Yaskawa GPD 515-G5 User Manual

Product Transition Guide
GPD 515/G5 to G7
PL.G7.02.Transition Guide
Product Transition Guide GPD515/G5 to G7
NOTICE
The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this document is subject to change without notice. Every precaution has been taken in the preparation of this document. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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PL.G7.02.TransitionGuide 4/21/04 Page 2 of 38 Yaskawa Electric America, Inc
Product Transition Guide
Contents
Feature Overview ....................................................................................................... 5
G7 Benefits vs. G5 ..................................................................................................... 5
Main Specification Differences G5 to G7................................................................... 6
Physical Dimensions .................................................................................................. 9
I/O Terminal Cross Reference G5 to G7.................................................................. 11
Physical I/O Block Terminal Layout.......................................................................... 14
Main Power Terminal Comparison ........................................................................... 14
Available Network Communications ......................................................................... 16
Appendix 1................................................................................................................ 17
Amps, Carriers, Overload, Watt Loss and Dimensions .....................................117
Output Amps, Carrier and Overload Comparison
240V Ratings GPD515/G5 to G7................................................................ 18
Output Amps, Carrier and Overload Comparison
480V Ratings GPD515/G5 to G7................................................................ 19
Mounting Hole Data..................................................................................... 20
Panel Cut-out Data (for external heatsink mounting)................................... 21
Watts Loss Data .......................................................................................... 22
Appendix 2................................................................................................................ 23
........................................................................................23Parameter Differences
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
Page Intentionally Left Blank
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PL.G7.02.TransitionGuide 4/21/04 Page 4 of 38 Yaskawa Electric America, Inc
Product Transition Guide

Feature Overview

This document details differences between the GPD515/G5 and G7 product to assist in product transition and new product introduction.
GPD515/G5 Drive
The GPD 515/G5 drive is a general­purpose drive, intended for a broad range of applications in Industrial Automation. Accordingly, it is available with many choices of I/O, communications, and software. It is available in constant torque ratings, 3/4 to 500 horsepower. The G5 HHP is available to 1500 HP.

G7 Benefits vs. G5

Enhanced G7 Performance
Auto-tuning 3-Methods (R1/Static/Dynamic)
World’s first commercial 3-Level Inverter architecture
(480V)
Static no load auto-tuning offers same torque accuracy performance as dynamic auto-tuning at base speed & below
DC input compatible (all models) simplified connection to DC power, removal of internal DC bus choke not required.
Open-loop torque control
Improved closed-loop speed response: 60Hz vs. 30Hz
Improved open-loop speed response: 10Hz vs. 5Hz
Improved open-loop speed range: 200:1 vs. 100:1
Higher output frequency resolution: 0.001% vs. 0.01%
Improved torque response: 300Hz vs. 150Hz
Improved open loop starting torque: 0.3Hz vs. 0.5Hz
Improved input voltage specification: 240 vs. 230 and
480 vs. 460.
New Keypad/Digital Operator
Enhanced digital operator with copy function
Simplified parameter menu navigation
New LCD contrast adjustment
Standard RJ-45 CAT-5 cable connection
New Functions
New PID sleep function
More preset speed selections: 17 vs. 9
New automatic derating based on ambient temperature
setting
New Bi-directional speed search with speed estimation mode
applications. The G7 is available in constant torque/heavy dut ratings 0.5 to 500HP. The G7 is not intended for the simple, routine AC drive application, it is for the challenges. (Refer to Yas Drive” for more details on new G7 Technology.)
ew Functions (continued)
N
Six additional monitor p
Improved Energy Savings- manual/
High Slip Braking
New cooling fan on
cassette replacement design
8.5-300kW
New 12-pulse diode bridge 1
Built-in DC-link choke 18.5-300kW
Improv
ed Input/Output Functions
Analog outputs with new 4-20m resolution.
l inputs: 12 vs. 8
More digita
Inputs now support sinking or
Inputs now support internal or external power supply
More digital outputs 6 vs. 4
More versatile analog output
New pulse I/O (32kHz)
New quick disconnect term
New motor temperature analog input
New motor overheat alarm outputs
Additional under-torque and over-to
Built-in RS485 Modbus RTU communication with self
test mode
G7 Drive
The G7 AC drive is the ultimate performance solution with increased speed and torque response to provide servo-like performance from an i motor. The 480V G7 drive has the world’s first commercial 3-Level Inver architecture for total system protection This patented 3-Level architecture eliminate peripheral components typically required to solve installation problems. G7 drive performance the ideal drive for high performance speed, torque, or position control
kawa document “TR.G7.01 Technology Review G7
arameters
automatic modes
/off control and elapsed time and
A selection and 10 bit
sourcing (PNP/NPN)
s
inal I/O block
rque selection points
nduction
ter
.
can
makes it
y
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7

