Yaskawa GPD 515-G5 User Manual

Product Transition Guide

GPD 515/G5 to G7

PL.G7.02.Transition Guide

Product Transition Guide GPD515/G5 to G7

NOTICE

The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this document is subject to change without notice. Every precaution has been taken in the preparation of this document. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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Product Transition Guide

GPD515/G5 to G7

Contents

Feature Overview ....................................................................................................... 5

G7 Benefits vs. G5 ..................................................................................................... 5

Main Specification Differences G5 to G7................................................................... 6

Physical Dimensions .................................................................................................. 9

I/O Terminal Cross Reference G5 to G7.................................................................. 11

Physical I/O Block Terminal Layout.......................................................................... 14

Main Power Terminal Comparison ........................................................................... 14

Available Network Communications ......................................................................... 16

Appendix 1................................................................................................................ 17

Amps, Carriers, Overload, Watt Loss and Dimensions .....................................117

Output Amps, Carrier and Overload Comparison

240V Ratings GPD515/G5 to G7................................................................ 18

Output Amps, Carrier and Overload Comparison

480V Ratings GPD515/G5 to G7................................................................ 19

Mounting Hole Data..................................................................................... 20

Panel Cut-out Data (for external heatsink mounting)................................... 21

Watts Loss Data .......................................................................................... 22

Appendix 2................................................................................................................ 23

........................................................................................23Parameter Differences

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Product Transition Guide GPD515/G5 to G7

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PL.G7.02.TransitionGuide 4/21/04 Page 4 of 38 Yaskawa Electric America, Inc

Product Transition Guide

GPD515/G5 to G7

Feature Overview

This document details differences between the GPD515/G5 and G7 product to assist in product transition and new product introduction.

GPD515/G5 Drive

The GPD 515/G5 drive is a generalpurpose drive, intended for a broad range of applications in Industrial Automation. Accordingly, it is available with many choices of I/O, communications, and software. It is available in constant torque ratings, 3/4 to 500 horsepower. The G5 HHP is available to 1500 HP.

G7 Benefits vs. G5

Enhanced G7 Performance

• Auto-tuning 3-Methods (R1/Static/Dynamic)

• World’s first commercial 3-Level Inverter architecture

(480V)

• Static no load auto-tuning offers same torque accuracy performance as dynamic auto-tuning at base speed & below

• DC input compatible (all models) simplified connection to DC power, removal of internal DC bus choke not required.

• Open-loop torque control

• Improved closed-loop speed response: 60Hz vs. 30Hz

• Improved open-loop speed response: 10Hz vs. 5Hz

• Improved open-loop speed range: 200:1 vs. 100:1

• Higher output frequency resolution: 0.001% vs. 0.01%

• Improved torque response: 300Hz vs. 150Hz

• Improved open loop starting torque: 0.3Hz vs. 0.5Hz

• Improved input voltage specification: 240 vs. 230 and

480 vs. 460.

New Keypad/Digital Operator

• Enhanced digital operator with copy function

• Simplified parameter menu navigation

• New LCD contrast adjustment

• Standard RJ-45 CAT-5 cable connection

New Functions

• New PID sleep function

• More preset speed selections: 17 vs. 9

• New automatic derating based on ambient temperature

setting

• New Bi-directional speed search with speed estimation mode

applications. The G7 is available in constant torque/heavy dut ratings 0.5 to 500HP. The G7 is not intended for the simple, routine AC drive application, it is for the challenges. (Refer to Yas Drive” for more details on new G7 Technology.)

ew Functions (continued)

• Six additional monitor p

• Improved Energy Savings- manual/

• High Slip Braking

• New cooling fan on

cassette replacement design

• 8.5-300kW

New 12-pulse diode bridge 1

• Built-in DC-link choke 18.5-300kW

Improv

ed Input/Output Functions

• Analog outputs with new 4-20m resolution.

• l inputs: 12 vs. 8

More digita

• Inputs now support sinking or

• Inputs now support internal or external power supply

• More digital outputs 6 vs. 4

• More versatile analog output

• New pulse I/O (32kHz)

• New quick disconnect term

• New motor temperature analog input

• New motor overheat alarm outputs

• Additional under-torque and over-to

• Built-in RS485 Modbus RTU communication with self

test mode

G7 Drive

The G7 AC drive is the ultimate performance solution with increased speed and torque response to provide servo-like performance from an i motor. The 480V G7 drive has the world’s first commercial 3-Level Inver architecture for total system protection This patented 3-Level architecture eliminate peripheral components typically required to solve installation problems. G7 drive performance the ideal drive for high performance speed, torque, or position control

kawa document “TR.G7.01 Technology Review G7

arameters

automatic modes

/off control and elapsed time and

A selection and 10 bit

sourcing (PNP/NPN)

inal I/O block

rque selection points

nduction

ter

can

makes it

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Product Transition Guide GPD515/G5 to G7

