yaskawa J50 Connecting Manual

YASNAC J50
CONNECTING MANUAL
CNC SYSTEM FOR MACHINE TOOLS
BEFORE INITIAL OPERATION, READ THESE INSTRUCTIONS THOROUGHLY, AND RETAIN FOR FUTURE REFERENCE.
Y
YASUWJA
TOE-C843-12.2B
Necessary connections to be provided by the machine builder differ depending on the type of the CNC unit supplied by Yaskawa. Make additions or deletions of connections in accordance with the combination for standard cabinets and integrated units.
The programmable controller system (hereafter called PC) is installed in the YASNAC J50 CNC unit. For details of the PC, rafer to instruction Manual for YASNAC J50 PC System (SIE-C843-I 2.1).
YASNAC J50 Operator’s Panel
94C84123
CONTENTS
Page
l. CONFIGURATION. O. . . ..O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1
1.1 SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
I.2STANDARD CABINETS AND INTEGRATED UNITS .. O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. ENVIRONMENTAL CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1
3.cABlNET construction DEslGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..l
4. CABINET DESIGN FORHEAT FACTORS . . . . . . . . . . .. O.O..O... . . . . . . . . . . . .. - . . . . . . . . . ...3
4.1 SELECTION OF HEAT EXCHANGER . . . . . . . . . .. s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.2 HEAT VALUES OF UNITS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3
4.3 DUST-PROOF CONSTRUCTION . . . . . . . . . . . . . . . .. $. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4
4.4 PROTECTION FROM MAGNETIC INFLUENCES
5. PRECAUTIONS FOR INSTALLING SERVO UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6
6. CABLE ENTRANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...7
6.1 LAYOUT OF CABLE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.2 Clamping CABLES AND SHIELDING CABLES• O.OO.O.O... O.. O....• .. O.. O.O.. O.. O.O.O..8
6.3 CONNECTING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...9
7. POWER SUPPLY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...12
7.1 POWER SUPPLY CONNECTIONTO EACH UNITO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.2 DETAILS OF CONNECTION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8. CONNECTIONTOOPERATOR’S PANEL .o . . . . . . . .. o.c. ..o. .o..o. . . . . . . . . . . . . . . . . . . ...13
8.1 CONNECTION TO EACH UNIT.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.2 DETAILS OF CONNECTION. O.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
9.coNNEcTloN oFMANuAL PuLsEGENERAToR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..l5
9.1 CONNECTION TO EACH UNIT.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.2 DETAILS OF CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10. CONNECTION OF INPUT SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...16
10.1 CONNECTION TO EACH UNIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2DETAILS OF CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.3 DETAILS OF SIGNALS..”.. .. ”. .o. .o . . . . . . . . . ..o. o-. o..o..o . . . . . . . . . . . . . . . . . . . . . ...19
ll. CONNECTION TO FEED SERVO UNITS . . . . . . . . .. O. . . . . . . . ..O . . . . . . . . . . . . . . . . . . . . . ...20
ll.ICONNECTION TO EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...20
11.2 DETAILS OFCONNECTION
12. CONNECTION TO SPINDLE DRIVE UNiT . . . . .. O..O. C..O. . . .. O..... . . . . . . . . . . . . . . . . ..”29
12.1 CONNECTION TO EACH UNIT... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...29
12.2 DETAILS OF CONNECTION. ‘ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ’ . . . . . . . . . . . . . . ...34
12.3 CABLE SPECIFICATIONS. O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...40
13. CONNECTION TO TAPE READER . . .. O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...41
13.1 CONNECTION TO EACH UNIT ““. .. ”. .o. .OOOo. . . .. OOO..o. o.oo. . . . . . . . . . . . . . . . . . . . ...41
13.2 DETAILS OFCONNECTION
14. CONNECTION TO RS-232C INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..”- ..42
14.1 CONNECTION TO EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DETAILS OFCONNECTION
14.2
14.3 RS-232C INTERFACE .O..O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...42
22
41
ii
15. DIRECT-IN SIGNAL CONNECTION
"""" """"""""""""""""'""""""""""""""""""".".""""""" 45
15.1 CONNECTION TO EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. - . . . . . . . . . . . . . ...45
15.2 DETAILS OFCONNECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 DETAILS OF SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...46
Page
45
16. CONNECTION TOGENERAL-PURPOSE l/OSIGNALS
.. ””””.”.....”””””””.....””””””” 47
16.1 CONNECTION TO EACH UNIT .O. . . . . . . . . . . .. OF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...47
16.2 DETAILS OF CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...47
16.3 CONNECTIONTOADDITIONALGENERAL-PURPOSE l/OSIGNALS..O . . . . . . . . . . . . . . . . . 48
16.4 DETAILS OFCONNECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
17. CONNECTION TO GENERAL-PURPOSE 1/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .“” . . ..”” ”””””50
17.1 CONNECTION TO EACH UNIT... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...50
17.2 DETAILS OF CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...51
17.3 EXPLANATION OF GENERAL-PURPOSE l/OSIGNALSO . . . . . . . . . . . . . . . . . . . .“”””. .”””. ”85
18. CABLES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
18.1 LIST OF CABLES . . . . .. O.. O..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...89
18.2 SPECIFICATIONS OFCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...91
18.3 LIST OF CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...93
18.4 SHORTING PIN SETUPS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...98
19. J50LSTANDARD VOSIGNALS ‘“ ”” .” .o. .o. ” . . .. o. .o . . . ..o . . ..o . . . . . . . . . . . . . ..”” ”....99
19.1 LISTOFNCSTANDARDl/OSIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...99
19.2 DETAILS OF SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...”.”.........””””.” 105
20. J50MSTANDARD VOSIGNALS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
130
20.1 LISTOFNCSTANDARDl/OSIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . ...”<. . . . . . ...””””.” 130
20.2 DETAILS OF SIGNALS ”OO””” . .. ”” oo”o”. .. ”” ”O””” . . . ..””. ”o””. ...”.”””””.””.”.””””” 138
APPENDIX ADIMENSIONSinmm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...””..........””””.. 163
APPENDIX Bl/OPORT ADDRESS SETTING "O. "" O""""""• "".. O""""."".""..• ""O."""""."""" 171 APPENDIX CSTANDARD WIRINGCOLORS OF YASNAC" "O. ".. O"O.O"O"CO.O.".""• "" O.O"O. 174
...
