application or Platform) to the Windows or other volatile
partition during a cold boot. During a cold boot CopyFiles looks for files with a .CPY extension in the root of the
Platform and Application FFS partitions (Platform first and then Application). These files are text files
containing the source and destination for the desired files to be copied separated by “>”.
Files are copied to the Windows folder from the Flash File System using copy files (*.cpy) in the following
order:
\Platform
\Application
Example:
\Application\ScanSamp2.exe>\Windows\ScanSamp2.exe
This line directs CopyFiles to copy the ScanSamp2.exe application from the \Application folder to the
\Windows folder.
Non-FFS Partitions
Non-FFS partitions include additional software and data pre-loaded on the MC21XX that can be upgraded.
Unlike FFS Partitions, these partitions are not visible when the operating system is running. They also contain
system information. Non-FFS partitions include the following:
•
Windows CE: The complete Windows CE operating system is stored on Flash devices. If necessary, the
entire OS image may be downloaded to the MC21XX using files provided by Zebra. Any upgrades must
be obtained from Zebra. This partition is mandatory for the MC21XX.
•
Splash Screen: a bitmap smaller than 16 Kb (and limited to 16 bits per pixel) is displayed as the MC21XX
cold boots. To download a customized screen to display, see Crea tin g a Spla sh Sc reen on pa g e 4-16.
•
Bootloader: This program interfaces with the host computer and allows downloading via USB cable any
or all of the partitions listed above, as well as updated versions of Bootloader. Use caution downloading
updated Bootloader versions; incorrect downloading of a Bootloader causes permanent damage to the
MC21XX. Bootloader is mandatory for the MC21XX.
•
Partition Table: Identifies where each partition is loaded in the MC21XX.
Downloading Partitions to the MC21XX
USBDownload is used to specify a hex destination file for each partition and download each file to the
MC21XX. This download requires a program loader stored on the MC21XX. The MC21XX comes with a
program loading utility, Bootloader, stored in the MC21XX's write-protected flash.
Application Development4 - 5
Bootloader
Bootloader allows the user to upgrade the MC21XX with software updates and/or feature enhancements.
Partition Update vs. File Update
There are two types of updates supported by the MC21XX: partitions and files. The file system used by the
MC21XX is the same as the file system used on a desktop computer. A file is a unit of data that can be
accessed using a file name and a location in the file system. When a file is replaced, only the contents of the
previous file are erased. The operating system must be running for a file to be updated, so the Bootloader
cannot perform individual file updates as it is a stand-alone program that does not require the operating system
to be running.
A typical partition is a group of files, combined into a single “partition” that represents a specific area of storage.
Examples of partitions are the flash file systems such as Platform or Application. (Using the desktop computer
comparison, these partitions are roughly equivalent to a C: or D: hard disk drive.) In addition to the “hard disk”
partitions, some partitions are used for single items such as the operating system, monitor, or splash screen.
(Again using a desktop computer comparison, these partitions are roughly the equivalent of the BIOS or
special hidden system files.) When a partition is updated, all data that was previously in its storage region is
erased - i.e. it is not a merge but rather a replacement operation. Typically, the operating system is not running
when partitions are update, so Bootloader can perform partition updates.
All partition images suitable for use by Bootloader are in hex file format for transfer by USBDownloader from
the development computer to the MC21XX.
Upgrade Requirements
Upgrade requirements:
•
The hex files to be downloaded (on development computer)
•
A connection from the host computer and the MC21XX
•
USBDownload (on development computer) to download the files.
Once these requirements are satisfied, the MC21XX can be upgraded by invoking Bootloader and navigating
the menus. See Bootloader on page 4-9 for procedures on downloading a hex file to the MC21XX.
Deployment
This section provides information about installing software and files on the MC21XX.
Software deployment can be performed by:
•
Copying files from a host computer
•
Updating images.
Copying Files from a Host Computer
ActiveSync
To copy files from a host computer to the MC21XX:
1.Ensure that ActiveSync is installed on the host computer and that a partnership was created. For more
information see, Chapter 3, Synchronization.
4 - 6MC21XX Series Integrator Guide
2.Connect the MC21XX to the host computer using a Single-slot USB cradle or an appropriate cable. See
Chapter 2, Accessories for connection information.
3.On the host computer, select Start > Programs > ActiveSync.
Figure 4-1
4.Select Explore.
Figure 4-2
5.Double-click the folder to expand the folder contents.
ActiveSync Connected Window
ActiveSync Explorer
Application Development4 - 7
Figure 4-3
6.Use Explorer to locate the host computer directory that contains the file to download. Tap that directory in
Application Folder Contents
the left pane to display its contents in the right pane.
7.Drag the desired file(s) from the host computer to the desired mobile device folder.
Mass Storage
To install an application or copy files to the MC21XX using a USB connection:
1.On the MC21XX, tap Start > Settings > Control Panel > USBConfig.
Figure 4-4
2.On the Bottom I/O Mode tab, select USB Mode.
3.On the USB Port Mode tab, select USB Client Mode.
4.On the USB Client Mode tab, select Mass Storage.
5.In the drop-down list, select Storage Card.
6.Ta p OK.
USBConfig Window
4 - 8MC21XX Series Integrator Guide
7.Connect the MC21XX to a host computer using either a Single-slot USB cradle or a USB
ActiveSync/Charge cable.
8.On the host computer, open Windows Explorer. The MC21XX appears as a hard disk drive in Windows
Explorer.
9.On the host computer, open another Windows Explorer window and locate the files to copy to the
MC21XX.
10. Drag the files from the new window to the MC21XX folder window.
11. When complete, disconnect the MC21XX from the host computer.
Updating Images
The MC21XX contains tools that update all operating system components. All updates are distributed as
packages and/or hex images. Update packages can contain either partial or complete updates for the
operating system. Zebra distributes the update packages on the Support Central Web Site,
http://www.zebra.com/support
Update an operating system component using one of the following:
•
MSP. See Mobility Services Platform on page 4-16 for information.
.
•
OS Update
•
BootLoader.
OSUpdate Loader
Operating system component can be downloaded to the MC21XX using the Application folder or a microSD
card.
Using the Application Folder
To initiate an update using the MC21XX Application folder:
1.Go to the Support Central web site, http://www.zebra.com/support.
2.Download the appropriate update package.
3.Connect the MC21XX to a host computer using the Single Slot USB Cradle or USB ActiveSync/Charge
Cable. See Chapter 2, Accessories.
4.Using ActiveSync, copy the update package to the \Application folder on the MC21XX.
5.Using Windows Explorer, navigate to the \Application folder.
6.Open the OSUpdate folder.
7.Double tap on the file: 2100c60Aen_APP.lnk.
8.When the Update Loader application finds the appropriate file, it loads the package onto the MC21XX. A
progress bar displays until the update completes.
9.When complete, the MC21XX re-boots.
Using microSD Card
To initiate an update using a microSD card:
Application Development4 - 9
1.Go to the Support Central web site, http://www.zebra.com/support.
2.Download the appropriate update package.
3.Copy the update package to the root directory of a microSD card (using a host computer).
4.Remove the battery.
5.Install the microSD card.
6.Replace the battery.
7.Connect the MC21XX to AC power. See Chapter 2, Accessories.
8.Using Windows Explorer, navigate to the SD card folder.
9.Open the OSUpdate folder.
10. Double tap on the file: 2100c60Aen_SD.lnk
11. When the Update Loader application finds the appropriate file, it loads the package onto the MC21XX. A
progress bar displays until the update completes.
12. When complete, the MC21XX re-boots.
Bootloader
Use Bootloader to download hex files to the MC21XX from an microSD card or from a host computer via USB.
Loading Files From SD Card
To load the hex files on to the MC21XX using an SD card:
1.Copy the files to the root directory of an SD card.
2.If the MC21XX is in suspend mode, press the Power button to wake the MC21XX.
3.Press the Power button to place the MC21XX in suspend mode.
4.On the MC2180, tap Safe Battery Swap.
On the MC2100, using the navigation pad, scroll down to Safe Battery Swap. Press the Enter key.
5.Wait for the LED Indicator to turn red and then turn off.
6.Using thumbs, push the two battery latches up. The battery ejects slightly.
7.Insert the microSD card into the MC21XX.
8.Install the battery.
9.Simultaneously press the Power button and the 1 and 9 keys.
10. Immediately, as soon as the device starts to boot, press and hold the scan trigger.
11. Continue to hold the scan trigger while releasing the 1, 9 and Power keys until the Bootloader screen
appears.
12. When the Bootloader screen appears, release the scan trigger.
4 - 10MC21XX Series Integrator Guide
Select required operation
Download from SD card
Download from USB
Exit
Bootloader 1.09.3010
Figure 4-5
Bootloader Menu
CAUTION To ensure a successful download, do not remove power from the MC21XX while in Bootloader.
1.Use the up and down scroll buttons to select Download from SD card, then press Enter.