Main Specification Differences G5 to G7

Specification G5 Specification G7 Specification
Control mode
V/f, V/f w/ PG,
Open-loop vector,
Closed-loop flux vector
Open-loop vector, Closed-loop flux vector,
V/f, V/f w/ PG,
Open-loop vector 2
460V 0.4kW to 300kW (0.5 to 400HP)
Inverter capacity range
Ratings
Main power circuit
configuration
Rated output current
ASR scan time
CASE scan time
I/O Sequence Scan Time
Microprocessor
Output current limit
protection
Output frequency resolution
Speed control accuracy
Speed control range
Speed response
Starting torque
Motor surge protection
Open loop torque control
Torque reference scan time
Performance Features
(480V)
230V 0.4kW to 110kW (0.5 to 150HP)
575V 1.5kW to 160kW (2 to 200HP)
Modular: 300 to 1800HP (VT)
2-Level 3-Level
Example: 240V class, 3.7kW, 17.5A Example: 240V class, 3.7kW, 18A
2msec 1.25msec (except Open-loop vector 2) 5msec 2.5msec (except Open-loop vector 2) 5msec 2.5msec (except Open-loop vector 2)
First generation Second generation
Hardware Hardware, Software
0.01Hz 0.001Hz
Open-loop vector: ±0.2%,
Closed-loop flux vector: ±0.02%
Open-loop vector: 100:1 Open-loop vector 2: 200:1
Open-loop vector: 5Hz
Closed-loop flux vector: 30Hz
Open-loop vector: 150% at 1Hz Open-loop vector 2: 150% at 0.3Hz
No Yes (3-Level) No Yes (Open-loop vector 2)
2msec 1.25msec (except Open-loop vector 2)
480V 0.4kW to 300kW (0.5 to 400HP) 240V 0.4kW to 110kW (0.5 to 150HP)
Open-loop vector 2: ±0.1%,
Closed-loop flux vector: ±0.01%
Open-loop vector 2: 10Hz
Closed-loop flux vector: 60Hz
Torque response
150Hz
(Closed-loop flux vector)
(Closed-loop flux vector)
300Hz
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PL.G7.02.TransitionGuide 4/21/04 Page 6 of 38 Yaskawa Electric America, Inc
Product Transition Guide
Specification G5 Specification G7 Specification
I/O
Quick disconnect I/O
terminals
No Yes
Analog
Analog
Digital
Digital
Programmable functions
Inputs
Quantity
Type
Outputs
Programmable functions
Quantity
Inputs
Programmable functions
Outputs
Type
Quantity
Type
39 45
0-±10VDC x 2 0-±10VDC/4-20mA x 2
-10-10VDC x 2 (8 bit plus sign)
27 30
8 12
24VDC, NPN
Photo coupler isolation, 8mA
45 51
4 6
Qty 1: Programmable: Form A,
250VAC, 1A, 30VDC, 1A
Qty 1: Dedicated Fault, Form C,
250VAC, 1A, 30VDC, 1A
Qty 2: Programmable, photo-
coupler (open collector output), 48V, 50mA, common emitter connection
-10-10VDC or 4-20mA x 2 (8 bit plus sign)
24VDC, sinking or sourcing (NPN/PNP)
Photo coupler isolation, 8mA
Internal or external power supply
Qty 3: Programmable: Form A,
250VAC, 1A, 30VDC, 1A
Qty 1: Dedicated Fault, Form C,
250VAC, 1A, 30VDC, 1A
Qty 2: Programmable, photo-coupler
(open collector output), 48V, 50mA, separate emitter connection
Quantity
0 1
0-32kHz, low level: 0.0-0.8VDC high
Input
Pulse
Pulse
Output
Stopping
Fan
Cooling
Signal level
Programmable functions
Quantity
Signal level
Programmable functions
Braking DB transistor
Flux/High slip braking
Modular replacement
On/Off control
Cumulative fan operation
time
0 standard (1 with option) 1
Built-in to G5M27P5 (10HP) Built-in to G5M4015 (25HP)
~
level: 3.5-13.2VDC, duty cycle: 30-70%,
3kohm
~ 4
~ 0-32kHz, 9.0VDC, 2.2kohm ~ 6
Built-in to G7U2015 (20HP)
Built-in to G7U4015 (25HP) No Yes No Yes
No Yes No Yes
Rotational
Design
Features
Auto-tuning
Rotational
Stationary
Stationary (primary resistance only)
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
Specification G5 Specification G7 Specification
Multi-step speed operation
PID sleep mode
User customized
programming
Design
Features
Speed search
Split front cover
Timer Function
Run permissive
Motor temperature input
9-step speeds 17-step speeds
No Yes No Yes (DriveWorks EZ)
Current Detection
Uni-Directional
Current Detection or Speed Estimation
Bi-directional for Speed Estimation
No Yes
On/Off delay (0.0-25.5sec) On/Off delay (0.0-300.0sec)
No Yes No Yes
Harmonics
Keypad/Operator
Network
Communications
Undertorque detection
12-phase rectification input
DC choke built-in
Constant access level
selection
Copy function
Display
Monitoring
Verify function
Viewable monitors
Built-in
Option Card
No Yes No
230V, G5M2018-G5M2075 460V, G5M4018-G5M4160
3-level selectable
(Quick-Start, Basic, Advanced)
240V, G7U2018-G7U2110
480V, G7U4018-G7U4300
240V, G7U2018-G7U2110 480V, G7U4018-G7U4300
2-level selectable
(Quick-Program, Advanced)
No (optional keypad) Yes
2 Line x 16 Character LCD
5 Line x 16 Character LCD
(Contrast Adjustable)
1 monitor 3 sequential monitors at same time
Yes Modified constants can be displayed.
35 40
Modbus RTU (RS-232, 9.6kbps) Modbus RTU (RS-232/422/485, 19.2kbps)
Modbus RTU (RS-422/485), Ethernet
(Modbus/ TCP/IP), DeviceNet,
Profibus-DP, Modbus Plus
Ethernet (Modbus/ TCP/IP), DeviceNet,
Profibus-DP, Modbus Plus, LonWorks
Input specifications
Vibration/Shock
Service Conditions
Storage
Temp
ºC
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PL.G7.02.TransitionGuide 4/21/04 Page 8 of 38 Yaskawa Electric America, Inc
3-phase, 200-230VAC
3-phase, 380-460VAC,
Tolerance: +10 to -15%
~
240V: 60HP (2037) and Below, 480V: 75HP
240V: 60HP (2045) and Above, 480V: 100HP
3-phase, 200-240VAC 3-phase, 380-480VAC
Tolerance: +10 to -15%
(4045) and Below
1.0G (9.8m/s^2) 10 to 20Hz
0.6G (5.9m/s^2) 20 to 55Hz
(4055) and Above
1.0G (9.8m/s^2) 10 to 20Hz
0.2G (2.0m/s^2) 20 to 55Hz
-10ºC ~ +60ºC -20ºC ~ +60ºC
Product Transition Guide
Terminal Comparison

Physical Dimensions

Between 20 - 200 HP, the G7 is 18% smaller volume on average than the equivalent GPD515/G5. (See appendix 1)
savings over the GPD515/G5.
Based on meeting NEC full load amp requirements, the G7 footprint can offer a space
G7– 18% less volume
compared to GPD515/G5
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Terminal Description
GPD515/G5
PL.G7.02.TransitionGuide 4/21/04 Page 10 of 38 Yaskawa Electric America, Inc
Compare to G7 terminals, see next page.

G7 Terminal Description

Product Transition Guide
G7
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
I/O Terminal Cross Reference G5 to G7
GPD515/G5 Terminal
GPD515/G5
Type
Terminal
1
2 3
4 5
6 7 8
Digital Input Signals
11
– –
Forward run/stop Signal level: (Photo-coupler insulated input: +24VDC, 8mA)
Reverse run/stop External fault input
Fault reset input Master/Aux. change Multi-step speed reference 1 Multi-step speed ref.1 Multi-step speed ref.2 Jog reference External baseblock
Sequence control input common
Default Function
– – – –
G7
Terminal
S1
S2 S3
S4 S5
S6 S7 S8
S9 S10 S11 S12
SN SC
SP
G7 Terminal
Default Function G7 Description
Forward run/stop command
Reverse run/stop command – External fault input
Fault reset
(Master/auxiliary switch) Multi-step speed reference 2 Jog frequency reference External baseblock N.O. Multi-step speed reference 3 Multi-step speed reference 4 Accel/Decel time select Emergency Stop N.O. Digital input common Factory connected to SP
Factory connected to SC
Multi-function digital inputs
Functions set by: H1-01 to H1-10. +24VDC, 8mA Photo coupler isolation
Factory connected for internal supply, sinking mode. Refer to G7 User Manual for other methods.
15
33
13
14
Analog Input Signals
16
17
12
+15VDC Power supply (20mA ma ximum)
-15VDC Power supply (20mA ma ximum)
Master frequency ref. (voltage)
-10 to +10VDC (20kohm) 0 to +10VDC (20kohm)
Master frequency ref. (current) 4 to 20mA (250ohm)
Multi-function analog input
-10 to +10VDC (20kohm), 0 to +10VDC (20kohm)
Common for control circuit 0V Connection to shield sheath of
signal lead
+V
-V
A1
A2
A3
AC
E(G)
+15VDC power supply
-15VDC power supply
Master frequency reference
Add to terminal A1
Auxiliary frequency reference 1
Analog common – Shield wire, optional ground
line connection point
+15VDC (20mA ma ximum)
-15VDC (20mA ma ximum)
0 to +10VDC=100% 0 to +/-10VDC=100% (H3-01) (20kohm)
4 to 20mA=100% (250ohm) 0 to +10VDC=100% (20kohm) Function set by H3-09.
0 to +10Vdc=100%/(20kohm) 0 to +/-10Vdc=100% Function set by H3-05
PL.G7.02.TransitionGuide 4/21/04 Page 12 of 38 Yaskawa Electric America, Inc