Ill
1. CONFIGURATION
3. CABINET CONSTRUCTION DESIGN
1.1 SYSTEM CONFIGURATION
The system configuration of YASNAC J50 is shown below.
ASNAC J50
CNC UNIT
I I ~
1/0
1
L_._..Jlll!!E!&-
—.— .
L---u w;%’.
Fig. 1.1 System Configuration of
CNC $IjIP~fTOR S
FEED Wi:p
~ .-. —._
—.— .— ;WJ;LE UNIT
i
L._. —._
YASNAC J50
MACHINE
➤✎✿✎✎✍
+=
)
+-El
i-.-.-.–
FEED MOTOR
MACHINE EQUIPMENT
2. ENVIRONMENTAL CONDITIONS
The following conditions are for locations where the control panel is installed by the machine builder. Therefore, follow Par. 4
“CABINET CONSTRUCTION DESIGN” in the design process so that these conditions will be satisfied. (1) Ambient Temperature
During operation: Oto 45 During storage or transport: -20 to +60 Even if ambient temperature is less than 45, do not install the control panel under direct sunlight, near a heating element or outdoor.
(2) Relative Humidity: 10 to 90 % (Non-condensing)
(3) Vibration: 4.9m/s2 or less during operation
(4) Atmosphere: Do not use the control panel under environment
with a lot of dust and dirt or with high density of coolant or organic solvent.
Take the following into consideration when cabinets to contain the CNC unit and other units are designed.
(1) Make sure that the cabinets are of a totally-enclosed type. The
feed servo unit and spindle drive unit can be open type cabinets
provided the following considerations are made: (a) An air filter is provided at the external air inlet. (b) Forced air used in the inside is not blown directly on the units.
Direct blowing of air may cause oil mist or dust to settle on the
units and might cause failures. (c) The air discharge outlet should be positioned where dust and oil
mist do not enter. The heat sink of the feed servo and spindle
drive units can be installed outside for higher thermal
efficiency. The cabinets should be of a totally-enclosed type to
improve reliability.
(2) Design the cabinet so that the difference between the inner-air
temperature and ambient temperature is less than 10°C. Read
Par. 4 for cabinet design to accommodateheat.
(3) Install a fan inside totally-enclosed cabinets to improve the
internal cooling efficiency and to prevent localized temperature
increases by circulating air inside the cabinets.
The velocity of the circulating air should be greater than 2 m/s
on the surfaces of the printed circuit boards. Forced air should not blow directly on the printed circuit boards.
(4) Provide spacing of more than 100 mm between components and
cabinet walls for smooth flow of air.
(5) Seal the cable openings, doors, etc. completely. The CNC
operator’s panel operates at a particular y high voltage and collects dust in the air. Special caution is needed. The cabinet for mounting the CNC opemtor’s panel requires the following precautions:
(a) Use packing material on the mounting surface to eliminate gaps.
(b) Use packing material in the cable openings and doors. (6) Magnetic Deflection of CRT Display
CRT displays are sometimes deflected due to external magnetic influences. Sources that generate magnetic fields, such as transformers, reactors, fans, solenoid switches and relays, and AC power cables should be positioned more than 300 mm from the CNC operator’s panel. This distance is optimum and may vary for each circumstance. Determine the component layout beforehand.
1
3.
CABINET CONSTRUCTION DESIGN
(Cent’d)
(7)
To prevent malfunction due to noise, mount the units more than 100 mm from cables feeding 90 VDC or greater, AC power lines, and other components. The following precautions should be complied with during wiring:
(a)
Separate AC and DC cables.
(b)
Separate the primary and secondary sides of transformers, line filters, etc.
(8)
The front panels of the units that are exposed to the cabinet surfaces, such as the CNC operator’s panel, tape reader, and PO unit should be of a dustproof type. However, do not install them in locations where cutting fluid may directly splash on them. Be sure to seal completely around the mounting sections.
(9)
Mount the units so as to allow easy checking, removal and reinstalling during maintenance work.
(10) Read the instruction manuals of the feed servo and spindle drive
units when mounting them. Heat sink should be installed outside the cabinet to reduce internal thermal losses. This increases the possibilities for a change from an open type to a totally-enclosed type and reduces the capacity of the heat exchanger.
(b) Provide spacing of more than 50 mm in the upper section and
100 mm in the lower section of the unit for better ventilation
and easier maintenance.
(c) For ventilation or maintenance, provide spacing more than 50
mm from the upper side and more than 100 mm from the lower side of the CNC unit.