2.The Bootloader displays the hex files available on the SD card.
1.Use the up and down scroll buttons to select a hex file, then press Enter.
2.The hex file is downloaded to the device.
Splash screen
Copyright 2015 ZIH Corp
#### (20)100%
Download complete
in - 0.042 seconds
(1854142 bytes/second)
Hit Enter to Acknowledge
Bootloader 1.09.3010
Application Development4 - 11
Figure 4-7
3.On completion, press ENT to return to the Bootloader menu to select the next file to download.
4.To exit Bootloader, select Exit from the Bootloader main screen and press ENTER.
Download Complete Screen
Loading Files via USB
Use Bootloader to download customized flash file system partitions to the MC21XX and load hex files to the
flash memory of the MC21XX.
To load the hex files on to the MC21XX using USB:
1.Download the USBDownload application from the Support Central web site. Follow the installation
instructions with the application.
2.Connect the MC21XX to a host computer using the Single-slot USB Cradle or USB ActiveSync/Charge
Cable.
3.On the host computer, launch the USBDownload application.
Figure 4-8
4.If the MC21XX is in suspend mode, press the Power button to wake the MC21XX.
5.Press the Power button to place the MC21XX in suspend mode.
6.On the MC2180, tap Safe Battery Swap.
USB Download Window
On the MC2100, using the navigation pad, scroll down to Safe Battery Swap. Press the Enter key.
7.Wait for the LED Indicator to turn red and then turn off.
8.Simultaneously press the Power button and the 1 and 9 keys.
9.Immediately, as soon as the device starts to boot, press and hold the scan trigger.
4 - 12MC21XX Series Integrator Guide
10. Continue to hold the scan trigger while releasing the 1, 9 and Power keys until the Bootloader screen
appears.
11. When the Bootloader screen appears, release the scan trigger.
Select required operation
Download from SD card
Download from USB
Exit
Bootloader 1.09.3010
Figure 4-9
Bootloader Menu
CAUTION To ensure a successful download, do not remove power from the MC21XX while in Bootloader.
1.Use the up and down scroll buttons to select Download from USB, then press ENTER.
2.The Bootloader displays the following:
Waiting for input. . .
Bootloader 1.09.3010
Figure 4-10
Waiting for Input
1.On the host computer, locate the hex files to download.
NOTE One hex file or multiple hex files can be selected. To select multiple files, press the Ctrl key while
selecting files.
If selecting multiple files to download, USBDownload reads the header of the file and identifies the file
type. If the Partition table file is among the files selected, then USBDownload downloads that file first.
Similarly, USBDownload downloads the CPLD file last.
Application Development4 - 13
Copyright 2015 ZIH Corp
Figure 4-11
Select Source File Window
2.Select the hex files and the click Open.
Figure 4-12
Select Hex File(s)
3.Click the LOAD button. The hex file(s) is downloaded to the device.
4.On completion, press ENTER to return to the Bootloader main screen to select the next file to download.
5.To exit Bootloader, select Exit from the Bootloader main screen and press ENTER.
4 - 14MC21XX Series Integrator Guide
Bootloader Error Detection
While receiving data, Bootloader performs many checks on the data to ensure that the data is received
correctly. If an error is detected, Bootloader immediately aborts the download, and reports the error on an error
screen.
This error message screen displays until a key is pressed. Once the screen is acknowledged, Bootloader
returns to the main menu to wait for a new selection.
To find the probable cause of the error, use the error number and/or the error text displayed on the screen to
look up the error in Table 4-1.
Table 4-1
Unknown error-1A general error occurred. Retry the download. If the failure
Cancelled by user-2The user cancelled the download.
Can't open the
source
Can't open the
destination
Can't read from the
source device
Can't write to the
destination device
Transmission
checksum error
Bootloader Errors
Error Text
Error
Number
persists, it is most likely due to a hardware failure; the MC21XX
requires servicing.
-7An error occurred opening the source device (either USB or
SDMMC). Check source device connectivity and retry.
-8An error occurred opening the destination device (either NAND,
RAM, Power Micro, or CPLD). Retry the download. If the failure
persists, it is most likely due to a hardware failure; the MC21XX
requires servicing.
-9The source device (either USB or SDMMC) could not be read
from. Check source device connectivity and retry.
-10The destination device (either NAND, RAM, Power Micro, IST,
Keyboard Controller or CPLD) could not be written to. Retry the
download. If the failure persists, it is most likely due to a hardware
failure; the MC21XX requires servicing.
-11An error occurred during transmission from the source device
(either USB or SDMMC) and the checksum check failed. Check
source device connectivity and retry.
Probable Cause
Readback
checksum error
There is no more
heap space
available
Invalid data in verify
file
-12A checksum, generated from reading back data that was written
to the destination device, was incorrect. An error during
transmission or a write error to the destination device could cause
this.
-14There is no more heap space available for the download
procedure. Restart Bootloader and retry the download. If the
failure persists, contact service with details of what is being
downloaded.
-19The file contains invalid data. Check that the file is suitable for
downloading on this terminal.
Application Development4 - 15
Table 4-1
Insufficient memory
for buffering data
Insufficient data
available to
complete record
Invalid Symbol
HEX file
Unrecognized or
unsupported HEX
record
Invalid data in HEX
file
Exceeded max size-26The download file is too large to fit into the space allocated for it.
Bootloader Errors (Continued)
Error Text
Error
Number
-20There is no more heap space available for the download
-21A HEX file download was attempted but the HEX file is invalid.
-23A HEX file download was attempted but the HEX file is invalid.
-24The HEX file being downloaded contains an invalid or
-25The HEX file being downloaded contains invalid data. Ensure the
Probable Cause
procedure. Restart Bootloader and retry the download. If the
failure persists, contact service with details of what is being
downloaded.
Ensure the file is in proper HEX file format.
Ensure the file is in proper HEX file format.
unrecognized HEX record. Ensure the file is in proper HEX file
format.
file is in proper HEX file format with valid HEX data.
Either make the file smaller or increase the space allocated for it
by altering the partition table.
Partition is not valid
on this device
Wrong destination
code
Non-contiguous
record found
Timed Out - No
data
Invalid file format-33The file format is invalid. Only HEX files are supported by
Partition Table not
Valid
Invalid data in file-35The .bin or .sig file being downloaded contains invalid data.
-27The downloaded file specifies a partition entry that does not exist
on the device. Only download files that are valid for this device, or
change the partition table so that the new file is valid on the
device.
-28A specific partition was chosen from the Bootloader main menu
but the file selected for download was for another partition.
Ensure that the partition selected from the Bootloader main menu
matches the file selected for download.
-30A HEX file download was attempted but the HEX file is invalid.
Ensure the file is in proper HEX file format.
-31Bootloader was waiting for data from the source device but timed
out before receiving any. Check the source device connectivity
and retry.
Bootloader.
-34The size of flash memory is different than that described in the
partition table. Retry the download with the correct partition table
file.
Ensure the file is in proper file format.
File cannot be
loaded to this unit
File validation failed -40The file has either been signed incorrectly, or contains data that
-38The file contains valid data that indicates it cannot be loaded onto
the device.
indicates that it cannot be loaded onto the terminal.
4 - 16MC21XX Series Integrator Guide
Mobility Services Platform
The MSP 3 Client Software is a set of software components that come pre-installed on the MC21XX. The MSP
3 Client software consists of the following components:
The RD Client provides support for MSP 3 Staging functionality, provides support for the MSP 3 Legacy
Staging process, and provides support for backward-compatible legacy MSP 2.x Legacy Staging functionality.
The MSP 3 Agent provides MSP 3 Provisioning functionality and Control functionality when used with MSP 3.2
Control Edition.
Refer to the Mobility Services Platform 3.2 User’s Guide, p/n 72E-100158-06, for instructions for using the
Rapid Deployment and MSP3 Agent clients.
Creating a Splash Screen
A custom splash screen can be created and loaded onto the MC21XX. To create a custom splash screen:
1.Create a .bmp file using a graphic program with the following specifications:
•
Size: 240 (W) x 296 (H).
•
Colors: 256.
2.Modify the bitmap file and save.
To load the splash screen on the MC21XX Windows CE device:
1.Convert the bmp file into a hex file using the OSUpdate Package Builder that is part of MSP.
2.Copy the hex file to the MC21XX using BootLoader. See Bootloader on page 4-9.
CHAPTER 5 MAINTENANCE AND
TROUBLESHOOTING
Introduction
This chapter includes instructions on cleaning and storing the MC21XX, and provides troubleshooting solutions
for potential problems during MC21XX operation.
Maintaining the MC21XX
For trouble-free service, observe the following tips when using the MC21XX:
•
Do not scratch the screen of the MC21XX. When working with the MC21XX, use the supplied stylus or
plastic-tipped pens intended for use with a touch-sensitive screen. Never use a pen or pencil or other
sharp object on the surface of the MC21XX screen.
