Yaskawa GPD515-G5 User Manual

YASKAWA AC Drive

GPD515/G5 to A1000

Product Transition Guide

Type: CIMR-G5U

Models:

Type: CIMR-AU

Models:

200 V Class, Three-Phase Input: 1/2 to 150 HP HD 400 V Class, Three-Phase Input: 1/2 to 500 HP HD

200 V Class, Three-Phase Input: 3/4 to 150 HP HD 400 V Class, Three-Phase Input: 3/4 to 500 HP HD

DOCUMENT NO. PL.A1000.01

2 YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide

Replacing GPD515/G5 with A1000

1 FEATURE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 GPD515/G5 TO A1000 FEATURE DIFFERENCES. . . . . . . . . . . . . . . . . . . . . . .5

3 DIGITAL OPERATOR COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4 FRONT COVER & COOLING FAN COMPARISON. . . . . . . . . . . . . . . . . . . . . . . 7

6 MAIN CONTROL PCB COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7 A1000 DRIVE OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8 DETAILS ON NEW A1000 FEATURES AND FUNCTIONS . . . . . . . . . . . . . . . 17

9 APPENDIX 1 RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10 APPENDIX 2 PARAMETER CROSS REFERENCE . . . . . . . . . . . . . . . . . . . . . 38

11 APPENDIX 3 TERMINAL SIZE AND WIRE GAUGE . . . . . . . . . . . . . . . . . . . . . 61

YASK AWA PL.A1000.01 G5 to A1000 - Product Transition Guide 3

1 Feature Overview

This document details differences between the GPD515/G5 and A1000 product to assist in product transistion and new product introduction.

GPD515/G5 Drive A1000 Drive

The GPD515/G5 drive is primarily used for general purpose industrial applications.

The A1000 drive is primarily used for general purpose and high performance industrial applications, including those that require precise torque and speed control as well as control of both induction and permanent magnet motors.

Table 1 Key A1000 Features and Functions

Key A1000 Features and Functions Key A1000 Features and Functions

• Closed or open loop vector control for outstanding regulation, torque production, and position control capability

• Continuous Auto-tuning optimizes performance by compensating for changes in motor temperature

• High Frequency Injection enables high precision open loop control of Interior Permanent Magnet Motors

• Fast acting current and voltage limiters help achieve continuous drive operation during periods of excessive demand

• High Slip Braking reduces installation cost and the need for dynamic braking resistors

• Communication options for all major industrial networks provides high speed control and monitoring, reducing installation cost

• DriveWizard computer software and Application Sets for easy configuration • Integrated DC Reactor (standard on 30 HP and larger) for input harmonic reduction

• Auxiliary Control Power Unit maximizes production time and efficiency by maintaining network communication while main power is removed

• Embedded Safe Torque Off minimizes downtime for applications requiring occasional intervention (SIL CL2, PLd, Category 3)

• Embedded function blocks, programmable with DriveWorksEZ, provide additional application flexibility and the opportunity to eliminate separate controllers

• USB Copy Unit and Keypad configuration storage provide speed and convenience for duplicate configuration of multiple drives

• Removable terminal board with configuration storage provides convenience of configuration backup

• Made with RoHS compliant materials

4 YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide

2 GPD515/G5 to A1000 Feature Differences

Table 2 Feature Differences

Feature Item Yaskawa GPD515/G5 Yaskawa A1000

200 V 240 V 0.5 to 150 HP

HP Range

Input Voltage Rated Voltage

Motor types — Induction Induction, Permanent Magnet

PWM Carrier Frequency Range See Appendix 1 See Appendix 1

Maximum Output Frequency Hz 400 Hz 400 Hz (1000 Hz optional)

Keypad Design

Digital Input Terminal NPN/PNP NPN Switchable NPN/PNP

Digital output Terminal

Analog Output Output Level

Pulse Input

Pulse Output

Quick Disconnect Terminals Type No Yes

Auto Tuning Methods Rotational Rotating, Stationary, Continuous, Inertia /ASR

Preset Speeds Qty. 8 17

Speed Search

Auto Restart Time Between Attemps 0.1 sec, fixed (Maximum 10 attempts) 0.0 – 5.0 sec (selectable)

Energy Savings Mode Man/Auto Manual/Auto Man/Auto

DC Injection Function At Start/At Stop At Start/At Stop At Start/At Stop +HSB during stop

Braking Function

Cooling Fan On/Off Control Power/Run No Selectable Always Active/During Run

Timer Function On/Off Delay On/Off Delay (0-300.0 sec) On/Off Delay (0-3000 sec)