Example
RADIATOR FIN
AIR
4
FEED SERVO AND
3-
* \
J-
-+ PINDLE DRIVE UNITS
(11) Precautions for Mounting CNC Unit
Observe the following points particularly during mounting of the CNC Unit:
(a) Mount the unit in the direction shown in Fig. 3.1.
(UP)
n
(DOWN)
Fig. 3.1 Mounting of CNC Units
n
2
4.
CABINET DESIGN FOR HEAT FACTORS
4.2 HEAT VALUES OF UNITS
4.2.1
NC UNIT
4.1
SELECTION OF HEAT EXCHANGER
The
cabinets to contain the CNC unit and other units should beef a totally -enclosed type. The inner-air temperature differential inside the cabinets should be less than 10”C. Heat exchangers may be needed inside the cabinets depending on the heat generated by the installed electric equipment. Determine the heat exchanger capacity as follows :
AT: Air temperature rise inside cabinet (“C)
Pv : Total heat generated by electric equipment (W)
k : Cabinet heat transmission [W/(m2 . ‘C)]
Calculate based on 6W/(m’ ‘C) if a circulating fan is installed.
A : Effective radiation area of cabinet (m’)
qh : Heat exchange ratio of necessary heat exchanger.
1. Calculate the total heat value Pv of the electric equipment. Pv=Z (Heat value of each unit)
2. Calculate the effective heat radiation area A.
x {W (width) x H (height) }+ 2 {W (width)
A=2
x D (depth)] + 2 {D (depth) x H (height))
The surfaces that are not exposed to external air are ineffective
areas.
L
A
A
~ : INEFFECTIVE AREAS
Note : If 50 mm or less from the floor,
bottom areasare ineffective.
Table 4.1 Heat Values of NC Unit
Unit I Heat Value (W)
103
17
25
5
4.2.2
CNC Unit*
CNC Operator’s Panel
I
I
Tape Reader
1/0 Module
Heat value of CNC unit changes by adding the option.
*
I
SERVO UNIT
Table 4.2 Heat Value of Servo Unit
Type
Unit
SGDB-
05AD
lOAD
15AD 20AD 30AD 44AD 60AD
75AD
1AAD
Notes :
1.The servo unit uses two shafts, and its load factor should be 70 to 80%.
2. The internal heat value is the heat value remaining inside if the heat fin is installed outside.
3. Heat value created by regenerative resistance will differ depending on the frequency of rapid feed starts and stops.
4. Regenerative circuits are incorporated in the unit types SGDB-05 to
1A and are mounted externally for the types SGDB-60 to 1A as
options.
5. Capacity of regenerative circuit is calculated by 200% of allowable dissipation.
Total Heat
Value (W)
50 70
I
90 45
I
130 180
I
210 105
I
370 135
480 240
600 300
Internal Heat
Value (W)
I
I
25 35
65 90
Regenerative
Resistance (W)
28 28
I
28 28 28
I
28
3. Calculate the allowable heat value Pv’ that ensures the temperature increase within cabinet (AT) to be less than 10°C.
Pv’=k. A. AT (W)
Llo”c
L-
6W (mz. “C)
4. A heat exchanger is not needed if total heat value Pv S allowable heat value Pv’.
5. A heat exchanger has to be installed with the following heat exchange ratio (heat exchanger capacity) qh if total heat value
Pv > allowable heat value Pv’.
(pv-pv’)/ AT (W/”C)
qh=
Llo”c
3
4.3 DUST-PROOF CONSTRUCTION
Particles floating in the air (dust, cuttings, oil mist, etc.) may cause malfunction of the CNC unit and the inner parts of theotherboads (particularly CRT) to be mounted inside the cabinets the machine manufacturers design and build. The construction of the cabinets, therefore, should be such that it does not allow dust, etc. to enter inside.
(1) The cabinets should be of totally-enclosed construction. (2) Sealthe cable openings withpacking. (See Fig.4.1.) (3) The door and the back cover should be securely sealed with
packing. (See Fig.4. 2.)
(4) Special caution is required for the CNC operator’s panel as it
operates at high voltage and collects dust in the air. The following points should be observed with regard to the pendant box used to install the CNC unit.
(a) Seal the cable openings,
eliminate gap.
(b) Packing is attached on the surface where the CNC operator’s
panel istobe mounted. Usethependant boxas it is.
(5) Seal all gaps.
(6) Oil mist easily settles on the ceiling and enters the cabinets
through screw holes. Special precaution, therefore, should be made using oil-proof packing, etc.
dooi.” back cover, etc. with packing to
(Reference) Neoprene sponge rubber (belongs tochloromene rubber) isrecommended for the
ial.
METAL FITTINGS
PACKINGS
f
PENDANT BOX
Fig.4.l Cable Entrance
Fig. 4.2 Door Packing
PLATE
~NC OPERATOR’S PANE1
Fig. 4.3 CNC Operation’s Panel
4.4 PROTECTION FROM MAGNETIC INFLUENCES
The CRT display may be deflected due to external magnetic
influences. Sources that generate magnetic fields (such as transformers, reactors, fans, electromagnetic switches, solenoid relays, AC power cables) should be kept about 300 mm away from the CRT display.
This distance of 300 mm is a rule of thumb and the optimal distance may differ for each setting. Therefore, full precaution
should be given to location of the above components that generate magnetic fields and determine the final layout after checking the condition of the CRT display.
5
5. PRECAUTIONS FOR INSTALLING SERVO UNIT
(1) The servo unit is a wall-mounted type and should be secured
with screws or bolts vertcally (so that the printed circuit boards
can be seen from the front). (See Fig. 5.1.)