Zebra recommends using a screen protector, p/n KT-158412-03R.
•
Although the MC21XX is water and dust resistant, do not expose it to rain or moisture for an extended
period of time. In general, treat the MC21XX as a pocket calculator or other small electronic instrument.
•
The screen of the MC21XX is glass. Do not to drop the MC21XX or subject it to strong impact.
•
Protect the MC21XX from temperature extremes. Do not leave it on the dashboard of a car on a hot day,
and keep it away from heat sources.
•
Do not store or use the MC21XX in any location that is extremely dusty, damp, or wet.
•
Use a soft lens cloth to clean the MC21XX. If the surface of the MC21XX screen becomes soiled, clean it
with a soft cloth moistened with a diluted window-cleaning solution.
•
Periodically replace the rechargeable battery to ensure maximum battery life and product performance.
Battery life depends on individual usage patterns.
5 - 2MC21XX Series Integrator Guide
•
A screen protector is applied to the MC21XX. Zebra recommends using this to minimize wear and tear.
Screen protectors enhance the usability and durability of touch screen displays. Benefits include:
• Protection from scratches and gouges
• Durable writing and touch surface with tactile feel
• Abrasion and chemical resistance
• Glare reduction
• Keeping the device’s screen looking new
• Quick and easy installation.
Battery Safety Guidelines
WARNING! Failure to follow these guidelines may result in fire, explosion, or other hazard.
•
The area in which the units are charged should be clear of debris and combustible materials or
chemicals. Particular care should be taken where the device is charged in a non commercial
environment.
•
Follow battery usage, storage, and charging guidelines found in this guide.
•
Improper battery use may result in a fire, explosion, or other hazard.
•
Do not use a tool to remove the battery from the MC21XX or battery charging accessory.
•
To charge the mobile device battery, the battery and charger temperatures must be between +32°F and
+104°F (0°C and +40°C)
•
Do not use incompatible batteries and chargers. Use of an incompatible battery or charger may present a
risk of fire, explosion, leakage, or other hazard. If you have any questions about the compatibility of a
battery or a charger, contact Zebra support.
•
For devices that utilize a USB port as a charging source, the device shall only be connected to products
that bear the USB-IF logo or have completed the USB-IF compliance program.
•
To enable authentication of an approved battery, as required by IEEE1725 clause 10.2.1, all batteries will
carry a Zebra hologram. Do not fit any battery without checking it has the Zebra authentication hologram.
•
Do not disassemble or open, crush, bend or deform, puncture, or shred.
•
Severe impact from dropping any battery-operated device on a hard surface could cause the battery to
overheat.
•
Do not short circuit a battery or allow metallic or conductive objects to contact the battery terminals.
•
Do not modify or remanufacture, attempt to insert foreign objects into the battery, immerse or expose to
water or other liquids, or expose to fire, explosion, or other hazard.
•
Do not leave or store the equipment in or near areas that might get very hot, such as in a parked vehicle
or near a radiator or other heat source. Do not place battery into a microwave oven or dryer.
•
Battery usage by children should be supervised.
•
Please follow local regulations to promptly dispose of used re-chargeable batteries.
•
Do not dispose of batteries in fire.
•
Seek medical advice immediately if a battery has been swallowed.
Storage
When storing the MC21XX for long periods it is recommended to remove the main battery and place the device
in storage mode. This disconnects the backup battery preventing it from completely discharging while being
stored.
1.Ensure that the backup battery is fully charged.
2.Remove the main battery.
3.Simultaneously press the 1, 9 and Power keys for three seconds.
The backup battery charge level should be verified at least once a year and charged to full charge.
Maintenance and Troubleshooting5 - 3
•
In the event of a battery leak, do not allow the liquid to come in contact with the skin or eyes. If contact
has been made, wash the affected area with large amounts of water and seek medical advice.
•
If you suspect damage to your equipment or battery, contact Zebra support to arrange for inspection.
Cleaning
CAUTION Always wear eye protection.
Read warning label on compressed air and alcohol product before using.
If you have to use any other solution for medical reasons please contact Zebra for more information.
WARNING! Avoid exposing this product to contact with hot oil or other flammable liquids. If such
exposure occurs, unplug the device and clean the product immediately in accordance with
these guidelines.
Approved Cleanser Active Ingredients
100% of the active ingredients in any cleaner must consist of one or some combination of the following:
isopropyl alcohol, bleach/sodium hypochlorite
chloride or mild dish soap.
•
Use pre-moistened wipes and do not allow liquid cleaner to pool.
1
When using sodium hypochlorite (bleach) based products always follow the manufacturer’s recommended
instructions: use gloves during application and remove the residue afterwards with a damp alcohol cloth or a cotton
swab to avoid prolonged skin contact while handling the device.
1 (see important note below)
, hydrogen peroxide, ammonium
Due to the powerful oxidizing nature of sodium hypochlorite the metal surfaces on the device are prone to oxidation
(corrosion) when exposed to this chemical in the liquid form (including wipes). In the event that these type of
disinfectants come in contact with metal on the device, prompt removal with an alcohol-dampened cloth or cotton swab
after the cleaning step is critical.
Harmful Ingredients
The following chemicals are known to damage the plastics on the MC21XX and should not come in contact
with the device: ammonia solutions, compounds of amines or ammonia; acetone; ketones; ethers; aromatic
5 - 4MC21XX Series Integrator Guide
and chlorinated hydrocarbons; acqueous or alcoholic alkaline solutions; ethanolamine; toluene;
trichloroethylene; benzene; carbolic acid and TB-lysoform.
Cleaning Instructions
Do not apply liquid directly to the MC21XX. Dampen a soft cloth or use pre-moistened wipes. Do not wrap the
device in the cloth or wipe, but gently wipe the unit. Be careful not to let liquid pool around the display window
or other places. Allow the unit to air dry before use.
Special Cleaning Notes
Many vinyl gloves contain phthalate additives, which are often not recommended for medical use and are
known to be harmful to the housing of the MC21XX. The MC21XX should not be handled while wearing vinyl
gloves containing phthalates, or before hands are washed to remove contaminant residue after gloves are
removed. If products containing any of the harmful ingredients listed above are used prior to handling the
MC21XX, such as hand sanitizer that contain ethanolamine, hands must be completely dry before handling the
MC21XX to prevent damage to the plastics.
Materials Required
•
Alcohol wipes
•
Lens tissue
•
Cotton tipped applicators
•
Isopropyl alcohol
•
Can of compressed air with a tube.
Cleaning the MC21XX
Housing
Using the alcohol wipes, wipe the housing including keys and in-between keys.
Display
The display can be wiped down with the alcohol wipes, but care should be taken not to allow any pooling of
liquid around the edges of the display. Immediately dried the display with a soft, non-abrasive cloth to prevent
streaking.
Scanner Exit Window
Wipe the scanner exit window periodically with a lens tissue or other material suitable for cleaning optical
material such as eyeglasses.
Connector
1.Remove the main battery from MC21XX.
2.Close battery door.
3.Dip the cotton portion of the cotton tipped applicator in isopropyl alcohol.
4.Rub the cotton portion of the cotton tipped applicator back-and-forth across the connector on the bottom of
the MC21XX. Do not leave any cotton residue on the connector.
Maintenance and Troubleshooting5 - 5
5.Repeat at least three times.
6.Use the cotton tipped applicator dipped in alcohol to remove any grease and dirt near the connector area.
7.Use a dry cotton tipped applicator and repeat steps 4 through 6.
CAUTION Do not point nozzle at yourself and others, ensure the nozzle or tube is away from your face.
8.Spray compressed air on the connector area by pointing the tube/nozzle about ½ inch away from the
surface.
9.Inspect the area for any grease or dirt, repeat if required.
Cleaning Cradle Connectors
To clean the connectors on a cradle:
1.Remove the DC power cable from the cradle.
2.Dip the cotton portion of the cotton tipped applicator in isopropyl alcohol.
3.Rub the cotton portion of the cotton tipped applicator along the pins of the connector. Slowly move the
applicator back-and-forth from one side of the connector to the other. Do not let any cotton residue on the
connector.
4.All sides of the connector should also be rubbed with the cotton tipped applicator.
CAUTION Do not point nozzle at yourself and others, ensure the nozzle or tube is away from your face.
5.Spray compressed air in the connector area by pointing the tube/nozzle about ½ inch away from the
surface.
6.Ensure that there is no lint left by the cotton tipped applicator, remove lint if found.
7.If grease and other dirt can be found on other areas of the cradle, use lint free cloth and alcohol to remove.
8.Allow at least 10 to 30 minutes (depending on ambient temperature and humidity) for the alcohol to air dry
before applying power to cradle.
If the temperature is low and humidity is high, longer drying time is required. Warm temperature and dry
humidity requires less drying time.