I/O Terminal Cross Reference G5 to G7

GPD515/G5 Terminal G7 Terminal
GPD515/G5
Type
Terminal
9 M1
10
25
27
26
27
Digital Output Signals
18 MA 19 MB
20
During run (NO contact) Form A dry contact 250VAC1A 30VDC, 1A
Zero speed detection Open collector output, 48V, 50mA
Open collector output common Speed agree detection
Open collector output 48V, 50mA or less
Open collector output common
Dedicated fault contact Form C dry contact 250VAC, 1A 30VDC, 1A
Default Function
G7
Terminal
M2
P3
C3
P4
C4
MC
Default Function G7 Description
During run (N.O. contact)
Factory setting: Drive ready
Open collector output common
Factory setting: Fout detect 2
Open collector output common
Fault contact output
Product Transition Guide
Multi-function digital output Form A dry contact 250VAC, 1A 30VDC, 1A Function set by H2-01
Multi-function open collector output 48VDC, 50mA Function set by H2-04
Multi-function open collector output 48VDC, 50mA Function set by H2-05
Dedicated fault contact Form C dry contact: 250VAC, 1A 30VDC, 1A
~
~
Frequency monitor
21
23
Analog Output Signals
10VDC=100% output frequency (2mA max imum)
Current monitor 5VDC=drive rated current (2mA max imum)
~
~
M3
M4
M5
M6
FM
AM
Zero speed (N.O. contact)
Frequency agree (N.O. contact)
Output frequency
Output current
Multi-function digital output Form A dry contact 250VAC, 1A 30VDC, 1A Function set by H2-02.
Multi-function digital output Form A dry contact 250VAC, 1A 30VDC, 1A Function set by H2-03
0 to +10VDC or 0 to ±10VDC (Max current 2mA) (500ohm) 10VDC or 20mA=100% output frequency Function set by H4-01
0 to +10VDC or 0 to ±10VDC (2mA maximum) (500ohm) 5VDC or 12mA=100% drive rated current Function set by H4-04
22
Common (Current Monitor)
Analog common
AC
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Page 13 of 38
Product Transition Guide GPD515/G5 to G7
I/O Terminal Cross Reference G5 to G7
GPD515/G5 Terminal
GPD515/G5
Terminal
Type
Pulse I/O
RS-485/422
Default Function
G7
Terminal
RP
MP
R+
R-
S+
S-
IG
Pulse input
Pulse output
Modbus RTU protocol Differential input PHC isolation
Modbus RTU protocol Differential output PHC isolation
Signal common
G7 Terminal
Default Function G7 Description

Physical I/O Block Terminal Layout

G5 Terminal Block
11 12 (G) 13 14 15 16 17 26 27 3325 18 19 20
1 234567821 22 23 910
0-32kHz (3kohm) ±5% High level: 3.5-13.2VDC Low level: 0.0-0.8VDC Duty Cycle: 30%-70% Function set by H6-01
0-32kHz Output: +5VDC Load: 1.5kohm Function set by H6-06
PL.G7.02.TransitionGuide 4/21/04 Page 14 of 38 Yaskawa Electric America, Inc
Product Transition Guide
Main Power Terminal Comparison
G5 terminal G7 terminal Function
R L1 R/L1 S L2 S/L2 T L3 T/L3 R1/L11 S1/L21 T1/L31 U T1 U/T1 V T2 V/T2 W T3 W/T3 B1 B1 B2 B2 DC power supply input (Connection 1 to ) 1 1 DC power supply connection (Connection 1 to )
2 2 DC reactor connection (Connection 1 to 2) 3 3 Braking unit connection (Connection 3 to )
r r
s200 s400
Feature availability is model dependant. Refer to the table below.
Terminal
Function
s
Product Series
Voltage Class
0.4kW (0.5HP)
0.75kW (1HP)
1.5kW (2HP)
2.2kW (3HP)
3.7kW (5HP)
Main circuit power supply input
Main circuit power supply input (12-pulse units)
Drive output
Braking resistor unit connection
DC reactor connection (Connection 1 to 2)
Cooling fan and control power supply Cooling fan power supply
Control power supply Cooling fan power supply
5.5kW (7.5HP)
7.5kW (10HP)
18.5kW (25HP)
15kW (20HP)
22kW (30HP)
30kW (40HP)
11kw (15HP)
37kW (50HP)
75kW (100HP)
45kW (60HP)
90kw (125HP)
55kW (75HP)
132kW (200HP)
160kW (250HP)
110kw (150HP)
185kW (300HP)
220kW (350HP)
300kW (500HP)
12-pulse diode
bridge
Braking resistor
connection
DC power
supply input
DC reactor
connection
Braking
chopper unit
connection
NEMA1
Enclosure
Open Type
Enclosure
R1, S1, T1
B1, B2
1
1
2
(B1)
3
G5
G7
G5
G7
G5
G7
G5
G7
G5
G7
G5
G7
G5
G7
230V 460V 240V 480V 230V 460V 240V 480V 230V 460V 240V 480V 230V 460V 240V 480V 230V 460V 240V 480V 230V 460V 240V 480V 230V 460V 240V 480V
Not Available No Product Not Available Not Available Available No Product Not Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Standard Standard Standard Standard Remove Upper/Lower Covers Remove Upper/Lower Covers Standard Remove Upper/Lower Covers Standard No Product Remove Upper/Lower Covers Standard
Not Available No Product
Not Available Not Available No Product Not Available
Not Available No Product
No Product
N.A. (Reactor Built-in) Special No Product N.A. (Reactor Built-in) N.A. (Reactor Built-in) No Product N.A. (Reactor Built-in)
No Product
No Product
No Product
N.A.
Optional N.A. No Product
Optional N.A.
No Product
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7

Available Network Communications

Yaskawa Network Communication Options
Market Protocol G5 G5 HHP G7
Industrial
Modbus TCP/IP
Modbus Plus
Modbus RTU
General
Purpose
Ethernet
CM061 CM061 CM061
CM053 CM059
CM090 n/a CM090
CM071 CM071 CM071
Built-in RS-232
[CM085 for RS-485]
n/a
Built-in RS-232
[CM085 for RS-485]
CM057 CM059
Built-in
Commercial
PL.G7.02.TransitionGuide 4/21/04 Page 16 of 38 Yaskawa Electric America, Inc
CM048 n/a CM048
Product Transition Guide

Appendix 1

Amps, Carriers, Overload, Heat loss and Dimension Comparison

GPD515/G5 to G7
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
Output Amps, Carrier and Overload Comparison 240V Ratings GPD515/G5 to G7
240V
GPD515/G5 G7
GPD515
NEC Motor
HP 240V
0.5 2.2
0.75 3.2
1.5 6
7.5 22 25P51 10 28 27P51 15 42 20111 20 54 20151 25 68
30 80 40 104
50 130 60 154
75 192 20551
100 248 20751 125 312 ­150 360 -
NEC Motor
Amps
1 4.2
2 6.8 21P51 3 9.6 22P21 5 15.2 23P71
G5
Model
CIMR-G5M
20P41
20P71
20181 20221
20301 20371
20450
Output
Amps
3.2 15 150
6 15 150 8 15 150
11 15 150
17.5 15 150 25 15 150 33 15 150 49 15 150 64 15 150
80 15 150 96 10 150
130 10 150 160 10 150
183 10 150 224 10 150 300 10 150
- - -
- - -
Fc kHz OL %
G7
Model
CIMR-G7U
20P41
20P71 21P51
22P21 23P71 25P51 27P51 20111 20151
20181 20221
20300 20370
20450 20550 20750 20900 21100
Output
Amps
3.2 15 150
6 15 150
8 15 150 12 15 150 18 15 150 27 15 150 34 15 150 49 15 150 66 15 150
80 15 150 96 10 150
130 10 150 160 10 150
183 10 150 224 10 150 300 10 150 358 2 150 415 2 150
Fc
KHz
Overload %
PL.G7.02.TransitionGuide 4/21/04 Page 18 of 38 Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
Appendix 1 –Amps, Carrier , Overload, Dimensions, Heat Loss
Output Amps, Carrier and Overload Comparison 480V Ratings GPD515/G5 to G7
480V
GPD515/G5 G7
GPD515/
NEC Motor
HP 480V
0.5 1.1
0.75 1.6
1.5 3
7.5 11 44P01 10 14 45P51 15 21 47P51 20 27 40111 25 34 40151 30 40 40181 40 52 40221 50 65 40301 60 77 40371 75 96 40451
100 124 40551 125 156 40751
150 180
200 240 -
250 302 300 361 41850
350 414 400 477 500 590
NEC Motor
Amps
1 2.1
2 3.4 3 4.8 41P51
5 7.6 43P71
G5
Model CIMR-
G5M
40P41
40P71
-
41101
41601 41850
42200
43000
Output
Amps
1.8 15 150
3.4 15 150
4.8 15 150 8 15 150
11.7 15 150 14 15 150 21 12.5 150 27 12.5 150 34 10 150 41 10 150 52 8 150 65 8 150 80 6 150 96 6 150
128 6 150 165 6 150
- - -
224 5 150
- - -
302 5 150 340 2 150
450 2 150
605 2 150
Fc kHz OL%
G7
Model
CIMR-G7U
40P41
40P71
41P51 42P21 43P71 44P01 45P51 47P51 40111 40151 40181 40221 40301 40371 40451 40550 40750
40900 41100
41320 41600
42200 43000
Fc
Output
Amps
1.8 8 150
3.4 8 150
4.8 8 150
6.2 8 150 9 8 150
11 8 150 15 8 150 21 8 150 27 8 150 34 8 150 42 8 150 52 8 150 65 8 150 80 8 150
97 8 150 128 5 150 165 5 150
195 3 150 240 3 150
270 2 150 302 2 150
370 2 150 450 2 150
605 2 150
kHz
(3-Level
Control)
Overload %
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7