(2) Mount the servo unit so as to allow easy checking, removal and
reinstalling during maintenance work.
(3) The servo unit generates some amount of heat. A11owfor some
space in the upper and lower sides when mounting other units and components so that heat will not saturate the inside the unit. (See Fig. 5.2.)
(4) Expose the radiator fin outside the cabinet and allow the outside
air to blow on it to reduce internal thermal loss. (See Fig. 5.1.) This will help reduce the capacity of the heat exchanger even
when it is required.
(5) When circulating air inside the cabinet, do not allow forced air
to blow directly on the servo unit (to prevent dust from
collecting on the unit ).
(6) The regenerative resistor generates heat. Full precautions
should be given to location of the regenerative resistor and do not place it near components easily affected by heat because a high temperature develops with extremely high frequency in use
such as rapid traverse, start and stop.
(7) Clamp the detector (P.G) cable that enters the servo unit to the
ground plate inside the cabinet with the cable clamping fixtures. (See Clamping Cables and Grounding Cable Shield described in Par. 6.2.) Make sure to clamp the cable because it is necessary to operate the system properly and to protect it from malfunctioning due to noise.
s
ING
Fig. 5.1 Mounting of Servo Unit (Side View)
From .
R
Fig. 5.2 Mounting of Servo Unit (Front View)
6. CABLE ENTRANCE
6.1 LAYOUT OF CABLE CONNECTORS
CNC UNIT TYPE JZNC-JRKOO
n
P%l CP50
BA
TTERY
#
m
SR50
‘R50
1
o
D
!
o
D
&
]
D
u
YASNAC
Lc
m z v
e m
z o
SUORCE ~
POWER ON O
m
m
z
o
F
AiM
N
m
z v
z
z o
CN03
01
N
+5V0
+24V O
OHT O
CN02
01
M
CNO1
=3==
4
Fig.6.l Layout of CNC Unit Connectors
m z v
r
J
1
01
M
7
6.2 CLAMPING CABLES AND SHIELDING CABLES
Of the cables connected to the YASNAC, clamp those that need shielding to the ground plate securely with the cable clamping fixtures as shown in the figure below. This clamping serves not only as cable support but also as cable shielding. In ensuring safe operation of the system, it is extremely important that you clamp the necessary cables without fail.
CABLE
SHIELD ENCLOSURE
ABLE CLAMP
(a) Strip part of the cable shield as shown in the figure below to
expose the shield enclosure.
Press the exposed part onto the ground plate using the cable
clamp.
(b) Mount the ground plate near the cable opening. (c) Stripping cable enclosure is not required for non-shielded cables
for clamping.
TYPE 1 DF8401485
19.5
TYPE 2 DF8404817
-=3252s2--
‘CABLE
Fig. 6.2 Shielding Cables
6.3 CONNECTING DIAGRAMS
(1) YASNAC J50L (For Lathe)
~NAc-J50L
-— -—
ACK B
J
JANC
CNAI
CNF
ZNA2
:ND1
CNE
c
BE
cl
IE1----i
IC---i
POWER SUPPLY MOOULE
CPS.18FB
a
PC BOARD
JANCD PC50
CNA
~Aif$D 10~lON)
D
n
CNF
D
CPU BOARD
JANCD CP50
CNA
o
CNO
r
,Xls 80AR0
ANCD.SR50. 1
7
JANCD BB51
BATTERY
CNM
FAN
CNO1 ~
CN02 D
CN03 r+
CN12 ~
CN13 ~
CN1l }
CN1O ~
CN2(
CN30 ~
CN31
I
200VAC
I
1
-a--l-J
J p~=’mr-
ENET @
u @l,owER,NpuT,EouENcE,
@
@ p~R TYPE ,APE
S 232C
cl-
E
= (OPTION)
READER
OPERATORS PANEL
OPERATION PANEL FOR MACHINES
pp & -~ ~-
[/0 MODULE
CN 1
,N2 ‘iii
CN3 @‘
CN4 ‘m ,N40M,NT,
@, q CN’3 :;; ,@
+&f
CN14
—.—.
CONTROL CABINET
@
L. —-—
II
1/0 MODULE
JANCD. EC860
CN1l
CN12
?
L.—
1/0 MODULE
+
r
/+
CN13
CN14
JANCD ?C861
CN1l
CN12
CN13
[- ]h
Kfl
a
::; ‘@‘ ;:I;::UT8WINTS
CN3 @
U
,N4 ‘e ,NWPO,NTS
CN5 B
Zt
CN6 ‘*‘ :;:::Ts
d-t
.—. J L.
CN1 a
F
,N2 @~
CONTROL CAB! NET
C61
CONTROL CABINET
.—
OUT40 PUNTS
IN 8 FOINTS,OUT 8 FONTS
IN24 POINTS,OUT 16POINTS
IN 40 POINTS
OUT32 FONTS
IN
DIRECT
IN 24 FtlNTS, OUT 16 POINTS
.— .—
IN 24 POINTS,OUT 16POINTS
IN 24 POINTS,OUT16POINTS
;ND2
:.:.*:Y:Y
ill
ND
[
Fig. 6.3
9
(2) YASNAC J50L (For Multi-axis Lathe)
YASNAC-J50L
--— ___
I
\CKBOARD
CN
ICt---l
IH
AN(
B
(
Imd=+#
1
PC BOARD
,mQ lop’ @
ZNA
CN
:NA
:ND
CNA
JANCD­MM51 (OWION)
CNM
!