Cleaning Frequency
The cleaning frequency is up to the customer’s discretion due to the varied environments in which the mobile
devices are used. They may be cleaned as frequently as required. However when used in dirty environments it
may be advisable to periodically clean the scanner exit window to ensure optimum scanning performance.
5 - 6MC21XX Series Integrator Guide
Troubleshooting
MC21XX
Table 5-1
MC21XX does not
turn on.
Battery did not
charge.
Cannot see
characters on
screen.
Troubleshooting the MC21XX
ProblemCauseSolution
Main battery not
charged.
Main battery not
installed properly.
System crash.Perform a warm boot. If the MC21XX still does not turn on, perform
Battery failed. Replace battery. If the MC21XX still does not operate, try a warm
MC21XX removed
from cradle while
battery was
charging.
Extreme battery
temperature.
MC21XX not
powered on.
Charge or replace the main battery in the MC21XX.
Ensure the battery is installed properly
Install Main Battery on page 1-3
a cold boot
page 1-7
boot, then a cold boot. For more information see,
MC21XX on page 1-7
Insert MC21XX in cradle and begin charging. The Standard Battery
requires up to five hours to recharge fully and the Extended Life
Battery requires up to eight hours to recharge fully.
Battery does not charge if ambient temperature is below 32°F (0°C)
or above 104°F (40°C).
Press the
.
For more information see,
.
Power
button.
.
For more information see,
.
Resetting the MC21XX on
Resetting the
.
During data
communication, no
data was
transmitted, or
transmitted data
was incomplete.
MC21XX does not
emit sound.
MC21XX removed
from cradle or
unplugged from
host computer
during
communication.
Incorrect cable
configuration.
Communication
software was
incorrectly
installed or
configured.
Volume setting is
low or turned off.
Replace the MC21XX in the cradle, or reattach the cable and
re-transmit.
See Chapter 2, Accessories for cable configurations.
Perform communication setup as described in
Synchronization
MC21XX may be a beeper only configuration or incorrect setting is
programmed into device.
.
Chapter 3,
Maintenance and Troubleshooting5 - 7
Table 5-1
MC21XX turns itself
off.
Tapping the window
buttons or icons
does not activate
the corresponding
feature.
A message appears
stating that the
MC21XX memory is
full.
Troubleshooting the MC21XX (Continued)
ProblemCauseSolution
MC21XX is
inactive.
Battery is
depleted.
Battery is not
inserted properly.
Touch screen not
calibrated
correctly.
The system
crashed.
Too many files
stored on the
MC21XX.
Too many
applications
installed on the
MC21XX.
The MC21XX turns off after a period of inactivity. This period can be
set from one to five minutes, in one-minute intervals.
Recharge or replace the battery.
Insert the battery properly. For more information see,
Battery on page 1-3
Re-calibrate the screen, tap
Stylus
>
Calibration
Warm boot the system. To perform a warm boot, see
MC21XX on page 1-7
Delete unused memos and records. If necessary, save these
records on the host computer.
Remove unused installed applications from the MC21XX to recover
memory.
.
tab >
Recalibrate
.
Start
>
Settings
>
or press Blue key -
Install Main
Control Panel
ESC
Resetting the
>
.
The MC21XX does
not accept scan
input.
An error message,
Improper Shutdown,
displays on the
screen.
Scanning
application is not
loaded.
Unreadable bar
code.
Distance between
scan window and
bar code is
incorrect.
MC21XX is not
programmed for
the bar code type.
MC21XX is not
programmed to
generate a beep.
Battery is low.Check the battery level. When the battery is low, the MC21XX
The MC21XX
was not shutdown
properly.
Verify that the MC21XX is loaded with a scanning application.
Ensure the symbol is not defaced.
Ensure the MC21XX is within proper scanning range.
Ensure the MC21XX is programmed to accept the type of bar code
scanned.
If a beep on a good decode is expected and a beep is not heard,
check that the application is set to generate a beep on good
decode.
automatically goes into suspend mode.
When removing the battery, follow the Safe Battery Swap
procedures, otherwise loss of data or system corruption may occur.
5 - 8MC21XX Series Integrator Guide
Single-slot USB Cradle
Table 5-2
MC21XX LED
Indicator does not
light when MC21XX
inserted.
MC21XX battery is
not charging.
During data
communication, no
data was
transmitted, or
transmitted data was
incomplete.
Troubleshooting the Single-slot USB Cradle
ProblemCauseSolution
Cradle is not receiving power.Ensure the power cable is connected securely to both
the cradle and to AC power.
MC21XX is not correctly
seated.
MC21XX was removed from
cradle or cradle was
unplugged from AC power too
soon.
Battery is faulty.Verify that other batteries charge properly. If so, replace
The MC21XX is not fully
seated in the cradle.
MC21XX removed from cradle
during communication.
Incorrect cable configuration.See Chapter 2, Accessories for cable configurations.
Communication software is
not installed or configured
properly.
Remove and re-insert the MC21XX into the cradle,
ensuring it is correctly seated.
Ensure cradle is receiving power. Ensure the MC21XX
is seated correctly. If the MC21XX battery is fully
depleted, it can take up to four hours to fully recharge a
battery.
the faulty battery.
Remove and re-insert the MC21XX into the cradle,
ensuring it is correctly seated.
Replace MC21XX in cradle and retransmit.
Perform communication setup as described in Chapter
3, Synchronization.
Four-slot Charge Only Cradle
Table 5-3
MC21XX LED Indicator
does not light when
MC21XX inserted.
MC21XX battery is not
charging.
Troubleshooting the Four-slot Charge Only Cradle
ProblemCauseSolution
Cradle is not receiving power. Ensure the power cable is connected securely
MC21XX is not correctly
seated.
MC21XX was removed from
cradle or cradle was
unplugged from AC power too
soon.
Battery is faulty.Verify that other batteries charge properly. If so,
The MC21XX is not fully
seated in the cradle.
to both the cradle and to AC power.
Remove and re-insert the MC21XX into the
cradle, ensuring it is correctly seated.
Ensure cradle is receiving power. Ensure
MC21XX is seated correctly. If the MC21XX
battery is fully depleted, it can take up to four
hours to fully recharge a battery.
replace the faulty battery.
Remove and re-insert the MC21XX into the
cradle, ensuring it is correctly seated.
Four-slot Spare Battery Charger
Maintenance and Troubleshooting5 - 9
Table 5-4
Spare Battery
Charging LED does
not light when spare
battery is inserted.
Battery not
charging.
Troubleshooting the Four-slot Spare Battery Ch ar ge r
ProblemCauseSolution
Spare battery is not
correctly seated.
Charger is not
receiving power.
Battery is not correctly
seated.
Battery was removed
from charger or
charger was
unplugged from AC
power too soon.
Battery is faulty.Verify that other batteries charge properly. If so, replace the
USB ActiveSync/Charge Cable
Remove and re-insert the spare battery into the charging slot,
ensuring it is correctly seated.
Ensure the power cable is connected securely to both the
charger and to AC power.
Remove and re-insert the battery into the charger, ensuring it is
correctly seated.
Ensure charger is receiving power. Ensure the battery is seated
correctly. If a battery is fully depleted, it can take up to four
hours to fully recharge a battery.
faulty battery.
Table 5-5
MC21XX LED
Indicator does not
light when MC21XX
attached.
MC21XX battery is
not charging.
Troubleshooting the USB ActiveSync/Charge Cable
ProblemCauseSolution
Cable is not receiving
power.
MC21XX is not seated
correctly in the cable.
MC21XX was detached
from cable or cable
was unplugged from
AC power too soon.
Battery is faulty.Verify that other batteries charge properly. If so, replace the
The MC21XX is not
fully seated in the
cable.
Ensure the power cable is connected securely to both the
cable and to AC power.
Remove and re-insert the MC21XX into the MC21XX
connector, ensuring it is correctly seated.
Ensure the cable is receiving power. Ensure MC21XX is
seated correctly. If the MC21XX battery is fully depleted, it can
take up to four hours to fully recharge a battery.
faulty battery.
Remove and re-insert the MC21XX into the cable, ensuring it is
correctly seated.
5 - 10MC21XX Series Integrator Guide
Table 5-5
During data
communication, no
data was
transmitted, or
transmitted data
was incomplete.
Troubleshooting the USB ActiveSync/Charge Cable (Continued)
ProblemCauseSolution
Cable removed from
MC21XX during
communication.
Incorrect cable
configuration.
Communication
software is not installed
or configured properly.
Reattach cable to MC21XX and retransmit.
See Chapter 2, Accessories for cable configurations.
Perform communication setup as described in
Synchronization
.
Chapter 3,
APPENDIX ASPECIFICATIONS
MC21XX and Accessory Technical Specifications
T abl e A-1 summarizes the MC21XX technical specifications and intended operating environments.