Mounting Hole Data

GPD515/G5
Mounting Hole Data
GPD515/G5 GPD515/G5
Model (Millimeters) (Inches)
20P4 20P7 21P5 22P2 23P7 25P5 27P5
2011 2015 2018 2022 2030 2037 2045 2055 2075
-
­40P4 40P7 41P5 42P2 43P7 45P5 47P5
4011 4015 4018 4022 4030 4037 4045 4055 4075
-
4110
-
4160 4185 4220 4300
PL.G7.02.TransitionGuide 4/21/04 Page 20 of 38 Yaskawa Electric America, Inc
W1 H1 W1 H1
126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 186 285 7.32 11.22 186 285 7.32 11.22 236 365 9.29 14.37 236 365 9.29 14.37 275 435 10.83 17.13 275 435 10.83 17.13 320 650 12.60 25.59 320 650 12.60 25.59 370 775 14.57 30.51 370 775 14.57 30.51 445 895 17.52 35.24
- - - -
- - - ­126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 186 285 7.32 11.22 186 285 7.32 11.22 236 365 9.29 14.37 236 365 9.29 14.37 275 435 10.83 17.13 275 435 10.83 17.13 275 610 10.83 24.02 275 610 10.83 24.02 275 610 10.83 24.02 350 795 13.78 31.30 350 795 13.78 31.30
- - - ­445 895 17.52 35.24
- - - ­445 895 17.52 35.24
750 1400 750 1400 750 1550
29.53 55.12
29.53 55.12
29.53 61.02
G7
Mounting Hole Data
G7 G7
Model (Millimeters) (Inches)
W1 H1 W1 H1
20P4 20P7 21P5 22P2 23P7 25P5 27P5
2011 2015 2018 2022 2030 2037 2045 2055 2075 2090
2110 40P4 40P7 41P5 42P2 43P7 45P5 47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
4090
4110
4132
4160
4185
4220
4300
126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 186 285 7.32 11.22 186 285 7.32 11.22 216 335 8.50 13.19 216 335 8.50 13.19 195 385 7.68 15.16 220 435 8.66 17.13 250 575 9.84 22.64 250 575 9.84 22.64 325 700 12.80 27.56 325 700 12.80 27.56 370 820 14.57 32.28 445 855 17.52 33.66 445 855 17.52 33.66 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 126 266 4.96 10.47 186 285 7.32 11.22 186 285 7.32 11.22 216 335 8.50 13.19 216 335 8.50 13.19 220 435 8.66 17.13 220 435 8.66 17.13 260 535 10.24 21.06 260 535 10.24 21.06 260 535 10.24 21.06 325 700 12.80 27.56 325 700 12.80 27.56 370 820 14.57 32.28 370 820 14.57 32.28 445 895 17.52 35.24
445 895 17.52 35.24 1270 540 1270 540 1440 730
21.26 50.00
21.26 50.00
28.74 56.69
Product Transition Guide GPD515/G5 to G7
Appendix 1 –Amps, Carrier , Overload, Dimensions, Heat Loss

Panel Cut-out Data (for external heatsink mounting)

Refer to NEC Ratings tables in Appendix 1 for the appropriate GPD515/G5 to G7 cross-reference.
Note: Ampacity ratings vary between GPD515/G5 to G7 models
GPD515/G5
PANEL CUT OUT OPENING
EXTERNAL HEATSINK MOUNTING
Millimeters Inches Model W H W H
20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075
40P4 40P7 41P5 42P2 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075
4110
4160 4185 4220 4300
(mm) (mm) (Inches) (Inches)
138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 180 298 7.09 11.73 180 298 7.09 11.73 200 377 7.87 14.84 200 377 7.87 14.84 300 404 11.81 15.91 300 404 11.81 15.91 380 627 14.96 24.68 380 627 14.96 24.68 451 756 17.76 29.76 451 756 17.76 29.76 555 894 21.85 35.20
-
-
-
-
- - - -
- - - ­138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 180 298 7.09 11.73 180 298 7.09 11.73 200 377 7.87 14.84 200 377 7.87 14.84 300 404 11.81 15.91 300 404 11.81 15.91 309 571 12.17 22.48 309 571 12.17 22.48 309 571 12.17 22.48 440 761 17.32 29.96 440 761 17.32 29.96
- - - ­555 894 21.85 35.20
- - - ­555 894 21.85 35.20 875 1324 34.45 52.13 875 1324 34.45 52.13 873 1475 34.37 58.07
G7
PANEL CUT OUT OPENING
EXTERNAL HEATSINK MOUNTING
Millimeters Model W H W H
20P4 20P7 21P5 22P2 23P7 25P5 27P5
2011 2015 2018 2022 2030 2037 2045 2055 2075 2090
2110 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
4090
4110
4132
4160
4185
4220
4300
(mm) (mm) (Inches) (Inches)
138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 197 298 7.76 11.73 197 298 7.76 11.73 233 353 9.17 13.90 233 353 9.17 13.90 244 369 9.61 14.53 269 419 10.59 16.50 359 545 14.13 21.46 359 545 14.13 21.46 434 673 17.09 26.50 434 673 17.09 26.50 484 782 19.06 30.79 555 817 21.85 32.17 555 817 21.85 32.17 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 138 271 5.43 10.67 197 298 7.76 11.73 197 298 7.76 11.73 233 353 9.17 13.90 233 353 9.17 13.90 269 419 10.59 16.50 269 419 10.59 16.50 309 519 12.17 20.43 309 519 12.17 20.43 309 519 12.17 20.43 434 673 17.09 26.50 434 673 17.09 26.50 484 782 19.06 30.79 484 782 19.06 30.79 555 817 21.85 32.17 555 817 21.85 32.17 693 1227 27.28 48.31 693 1227 27.28 48.31 875 1397 34.45 55.00
Inches
__________________________
PL.G7.02.TransitionGuide 4/21/04
Page 21 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7