Fault Code Additions — — 10 with elapsed time stamp

Torque Limit/Current Limit/ Stall Prevention

Harmonic Counter Measures

Ambient Temperature ºC

Storage Temperature ºC -20ºC ~ +60ºC -20ºC ~ +60ºC

Network Communications

Unique Feature/Function — — Over-excitation Braking

400 V 480 V 0.5 to 500 HP 480 V 0.75 to 900 HP (HD) 0.75 to 1000 HP (ND)

600 V 2 to 200 HP 600 V 2 to 250 HP (ND)

3-phase, 200-230 Vac 3-phase, 380-460 Vac 3-Phase, 500-600 Vac

Display 2 Line X 16 Character LCD 5 Line X 16 Character LCD keypad

Copy Function No Yes

Open Collector 2 0

Relay Output 1 x Form A, 1 x Form C 3 x Form A, 1 x Form C

2 channels 0-10 V or –10-+10 V or (9 bit plus sign)

Quantity: 0 1

Input Frequency N/A 1-32 kHz

Quantity: 0 1

Output Frequency N/A 1-32 kHz

Bi/Uni-Directional Uni-Directional Bi-Directional

Method Current Detection Current/Speed Estimation

DB Transistor

Special No High Slip/Over-excitation Braking

—

— Filters/Reactors (Options) Filters/Reactors (Options)

Built-In DC Bus Reactor

Standard

Optional

Built-in to 10 HP (240 V) Built-in to 25 HP (480 V) Built-in to 25 HP (575 V)

Stall Prevention During Accel/Run/Decel (V/F) Torque Limit in 4 Quadrants (Vector)

240 Vac: 25-100 HP (HD) 480 Vac: 30-500 HP (HD) 600 Vac: N/A

-10ºC ~ +40ºC (IP21)

-10ºC ~ +45ºC (IP00)

Modbus RTU via RS232

RS232 to RS485, DeviceNet, ProfibusDP, Interbus-S, Lonworks, ModbusPlus, CanOpen, CC-link

<1> HD = Heavy Duty, ND = Normal Duty

240 V 0.75 to 150 HP (HD) 0.75 to 175 HP (ND) <1>

3-phase, 200-240 Vac 3-phase, 380-480 Vac 3-phase, 500-600 Vac

2 channels with independent level selections 0-10 V (10 bit plus sign) or –10-+10 V or 10 bit plus sign or 4-20 ma 10 bit

Built-in to 40 HP (HD)

Stall Prevention During Accel/Run/Decel (V/F) Torque Limit in 4 Quadrants (Vector) Software Current Limit (HD=150 %, ND=120 %)

240 Vac: 30-175 HP (ND) 480 Vac: 30-1000 HP (ND) 600 Vac: 30-250 HP (ND)

-10 to +50°C (Chassis Installation)

-10 to +40°C (Chassis with zero side clearance, or Type 1)

Modbus RTU via terminal I/O RS485/422

DeviceNet, Profibus-DP, ProfiNet, Ethernet, Modbus TCP/IP, Mechatrolink

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 5

3 Digital Operator Comparison

&ƌĞƋƵĞŶĐǇZĞĨ

3 Digital Operator Comparison

• Enhanced LCD operator with built-in copy function and parameter verify for A1000

• Soft Keys simplify operation and programming

• Optional LED operator available for A1000

• LCD contrast adjustment

• Simplified parameter grouping for easier navigation and set-up

• The A1000 has a new layout for faster parameter selection

Table 3 Digital Operator

GDP515/G5 Operator New A1000 Operator

LCD Backlit Display

2 Line x 16 Characters

LCD Backlit Display

5 Line x 16 Characters

New Button Layout

Soft Keys (F1/F2)

Smaller

• A1000 copy keypad is capable of uploading all of the parameter settings from the A1000 drive memory.

• Upload of GPD515/G5 parameters to the A1000 is not available.

• A1000 drives must have the same software version, model, and control mode to copy parameters between A1000 drives.

• A Quick Start menu is added to aid in simple start up.

• The Quick Start menu consists of 26 parameters. The advanced menu offers full parameter access.

• There is a new button layout for quicker drive navigation.

Table 4 Menu Structure Comparison

GPD515/G5 A1000

Operation Operation

— Auto-Tuning

Programming (Quick Start, Basic, Advanced) Programming

Modified Constants Quick Settings

Auto-Tuning Modified Constants

Initialize Monitor Menu

6 YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide

4 Front Cover & Cooling Fan Comparison

GPD515/G5 - Front Cover (not split) A1000 - Split Front Cover

The A1000 comes with a split cover to allow terminal only access. Limits exposure to control PCB and power structure during wiring.

G5 Modular Cooling

• The A1000 features an easy to remove top mounted heat sink fan.

• Fan operation is parameter controlled.

• Fan operation time can be monitored for preventative maintenance.

A1000 - New Modular Top-Mounted Cooling Fan

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 7

5 Nameplate/Labeling Differences

Table 5 Nameplates and Front Labels

GPD515/G5 Side Nameplate A1000 Side Nameplate

GPD515/G5 Front Label A1000 Front Label

8 YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide

5 Nameplate/Labeling Differences

CIMR

A U 2 A

0021 F

Drive

A1000 Series

No.

Enclosure

Type

Design Revision Order

No.