Main Specification Differences G5 to G7

Specification G5 Specification G7 Specification

Control mode

V/f, V/f w/ PG,

Open-loop vector,

Closed-loop flux vector

Open-loop vector, Closed-loop flux vector,

V/f, V/f w/ PG,

Open-loop vector 2

460V 0.4kW to 300kW (0.5 to 400HP)

Inverter capacity range

Ratings

Main power circuit

configuration

Rated output current

ASR scan time

CASE scan time

I/O Sequence Scan Time

Microprocessor

Output current limit

protection

Output frequency resolution

Speed control accuracy

Speed control range

Speed response

Starting torque

Motor surge protection

Open loop torque control

Torque reference scan time

Performance Features

(480V)

230V 0.4kW to 110kW (0.5 to 150HP)

575V 1.5kW to 160kW (2 to 200HP)

Modular: 300 to 1800HP (VT)

2-Level 3-Level

Example: 240V class, 3.7kW, 17.5A Example: 240V class, 3.7kW, 18A

2msec 1.25msec (except Open-loop vector 2) 5msec 2.5msec (except Open-loop vector 2) 5msec 2.5msec (except Open-loop vector 2)

First generation Second generation

Hardware Hardware, Software

0.01Hz 0.001Hz

Open-loop vector: ±0.2%,

Closed-loop flux vector: ±0.02%

Open-loop vector: 100:1 Open-loop vector 2: 200:1

Open-loop vector: 5Hz

Closed-loop flux vector: 30Hz

Open-loop vector: 150% at 1Hz Open-loop vector 2: 150% at 0.3Hz

No Yes (3-Level) No Yes (Open-loop vector 2)

2msec 1.25msec (except Open-loop vector 2)

480V 0.4kW to 300kW (0.5 to 400HP) 240V 0.4kW to 110kW (0.5 to 150HP)

Open-loop vector 2: ±0.1%,

Closed-loop flux vector: ±0.01%

Open-loop vector 2: 10Hz

Closed-loop flux vector: 60Hz

Torque response

150Hz

(Closed-loop flux vector)

300Hz

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Product Transition Guide

Specification G5 Specification G7 Specification

I/O

Quick disconnect I/O

terminals

No Yes

GPD515/G5 to G7

Analog

Digital

Programmable functions

Inputs

Quantity

Type

Outputs

Programmable functions

Quantity

Inputs

Programmable functions

Outputs

Type

Quantity

Type

39 45

0-±10VDC x 2 0-±10VDC/4-20mA x 2

-10-10VDC x 2 (8 bit plus sign)

27 30

8 12

24VDC, NPN

Photo coupler isolation, 8mA

45 51

4 6

• Qty 1: Programmable: Form A,

250VAC, 1A, 30VDC, 1A

• Qty 1: Dedicated Fault, Form C,

250VAC, 1A, 30VDC, 1A

• Qty 2: Programmable, photo-

coupler (open collector output), 48V, 50mA, common emitter connection

-10-10VDC or 4-20mA x 2 (8 bit plus sign)

24VDC, sinking or sourcing (NPN/PNP)

Photo coupler isolation, 8mA

Internal or external power supply

• Qty 3: Programmable: Form A,

250VAC, 1A, 30VDC, 1A

• Qty 1: Dedicated Fault, Form C,

250VAC, 1A, 30VDC, 1A

• Qty 2: Programmable, photo-coupler

(open collector output), 48V, 50mA, separate emitter connection

Quantity

0 1

0-32kHz, low level: 0.0-0.8VDC high

Input

Pulse

Output

Stopping

Fan

Cooling

Signal level

Programmable functions

Quantity

Signal level

Programmable functions

Braking DB transistor

Flux/High slip braking

Modular replacement

On/Off control

Cumulative fan operation

time

0 standard (1 with option) 1

Built-in to G5M27P5 (10HP) Built-in to G5M4015 (25HP)

level: 3.5-13.2VDC, duty cycle: 30-70%,

3kohm

~ 4

~ 0-32kHz, 9.0VDC, 2.2kohm ~ 6

Built-in to G7U2015 (20HP)

Built-in to G7U4015 (25HP) No Yes No Yes

No Yes No Yes

Rotational

Design

Features

Auto-tuning

Rotational

Stationary

Stationary (primary resistance only)

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Product Transition Guide GPD515/G5 to G7

Specification G5 Specification G7 Specification

Multi-step speed operation

PID sleep mode

User customized

programming

Design

Features

Speed search

Split front cover

Timer Function

Run permissive

Motor temperature input

9-step speeds 17-step speeds

No Yes No Yes (DriveWorks EZ)

Current Detection

Uni-Directional

Current Detection or Speed Estimation

Bi-directional for Speed Estimation

No Yes

On/Off delay (0.0-25.5sec) On/Off delay (0.0-300.0sec)

No Yes No Yes

Harmonics

Keypad/Operator

Network

Communications

Undertorque detection

12-phase rectification input

DC choke built-in

Constant access level

selection

Copy function

Display

Monitoring

Verify function

Viewable monitors

Built-in

Option Card

No Yes No

230V, G5M2018-G5M2075 460V, G5M4018-G5M4160

3-level selectable

(Quick-Start, Basic, Advanced)

240V, G7U2018-G7U2110

480V, G7U4018-G7U4300

240V, G7U2018-G7U2110 480V, G7U4018-G7U4300

2-level selectable

(Quick-Program, Advanced)

No (optional keypad) Yes

2 Line x 16 Character LCD

5 Line x 16 Character LCD

(Contrast Adjustable)

1 monitor 3 sequential monitors at same time

Yes Modified constants can be displayed.