~j
CNF
?20-$:~~
JANCD-SR51
F
OCNE c“” P=
JANCD !3B51
BATTERY
FAN
CN13
CN1l
CN1O
(OPTION)
@
C62
OPERATION PANEL FOR MACHINES
~.—.—
CONTROL CABINET
CONTROL CABINET
IN 24 POINTS,OUT 16POINTS
OUT 32 POINTS
DIRECT1“
N 8 POINTS,OUT8 POINTS
IN 24 POINTS,OUT 16POINTS
200VAC
I
I
I
I II
& YENET c“
~ ‘T. @ ,POwERINPuTs,OUEN~ ‘+ CN’3 :; ~% ‘N40m’NTs
c)
2 --.H
n
@
OPERATOR’S PANEL
~.p.—.
I e- I
1/0 MOOULE
~-7d_
4-
@’ ;
CN1l
CN12
l----v
@
CN14
1/0 MOOULE
r
CN1l
“c~*:4=--
CN12
If~
CN13
-% CN14 ‘B’
7
::: W::I:::UT8POINT$
CN3 @
ti
CN4 ‘@’ ,N40POINT,
n
-w
CN3 @
ti
CN4 ‘@‘ ,N40,01NTS
CN5 @ ,N40POINT,
a
CN6 n~ow 32 POINTS
L--
1/0 MODULE
JANCD-~C8~:1 ‘lo r-—-–
CN1l
4-
CN12
~~–-~
1ST AXIS ORIVE @ /jlX~NOLE
CN33
CN32
:ND
4$=--RPINDLEP:(:---”” ‘----
‘: n~ +jcN’ ,N3~Dl@~
1P
‘No‘x’s‘“v’ @
SPINDLEPG
pG (OPTION)
2NDSPINDLEMOTOR
Fig. 6.4
CN14
P
,N, @
CONTROL CABINET
IN 24 POINTS,OUT16POINTS
IN 24 PilNTS, OUT 16 POINTS
IN 16 POINTS,OUT24 POINTS
(3) YASNAC J50M (For Machining Centers)
ASNAC-J50M
—-
—. —-—
V-K E
Ctil
c
ANC
BE
c
CNA
i b“
CNI
CNA
CND
n ,-.,, ”
~l~~fl~cNIOp”~ @$ f-w”
CPU BOARD
JANCDCP50
CNA
n
CND
L
JANCD BB51
BATTERY \
...
MM51 IOPTIONI
JAN CD-3R51
(OPTION)
CNE
o
X15 BOARD
~
200VAC
OPERATOR’S PANEL
—- —-— -=
I
CNC
CNB
FAN
J
l_._~.J
1/0 MOOULE
JANC6.FC81O
,r -
CN1l
@l CN’2 ::: @ :::’’,0:::’,,
@
,ml,u- 0 ...... .. .... .. CN’3 :: ,:’’”40’0’”’s
CN1l
..””,” ,.!’., >,..,,,.,
i —’ II
CN20
CN36
$~~fi
I
L-.—
1“0 MOOULE _
CN1l
“Fc8::-dfy=:”-
CN12
f~~
CN13
CN14
?
L.—- —.2 L. —. —.—..—
100 MOOULE
CN1 @ ;“,40,0,,,,
,N4 ‘@ ,N40POINT;
._.>
CN3 a
~N4 ‘e ,N40POINTS
CN5 e
CN’ *0uT32p0’NTs
OPERATION PANEL FOR MACHINES
.- —-—
.—
L--------
CONTROL CABINET
v-
xs
CONTROL CABINET
C62 ‘
E
am
CONTROL CABINET
.— .—
OUT 32 FYIINTS
OIRECTIN
1“8 POINTS,OUT8 POINTS
IN 24 POINTS,OUT 16POINTS
IN40P!INTS
CND
LT–
-h=bla==is
z-AXIS DRIVE REGlsToRz-4xls MoTol
CN33b~nm
II
.E PG (OPTION)
Fig. 6.5
11
7. POWER SUPPLY CONNECTION
7.1 POWER SUPPLY CONNECTION TO EACH UNIT
CNC UNIT
—-~
—.
CPS-18FB
172039-1
m
3
G
4
CN 03
ld-----
7
w
Fig. 7.1
7.2 DETAILS OF CONNECTION
I
C03
172025-1
POWER
SUPPLY
:Ps
CN3-3-T-G
1
SINGLE-PHASE 200/220/230VAC f 15°A
!i13/IW)H7 +2Hz
580VAC
T
T
NOTE: The power supply is designed to function normally even in the event of l/2-cycle
or shorter momentary power loss or 1-cycle or shorter 50% voltage drop.
Fig. 7.2 Power Supply Connection
12
8. CONNECTION TO OPERATOR’S PANEL
8.1 CONNECTION TO EACH UNIT
JANCD-PC50
CNC OPERATOR’S PANEL
JAN CD-SP50
I
10220
172040-1
CPS.18FB
CNIZ
CNO1
1
C12 1012O-3OOOVE
Col 172026-1
+
01’D3000VE
+
-1782W5
1
CN2
10220-6202J L
CN3 1-178315-2
IEB
1 +5V 2 05V
3 4 +24V 5 O,,v
CN3 PIN POSITION
Ka%zl
Fig. 8.1
8.2 DETAILS OF CONNECTION
CNC UNIT CNC OPERATOR’S PANEL (CRT/P)
TYPE JANCD-PC50
-_—-
3
CN 12-4
CN 12-5
~.