Customized Specifications

A Standard model

IP00/Open Type

IP20/NEMA Type 1

No.

Environmental Specification <1>

A Standard

Refer to Appendix 1, Amperage and Carrier Tables.

No.

Region Code

USA

No. Voltage Class

3-phase, 380-480 Vac

3-phase, 200-240 Vac

3-phase, 500-600 Vac 5

G F

E D

PRG : 1010

IND.CONT.EQ.

7J48 B

YASKAWA ELECTRIC CORPORATION

Assembled in USA

CIMR-AU2A0021FAA

PASS

MODEL

INPUT OUTPUT MASS O / N S / N

FILE NO TYPE 1 ENCLOSURE

REV : A

: AC3PH 200-240V 50/60Hz 24A/18.9A : AC3PH 0-240V 0-400Hz 21A/17.5A : 3.7 kg : :

: E131457 IP20

200/400 V Class

600 V Class

PRG : 504X

IND.CONT.EQ.

7J48 B

YASKAWA ELECTRIC CORPORATION

Assembled in USA

CIMR-AU5A0009FAA

: AC3PH 500-600V 50/60Hz 12.0A/8.3A : AC3PH 0-600V 0-400Hz 9.0A/6.3A : 3.7 kg : :

: E131457 IP20

PASS

MODEL

INPUT OUTPUT MASS O / N S / N

FILE NO

TYPE 1 ENCLOSURE

REV : A

G F

E D

C/C CIMR-AU2A0021FAA

C/C CIMR-AU5A0009FAA

A – Normal Duty Amps / Heavy Duty

Amps

B–

Software version

<1>

C – Enclosure type D – Serial number

E – Lot number F – Output specifications G – Input specifications H – AC drive model

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 9

6 Main Control PCB Comparison

GPD515/G5 Control PCB New A1000 Control PCB

A1000 Removable Terminal Board

10 YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide

 Terminal Board Set-Up Comparison

Figure 1

Figure 1 GPD515/G5 Terminal Board Configuration

Figure 2

6 Main Control PCB Comparison

Figure 2 A1000 Terminal Board Configuration

Table 6 Factory Default Functions 2-Wire Control

GPD515/G5 Terminal A1000 Terminal (Designations similar to GPD515/G5)

Typ e GPD515/G5 Terminal Default Functions A1000 Terminal Default Function A1000 Description

Forward run/stop

2 Reverse run/stop S2 Reverse run/stop command

3 External fault input S3 External fault input

4 Fault reset input S4 Fault reset

Digital Input Signals

6 Multi-step speed reference 2 S6 Multi-step speed reference 2

7 Jog reference S7 Jog frequency reference

8 External baseblock S8 External baseblock N.O.

— — SC Factory connected to SP

— — SP Factory connected to SC

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 11

Signal level: (Photo-coupler insulated Input: +24 Vdc, 8 mA)

Master/Auxilary change Multi-step speed reference 1

Sequence control input common

S1 Forward run/stop command

SN Digital input common

Multi-step speed reference 1 (Master/auxiliary switch)

Multi-function inputs 1-8 Photocoupler 24 Vdc, 8 mA Set the S3 jumper to select between sinking, sourcing mode, and the power supply.

Multi-function input common

24 Vdc Power Supply for Digital inputs, 150 mA max (only when not using digital input option DI-A3)

6 Main Control PCB Comparison

GPD515/G5 Terminal A1000 Terminal (Designations similar to GPD515/G5)

Typ e GPD515/G5 Terminal Default Functions A1000 Terminal Default Function A1000 Description

Analog Input Signal

Digital Output Signals

Analog Output Signals

Pulse I/O

10 M2

19 MB

20 MC

22 Common (Current Monitor) AC Analog common –

— — RP Pulse input

— — MP Pulse monitor

+15 V Power supply output for analog command (Allowable current 20 mA maximum)

-15V Power supply output for analog command (Allowable current 20mA maximum)

Master frequency ref. (voltage)

-10 to +10 V (20 k) 0 to +10V (20 k)

Master frequency ref. (current) 4 to 20 mA (250 )

Multi-function analog input

-10 to +10 V (20 k), 0 to +10 V (20 k)

Common for control circuit 0 V

Connection to shield sheath of signal lead

During running (NO contact) Dry contact capacity: 250 Vac, 1 A or less 30 Vdc, 1 A or less

Zero speed detection Open collector output 48 V, 50 mA or less

Open collector output common

Speed agree detection Open collector output 48 V, 50 mA or less

Open collector output common

Fault contact output (NO/NC contact) When faulted : Closed between terminals 18 and 20, Open between terminals 19 and 20. Dry contact capacity: 250 Vac 1 A or less, 30 V 1 A or less

Frequency meter output 0 to 10 V, 2 mA or less

Current monitor 5 V = inverter rated current, 2 mA or less

+V +10.5 Vdc power output

-V -10.5Vdc power output

E(G)