Table A-1
Physical Characteristics
Dimensions171.7 mm L x 60.9 mm W x 34.1 mm D
Weight (including battery)MC2100: 228 g (8.04 oz)
Display2.8 inch TFT Color QVGA (240 x 320) display with backlight
Touch PanelAnalog resistive touch (MC2180 only)
BacklightLED backlight
BatteryRechargeable Lithium-ion 2400 mAh minimum (3.7V)
Expansion SlotUser accessible microUSB slot (located under battery); up to 32 GB.
Network ConnectionsFull-speed USB (host or client)*
NotificationLED and audible alert
MC21XX Technical Specifications
ItemDescription
(6.76 in L x 2.40 in W x 1.24 in D)
MC2180: 236 g (8.32 oz)
Bluetooth (MC2180 only)
WLAN (MC2180 only)
*USB available with appropriate cables only
Keypad Options27-key Numeric, two side programmable key (MC2180 only)
AudioSpeaker and microphone (MC2180 only)
Beeper (MC2100 only)
A - 2MC21XX Series Integrator Guide
Table A-1
MC21XX Technical Specifications (Continued)
ItemDescription
Performance Characteristics
CPUMarvell PXA320 processor at 624 MHz
Operating System
Microsoft
®
Embedded CE 6.0 Core
Memory128 MB RAM/256MB Flash
Output PowerUSB: 5 VDC @ 300 mA max.
User Environment
Operating Temperature -10°C to 50°C (-14°F to 122°F)
Storage Temperature-40° to 70°C (-40° to 158°F) without battery
Charging Temperature0° C to 40° C (32°F to 104°F)
Humidity5 to 95% non-condensing
Drop Specification4 ft. to concrete at room temperature
3 ft. to concrete across the operating temperature
4 ft. MIL-STD 810G specifications
Tumble500 0.5 m (1.6 ft.) tumbles per IEC tumble specifications.
Electrostatic Discharge (ESD)+/-15 kV air discharge
+/- 8 kV direct discharge
SealingIP54 per IEC sealing specifications.
Wireless LAN Data and Voice Communications
Wireless Local Area Network
IEEE
®
802.11b/g/n
(WLAN) radio
Data Rates Supported1, 2, 5.5, 6, 9, 11, 12, 18, 24, 36, 48, 54 Mbps and MCS0-7
actual operating channels/frequencies depend on regulatory rules and
certification agency
SecurityWPA2 (Personal or Enterprise); 802.1x; EAP-TLS; TTLS (CHAP,
MS-CHAP, MS-CHAPv2, PAP or MD5); PEAP (TLS, MSCHAPv2,
EAP-GTC); LEAP, EAP-FAST (TLS, MS-CHAPv2, EAP-GTC); CCXv4
certified; support for IPv6; FIPS140-2 Certified
Spreading TechniqueDirect Sequence Spread Spectrum (DSSS) and Orthogonal Frequency
Division Multiplexing (OFDM)
AntennaInternal
Wireless PAN (MC2180 only)
Bluetoothv2.0 with Enhanced Data Rate (EDR); integrated antenna
SpecificationsA - 3
Table A-1
Data Capture Specifications
OptionsLinear imager
Linear Imager Specifications
Optical Resolution5 mil minimum element width
Roll± 25° from vertical
Pitch Angle± 65° from normal
Skew Tolerance± 50° from normal
Ambient LightSunlight - 9,690 Lux
Scan Rate50 scans/sec
Scan Angle53.3° ± 3°
Laser 1D Scanner Specifications
MC21XX Technical Specifications (Continued)
ItemDescription
1D laser scanner
2D imager
Artificial Light - 4,845 Lux
Optical Resolution5 mil minimum element width
Roll± 35° from vertical
Pitch Angle± 65° from normal
Skew Tolerance± 40° from normal
Ambient LightSunlight - 107,640 Lux
Artificial Light - 4,844 Lux
Scan Rate104 (± 12) scans/sec (bidirectional)
Scan Angle47° (typical)
2D Imager Engine Specifications
Field of ViewHorizontal: 39.2°
Vertical: 25.4°
Optical Resolution752 H x 480 V pixels (gray scale)
Roll
Pitch Angle± 60° from normal
Skew Tolerance± 60° from normal
Ambient LightSunlight - 96,900 Lux
360°
Aiming Element (VLD)655 nm ± 10 nm Laser
Illumination Element (LED)625 nm ± 5 nm LEDs (2x)
A - 4MC21XX Series Integrator Guide
1D Linear Decode Zones
Figure A-1 shows the decode zone for the 1D linear scan engine. The figures are typical values. Table A-2 lists
the typical distances for selected bar code densities. The minimum element width (or “symbol density”) is the
width in mils of the narrowest element (bar or space) in the symbol.
Note: Typical performance at 73.4 F (23 C)
OO
on high quality symbols.
ESC
Code 128
2.25
5 mil
Code 39
5 mil
8.252.75
9.75
In.
15
10
5
10
cm
38.1
W
31.6
i
d
t
12.7
5
h
o
0
0
f
F
i
12.7
e
l
d
25.4
Figure A-1
In.
cm
1.50
2.00
1.50
0
0
7.5 mil
100% UPC
20 mil
5
12.7
25.4
10
12.75
15
38.1
15.75
20
50.8
Depth of Field
*Minimum distance determined by symbol length and scan angle
ID Linear Decode Zone
24.00
25
63.5
15
38.1
SpecificationsA - 5
Table A-2
5.0 mil
Code 128
5.0 mil
Code 39
7.5 mil
Code 39
13 mil
100% UPC
20 mil
Code 39
Notes:
1. Distances are measured from the front flange surface of the image lens.
2. The distances marked with asterisk (*) are a result of the field of view (FOV) limitation.
3. Image signal should be with “Raw” option checked.
4. Successful decoder criteria: Less than 250ms decode time, maximum of two attempts.
5. Symbols are to be mounted with a pitch of 15 +/- 3 degrees away from the engine.
6. Maximum allowable roll angle of symbols relative to the engine mounting base plane is +/- 3.0 degrees.
1D Linear Decode Distances
Symbol Density/
Bar Code Type
2.75 in
7.0 cm
2.25 in
5.70 cm
1.50 in
3.80 cm
2.0* in
5.1 cm
1.5* in
3.8 cm
Typical Working Ranges
NearFar
8.25 in
21.0 cm
9.75 in
24.8 cm
12.75 in
32.4 cm
15.75 in
40.0 cm
24.0 in
61.0 cm
A - 6MC21XX Series Integrator Guide
in.
cm
0
0
5 mil Code 39
1.2
12.5
7.5 mil
100% UPC
1.1
18.5
27.0
52.0
100.0**
200.0**
5
5
in.
cm
W
i
d
t
h
o
f
F
i
e
l
d
10
10
12.7
12.7
25.4
5 mil C128
1.2
7.7
10 mil Code 128
1.2
19.0
1.6
15 mil Code 128
29.5
1.0
1.4
30
76.23588.940101.645114.3
15
38.1
20 50.8
15
38.1
20 50.8
20 mil
55 mil
100 mil Reflective
Note: Typical performance at 73.4o F (23o C)
on high quality symbols.
*Minimum distance determined by symbol length and scan angle
Depth of Field
10
25.41538.12050.82563.5
31.6
00
50
127.0
60
152.4
5
12.7
55
127.0
25 63.5
30 76.2
25 63.5
30 76.2
3.4*
25
47o Scan Angle
Adaptive Scanning Angle (10o)
**Distances achieved using adaptive scanning mode.
ESC
1D Laser Decode Zones
Figure A-2 shows the decode zone for the 1D laser scan engine. The figures are typical values. Table A-3 lists
the typical distances for selected bar code densities. The minimum element width (or “symbol density”) is the
width in mils of the narrowest element (bar or space) in the symbol.
Figure A-2
ID Laser Decode Zone
SpecificationsA - 7
Table A-3
1D Laser Decode Distances
Symbol Density/
Bar Code Type/
W-N Ratio
5.0 mil
Code 128
5.0 mil
Code 39; 2.5:1
7.5 mil
Code 39; 2.5:1
10 mil
Code 128
13 mil
100% UPC
15 mil
Code 128
Bar Code Content/
Contrast
1234
80% MRD
ABCDEFGH
80% MRD
ABCDEF
80% MRD
1234
80% MRD
12345678905
80% MRD
1234
80% MRD
Note 1
1.2 in
3.05 cm
1.2 in
3.05 cm
1.1 in
2.79 cm
1.2 in
3.05 cm
Note 3
1.6 in
4.06 cm
1.0 in
2.54 cm
Note 3
Typical Working Ranges
NearFar
7.7 in
19.56 cm
12.5 in
31.75 cm
18.5 in
46.99 cm
19.0 in
48.26 cm
27.0 in
68.58 cm
29.5 in
74.93 cm
20 mil
Code 39; 2.2:1
123
80% MRD
1.4 in
3.56 cm
52.0 in
132.08 cm
Note 3
55 mil
Code 39; 2.2:1
CD
80% MRD
3.4 in
8.64 cm
100.0 in
254.00 cm
Note 3
100 mil
Code 39; 3.0:1 reflective
123456
80% MRD
2 ft
60.96cm
17 ft
518.16 cm
Note 3
Notes:
1. Contrast measured as Mean Reflective Difference (MRD) at 650 nm.
2. Working range specifications at ambient temperature (23°C), photographic quality symbols.
Pitch=10°, roll=0°, skew=0°, ambient light < 150 ft-candles using Symbol or equivalent decoder.