Watts Loss Data

G5
Model
20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075
-
­40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075
­4110
­4160 4185 4220 4300
GPD515/G5 (W)
Internal Heatsink Total
50 15 65 65 25 90 80 40 120 60 80 140 80 135 215
90 210 300 110 235 725 160 425 585 200 525 725 230 655 885 280 830 1110 440 930 1370 620 1110 1730 660 1380 2040 890 1740 2630
1160 2050 3210
- - -
- - ­50 10 60 65 20 85 80 30 110
60 65 125
65 80 145 80 120 200 85 135 220
120 240 360 150 305 455 180 390 570 195 465 660 260 620 880 315 705 1020 370 875 1245 415 970 1385 710 1110 1820 890 1430 2320
- - -
1160 1870 3030
- - -
1520 2670 4190 1510 3400 4910 2110 4740 6850 2910 6820 9730
Model
20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 2090 2110 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160 4185 4220 4300
Internal Heatsink Total
36 21 57 42 43 85 47 58 105 53 83 136 64 122 186
87 187 274 112 263 375 136 357 493 174 473 647 241 599 840 257 679 936 362 878 1240 434 1080 1514 510 1291 1801 607 1474 2081 823 2009 2832 871 1660 2531
1194 2389 3583
39 10 49
44 21 65
46 33 79
49 41 90
63 77 140
66 100 166
80 132 212 107 197 304 116 246 362 135 311 446 174 354 528 210 516 726 246 633 879 285 737 1022 340 929 1269 488 1239 1727 597 1554 2151 762 1928 2690 928 2299 3227
1105 2612 3717 1501 3614 5115 1995 4436 6431 2205 5329 7534 2941 6749 9690
G7
G7 (W)
PL.G7.02.TransitionGuide 4/21/04 Page 22 of 38 Yaskawa Electric America, Inc
y