Multi-function analog input 1 (Frequency reference bias)

Multi-function analog input 2 (Frequency reference bias)

Multi-function analog input 3 (Auxiliary frequency reference), PTC input

Analog frequency reference common

Shield wire, optional ground line connection point

During run (N.O. contact)

Zero speed (N.O. contact)

Frequency agree (N.O. contact)

Fault output signal (SPDT)

Output frequency (Multi-function)

Output current (Multi-function)

+10.5 Vdc (Maximum Current: 20mA)

-10.5Vdc (Maximum Current: 20 mA)

-10 to 10 Vdc, 0 to 10 Vdc (Input impedance: 20 k)

-10 to 10 Vdc, 0 to 10 Vdc (Input impedance: 20 k) 4 to 20 mA, 0 to 20 mA (Input impedance: 250 k) (Voltage or current input must be selected by DIP switch S1 and H3-09)

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k) Use DIP switch S4 on the terminal board to select between analog and PTC input.

0 V

–

Form A dry contact capacity:

1 A maximum at 250 Vac 1 A maximum at 30 Vdc Multi-function digital output. Function set by H2-01.

Form A dry contact capacity:

1 A maximum at 250 Vac 1 A maximum at 30 Vdc Multi-function digital output. Function set by H2-02.

Form A Dry contacts capacity: 1 A maximum at 250 Vac 1 A maximum at 30 Vdc Multi-function digital output. Function set by H2-03.

Form C dry contact capacity:

1 A maximum at 250 Vac 1 A maximum at 30 Vdc

0 to +10 Vdc or +/-10 Vdc 500 ohm input 10 V=100 % Output frequency (Maximum current 2 mA). 4 to 20 mA 20 mA = 100 % Output frequency, Function set by H4-01.

0 to 32 kHz (3 k) ±5 % High level voltages 3.5 to

13.2 Low level voltages 0.0 to 0.8 Duty Cycle (on/off) 30 % to 70 %, function set by H6-01.

0 to 32 kHz +5 V output (Load: 1.5 k) Function set by H6-06.

12 YAS KAW A PL.A1000.01 G5 to A1000 - Product Transition Guide

Typ e GPD515/G5 Terminal Default Functions A1000 Terminal Default Function A1000 Description

RS-485/422

Safe Diable Inputs

6 Main Control PCB Comparison

GPD515/G5 Terminal A1000 Terminal (Designations similar to GPD515/G5)

——R+

——R-

——S+

——S-

— — IG Signal common –

——

——HC

H1 Safe Disable Input 1

H2 Safe Disable Input 2

MEMOBUS/Modbus Communication (RS485/

422) Max 115.2 kBps

MEMOBUS/Modbus Communication (RS485/

422) Max 115.2 kBps

Safe Disable Function Common

–

24 Vdc, 8 mA One or both open: Output disabled Both closed: Normal operation Internal impedance: 3.3 k Off time of at least 1 ms Disconnect the wire jumpers shorting terminals H1, H2, and HC to use the Safe Disable inputs. Set the S5 jumper to select between sinking, sourcing mode, and the power supply.

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 13

6 Main Control PCB Comparison

380V

400/ 415V 440V 460V

Voltage Selector

3ø POWER SUPPLY (SEE NAMEPLATE DATA)

1CB

GPD 515/G5

L1 L2 L3

+15Vdc (20mA MAX)

MAN REF. IN (0 TO ±10Vdc)

RUN

COM

SHIELD

4-20mA

(250

0 TO ±10Vdc

(20K

SEE

NOTE 4

4-20mA

0-10V

ISOLATED AUTO REFERENCE SEE NOTE 6

1OL

SEE NOTE 2

EXT. FAULT

EXT. FAULT RESET

3PB

SEE NOTE 3

TERM. 12

MAN SPEED 1RH

2K / 2.5K

SEE NOTE 1

FWD

REV

1SS

1PB

SEE NOTE 1

STOP

EXT. FAULT

FAULT RESET

AUTO/MAN

MULTI-STEP

FREQ SELECT

JOG SPEED

0 VOLTS

RUN CONTACT

RY1

FAULT CONTACTS

RY2

ANALOG OUTPUT

OPEN

COLLECTOR

CIRCUIT

OPEN

COLLECTOR

CIRCUIT

RY CONTACTS CAPACITY: 1A AT 250Vac 1A AT 30Vdc

MULTI-FUNCTION MONITOR OUTPUT 0 to +10V or –10 to +10V, 2mA MAX.

MULTIFUNCTION OPEN COLLECTOR OUTPUTS CAPACITY: 50mA AT 48Vdc MAX.