3. Dependent on width of bar code.
4. Distances measured from front edge of
scan engine
chassis.
A - 8MC21XX Series Integrator Guide
In.
cm
0
20 mil Code 39
Depth of Field
19.7
4
81216
20
0
10.220.3
30.5
40.6
50.8
13 mil (100% UPC)
11.7
1.6
12
15 mil PDF417
0
cm
W
i
d
t
h
o
f
F
i
e
l
d
0
4
10.2
8
20.3
20.3
*
*
* Minimum distance determined by symbol length and scan angle.
8
10.2
in.
Note: Typical performance at 73˚F (23˚C)
on high quality symbols in normal room light.
Vcc = 3.3V
4
11.2
15 mil Data Matrix
2.3
9.0
10 mil PDF417
*
9.9
7.5 mil Code 39
*
6.67 mil PDF417
1.9
6.9
5 mil Code 39
1.4
7.3
5 mil PDF417
2.8
4.5
3 mil Code 39
2.7
4.2
ESC
2D Imager Decode Zones
Figure A-3 shows the decode zone for the 2D imager. Typical values appear. Table A-4 lists the typical
distances for selected bar code densities. The minimum element width (or “symbol density”) is the width in mils
of the narrowest element (bar or space) in the symbol.
Figure A-3
2D Imager Decode Zone
SpecificationsA - 9
Table A-4
Symbol Density/
Bar Code Type
3.0 mil
Code 39
5.0 mil
Code 39
5.0 mil
PDF417
6.67 mil
PDF417
7.5 mil
Code 39
10 mil
PDF417
13 mil
UPC-A
2D Imager Decode Distances
Bar Code Content/
Contrast
80% MRD2.7 in
ABCDEFGH
80% MRD
80% MRD2.8 in
4 Col, 20 Rows
80% MRD
ABCDEF
80% MRD
3 Col, 17 Rows
80% MRD
012345678905
80% MRD
Note 2
Typical Working Ranges
NearFar
4.2 in
6.86 cm
1.4 in
3.56 cm
10.67 cm
7.3 in
18.54 cm
4.5 in
7.11 cm
1.9 in
4.83 cm
11.43 cm
6.9 in
17.53 cm
Note 19.9 in
25.15 cm
Note 19.0 in
22.86 cm
1.6 in
5.08 cm
12.0 in
30.48 cm
15 mil
PDF417
15 mil
Data Matrix
20 mil
Code 39
80% MRDNote 111.7 in
29.72 cm
18 x 18 Modules
80% MRD
123
80% MRD
2.3 in
5.84 cm
11.2 in
28.45 cm
Note 119.7 in
50.04 cm
Notes:
1. Near distances are FOV limited.
2. Contrast is measured as Mean Reflective Difference (MRD) at 670 nm.
3. Working range specifications at temperature = 23°C, pitch=18°, roll=0°, skew=0°, photographic quality,
ambient light ~30 ft-c, humidity 45-70%RH.
4. Distances measured from front edge of
scan engine
chassis.
A - 10 MC21XX Series Integrator Guide
Accessory Specifications
Single-slot USB Cradle
Table A-5
Dimensions Height: 13.02 cm (5.13 in.)
Input Power5.4 VDC
InterfaceUSB
Power Consumption12 W
Operating Temperature-25°C to 50°C (-13°F to 122°F)
Storage Temperature-40°C to 70°C (-40°F to 158°F)
Charging Temperature0°C to 40°C (32°F to 104°F)
Humidity5% to 95% non-condensing
Drop76.2 cm (30.0 in.) drops to vinyl tiled concrete at room temperature
Electrostatic Discharge (ESD)+/- 15 kV air
Single-slot USB Cradle Technical Specifications
FeatureDescription
Width: 15.24 cm (6.0 in.)
Depth: 15.24 cm (6.0 in.)
+/- 8 kV contact
Four-slot Ethernet Cradle
Table A-6
Dimensions Height: 10.16 cm (4.0 in.)
Input Power12 VDC
InterfaceEthernet
Power Consumption55 W
Operating Temperature-25°C to 50°C (-13°F to 122°F)
Storage Temperature-40°C to 70°C (-40°F to 158°F)
Charging Temperature0°C to 40°C (32°F to 104°F)
Four Slot Ethernet Cradle Technical Specifications
FeatureDescription
Width: 48.77 cm (19.00 in.)
Depth:15.24 cm (6.0 in.)
Specifications A - 11
Table A-6
Humidity5% to 95% non-condensing
Drop76.2 cm (30.0 in.) drops to vinyl tiled concrete at room temperature
Electrostatic Discharge (ESD)+/- 15 kV air
Four Slot Ethernet Cradle Technical Specifications (Continued)
FeatureDescription
+/- 8 kV contact
Four-slot Charge Only Cradle
Table A-7
Dimensions Height: 10.16 cm (4.0 in.)
Input Power12 VDC
Power Consumption50 W
Operating Temperature-25°C to 50°C (-13°F to 122°F)
Four-slot Charge Only Cradle Technical Specifications
FeatureDescription
Width: 48.77 cm (19.00 in.)
Depth:15.24 cm (6.0 in.)
Storage Temperature-40°C to 70°C (-40°F to 158°F)
Charging Temperature0°C to 40°C (32°F to 104°F)
Humidity5% to 95% non-condensing
Drop76.2 cm (30.0 in.) drops to vinyl tiled concrete at room temperature
1TRIGGER/PTT* Tie to ground to indicate trigger key or PTT press.
2USB_ID/MIC+Shared USB ID or Microphone Line.
35.4V DC IN+5.4 DC, ±5%, 3A
4USB_VBUSHost Mode output = +5.0 VDC, 300 mA max.
5UUSB_D-/TxDShared USB data negative or UART3 TXD (output).
6USB_D+/EAR+/RxDShared USB data positive, headset earpiece drive, or UART3 RXD
7GNDGround for all charging and USB communication.
MC21XX Connector
MC21XX Pin-Outs
Ground for USB Host, unconnected for Client Mode.
Client Mode VBUS detect input = +5.0 VDC.
(input).
APPENDIX BSPECIAL SOFTWARE
CONFIGURATIONS
Battery Usage Threshold Setting
By default the Battery Usage Threshold value is set to a pre-defined value (400 by default). To change the
threshold value, a registry key must be created to allow changing this value.
A battery becomes unhealthy when the Battery Usage Indication reach a predefined threshold (end of usable
life).
NOTE The point at which a battery becomes unhealthy may vary depending upon the environment and charging
conditions.
Figure B-1
Power BatteryMgmt Tab
Registry Setting
Create the following registry key:
[HKEY_LOCAL_MACHINE\ControlPanel\Power]
“EnableCycleCntThresholdEdit”=DWORD:0
where:
dword:0 = Enable threshold change
Warm boot the MC21XX to have the registry setting take effect.
B - 2MC21XX Series Integrator Guide
1.Ta p Start > Settings > Power > BatteryMgmt tab.
Figure B-2
2.In the Battery Usage Threshold text box, enter a new value.
3.Select the Check to change the Battery Age Threshold to read only field checkbox.
4.Ta p Apply.
5.Ta p ok. The new value is set and then the registry key is deleted.
BatteryMgmt Tab with Threshold Change Checkbox
Sample Applications and StartUpCtl Configuration
The MC21XX with Windows CE 6.0 contains a set of sample applications that can be installed on the device.
As part of the installation, an application called StartUpCtl is also installed.
On the desktop, double-tap the Install Samples icon.
The Sample Applications and StartUpCtl application installs on the device and the Sample Applications window
appears.
After a warm or cold boot, the Sample Applications window appears automatically.
StartUpCtl Application Configuration
StartUpCtl application can be used to automatically launch any application whenever a warm or cold boot is
performed.
Refer to the StartUpCtl instruction available with the StartUpCtl software download available on the Support
Central web site: http//www.zebra.com/support.
Removing Sample Applications and StartUpCtl Application
To remove the installed applications (before a cold boot is performed):
1.Ta p Start > Setting > Control Panel > Remove Programs icon.
2.Select Zebra Samples.C from the list.
3.Tap the Remove button.
4.Tap the Ye s button.
5.Select Zebra startUpCtl from the list.
6.Tap the Remove button.
7.Tap the Ye s button.
8.Ta p OK.
To remove the installed applications (after a cold boot is performed):
1.Ta p Start > Programs > Windows Explorer.
2.Open the Application folder.
3.Delete the Sample.C folder and its contents.