-—
‘1
I
I
SIG II
* SIG
! ,
11
/ P,
P
TYPE JANCD-SP 50
I
CN2-4
CN2-5
4’-t--=h+
CN 12-13
CN 12-12
CN 12-1 VIDEO
CN 12-2
CN 12-8
i
~___J
TYPE CPS-18F8
r
~: ; ~ 1;
CN 12-9
CN 12-18
CN 12-19
CN 12-16
CN 12-17
CN 12-20
2!E
I I *1 1
-—-
CNOI - 1
5V
+
CNO1- 4
.
CNO1-3
+24V
CNO1-5
,.
3 ‘~
-—-
* vIDEO
* HLGT
: HSYNC CN 2-19
; VSYNC
POFF
PCOM
HLGT
HSYNC
VSYNC
FG
II
II
II
I ~1
II
I pl
II
I pl
II
I pl
(1
CN 2-13
CN 2-12
CN 2-I
CN 2-2
CN2-8
CN2-9
CN2 -18
CN Z-16
CN 2-17
CN 2-20
!/
CN3-1
CN 3-2
CN3-4
CN 3-5
Vertical type CNC contains a power ON/OFF switch.
*
A special external circuit does not have to be provided.
Notes:
1. The shield enclosure does not have to be grounded outside.
2. Power ON/OFF can be selected by the panel power ON/OFF (POF) and/or remote power ON/OFF (EOF) by a shorting plug.
Setting in Main board
model JANCD-PC50
Sw 2
~o
1
3 + EoF
(INEFFECTIVEIEFFECTIVE
NV3
1 o~ 3 + ~g:FEcTlvE,EFFEcTlvE)
Settings prior to factory shipment
Fig. 8.2 Connecting Power Unit (Type CPS-18FB) and PC Board (Type JANCD-PC50)
to CNC Operator’s Panel (CRT/P)
14
POWER ON
POWER OFF
PON
POFF
PCOM CNB -20
I
L
SW2, SW3 Setting
Panel/Power RemotePower Paneland Remote ONIOFF(POF)ONIOFF(EOF) PowerONIOFF
OFFION
‘w’ ‘m’
CNB -18
CNB-19
OFF/ON
‘m’ ‘ma
Sw3 1m]3 lm13 1m3
.—
.
OFFION
9. CONNECTION OF MANUAL PULSE GENERATOR
9.1 CONNECTION TO EACH UNIT
CNC OPERATOR’S PANEL
-~
JANCD-SP50
10220-6202JL
CN 1
1 OVH 11
2 OVH 12 3 OVH 13 4 +5VH 14 5 +5VH 15 6 +5VH 16 PAH 7 17 *PAH 8 18 PBH 9 19 *PBH
10
El
20 FG
ID
I
I
Fig. 9.1
Clol
10120-3000
V E
15
9.2 DETAILS OF CONNECTION
1st Manual Pulse Generator
(1)
10. CONNECTIONOF INPUTSEQUENCE
10.1 CONNECTION TO EACH UNIT
L.-1,
I + L-.—
(OPENCOLLECTORfi
UT]
_.—
CNC OPERATOR’S PANEL
“pE ‘:fpj ~pfm
CN 1-6 +Wi
r
CN 1-4 +5VH I
CN 1-1 OVH : p: 2
CN 1-16 PBH : : s p~ CN 1-2 OVH 1P, CN 1-18 PBH : : 4
CN 1-3 OVH % [
—.
----
;&:E~PERATOR’S
TYPE JANCD-SP50
—.—-----
.“7 r-—”—”—
CN 1-16 PAH :-,,
r-”
CN 1-17 * PAH CN 1-18
I I
I
. PBH
CN 1-19.*PBH CNI-4,i 6 CN1-),2,3
OVH
CN 1-20 FG !!
—.—
ii
Notes:
1. The HPG power supply is a constant +5V.
2. An open collector (cable length 5 m or less) or differential output (cable length 5 m or more) can be used for HPG output.
3. Shielded cables are not needed if the cable lengths are less than 1 m.
Twisted-pair cables can be used. Use twisted-pair shielded cables if the cable lengths are more than 1 m and ground the cable shield enclosure using a ground plate inside the panel or CN 1-20 pins (FG).
No 1 MANUAL PUI GENERATOR (1 HP
,..
PI
p,’
‘7
L._._
(OPENCOLLECTOROUTP
No. 1 MANUAL PULSE GENERATOR II HPG)
(OIFFERENTIAL”OUTPUT”fi1
;E
1)
ITI
1
PE)
CNC UNIT
JANCD-PC59
1OZO-52A2JL
10 20 FG
s
%,,,5,23=-
50/60Hz
1 11 +24VT 2 12 TCOM 3 4 14 5 15 6 7 TON 17 SVMX 8 18 NCMX 9
13 ‘OFF
16 *TOLO
19 *TESP
MAIN CIRCUIT
CN1”
s.ivm (~BRAKE UNIT
=TAPEREADER
Fig.
Qwl
D
1012O-3W3VE
FEED SERVO UNIT (MAIN CIRCUIT)
FEED SERVO UNIT (CONTROL CIRCUIT)
10.1
POWER ON INTERFACE
10.2 DETAILS OF CONNECTION
Ft!?!!
—.