35 40

Modbus RTU (RS-232, 9.6kbps) Modbus RTU (RS-232/422/485, 19.2kbps)

Modbus RTU (RS-422/485), Ethernet

(Modbus/ TCP/IP), DeviceNet,

Profibus-DP, Modbus Plus

Ethernet (Modbus/ TCP/IP), DeviceNet,

Profibus-DP, Modbus Plus, LonWorks

Input specifications

Vibration/Shock

Service Conditions

Storage

Temp

ºC

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3-phase, 200-230VAC

3-phase, 380-460VAC,

Tolerance: +10 to -15%

240V: 60HP (2037) and Below, 480V: 75HP

240V: 60HP (2045) and Above, 480V: 100HP

3-phase, 200-240VAC 3-phase, 380-480VAC

Tolerance: +10 to -15%

(4045) and Below

1.0G (9.8m/s^2) 10 to 20Hz

0.6G (5.9m/s^2) 20 to 55Hz

(4055) and Above

1.0G (9.8m/s^2) 10 to 20Hz

0.2G (2.0m/s^2) 20 to 55Hz

-10ºC ~ +60ºC -20ºC ~ +60ºC

Product Transition Guide

Terminal Comparison

Physical Dimensions

Between 20 - 200 HP, the G7 is 18% smaller volume on average than the equivalent GPD515/G5. (See appendix 1)

savings over the GPD515/G5.

Based on meeting NEC full load amp requirements, the G7 footprint can offer a space

G7– 18% less volume

compared to GPD515/G5

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Product Transition Guide GPD515/G5 to G7

GPD515/G5 Terminal Description

GPD515/G5

PL.G7.02.TransitionGuide 4/21/04 Page 10 of 38 Yaskawa Electric America, Inc

Compare to G7 terminals, see next page.

G7 Terminal Description

Product Transition Guide

GPD515/G5 to G7

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Product Transition Guide GPD515/G5 to G7

I/O Terminal Cross Reference G5 to G7

GPD515/G5 Terminal

GPD515/G5

Type

Terminal

2 3

4 5

6 7 8

Digital Input Signals

– –

Forward run/stop Signal level: (Photo-coupler insulated input: +24VDC, 8mA)

Reverse run/stop External fault input

Fault reset input Master/Aux. change Multi-step speed reference 1 Multi-step speed ref.1 Multi-step speed ref.2 Jog reference External baseblock

Sequence control input common

Default Function

– – – –

Terminal

S2 S3

S4 S5

S6 S7 S8

S9 S10 S11 S12

SN SC

G7 Terminal

Default Function G7 Description

Forward run/stop command –

Reverse run/stop command – External fault input

Fault reset

(Master/auxiliary switch) Multi-step speed reference 2 Jog frequency reference External baseblock N.O. Multi-step speed reference 3 Multi-step speed reference 4 Accel/Decel time select Emergency Stop N.O. Digital input common Factory connected to SP

Factory connected to SC

Multi-function digital inputs

Functions set by: H1-01 to H1-10. +24VDC, 8mA Photo coupler isolation

Factory connected for internal supply, sinking mode. Refer to G7 User Manual for other methods.

Analog Input Signals

+15VDC Power supply (20mA ma ximum)

-15VDC Power supply (20mA ma ximum)

Master frequency ref. (voltage)

-10 to +10VDC (20kohm) 0 to +10VDC (20kohm)

Master frequency ref. (current) 4 to 20mA (250ohm)

Multi-function analog input

-10 to +10VDC (20kohm), 0 to +10VDC (20kohm)

Common for control circuit 0V Connection to shield sheath of

signal lead

-V

E(G)

+15VDC power supply

-15VDC power supply

Master frequency reference

Add to terminal A1

Auxiliary frequency reference 1

Analog common – Shield wire, optional ground

line connection point

+15VDC (20mA ma ximum)

-15VDC (20mA ma ximum)

0 to +10VDC=100% 0 to +/-10VDC=100% (H3-01) (20kohm)

4 to 20mA=100% (250ohm) 0 to +10VDC=100% (20kohm) Function set by H3-09.

0 to +10Vdc=100%/(20kohm) 0 to +/-10Vdc=100% Function set by H3-05

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