4.Delete the StartUpCtl folder and its contents.
5.Delete the Samples.C file.
6.Open the StartUp folder.
7.Delete the StartUpCtl file.
After a cold boot the Install Samples icon appears on the desktop.
Radio Default Power State
SpecificationsB - 3
By default the power states of the WLAN and Bluetooth radios are set to off after a cold boot. To change the
default state a registry key must be created to allow changing this value.
The MC2100 Basic Browser can be configured to set:
•
Zoom levels.
Zoom Level
To configure the browser zoom level:
1.Connect the MC2100 to a host computer and ActiveSync.
2.Copy the \Windows\BasicBrowser\app\config\AppConfig.js file to the host computer.
3.Using a text editor, open the AppConfig.js file.
4.Edit the ZoomLevels options. There are seven options and the lowest value must be 100.
ZoomLevels: [100, 150, 200, 250, 300, 350, 400],
5.Save and close the file.
6.Copy the file to \Windows\BasicBrowser\app\config\ on the MC2100.
7.Disconnect the MC2100 from the host computer.
8.On the MC2100, launch the Basic Browser to ensure that the changes have taken place.
GLOSSARY
Numeric
802.11/802.11abg. A radio protocol that may be used by the Zebra radio card.
A
Access Point. Access Point (AP) refers to Zebra’s Ethernet Access Point. It is a piece of communications equipment
that manages communications between the host computer system and one or more wireless terminals. An AP
connects to a wired Ethernet LAN and acts as a bridge between the Ethernet wired network and IEEE 802.11
interoperable radio-equipped mobile units, such as a MC21XX. The AP allows a mobile user to roam freely through
a facility while maintaining a seamless connection to the wired network.
AirBEAM
AirBEAM
AP. See Access Point.
Aperture. The opening in an optical system defined by a lens or baffle that establishes the field of view.
ASCII. American Standard Code for Information Interchange. A 7 bit-plus-parity code representing 128 letters,
®
Manager. AirBEAM® Manager is a comprehensive wireless network management system that provides
essential functions that are required to configure, monitor, upgrade and troubleshoot the
components (including networked MC21XXs). Some features include event notification, access point configuration,
diagnostics, statistical reports, auto-discovery, wireless proxy agents and monitoring of access points and mobile
units.
®
Smart Client. AirBEAM® Smart Client is part of Zebra’s AirBEAM® suite, which also includes AirBEAM®
Safe and AirBEAM® Manager. The AirBEAM® Smart Client system uses the network accessible host server to store
software files that are to be downloaded to the MC21XXs. The AirBEAM® Smart Client provides the MC21XXs with
the “smarts” to request software from the host. It allows them to request, download and install software, as well as
to upload files and status data. The AirBEAM® Smart Client uses the industry standard FTP or TFTP file transfer
protocols to check the host system for updates, and if necessary, to transfer updated software. Most often,
AirBEAM® Smart Client is used with wireless networks, but any TCP/IP connection can be used. For more
information, refer to the AirBEAM® Smart Windows® CE Client Product Reference Guide (p/n 72-63060-xx).
numerals, punctuation marks and control characters. It is a standard data transmission code in the U.S.
wireless network and its
Glossary - 2MC21XX Series Intergrator Guide
Autodiscrimination. The ability of an interface controller to determine the code type of a scanned bar code. After this
determination is made, the information content is decoded.
B
Bar. The dark element in a printed bar code symbol.
Bar Code. A pattern of variable-width bars and spaces which represents numeric or alphanumeric data in
machine-readable form. The general format of a bar code symbol consists of a leading margin, start character, data
or message character, check character (if any), stop character, and trailing margin. Within this framework, each
recognizable symbology uses its own unique format. See Symbology.
Bar Code Density. The number of characters represented per unit of measurement (e.g., characters per inch).
Bar Height. The dimension of a bar measured perpendicular to the bar width.
Bar Width. Thickness of a bar measured from the edge closest to the symbol start character to the trailing edge of the
same bar.
Bit. Binary digit. One bit is the basic unit of binary information. Generally, eight consecutive bits compose one byte of
data. The pattern of 0 and 1 values within the byte determines its meaning.
Bits per Second (bps). Bits transmitted or received.
Bit. Binary digit. One bit is the basic unit of binary information. Generally, eight consecutive bits compose one byte of
data. The pattern of 0 and 1 values within the byte determines its meaning.
bps. See Bits Per Second.
Byte. On an addressable boundary, eight adjacent binary digits (0 and 1) combined in a pattern to represent a specific
character or numeric value. Bits are numbered from the right, 0 through 7, with bit 0 the low-order bit. One byte in
memory is used to store one ASCII character.
boot or boot-up. The process a computer goes through when it starts. During boot-up, the computer can run
self-diagnostic tests and configure hardware and software.
C
CDRH. Center for Devices and Radiological Health. A federal agency responsible for regulating laser product safety.
This agency specifies various laser operation classes based on power output during operation.
CDRH Class 1. This is the lowest power CDRH laser classification. This class is considered intrinsically safe, even if all
laser output were directed into the eye's pupil. There are no special operating procedures for this class.
CDRH Class 2. No additional software mechanisms are needed to conform to this limit. Laser operation in this class
poses no danger for unintentional direct human exposure.
Character. A pattern of bars and spaces which either directly represents data or indicates a control function, such as a
number, letter, punctuation mark, or communications control contained in a message.
Glossary - 3
Character Set. Those characters available for encoding in a particular bar code symbology.
Check Digit. A digit used to verify a correct symbol decode. The scanner inserts the decoded data into an arithmetic
formula and checks that the resulting number matches the encoded check digit. Check digits are required for UPC
but are optional for other symbologies. Using check digits decreases the chance of substitution errors when a
symbol is decoded.
Codabar. A discrete self-checking code with a character set consisting of digits 0 to 9 and six additional characters: (“-”,
“$”, “:”, “/”, “,” and “+”).
Code 128. A high density symbology which allows the controller to encode all 128 ASCII characters without adding extra
symbol elements.
Code 3 of 9 (Code 39). A versatile and widely used alphanumeric bar code symbology with a set of 43 character types,
including all uppercase letters, numerals from 0 to 9 and 7 special characters (“-”, “.”, “/”, “+”, “%”, “$” and space).
The code name is derived from the fact that 3 of 9 elements representing a character are wide, while the remaining
6 are narrow.
Code 93. An industrial symbology compatible with Code 39 but offering a full character ASCII set and a higher coding
density than Code 39.
Code Length. Number of data characters in a bar code between the start and stop characters, not including those
characters.
Cold Boot. A cold boot restarts the MC21XX and erases all user stored records and entries.
COM port. Communication port; ports are identified by number, e.g., COM1, COM2.
Continuous Code. A bar code or symbol in which all spaces within the symbol are parts of characters. There are no
intercharacter gaps in a continuous code. The absence of gaps allows for greater information density.
Cradle. A cradle is used for charging the terminal battery and for communicating with a host computer, and provides a
storage place for the terminal when not in use.
D
Dead Zone. An area within a scanner's field of view, in which specular reflection may prevent a successful decode.
Decode. To recognize a bar code symbology (e.g., UPC/EAN) and then analyze the content of the specific bar code
scanned.
Decode Algorithm. A decoding scheme that converts pulse widths into data representation of the letters or numbers
encoded within a bar code symbol.
Decryption. Decryption is the decoding and unscrambling of received encrypted data. Also see, Encryption and Key.
Depth of Field. The range between minimum and maximum distances at which a scanner can read a symbol with a
certain minimum element width.
Discrete Code. A bar code or symbol in which the spaces between characters (intercharacter gaps) are not part of the
code.
Glossary - 4MC21XX Series Intergrator Guide
Discrete 2 of 5. A binary bar code symbology representing each character by a group of five bars, two of which are
wide. The location of wide bars in the group determines which character is encoded; spaces are insignificant. Only
numeric characters (0 to 9) and START/STOP characters may be encoded.
E
EAN. European Article Number. This European/International version of the UPC provides its own coding format and
symbology standards. Element dimensions are specified metrically. EAN is used primarily in retail.
Element. Generic term for a bar or space.
EMDK. Enterprise Mobility Developer’s Kit.
Encoded Area. Total linear dimension occupied by all characters of a code pattern, including start/stop characters and
data.
ESD. Electro-Static Discharge
ESN. Electronic Serial Number. The unique hardware number associated with a cellular device, which is transmitted to
the system when the device communicates with the cellular system.
Ethernet. Ethernet communication port. Allows a wired interface to a radio network.
F
Flash Memory. Flash memory is nonvolatile, semi-permanent storage that can be electronically erased in the circuit
and reprogrammed. Some MC21XXs use Flash memory to store the operating system (ROM-DOS), the terminal
emulators, and the Citrix ICA Client for DOS.
FTP. See File Transfer Protocol.