Appendix 2

Parameter Differences

The following parameter list shows the differences between GPD515/G5 and G7 parameters. Parameters not listed are identical between GPD515/G5 and G7. Refer to the G7 instruction manual for details on specific parameter functions. Parameters are listed alphabetically b
GPD515/G5.
Product Transition Guide
Appendix 2- Parameter Differences
____________________________
PL.G7.02.TransitionGuide 4/21/04
Page 23 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
A1-01
(Digital Operator Display)
Access Level 0: Operation Only
Name
Setting or Selection
1: User Level 2: Quick-Start [Q] 3: Basic Level [B] 4: Advanced Level [A]
Parameter
No.
A1-01
(Digital Operator Display)
Name
Access Level Selection
Remarks on
Setting or Selection
Removed:
3: Basic Level [B]
Modified selection:
2: Advanced Level
Control Method Selection
A1-02
Reference Selection 0: Operator
B1-01
Operation Method
B1-02
Selection
Speed Search Selection at
B3-01
Start
— — — — —
— — — — —
Energy -saving Mode
B8-03
Selection
0: V/F control without PG 1: V/F control with PG 2: Open Loop Vector 3: Flux Vector
1: Terminals 2: Communication Serial Com 3: Option PCB 4: EWS Reference from CP-717
0: Operator 1: Terminals 2: Communication Serial Com 3: Option PCB 4: EWSRun from CP-717
0: Disabled 1: Enabled
0:Disabled 1:Enabled
A1-02
b1-01
b1-02
b3-01
b3-05 b5-15
b5-16 b5-17 b8-01
Control Method Selection
Reference Selection
Run Command Selection
Speed Search Selection
Speed Search Delay Time Sleep Function Start Level
Sleep Delay Time PID Accel/Decel Time Energy Saving Control
Selection
Additional function:
4: Open Loop Vector control 2
Changed to:
4: Pulse Input
Removed selection 4:
4: EWSRun from CP-717
Modified selections:
0: Speed Estimation Speed Search Disable 1: Speed Estimation Speed Search Enable 2: Current Detection Speed Search Disable 3: Current Detection Speed Search Enable
New Parameter New Parameter
New Parameter New Parameter Changed Parameter No.
Energy-saving Control
B8-04
Gain Energy-saving Control
B8-05
Time Constant
— —
— —
— —
Output Voltage Limit 0:Disabled
C3-06
Operation Selection 1:Enabled
PL.G7.02.TransitionGuide 4/21/04 Page 24 of 38 Yaskawa Electric America, Inc
Energy Saving Gain
b8-02
Energy Saving Control
b8-03
Filter Time Constant Energy Saving Coefficient
b8-04
Value Power Detection Filter
b8-05
Time Search Operation Voltage
b8-06
Limit Output Voltage Limit
C3-05
Opera tion Selection
Changed Parameter No.
Changed Parameter No.
New Parameter
Changed Parameter No.
GPD515/G5 Parameters G7 Parameters
Parameter
No.
— —
Name
(Digital Operator Display)
Setting or Selection
Parameter
No.
C6-02
Name
(Digital Operator Display)
Carrier Frequency Selection
Product Transition Guide
Appendix 2- Parameter Differences
Remarks on
Setting or Selection
New parameter function different than old C6-02 in GPD515/G5
0: Low noise 1: Fc = 2.0 kHz 2: Fc = 5.0 kHz 3: Fc = 8.0 kHz 4: Fc = 10.0 kHz 5: Fc = 12.5 kHz 6: Fc = 15.0 kHz F: Program Determined by the settings of C6­03 thru C6-05
Carrier Frequency Upper
C6-01
Limit Carrier Frequency Lower
C6-02
Limit Carrier Frequency
C6-03
Proportional Gain
— —
Hunting Prevention
C7-01
Selection Hunting Prevention Gain
C7-02
AFR Gain
C8-08
AFR Time Constant
C8-09
— —
— — — — — — — — — — — — — — — — — — — — — — —
Jog Frequency Reference
D1-09
— —
0:Disabled 1:Enabled
C6-03
C6-04
C6-05
C6-11
n1-01
n1-02
n2-01
n2-02 n2-03
d1-09 d1-10 d1-11 d1-12 d1-13 d1-14 d1-15 d1-16 d1-17
d2-03
Carrier Frequency Upper Limit
Carrier Frequency Lower Limit
Carrier Frequency Proportional Gain
Carrier Frequency Selection Open Loop Vector Control 2
Hunting Prevention Selection
Hunting Prevention Gain Setting
Speed Feedback Detection Control AFR Gain
AFR Time Speed Feedback Detection
Control AFR Time Constant 2
Frequency Reference 9 Frequency Reference 10 Frequency Reference 11 Frequency Reference 12 Frequency Reference 13 Frequency Reference 14 Frequency Reference 15 Frequency Reference 16 Jog Frequency Reference
Master Speed Reference Lower Limit
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
New Parameter
Select the carrier frequency when open loop vector control 2 is used. 1: 2 kHz 2: 4 kHz 3: 6 kHz 4: 8 kHz
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No. New parameter
Sets the time constant to control the amount of change in the speed at low speed.
New Parameter New Parameter New Parameter New Parameter New Parameter New Parameter New Parameter New Parameter Changed Parameter No.
New Parameter
— —
— —
d6-01
d6-02
Magnetic Field Weakening Level
Magnetic Field Frequency
New Parameter
New Parameter
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Page 25 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
(Digital Operator Display)
— —
E1-02
Motor Selection
Motor 2 Control Method
E3-01
Selection
Motor 2 Max. Output
E4-01
Frequency Motor 2 Max.Voltage
E4-02
Motor 2 Max.
E4-03
Voltage Frequency Base Frequency
Motor 2 Mid.
E4-04
Output Frequency 1 Mid Frequency
Motor 2 Mid.
E4-05
Output Frequency Voltage 1 Mid Voltage
Motor 2 Min.
E4-06
Output Frequency Min Frequency Motor 2 Min.
E4-07
Output Frequency Voltage Min Voltage
Motor 2 Rated Current
E5-01
Motor 2 Rated Slip
E5-02
Motor 2
E5-03
No-load Current Motor 2
E5-04
Number of poles Motor 2 Line-to-line
E5-05
Resistance Motor 2 Leak Inductance
E5-06
— —
— —
— —
Name
Setting or Selection
0:Std Fan-Cooled 1:Std Blower-Cooled 2:Vector Motor
0: V/F control 1: V/F with PG Feedback 2: Open Loop Vector 3: Flux Vector
Parameter
(Digital Operator Display)
No.
Magnetic Field Forcing
d6-03
Function Selection
Motor Overload Protection Selection
L1-01
Motor Rated Output
E2-11
Motor 2 Control Method
E3-01
Selection
Motor 2 Maximum Output
E3-02
Frequency Motor 2 Maximum Output
E3-03
Voltage Motor 2 Base Frequency
E3-04
Base Frequency
Motor 2 Mid Output
E3-05
Frequency Mid Frequency
Motor 2 Mid Output
E3-06
Voltage VA Mid Voltage
Motor 2 Minimum Output
E3-07
Frequency Min Frequency Motor 2 Minimum Output
E3-08
Voltage
Min Voltage
Motor 2 Rated Current
E4-01
Motor 2 Rated Slip
E4-02
Motor 2 No-Load Current
E4-03
Motor 2 Number of Poles
E4-04
Motor 2 Line-to-Line
E4-05
Resistance Motor 2 Leakage
E4-06
Inductance Motor 2 Rated Output
E4-07
AO-12 Channel 1 Signal
F4-07
Level
AO-12 Channel 2 Signal
F4-08
Level
Name
Remarks on
Setting or Selection
New Parameter
0:Disabled 1:Enabled
Changed Parameter No. Additional selection
0: Disabled 1: Standard Fan Cooled 2: Standard Blower Cooled 3: Vector Motor
New Parameter
This value is automatically set during auto tuning.
Additional selection 4: Open Loop Vector Control 2
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No. Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
New Parameter
This value is automatically set during auto­tuning.
New Parameter
Sets the range of the voltage output. 0: 0 to 10 Vdc 1: -10 to +10 Vdc
New Parameter
Sets the range of the voltage output. 0: 0 to 10 Vdc 1: -10 to +10 Vdc
PL.G7.02.TransitionGuide 4/21/04 Page 26 of 38 Yaskawa Electric America, Inc
GPD515/G5 Parameters G7 Parameters
Parameter
No.
— —
Name
(DigitalOperator Display)
Setting or Selection
Parameter
(Digital Operator Display)
No.
DO-08 Channel 3 Output
F5-03
Selection
Product Transition Guide
Appendix 2- Parameter Differences
Name
New Parameter
Remarks on
Setting or Selection
— —
— —
— —
— —
— —
— —
Option External Fault
F9-02
Detection Selection
Option External Fault
F9-03
Detection Operation Selection
0:Always Detected 1:Only During Run
0: Ramp to Stop 1: Coast to Stop 2: Fast - Stop 3: Alarm Only
F5-04
F5-05
F5-06
F5-07
F5-08
F5-09
F6-02
F6-03
DO-08 Channel 4 Output Selection
DO-08 Channel 5 Output Selection
DO-08 Channel 6 Output Selection
DO-08 Channel 7 Output Selection
DO-08 Channel 8 Output Selection
DO-08 Output Mode Selection
Option External Fault Detection Selection
Option External Fault Detection Operation Selection
New Parameter
New Parameter
New Parameter
New Parameter
New Parameter
New Parameter
0:8-channel individual outputs. 1:Binary code output. 2:Output according to F5-01 to F5-08 settings.
Changed Parameter No.
Changed Parameter No.
Trace Sampling Time
F9-04
TorqueReference/
F9-05
Torque Limit Selection through DP-RAM communication
DP-RAM Communication
F9-06
Error Detection Operation Selection
0: Disabled 1: Enabled
0:Ramp to Stop 1:Coast to Stop 2:Fast - Stop 3:Alarm Only
Trace Sampling from
F6-04
Communications Option Board
Torque Reference/Torque
F6-06
Limit Selection through DP- RAM communication
DP-RAM Communication
F6-01
Error Detection Operation Selection
Changed Parameter No.
Changed Parameter No.
Changed Parameter No.
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Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
H1-01
Name
(DigitalOperator Display)
Terminal 3 Selection
Setting or Selection