CNC UNIT
rYPE
,IANCD-PC50
CN II-I
CN 11-1[
r
0“ CN1l -1’
Ov
CN1l-1
CN 11- 1[
CN1l-7
CN 11-1:
CNII -1:
-~
,+24V
.NCMX
NCMX
NC POWER ON
=ka
“7
SVMX
J-
SERVO POWER ON
EMERGENCY STOP INPUT
MACHINE END RELEASE OVERLOAD INPUT (NORMALLY NOT USED)
EXTERNAL POWER ON
SVMX
TESP
*
TOI.D
,*
TON
TCOM
TOFF
CN1l-2
.-—_—
Fig. 10.2 Connecting Input Sequence to PC Board
FG
(Type JANCD-PC50)
The connection example of the PC board is shown below.
Rts:FEEDsERvO”N’T
1- ‘“”v’c~
NCMX
SVMX
K
200/220/230VAC, 50/60Hz
RSTE
n NCM
m SVM
NC POWER ON
)
(LJSe Contactor equivalent to Hi. )
SERVO POWER ON (Use contactor eqwalent to H1. Determine contact
capawy according to the servo unit, etc. )
II
Rs
-u----s
I
NCMX
‘L
svnJlx
.—.
1:5
I i–-—_— I BRAKE POWER SUPPLY
OPR1O9ATYPE FOR 200/220VAC INPUT
/ [OPR1O9F TYPE FOR IOOVAC INPUT
T
IL
1! ———— ——— ——— .—
k=+
TO FEED SERVO UNIT
Ts
EMERGENCY STOP PB
MOTOR BRAKE 1
‘ :=:] ~NOte’
-i
1
\
I I
Required only for using holding brake. The brake is built m the
motor.
,
I
I
I
—u----> :––– ——=—––”-”
Fig. 10.3
TAPE READER
10.3 DETAILS OF SIGNALS
10.3.1 NC POWER ON (NCMX) AND SERVO POWER
(SVMX)
ON
(1) NCMX: This output is turned ON when the logic circuit of the
control is energized.
(2) SVMX: This output is turned ON when the servo unit is
energized. With an external servo unit, turn ON the power
supply when this signal is outputted. (3) The power supply turning ON sequence is as follows: (a) Close the power supply main switch for the control. (b) Either push the POWER ON button on the CNC operator’s
panel, or close the circuit between EON and ECM. Then, the logic circuit and the servo control circuit are both energized, and the circuit between NCMX (NC power input and output) is closed.
With an external servo unit, design the servo control circuit power input sequence so that the circuit is energized at the output of NCMX signals.
:
(c) Again make the same power switching (pushing the POWER
ON button or closing the circuit between EON and ECM). Now, the servo power supply is turned ON, and the circuit between SVMX (servo power input and output) is closed.
:
10.3.2 EMERGENCY STOP (TESP) INPUT
When the circuit between emergency stop input terminals (TESP) is open, the control stops totally the servo power supply is turned off, and the emergency stop output (*ESPS) of general purpose 1/0 module is opened.
10.3.3
EXTERNAL POWER ON-OFF (EON, EOF,
ECM) INPUT
The control can be switched on and off by external input signals, in the same way as the depressing of the POWER ON/OFF buttons on the CNC operator’s panel. When the circuit between EON and ECM is closed, the logic circuit or servo power of the control is energized. When the circuit between EOF and ECM is opened, the
logic circuit or servo power of the control is deenergized.
=L:-
CONTROL SERVO POWER SUPPLY
Fig. 10.5 External Power ON-OFF
With an external servo unit, design the servo power circuit power input sequence so that the circuit is energized at the output of SVMX signals.
:
(d) When the external circuit is ready after the circuit between
SVMX is closed, and the control becomes ready, close the MRD (machine ready) input of the 1/0 module. Then, RDY is displayed on the CRT, and operation becomes possible.
POW;: ON
NCMX
(OUTPUT)
SVMX
(OUTPUT)
MRD
(INPUT)
n
\
+
:~p~:tEEN
ALARM CODE “31 o“
Fig. 10.4 Time Chart of Power Supply
Turning on Sequence
n
I
, i_
:;;FW:;EEN ;YSCCYREEN
ALARM CODE “280
‘“ROY” DISPtAY
:
10.3.4 OVERLOAD (*TOLD) INPUT
Short-circuit T24(CN11- 16) if this input is not used. (Normally this input is not used.)