Flash Memory. Flash memory is responsible for storing the system firmware and is non-volatile. If the system power is
interrupted the data is not be lost.
G
Gateway Address. An IP address for a network gateway or router. A MC21XX may be part of a subnet as specified by
its IP address and Netmask. It can send packets directly to any node on the same subnet. If the destination node is
on a different subnet, then the terminal sends the packet to the gateway first. The gateway determines how to route
the packet to the destination subnet. This field is an option used by networks that require gateways.
H
Hard Reset. See Cold Boot.
Glossary - 5
Hz. Hertz; A unit of frequency equal to one cycle per second.
Host Computer. A computer that serves other terminals in a network, providing such services as computation,
database access, supervisory programs and network control.
I
IDE. Intelligent drive electronics. Refers to the solid-state hard drive type.
IEC. International Electrotechnical Commission. This international agency regulates laser safety by specifying various
laser operation classes based on power output during operation.
IEC (825) Class 1. This is the lowest power IEC laser classification. Conformity is ensured through a software restriction
of 120 seconds of laser operation within any 1000 second window and an automatic laser shutdown if the scanner's
oscillating mirror fails.
Interleaved 2 of 5. A binary bar code symbology representing character pairs in groups of five bars and five
interleaved spaces. Interleaving provides for greater information density. The location of wide elements
(bar/spaces) within each group determines which characters are encoded. This continuous code type uses no
intercharacter spaces. Only numeric (0 to 9) and START/ STOP characters may be encoded.
imaging scanning . MC21XXs with an integrated imager use digital camera technology to take a digital picture of a bar
code, store the resulting image in memory and execute state-of-the-art software decoding algorithms to extract the
data from the image.
Intercharacter Gap. The space between two adjacent bar code characters in a discrete code.
Interleaved Bar Code. A bar code in which characters are paired together, using bars to represent the first character
and the intervening spaces to represent the second.
Interleaved 2 of 5. A binary bar code symbology representing character pairs in groups of five bars and five interleaved
spaces. Interleaving provides for greater information density. The location of wide elements (bar/spaces) within
each group determines which characters are encoded. This continuous code type uses no intercharacter spaces.
Only numeric (0 to 9) and START/STOP characters may be encoded.
Internet Protocol Address. See IP.
IP. Internet Protocol. The IP part of the TCP/IP communications protocol. IP implements the network layer (layer 3) of
the protocol, which contains a network address and is used to route a message to a different network or subnetwork.
IP accepts “packets” from the layer 4 transport protocol (TCP or UDP), adds its own header to it and delivers a
“datagram” to the layer 2 data link protocol. It may also break the packet into fragments to support the maximum
transmission unit (MTU) of the network.
IP Address. (Internet Protocol address) The address of a computer attached to an IP network. Every client and server
station must have a unique IP address. A 32-bit address used by a computer on a IP network. Client workstations
have either a permanent address or one that is dynamically assigned to them each session. IP addresses are written
as four sets of numbers separated by periods; for example, 204.171.64.2.
Glossary - 6MC21XX Series Intergrator Guide
L
LAN. Local area network. A radio network that supports data communication within a local area, such as within a
warehouse of building.
laser scanner. A type of bar code reader that uses a beam of laser light.
LASER. Light Amplification by Stimulated Emission of Radiation.The laser is an intense light source. Light from a laser
is all the same frequency, unlike the output of an incandescent bulb. Laser light is typically coherent and has a high
energy density.
Laser Diode. A gallium-arsenide semiconductor type of laser connected to a power source to generate a laser beam.
This laser type is a compact source of coherent light.
LED Indicator. A semiconductor diode (LED - Light Emitting Diode) used as an indicator, often in digital displays. The
semiconductor uses applied voltage to produce light of a certain frequency determined by the semiconductor's
particular chemical composition.
Light Emitting Diode. See LED.
M
MC. MC21XX.
MIL. 1 mil = 1 thousandth of an inch.
MIN. Mobile Identification Number. The unique account number associated with a cellular device. It is broadcast by the
cellular device when accessing the cellular system.
Misread (Misdecode). A condition which occurs when the data output of a reader or interface controller does not agree
with the data encoded within a bar code symbol.
MC21XX. In this text, MC21XX refers to the Zebra wireless handheld computer. It can be set up to run as a stand-alone
device, or it can be set up to communicate with a network, using wireless radio technology.
N
Nominal. The exact (or ideal) intended value for a specified parameter. Tolerances are specified as positive and
negative deviations from this value.
Nominal Size. Standard size for a bar code symbol. Most UPC/EAN codes are used over a range of magnifications
(e.g., from 0.80 to 2.00 of nominal).
NVM. Non-Volatile Memory.
Glossary - 7
P
Parameter. A variable that can have different values assigned to it.
PDT. Portable Data Terminal.
Percent Decode. The average probability that a single scan of a bar code would result in a successful decode. In a
well-designed bar code scanning system, that probability should approach near 100%.
Q
Quiet Zone. A clear space, containing no dark marks, which precedes the start character of a bar code symbol and
follows the stop character.
R
RAM. Random Access Memory. Data in RAM can be accessed in random order, and quickly written and read.
Reflectance. Amount of light returned from an illuminated surface.
Resolution. The narrowest element dimension which is distinguished by a particular reading device or printed with a
particular device or method.
RF. Radio Frequency.
ROM. Read-Only Memory. Data stored in ROM cannot be changed or removed.
ROM-DOS. The name of the licensed Disk Operating System loaded into the terminal’s flash file system.
Router. A device that connects networks and supports the required protocols for packet filtering. Routers are typically
used to extend the range of cabling and to organize the topology of a network into subnets. See Subnet.
S
Scan Area. Area intended to contain a symbol.
Scanner. An electronic device used to scan bar code symbols and produce a digitized pattern that corresponds to the
bars and spaces of the symbol. Its three main components are:
1. Light source (laser or photoelectric cell) - illuminates a bar code.
2. Photodetector - registers the difference in reflected light (more light reflected from spaces).
3. Signal conditioning circuit - transforms optical detector output into a digitized bar pattern.
Scanning Mode. The scanner is energized, programmed and ready to read a bar code.
Glossary - 8MC21XX Series Intergrator Guide
Scanning Sequence. A method of programming or configuring parameters for a bar code reading system by scanning
bar code menus.
SDK. Software Development Kit
Self-Checking Code. A symbology that uses a checking algorithm to detect encoding errors within the characters of a
bar code symbol.
Shared Key. Shared Key authentication is an algorithm where both the AP and the MU share an authentication key.
SID. System Identification code. An identifier issued by the FCC for each market. It is also broadcast by the cellular
carriers to allow cellular devices to distinguish between the home and roaming service.
Soft Reset. See Warm Boot.
Space. The lighter element of a bar code formed by the background between bars.
Specular Reflection. The mirror-like direct reflection of light from a surface, which can cause difficulty decoding a bar
code.
Start/Stop Character. A pattern of bars and spaces that provides the scanner with start and stop reading instructions
and scanning direction. The start and stop characters are normally to the left and right margins of a horizontal code.
STEP. Symbol Terminal Enabler Program.
Subnet. A subset of nodes on a network that are serviced by the same router. See Router.
Subnet Mask. A 32-bit number used to separate the network and host sections of an IP address. A custom subnet mask
subdivides an IP network into smaller subsections. The mask is a binary pattern that is matched up with the IP
address to turn part of the host ID address field into a field for subnets. Default is often 255.255.255.0.
Substrate. A foundation material on which a substance or image is placed.
SVTP. Symbol Virtual Terminal Program.
Symbol. A scannable unit that encodes data within the conventions of a certain symbology, usually including start/stop
characters, quiet zones, data characters and check characters.
Symbol Aspect Ratio. The ratio of symbol height to symbol width.
Symbol Height. The distance between the outside edges of the quiet zones of the first row and the last row.
Symbol Length. Length of symbol measured from the beginning of the quiet zone (margin) adjacent to the start
character to the end of the quiet zone (margin) adjacent to a stop character.
Symbology. The structural rules and conventions for representing data within a particular bar code type (e.g. UPC/EAN,
Code 39, PDF417, etc.).
T
Tolerance. Allowable deviation from the nominal bar or space width.
Glossary - 9
U
UPC. Universal Product Code. A relatively complex numeric symbology. Each character consists of two bars and two
spaces, each of which is any of four widths. The standard symbology for retail food packages in the United States.
V
Visible Laser Diode (VLD). A solid state device which produces visible laser light.
W
WAN. Wide-Area Network. A radio network that supports data communication beyond a local area. That is, information
can be sent across a city, state, or even nationwide.
Warm Boot. A warm boot restarts the MC21XX by closing all running programs. All data that is not saved to flash
memory is lost.
Wireless Local Area Network (WLAN). See LAN.
Wireless Wide Area Network (WWAN). See WAN.
WNMP. (Wireless Network Management Protocol) This is a proprietary MAC layer protocol used for inter access point