AC MOTOR

(T2)

(T1) (T3)

T1 T2 T3

(GPD515C-B041 thru -B096)

FACTORY SET FOR 460V

EARTH

GROUND

SEE NOTE 5

L1 L2 L3

BASIC INTERCONNECT DIAGRAM FOR 3-WIRE CONTROL

(R) (S) (T)

(E)

(U) (V) (W)

2PB

STOP

TERMINALS 1-8: IF INPUT FROM RELAY CONTACTS: RATED 30Vdc OR MORE, 100mA OR MORE IF OPEN COLLECTOR INPUT: RATED 35Vdc OR MORE, 100mA OR MORE

FOR WIRING DYNAMIC BRAKING OPTION

SEE NOTE 7

COOLING

FAN

POWER

(GPD515C-A080 [CIMR-G5M20151F] AND ABOVE;

GPD515C-B041 [CIMR-G5M40151F] AND ABOVE; GPD515C-C027 [CIMR-G5M50221F] AND ABOVE)

SEE NOTE 10

+ 1

+ 2

SEE NOTE 9

ANALOG OUTPUT

FOR OPTIONAL DC REACTOR

SEE NOTE 8

–

SEQ REF

DRIVE FWD REV REMOTE

DIGITAL OPERATOR JVOP-130

DATA

ENTER

FWD REV

RESET

RUN STOP

JOG

LOCAL

REMOTE

MENU ESC

FWD/REV

AUTO

MAN

2SS

1OL

SEE NOTE 2

T1 T2 T3

(U) (V) (W)

AC MOTOR

(T2)

(T1) (T3)

ALTERNATE MOTOR CONNECTION

–15Vdc (20mA MAX)

+ 3

–

Figure 3

Figure 3 GPD515/G5 Connection Diagram

14 YAS KAW A PL.A1000.01 G5 to A1000 - Product Transition Guide

Figure 4

㧙



Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminals

DC link choke

(option)

Thermal relay

(option)

㧙



㧙



Drive

B112

0 V

E (G)

<1>

<2>

<3>

<11>

<7>

<12>

<13>

<8>

<10>

<7>

<5>

<4>

㧙

24 V

Jumper

Braking resistor (option)

Forward Run / Stop

Reverse Run / Stop

External fault

Fault reset

Multi-speed step 1

Multi-speed step 2

External Baseblock

Jog speed

Multi-function

digtial inputs

(default setting)

Sink / Source mode selection wire link (default: Sink)

CN5-C

CN5-B

CN5-A

Option board

Pulse Train Input (max 32 kHz)

Shield ground terminal

Multi-function analog/pulse

train inputs

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Frequency Reference Bias)

-10 to +10 Vdc (20 k )

Analog Input 2 (Frequency Reference Bias)

-10 to +10 Vdc (20 k ) 0 or 4 to 20 mA (250 )

Analog Input 3 / PTC Input (Aux. frequency reference)

-10 to +10 Vdc (20 k )

−

Power supply, -10.5 Vdc, max. 20 mA

Safety switch

MEMOBUS/Modbus

comm. RS485/422

max. 115.2 kBps

Safe Disable inputs

Wire

jumper

Open

Safety relay /

controller

Termination resistor

(120 , 1/2 W)

DIP Switch S2

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function pulse train output (Output frequency) 0 to 32 kHz (2.2 k )

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

EDM (Safety Electronic Device Monitor)

Main Circuit

Control Circuit

shielded line

twisted-pair shielded line

main circuit terminal

control circuit terminal

R/L1

S/L2

T/L3

R S

Main

Switch

Fuse

EMC Filter

Multi-function relay output (Zero Speed) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Speed Agree 1) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

<9>

AMFM

DIP Switch S1 A2 Volt/Curr. Sel

DIP Switch S4 A3 Analog/PTC Input Sel

PTC

Off

DIP Switch S2 Term. Res. On/Off

Jumper S3 H1, H2 Sink/Source Sel.

Jumper S5 AM/FM Volt./Curr. Selection

Terminal board jumpers and switches

㧙

<6>

<14>

Ω Ω

<13>

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Three-Phase Power Supply 200 to 600 V 50/60 Hz

<15>

<6>

A+ A

B

Z

B+

Z+

a+ ab+ bz+ z-

IP IG

TB1

TB2

B track monitor

A track monitor

U/T

V/T2

W/T

Ground

Cooling fan

PGX3

connectors

(option)

Wiring sequence should shut off power to the drive when a fault output is triggered.

(Depending on model capacity)

Models CIMR-A 4A930 and 4A1200 are compatible with 12-Phase Rectification.