11. CONNECTION TO FEED SERVO UNIT
11.1 CONNECTION TO EACH UNIT
For Lathe
(1)
CNC UNIT
10226 -52A2JL
JANCDSR51 1
JAN CD SR502
CN33
FEED SERVO UNIT
SGDB TYPE
CN1
1025O-52A2JL 1022O.52A2JL
1 PGOV 11 BAT I
2 PGOV 12 BAT+ 3 PGOV 13 BAT– 4 PG5v 14 PC5 5 PG5V 6 PG5V 16 PA5 7 DIR 8 Ps 18 PB5 9 *PS 19 *pB5
10 20 FG
CN2 PIN LAYOUT
(3RD AXIS)
CN2
15 *PC5
17 *PA5
1
1o120-
3000VE
~
FEED MOTOR
C360
PG
a
In
10226 -52A2JL
CN31
CN30
Fig. 11.l Cable Connection between lst Axis and3rd Axis
C31
1
)126-30d0 E
L
II
II
b
iO150-3000VE
J
‘1
FEED SERVO UNIT
SGDB TYPE
1
SGDB TYPE
CN
1 CN2
1025O-52A2JL 10220-52A2J L
1 PGOV 2 PGOV 121BAT+
3 PGOV 4 PG5V 14 Pcl 5 PG5V
,6 PG5V 16 PAI
7 DIR 17 *PA1 8 Ps 9 * Ps
10
CN2 PIN LAYOUT
1
(2ND AXIS)
(1ST AXIS
ll]BATI
13 BAT–
15 * pcl
18 PB1
19 * PB1
20 FG
C31o
1
1o120­3000VE
n
C300
1
1o120­3000VE
n
FEED MOTOR
PG
d
FEED MOTOR
PG
G
20
(2) For Machining Centers
CNC UNIT
I ( II
10226-52A2J L
10226
JAN CD-SR50-2
7
CN3:
1 10126-30 OVE 2 PGOV 12 BAT+
CN31
1~
10126-30d0 E
CN3C
1
10126-300 E
I I I
I
C33-1
1015O-3OOOVE 3 PGOV 13 BAT–
+
C31
I I -d
w
1015O-3OOOVE
C30
9
II
L
1015O-3OOOVE
FEED SERVO UNIT
SGDB TYPE
CN 1
1025O-52A2JL
10 20 FG
s
CN2 PIN LAYOUT
FEED SERVO UNIT
SGDE TYPE
CNI
1025O-52A2JL 1022O-52A2JL
10 20 FG
!:
1=[
I
CN2 PIN LAYOUT
I
SGDE TYPE
CN1
1025O.52A2JL 1022O-52A2JL
8 PS 18 PB2
10 20 FG
CN2 PIN LAYOUT
I
SGDB TYPE
CNI
10250-52A2J L
2 PGOV 12 BAT+ 3 PGOV 13 BAT– 4 PG5V 14PC1 5 PG5V 15 *PC1 6 PG5V 16PA1 7 DIR 17 *PA1 6 PS 16 PB1 9 *PS 19*PB1
s :N2 PIN2:Y:UT
(4TH AXIS)] CN2
1 PGOV 11 BAT I 2 PGOV 12 BAT+ 3 PGOV 13 BAT– 4 PG5V 14Pc5 5 PG5V 15 *PC5 6 PG5V 16PA5 7 DIR 17 *PA5 8 PS 16 PB5 9 *PS 19*PB5
1 PGOV 11 BAT I
4 PG5V 14 PC3 5 PG5V 15 * PC3 6 PG5V 16 PA3 7 DIR 17 * PA3 8 Ps 9 *
1 PGOV 11 BAT I 2 PGOV 12 BAT+ 3 PGOV 13 BAT– 4 PG5V 14PC2 5 PG5V 15 *PC2 6 PG5V 16PA2 7 DIR 17 *PA2
9
1 PGOV 11 BAT I
1022O-52A2JL
18 PB3
Ps 19 * pB3
*PS 19*PB2
1022O-52A
(3RD AXIS)
CN2
(2ND AXIS)
CN2
(1ST AXIS) CN2
C360
1o120-
3000VE
h
PG
la
IF%
1o120­3000VE
A
PG
n
I
L
C31O
b
1o120­3000VE
4
PG
d
I
,2JL
C300
b
1o120­3000VE
L
r
PG
d
FEED MOTOR
FEED MOTOR
-—
FEED MOTOR
u
FEED MOTOR
u
Fig. 11.2 Cable Connection between lst Axis and4th Axis
21
11.2 DETAILS OF CONNECTION
(1) For Lathe
3-PHASE 200 TO 230VAC : ~
RI S1 T1
:y,
CNC UNIT
JANCD-SR51)-1, .3
‘-~
:::::;; GND(DA) CN30-2
CN30-14 ~G~
CN30 -4
1ST
(Xls :ONTROL
CN30 -5
CN30-6 CN30-7 cN30-1 <
cN30-1 < cN30-1 cN30-1 CN30-8 CN30-9
CN30 -16 CN30-1 CN30-1 CN30-17
4
CN30-2 CN30. I CN30. 1 CN30- 2 CN30-
FG ~
DA1
+24 VEX
L
GND(/TGOh
SRDY1 GND6RDY
{
3
*OL1
GND(*OL;
*ALM1
GNDMALM
/
*PA1
*PB1
*PC1
R3 S3 T3
PA 1
PB 1
Pc 1
GND GND
)2 J2 I
,-1
11P
d
,. IF’
m
~++~:::::
1P
M
+q
L ::::
P
b
1P
4
R
I
CNI
5
CN 1
6 CN2-17
CN1-47 CN1-40
CN1-29 CNI-30
CN1-19 CN1-20 CN1- 1 CN1- 2
~ R REGENERATIVE
SGDB TYPE
B
u
v
w
E.
EP
CN2-16
CN2-18 CN2-19 CN2-14 CN2-15
Ii 11+5
P 0s
>
P
II
P
s
CN2- 7 CN2 -20
1ST AXIS
FEED MOTOR
~-
u v
‘w
E
M N P R H
G
J
>J
W 1
I
I
I I
22
F
(
CN30-25 ‘ND2
i------ _.
I
J
Fig. 11.3 Connection to Feed Servo Unit (lst Axis)
3-PHASE 200 TO 230VAC : ~$%
2R REGENERATIVE CIRCUIT
2ND AXIS FEED MOTOR
r’—
CNC UNIT
JANCD-SR50-L,
CN 31-22 CN 31-21
r­I
cN 31-26, CN 31-14
CN 31-4
CN31-5
ND
CN31-6
,Xls “ONTROLCN31-7
CN 31-12 CN 31-13 CN 31 -IO CN 31-11 cN31.8 CN31-9
CN 31-16 CN 31-15 CN 31-18 CN 31.17
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