Multi-function input terminal 3 0: 3-Wire Control 1: Local/Remote Selection 2: Option/Inverter Selection 3: Multi-Step Reference 1 4: Multi-Step Reference 2 5: Multi-Step Reference 3 6: Jog Frequency Reference 7: Multi-Accel/Decel 1 8: External Baseblock N.O. 9: External Baseblock N.C. A: Accel/Decel Ramp Hold B: OH2 Alarm Signal C: Terminal 16 Enable D: V/F Mode Select E: ASR Integral Reset F: Terminal Not Used 10: MOP Increase 11: MOP Decrease 12: Forward Jog 13: Reverse Jog 14: Fault Reset 15: Fast-Stop N.O. 16: Motor 2 Select 17: Fast Stop N.C. input 18: Timer Function 19: PID Disable 1A: Multi-Accel/Decel 2 1B: Program Lockout 1C: Trim Control Increase 1D: Trim Control Decrease 1E: Ref Sample Hold 1F: Terminal 13/14 Switch 24: External Fault 30: PID Integral Reset 31: PID Control Integral Hold 60: DC Injection Activate 61: Speed Search 1 62: Speed Search 2 63: Energy Save Mode 64: Speed Search 3 65: KEB Ridethrough N.C. 66: KEB Ridethrough N.O 71: Speed/Torque Control Change 72: Zero Servo Command 77: ASR Gain Switch
Parameter
No.
H1-01
Name
(Digital Operator Display)
Multi-Function Digital Input Terminal S3 Function Selection
Remarks on
Setting or Selection
Modified selection:
C: Multi-function Analog Input Selection
Additional selections:
32: Multi-Step Reference 4 34: PID Soft Starter Cancel 35: PID Input Error Polarity Change 67: Communications Test Mode 68: High Slip Braking 78: Polarity Reversing Command for External Torque Control
PL.G7.02.TransitionGuide 4/21/04 Page 28 of 38 Yaskawa Electric America, Inc
Parameter
No.
Appendix 2- Parameter Differences
GPD515/G5 Parameters G7 Parameters
Name
(DigitalOperator Display)
Setting or Selection
Parameter
No.
Name
(Digital Operator Display)
Product Transition Guide
Remarks on
Setting or Selection
H1-02
Terminal 4
Selection
H1-02
H1-03
H1-04
H1-05
H1-06
— —
— —
— —
Terminal 5 Selection
Terminal 6 Selection
Terminal 7 Selection
Terminal 8 Selection
H1-03
H1-04
H1-05
H1-06
H1-07
H1-08
H1-09
Multi-Function Digital Input Terminal S4 Function Selection
Multi-Function Digital Input Terminal S5 Function Selection
Multi-Function Digital Input Terminal S6 Function Selection
Multi-Function Digital Input Terminal S7 Function Selection
Multi-Function Digital Input Terminal S8 Function Selection
Multi-Function Digital Input Terminal S9 Function Selection
Multi-Function Digital Input Terminal S10 Function Selection
Multi-Function Digital Input Terminal S11 Function Selection
Terminal number renamed
Terminal number renamed
Terminal number renamed
Terminal number renamed
Terminal number renamed
New Parameter
New Parameter
New Parameter
— —
H1-10
Multi-Function Digital Input Terminal S12 Function Selection
New Parameter
____________________________
PL.G7.02.TransitionGuide 4/21/04
Page 29 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
Multi-function Output
H2-01
Terminal 9-10
Multi-function Output
H2-02
Terminal 25/27 Open Collector
Multi-function Output
H2-03
Terminal 26/27 Open Collector
— —
— —
Signal Level Selection
H3-01
Terminal 13 Terminal 13 Gain Frequency reference gain of AI-
H3-02
Terminal 13 Bias
H3-03
Terminal 16 Signal Level
H3-04
Selection Terminal 16
H3-05
Multifunction Analog Input
Name
(DigitalOperator Display)
Setting or Selection
14U, AI-14B 3ch addition input, DI-08, and DI-16 is common.
0:0 - 10 VDC 1:10 +10 VDC
Multi-function analog input selection terminal 16
0: Auxiliary Reference 1: Frequency Gain 2: Frequency Bias 4: Voltage Bias 5: Accel/Decel Change 6: DC Brake Current 7: Overtorque Level 8: Stall Prevention Level 9: Reference Lower Limit A: Jump Frequency B: PID Feedback C: PID Setpoint D: Frequency Bias 2 10: Forward Torque Limit 11: Reverse Torque Limit 12: Regenerative Torque Limit 13: Torque reference 14: Torque Compensation 15: Forward/Reverse Torque Limit 1F: Not Used
Parameter
(Digital Operator Display)
No.
Terminal M1-M2 Function
H2-01
Selection
Terminal M3-M4 Function
H2-02
Selection
Terminal M5-M6
H2-03
Function Selection
Terminal P3 Function
H2-04
Selection Open Collector
Terminal P4 Function
H2-05
Selection Open Collector
Terminal A1 Signal Level
H3-01
Selection Terminal A1 Gain Setting
H3-02
Terminal A1 Bias Setting
H3-03
Terminal A3 Signal Level
H3-04
Selection
Name
Remarks on
Setting or Selection
Additional selections:
32: During Speed Limit 38: Drive Enable
Terminal number renamed
Terminal number renamed
New Parameter
New Parameter
Terminal number renamed
Terminal number renamed
Terminal number renamed Terminal number renamed
Modified selection:
2:Aux Frequency Reference1 Used in conjunction with multi-function inputs “multi-step frequency reference 1-4”.
Additional
3:Aux Frequency Reference 2 Used in conjunction with multi-function inputs “multi-step frequency reference 1-4”. E: Motor Temperature See parameters L1-03 & L1-04.
Terminal 16 Gain
H3-06
Terminal 16 Bias
H3-07
Signal Level
H3-08
Selection Terminal 14 Multi-function Analog
H3-09
Input Terminal 14 Terminal 14 Gain
H3-10 H3-11
H3-12
Terminal 14 Bias Filter Avg Time
PL.G7.02.TransitionGuide 4/21/04 Page 30 of 38 Yaskawa Electric America, Inc
Terminal A3 Gain Setting
H3-06
Terminal A3 Bias Setting
H3-07
Terminal A2 Signal Level
H3-08
Selection Terminal A2 Function
H3-09
Selection Terminal A2 Gain Setting
H3-10
Terminal A2 Bias Setting
H3-11
Filter Avg Time
H3-12
Terminal number renamed Terminal number renamed Terminal number renamed
Terminal number renamed
Terminal number renamed Terminal number renamed
Input is from the A2 terminal for the G7.
Parameter
No.
H4-01
H4-02
H4-03 H4-04
H4-05
H4-06
H4-07
H5-04
Appendix 2- Parameter Differences
GPD515/G5 Parameters G7 Parameters
Name
(DigitalOperator Display)
Monitor Selection Terminal 21
Terminal 21 Output Gain
Terminal 21Output Bias Terminal 23 Monitor
Terminal 23 Output Gain Terminal 23 Output Bias Analog Output Signal Selection
Stopping Method After Communication Error
Setting or Selection
Analog output selection terminal 21 same as F4-01 1: Frequency reference 2: Output frequency 3: Inverter output current 5: Motor speed 6: Output voltage 7: DC bus voltage 8: Output power
9: Torque reference internal 15: External terminal 13 input voltage 16: External terminal 14 input voltage
17: External terminal 16 input
voltage
18: Motor secondary current Iq
19: Motor excitation current Id
20: Primary frequency after SFS
21: Speed controller ASR input
22: Speed controller ASR output
23: Speed deviation
24: PID feedback
26: Voltage reference Vq output
27: Voltage reference Vd output
31: Not Used
32: ACR q Output
33: ACR d Output
36: PID Input
37: PID Output
38: PID Reference
0: 0 - +10 VDC
1: 10V +10 VDC
0: Ramp to Stop
1: Coast to Stop
2: Fast - Stop
3: Alarm Only
Parameter
H4-01
H4-02
H4-03 H4-04
H4-05
H4-06
H4-07
H4-08
H5-06
H5-07
(Digital Operator Display)
No.
H4-01Terminal FM Monitor Selection
Terminal FM Gain Setting
Terminal FM Bias Setting Terminal AM Monitor Selection Terminal AM Gain Setting Terminal AM Bias Setting
Terminal FM Signal Level Selection
Terminal AM Signal Level Selection
Drive Transmit Wait Time RTS Control Selection
Name
Product Transition Guide
Remarks on
Setting or Selection
Terminal number renamed 15: Terminal A1 Input Level 100% = 10Vdc 16: Terminal A2 Input Level 100% = 10Vdc or 20mA 17: Terminal A3 Input Level 100% = 10Vdc
Removed:
23: Speed deviation
Additional:
42: Motor flux calculation value 43: Motor flux current compensation 44: ASR Output without filter 45: Feedforward Control Output 48: Stabalizing speed during regen
Terminal number renamed
Terminal number renamed Terminal number renamed
Terminal number renamed
Terminal number renamed
Terminal number renamed
0: 0 - 10 Vdc 1: -10 to +10V 2: 4-20 mA* * Set the analog output jumper CN15 in the proper position. New Parameter 0: 0 - 10 Vdc 1: -10 to +10V 2: 4-20 mA* * Set the analog output jumper CN15 in the proper position. Additional selection: 4: Run at D1-04
New parameter
New parameter
0: Disabled RTS is always on 1: Enabled RTS turns on only when sending
____________________________
PL.G7.02.TransitionGuide 4/21/04
Page 31 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
— — — —
L1-01
L3-07
L3-08
— —
L4-05
Name
(DigitalOperator Display)
— —
Motor Protection Selection MOL Fault Select
Stall Prevention Function P Gain Stall Prevention Function Integral Time
Frequency Loss Detection Selection
Setting or Selection
0:Disabled
1:Coast to Stop
See: GPD515/G5 E1-02
0: Stop
1: Run@ 80% PrevRef
Parameter
No.
H6-01
H6-02 H6-03 H6-04 H6-05
H6-06
H6-07
L1-01
L1-03
L1-04
L1-05
L2-07
L2-08
L3-11
L3-12
L4-05
L4-06
(Digital Operator Display)
Name
Pulse Train Input Function Selection
Pulse Train Input Scaling Pulse Train Input Gain Pulse Train Input Bias Pulse Train Input Filter Time Pulse Train Monitor Selection Pulse Train Monitor Scaling Motor Overload Protection Selection
Motor Overheat Alarm Operation Selection