6 Main Control PCB Comparison

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 15

Figure 4 A1000 Connection Diagram

7 A1000 Drive Options

Category Option Name Model Number

Network Communication Profibus-DP SI-P3

DeviceNet SI-N3

Mechatrolink SI-T3

EtherNet/IP SI-EN3

Modbus TCP/IP SI-EM3

ProfiNET SI-EP3

Line Driver PG PG-X3

Motor Feedback

Input/Output

Keypad

Control Power Unit 24 V Control Power Unit

Parameter Management

DriveWorksEZ

Open Collector PG PG-B3

Serial Absolute FB FG-F3

Resolver Feedback PG-RT3

Analog Input AI-A3

Analog Output AO-A3

Digital Input DI-A3

Digital Output DO-A3

120 Vac Interface Board (Contact factory)

LCD Keypad JVOP-180

LED Keypad JVOP-182

Remote Mount Keypad Kit - Blank UUX000526

Remote Mount Keypad Kit - YEA UUX000527

LCD Operator Extension Cable, 1 m UWR0051

LCD Operator Extension Cable, 3 m UWR0052

Y-Stick USB Copy Unit JVOP-181

Drive Wizard Pro PC Support Tool DriveWizard Industrial

PC Support Tool Cable UWR0638 USB Cable, 10 ft, male A-type to male B-type

DriveWorksEZ Std (Contact factory)

DriveWorksEZ Pro (Contact factory)

PS-A10H for 480 V and 600 V class

PS-A10L for 240 V class

16 YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide

8 Details on New A1000 Features and Functions

Note: This section details significant A1000 features.

 Over-Excitation Braking

This braking method allows for faster stops without the addition of a dynamic braking resistor. While still not as fast or powerful as DB, it offers a very necessary middle ground for those applications that may not require the full power of dynamic braking, saving money in hardware.

Figure 5

DC Bus V

Output Frequency

Motor Speed

Output Current

Figure 5 Over-Excitation Braking

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 17

8 Details on New A1000 Features and Functions

 Self-Activated KEB

Internally activated Kinetic Energy Braking eliminates the need for external voltage sensing relays. Load inertia is used to decelerate the system in a controlled manner in the event of power loss. Extremely fast scan rates accommodate loads near 100 %.

Figure 6

DC Bus V

Output Frequency

Motor Speed

Output Current

Figure 6 Self-Activated KEB

18 YAS KAW A PL.A1000.01 G5 to A1000 - Product Transition Guide

8 Details on New A1000 Features and Functions

 Bidirectional Speed Search

Multiple speed search methods to accommodate nearly any application. Bumpless synchronization with reverse motor rotation is easily accomplished with Speed Estimation Speed Search.

Figure 7

DC Bus V

Motor Speed

Output Frequency

DC Bus V

Motor Speed

Output Current

Output Frequency

Output Current

SPEED SEARCH 45 Hz

SPEED SEARCH 60 Hz

Figure 7 Bi-Directional Speed Search

 Top Mounted Easily Removable Cooling Fan

The heatsink fan is located on the top of the drive which improves the ease of replacement. With a tooless removal process, faulty fans are easily replaced.

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 19

8 Details on New A1000 Features and Functions

 New “Heavy Duty” and “Normal Duty” Ratings for the A1000

The drive’s capacity is rated for two types of load characteristics, Heavy Duty (HD) and Normal Duty (ND). The table below explains the drive characteristics for HD and ND ratings. Parameter C6-01 affects the drives carrier frequency setting, and in certain models, the value of 100 % output current rating is also affected.

Table 7 Drive Selections

C6-01 Setting Carrier Frequency Output Current Ratings Overload Capacity Maximum Output Frequency

0: Heavy Duty

1: Normal Duty (A1000 default)

Product C6-01 Heavy/Normal Duty Setting

New A1000

GPD515/G5

2 kHz (default) Can be increased w/o derate (Refer to Appendix 1)

2 kHz (default) Can be increased with derate (Refer to Appendix 1)

Table 8 C6-01 Heavy/Normal Duty Setting

C6-01 Drive Duty Selection Setting 0: Heavy Duty

• Rated output current is the HD (Heavy Duty) rating on drive nameplate.

• Overload capacity is 150 % for 1 minute.

• Carrier frequency is defaulted to 2 kHz but can be increased to 8 kHz or 5 kHz w/o derating on certain models (Refer to Appendix 1)

• Carrier frequency is automatically reduced when:

• output frequency is < 6.0 Hz and current is >100 %

• output frequency is > 6.0 Hz and current is > 112 %

• Maximum output frequency is 400 Hz (except on larger models)

• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

1: Normal Duty (default)

• Output current is ND (Normal Duty) rating on drive nameplate.

• Overload capacity is 120 % for 1 minute.

• Carrier frequency is defaulted to Swing PWM (2kHz) but can be increased with derating on most models (Refer to Appendix 1)

• Carrier is automatically reduced when:

• output frequency is < 6.0 Hz and current is >100 %

• output frequency is > 6.0 Hz and current is > 112 %

• Maximum output frequency is 400 Hz (except on certain larger models)

• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

Similar to Normal Duty, but with 150 % OL

• Singular output current value on nameplate.

• Overload capacity is 150 % for 1 minute.

• Full range carrier adjustment C6-02.

• Drive must be derated when carrier is set above default, software protected by OL2.

• Maximum output frequency is 400 Hz.

• L8-15: Characteristic selection @ low speed (=1 Enabled) expedites OL2.