Motor Overheat Fault Oper ation Selection
Motor Temperature Input Filter Time Momentary Recovery Time Frequency Reduction Gain at KEB Start
OV Supression function selection OV suppression function level Frequency Reference Loss Detection Selection
Frequency Reference Level at Loss Frequency
Remarks on
Setting or Selection
New parameter 0: Frequency reference 1: PID feedback value 2: PID setpoint value
New parameter New parameter New parameter New parameter
New parameter
New parameter
Modified function
0: Disabled 1: Fan Cooled <10:1 motor 2:Blower Cooled 10:1 motor 3: Vector Motor 1000:1 motor New parameter 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only New parameter 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop
New parameter
New parameter
New parameter
Deleted in G7
Deleted in G7
New parameter
New parameter
Modified function
0: Normal Operation - Drive will run at the
frequency reference. 1: Run at L4-06 PrevRef Drive will run at the percentage set in L4-06
New parameter
PL.G7.02.TransitionGuide 4/21/04 Page 32 of 38 Yaskawa Electric America, Inc
Parameter
No.
L6-01
L6-04
L8-07
L8-10
Appendix 2- Parameter Differences
GPD515/G5 Parameters G7 Parameters
Name
(DigitalOperator Display)
Overtorque Detection Selection 1
Overtorque Detection Selection 2
Output phase loss protection Short-circuit Protection Selection
Setting or Selection
0: Disabled 1: @SpdAgree - Alm 2: At RUN - Alarm 3: @SpdAgree - Flt 4:At RUN - Fault
0: Disabled 1: @SpdAgree - Alm Detected during speed agree only. 2: At RUN - Alarm Overtorque detection during running. 3: @SpdAgree - Flt Detected during the speed agree only. 4: At RUN - Fault Detected during running, and the inverter trips on OL4.
0: Disabled 1: Enabled 0:Disabled 1: Enabled
Parameter
No.
L6-01
L6-04
L8-07
L8-09
L8-10
L8-11
L8-12
(Digital Operator Display)
Torque Detection Selection 1
Torque Detection Selection 2
Output phase loss protection Output Ground Fault Detection Selection
Heatsink Cooling Fan Operation Selection
Heatsink Cooling Fan Operation Delay Time
Ambient Temperature Setting
Name
Product Transition Guide
Remarks on
Setting or Selection
Additional selections:
5: UL3 at SpeedAgree - Alarm Undertorque
Detec tion is only active during Speed Agree
and operation continues after detection.
6: UL3 at RUN - Alarm Undertorque
Detection is always active and operation
continues after detection.
7: UL3 at Speed Agree - Fault Undertorque
Detection only active during Speed Agree
and drive output will shut down on an OL3
fault.
8: UL3 at RUN - Fault Undertorque
Detection is always active and drive output
will shut down on an OL3 fault.
Additional selections:
5: UL4 at SpeedAgree - Alarm Undertorque
Detec tion is only active during Speed Agree
and opera tion continues after detection.
6: UL4 at RUN - Alarm Undertorque
Detection is always active and operation
continues after detection.
7: UL4 at Speed Agree - Fault Undertorque
Detection only active during Speed Agree
and drive out put will shut down on an OL4
fault.
8: UL4 at RUN - Fault Undertorque
Detection is always active and drive output
will shut down on an OL4 fault.
Additional selections
2: 2/3 phase loss protection
Changed parameter number
New parameter
0: Fan On-Run Mode
1: Fan Always On
New parameter
New parameter
____________________________ PL.G7.02.TransitionGuide 4/21/04
Page 33 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
L8-17
L8-19
— —
(DigitalOperator Display)
Name
IGBT Protection Selection at Low Frequency
OL2 Characteristic Selection at Low Speed
Setting or Selection
0: Conventional 1: Lower fc Carrier frequency is decreased when fout 10Hz and the load is > 100% iac. 2: Short term OL2 OL occurs after 2 seconds during low speed [fout 6Hz] current limit. 3: I-Limit=150% Current limit is set to 150% of the inverter rated current. 0: Disabled-Low frequency OL disabled 1: Enabled-Low frequency OL enabled
Parameter
No.
L8-15
L8-18
n3-01
n3-01
n3-02
n3-03
n3-04
n4-07 n4-08
n4-10
n4-11
n4-15
n4-17 n4-18
n4-28
n4-29
n4-30
n4-32
n4-33
n4-34
n5-01
n5-02 n5-03
(Digital Operator Display)
Name
OL2 Characteristic Selection at Low Speeds
Soft CLA Selection
High Slip Braking Deceleration Frequency Width High slip braking decel frequency width High Slip Braking Current Limit High Slip Braking Dwell Time at Stop High Slip Braking Overload Time Observer Integral Time Observer Proportional Gain Proportional Gain on Hi­Speed Side of Observer Observer Switching Frequency Lo-Speed + Regen Stability Coefficient 1 Torque Adjustment Gain Gain for Feeder Resistance Adjustment Observer Switching Frequency 2 Torque Adjustment Gain 2 Low Speed + Regen Stability Coefficient 2 Observer Gain Modulation Frequency Observer Gain Modulation Frequency 2 Observer Gain Modulation Rate Feed Forward Control Selection
Motor Accel Time Feed Forward Proportional Gain
Remarks on
Setting or Selection
Deleted in G7
Changed parameter number
New parameter
0: Disabled
1: Enabled.
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
New parameter
0:Disabled
1:Enabled
New parameter
New parameter
PL.G7.02.TransitionGuide 4/21/04 Page 34 of 38 Yaskawa Electric America, Inc
Parameter
No.
O1-01
Appendix 2- Parameter Differences
GPD515/G5 Parameters G7 Parameters
(DigitalOperator Display)
Name
Monitor Selection User Monitor Sel
Setting or Selection
Monitor selection 4: Control method 5: Motor speed 6: Output voltage 7: DC bus voltage 8: Output power 9: Torque reference internal 10: Input terminal status 11: Output terminal status 12: Internal Control Status 1 13: Elapsed time 14: Flash software ID number 15: External terminal 13 input voltage 16: External terminal 14 input voltage 17: External terminal 16 input voltage 18: Motor secondary current Iq 19: Motor excitation current Id 20: Primary frequency after SFS 21: Speed controller ASR input 22: Speed controller ASR output 23: Speed deviation 24: PID feedback 25: DI-16 reference 26: Voltage reference Vq output 27: Voltage reference Vd output 28: CPU ID number 32: ACR output of q axis 33: ACR output of d axis 34: First Parameter Causing an OPE 35: Zero Servo Pulse Count 36: PID Input 37: PID Output 38: PID Setpoint
Parameter
No.
(Digital Operator Display)
Name
Product Transition Guide
Remarks on
Setting or Selection
Modified name:
15:Terminal A1 Input Voltage
16:Terminal A2 InputVoltage
17:Terminal A3 Input Voltage
Deleted in G7
23: Speed deviation
Added selections:
29: kWh Lo 4 Digits
30: MWh kWh Hi 5 Digits
39: Memobus Communication Error Code
Transmit Err
40:Heatsink Cooling Fan Operation Time
41: Heatsink Temperature
42: Motor flux calculation value
43: Motor flux current compensation
44: ASR output without filter
45: Feed forward control output
48: Stabalizing speed during regen
____________________________ PL.G7.02.TransitionGuide 4/21/04
Page 35 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
GPD515/G5 Parameters G7 Parameters
Parameter
No.
O1-05
Name
(DigitalOperator
Display)
Parameter No. Display Selection Address Display
Setting or Selection
0:Parameter Number 1:Memobus Address
Parameter
No.
o1-05
o2-10
o2-12
o2-14
o3-01
o3-02
(Digital Operator Display)
Name
LCD Brightness Adjustment
Cumulative CoolingFan Operation Time Setting Fault Trace/Fault History Clear Function
kWh User Monitor Initialization
Copy Function Selection
Copy Allowed Selection Read Allowable
Remarks on
Setting or Selection
Modified function: Sets the contrast of the digital operator LCD. A set ting of “1” is the lightest contrast and a setting of “5” is the darkest contrast.
New parameter
New parameter
0: Disabled no effect. 1: Enabled - resets U2 and U3 monitors, and returns o2-12 to zero.
New parameter 0: Disabled no change. 1: Enabled - Resets U1-29 to zero and returns o2-14 to zero.
New parameter 0: COPY SELECT no function 1: INV -> OP READ - All parameters are copied from the Drive to the digital operator. 2: OP -> INV WRITE - All parameters are copied from the digital operator to the Drive. 3: OP<-->INV VERIFY ­Parameter settings in the Drive are compared to those in the digital operator. NOTE: When using the copy function, the Drive model number o2-04, software number U1-14, and control method A1-02 must match or an error will occur.
New parameter
0: Disabled - No digital operator copy functions are allowed. 1: Enabled - Copying allowed
PL.G7.02.TransitionGuide 4/21/04 Page 36 of 38 Yaskawa Electric America, Inc
Product Transition Guide
GPD515/G5 to G7
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PL.G7.02.TransitionGuide 4/21/04
Page 37 of 38
Yaskawa Electric America, Inc
Product Transition Guide GPD515/G5 to G7
Yaskawa Electric America, Inc
16555 W. Ryerson Rd
(800)YASKAWA (927-5292) Fax (262) 782-3418
YEA Document Number: PL.G7.02 4/21/04 Yaskawa Electric America, Inc.©
New Berlin, WI
www.drives.com
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