HD nameplate rating 150 % 400 Hz

ND nameplate rating

ND rating is > HD rating (On certain models, see ratings table)

120 % 400 Hz

20 YAS KAW A PL.A1000.01 G5 to A1000 - Product Transition Guide

9 Appendix 1 Ratings

 Output Amps, Carrier and Overload Comparison

Table 9 240 V Heavy Duty Ratings

240 V Heavy Duty

A1000 (C6-01 = 0) GPD515/G5 Model

NEC HP 230 V NEC Amps

0.5 2.2

0.75 3.2

1 4.2 0006 5 2 (8) 150

1.5 6

26.8 21P51 8 15 150

A1000 Model

CIMR-AU2A

0004 3.2 2 (8) 150 20P41 3.2 15 150

0008 0010

Output Amps

Heavy Duty

6.9 8

Fc kHz Heavy

Duty <1>

2 (8) 150

Overload % Heavy Duty

G5 Model

CIMR-G5U

20P71 6 15 150

Output Amps

Heavy Duty

Fc kHz

Heavy Duty

OL %

Heavy Duty

39.6

5 15.2 0021 17.5 2 (8) 150 23P71 17.5 15 150

7.5 22 0030 25 2 (8) 150 25P51 25 15 150

10 28 0040 33 2 (8) 150 27P51 33 15 150

15 42 0056 47 2 (8) 150 20111 49 15 150

20 54 0069 60 2 (8) 150 20151 64 15 150

25 68 0081 75 2 (8) 150

30 80 0110 85 2 (8) 150

40 104 0138 115 2 (5) 150

50 130 0169 145 2 (5) 150

60 154 0211 180 2 (5) 150 20370 160 10 150

75 192 0250 215 2 (5) 150 20550 224 10 150

100 248 0312 283 2 (5) 150 20750 300 10 150

125 312 0360 346 2 (5) 150 N/A N/A N/A N/A

150 360 0415 415 2 (5) 150 N/A N/A N/A N/A

0012 11 2 (8) 150

0018 14 2 (8) 150

22P21 11 15 150

20181 80 15 150

20221 96 10 150

20300 130 10 150

<1> Carrier setting in parenthesis indicates maximum value without derating (applies to HD rating only).

Table 10 240 V Normal Duty Ratings

240 V Normal Duty

A1000 (C6-01 = 1) GPD515/G5

NEC HP 230 V NEC Amps

0.5 2.2

0.75 3.2

14.2

1.5 6

2 6.8 0008 8 2 (SPWM) 120 21P51 8 15 150

A1000 Model

CIMR-AU2A

0004 3.5 2 (SPWM) 120 20P41 3.2 15 150

0006 6 2 (SPWM) 120 20P71 6 15 150

Output Amps

Normal Duty

Fc kHz

Normal Duty

Overload %

Normal Duty

GPD515/G5

Model

CIMR-G5U

Output Amps

Normal Duty

Fc kHz

Normal Duty

Overload %

Normal Duty

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 21

9 Appendix 1 Ratings

240 V Normal Duty

A1000 (C6-01 = 1) GPD515/G5

NEC HP 230 V NEC Amps

39.6

5 15.2 0018 17.5 2 (SPWM) 120 23P71 17.5 15 150

7.5 22 0021 21 2 (SPWM) 120 25P51 25 15 150

10 28 0030 30 2 (SPWM) 120 27P51 33 15 150

15 42 0040 40 2 (SPWM) 120 20111 49 15 150

20 54 0056 56 2 (SPWM) 120 20151 64 15 150

25 68 0069 69 2 (SPWM) 120

30 80 0081 81 2 (SPWM) 120

40 104 0110 110 2 (SPWM) 120

50 130 0138 138 2 (SPWM) 120

60 154 0169 169 2 (SPWM) 120 20370 160 10 150

75 192 0211 211 2 (SPWM) 120 20550 224 10 150

100 248 0250 250 2 (SPWM) 120 20750 300 10 150

125 312 0312 312 2 (SPWM) 120 N/A N/A N/A N/A

150 360 0360 360 2 (SPWM) 120 N/A N/A N/A N/A

175 360 0415 415 2 (SPWM) 120 N/A N/A N/A N/A

A1000 Model

CIMR-AU2A

0010 0012

Output Amps

Normal Duty

9.6 12

Fc kHz

Normal Duty

2 (SPWM) 120 22P21 11 15 150

Overload %

Normal Duty

GPD515/G5

Model

CIMR-G5U

20181 80 15 150

20221 96 10 150

20300 130 10 150

Output Amps

Normal Duty

Fc kHz

Normal Duty

Overload %

Normal Duty

Table 11 480 V Heavy Duty Ratings

480 V Heavy Duty

A1000 (C6-01 = 0) GPD515/G5

NEC HP 460 V NEC Amps

0.5 1.1

0.75 1.6

12.1

23.4

34.8

57.6

7.5 11 0018 14.8 2 (8) 150 44P01 11 10 150

10 14 0023 18 2 (8) 150 45P51 14 10 150

15 21 0031 24 2 (8) 150 47P51 21 10 150

20 27 0038 31 2 (8) 150 40111 27 10 150

25 34 0044 39 2 (8) 150 40151 34 10 150

30 40 0058 45 2 (8) 150 40181 41 10 150

40 52 0072 60 2 (8) 150 40221 52 8 150

50 65 0088 75 2 (8) 150 40301 65 8 150

A1000 Model

CIMR-AU4A

0002 1.8 2 (8) 150 40P41 1.8 10 150

0004 3.4 2 (8) 150 40P71 3.4 10 1501.5 3

0005 0007

0009 7.2 2 (8) 150

0011 9.2 2 (8) 150

Output Amps

Heavy Duty

4.8

5.5

Fc kHz

Heavy

Duty <1>

2 (8) 150 41P51 4.8 10 150

Overload % Heavy Duty

GPD515/G5

Model

CIMR-G5U

43P71 8 10 150

Output Amps

Heavy Duty

Fc kHz

Heavy Duty

Overload % Heavy Duty

22 YAS KAW A PL.A1000.01 G5 to A1000 - Product Transition Guide

9 Appendix 1 Ratings

480 V Heavy Duty

A1000 (C6-01 = 0) GPD515/G5

NEC HP 460 V NEC Amps

60 77 0103 91 2 (8) 150 40371 80 6 150

75 96 0139 112 2 (5) 150 40451 96 6 150

100 124 0165 150 2 (5) 150 40551 128 6 150

125 156

150 180

200 240 0296 260 2 (5) 150

250 302 0362 304 2 (5) 150

300 361 0414 370 2 (5) 150 41850 380 2 150

350 414 0515 450 2 (2) 150 42200 450 2 150

A1000 Model

CIMR-AU4A

0208 0250

Output Amps

Heavy Duty

180 216

Fc kHz

Heavy

Duty <1>

2 (5) 150

Overload % Heavy Duty

GPD515/G5

Model

CIMR-G5U

40750 165 6 150

41100 224 5 150

41600 302 5 150

Output Amps

Heavy Duty

Fc kHz

Heavy Duty

Overload % Heavy Duty

400 477

500 590

650 780 0930 810 2 (2) 150 N/A N/A N/A N/A

900 1080 1200 1090 2 (2) 150 N/A N/A N/A N/A

0675 605 2 (2) 150 43000 605 2 150

<1> Carrier setting in parenthesis indicates maximum without derating (applies to HD rating only).

Table 12 480 V Normal Duty Ratings

480 V Normal Duty

A1000 (C6-01=1) GPD515/G5

NEC HP 460 V NEC Amps

0.5 1.1

0.75 1.6

12.1

23.4

34.8

5 7.6 0009 8.8 2 (SPWM) 120 43P71 8 10 150

7.5 11 0011 11.1 2 (SPWM) 120 44P01 11 10 150

10 14 0018 17.5 2 (SPWM) 120 45P51 14 10 150

15 21 0023 23 2 (SPWM) 120 47P51 21 10 150

20 27 0031 31 2 (SPWM) 120 40111 27 10 150

25 34 0038 38 2 (SPWM) 120 40151 34 10 150

30 40 0044 44 2 (SPWM) 120 40181 41 10 150

40 52 0058 58 2 (SPWM) 120 40221 52 8 150

50 65 0072 72 2 (SPWM) 120 40301 65 8 150

60 77 0088 88 2 (SPWM) 120 40371 80 6 150

75 96 0103 103 2 (SPWM) 120 40451 96 6 150

100 124 0139 139 2 (SPWM) 120 40551 128 6 150

A1000 Model

CIMR-AU4A

0002 2.1 2 (SPWM) 120 40P41 1.8 10 150

0004 4.1 2 (SPWM) 120 40P71 3.4 10 1501.5 3

0005 0007

Output Amps

Normal Duty

5.4

6.9

Fc kHz

Normal Duty

2 (SPWM) 120 41P51 4.8 10 150

Overload %

Normal Duty

GPD515/G5

Model

CIMR-G5U

Output Amps

Normal

Duty

Fc kHz

Overload %

Normal

Duty

YAS KA WA PL.A1000.01 G5 to A1000 - Product Transition Guide 23

+ 53 hidden pages

Yaskawa GPD515-G5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Feature Overview

2 GPD515/G5 to A1000 Feature Differences

3 Digital Operator Comparison

4 Front Cover & Cooling Fan Comparison

5 Nameplate/Labeling Differences

6 Main Control PCB Comparison

 Terminal Board Set-Up Comparison

7 A1000 Drive Options

8 Details on New A1000 Features and Functions

 Over-Excitation Braking

 Self-Activated KEB

 Bidirectional Speed Search

 Top Mounted Easily Removable Cooling Fan

 New “Heavy Duty” and “Normal Duty” Ratings for the A1000

9 Appendix 1 Ratings

 Output Amps, Carrier and Overload Comparison