Yaskawa GPD506-P5 User Manual

Product Transition Guide

GPD 506/P5 to P7

PL.P7.06.TransitionP5

Product Transition Guide GPD506/P5 to P7

NOTICE

The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this document is subject to change without notice. Every precaution has been taken in the preparation of this document. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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Contents

Product Transition Guide

GPD506/P5 to P7

FEATURE OVERVIEW ........................................................................................5

BENEFITS OF THE NEW P7 WHEN COMPARED TO GPD506/P5...................5

NEW/ADDITIONAL P7 PARAMETER FUNCTIONS NOT PRESENT IN THE GPD506/P5 ...................... 5

P7 DIGITAL INPUTS (ADDITIONAL FUNCTIONS)............................................................................. 6

P7 ANALOG INPUT (ADDITIONAL FUNCTIONS).............................................................................. 6

P7 DIGITAL OUTPUT RELAY (ADDITIONAL FUNCTIONS).................................................................6

NALOG OUTPUTS (ADDITIONAL FUNCTIONS)......................................................................... 6

P7 A P7 S

ERIAL COMMUNICATIONS .................................................................................................... 7

P7 START-UP, INSTALLATION & MAINTENANCE IMPROVEMENTS.................................................... 7

P7 ADDITIONAL HARDWARE PROTECTION ...................................................................................7

REASONS TO CONTINUE GPD506/P5 ........................................................................................ 7

GPD506/P5 TO P7 SPECIFICATION DIFFERENCES........................................9

DIGITAL OPERATOR COMPARISON .............................................................. 12

GPD506/P5 TO P7 TERMINAL COMPARISON................................................13

NETWORK COMMUNICATIONS ......................................................................17

DETAILS ON NEW P7 FEATURES & FUNCTIONS .........................................18

APPENDIX 1 ......................................................................................................19

RATINGS AND HEAT LOSS COMPARISON ................................................................................... 19

NEC HP RATINGS FOR 240V NORMAL DUTY MODELS .............................................................. 21

NEC HP RATINGS FOR 480V NORMAL DUTY MODELS .............................................................. 22

HEAT LOSS DATA.................................................................................................................... 23

APPENDIX 2 ......................................................................................................25

ECHANICAL DIMENSIONS .......................................................................................................25

ANEL CUT-OUT FOR EXTERNAL HEATSINK MOUNTING ..............................................................27

MOUNTING HOLE DATA............................................................................................................ 28

APPENDIX 3 – PARAMETER CROSS REFERENCE.......................................29

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Product Transition Guide GPD506/P5 to P7

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Product Transition Guide

GPD506/P5 to P7

Feature Overview

This document details differences between the GPD506/P5 and P7 product to assist in product transition and new product introduction.

GPD506/P5 Drive

The GPD 506/P5 inverter is intended for fan and pump applications in Building and Industrial Automation. It is available in constant and variable torque ratings, 3/4 to 500 horsepower.

P7 Drive

The P7 drive is an ideal choice for industrial applications, such as centrifugal fans and pumps. The P7 drive is provided in Normal Duty ratings with 110% overload capability. V/f control mode, network communication options, and an array of input/output choices are available.

New/Additional P7 Parameter Functions not Present in the GPD506/P5

Benefits of the New P7 When Compared to GPD506/P5

New Motor preheat function with adjustable current setting to prevent condensation in motor, (b2-09)

P7 is flash memory upgradeable Accel/Decel range now adjustable from 0.1 to 6000 sec.

(GPD506/P5 max. range is 3600) Critical frequency rejection: 3 selectable, adjustable

bands, d3-03—Jump frequency 3 (additional) (GPD506/P5 only has two)

New Wait To Run Timer function allowing output of drive to delay start after a Run command (b1-11)

Torque boost with adjustable filter time for better torque compensation response (C4-02)

Power loss ride-thru time settable to 25 sec. (GPD506/P5 is 2 sec. Max.)

Auto restart now has maximum restart time after fault if fault condition doesn’t clear during the first try

New "Up/Down" floating point control capability Primary resistance auto-tuning Customizable monitor display Run permissive input

New PI Snooze function available in conjunction with Sleep mode (b5-21)

Adjustable Undervoltage Detection level (L2-05) not available in GPD506/P5

Speed search function with new Speed Estimation mode and Bi-directional search mode (b3-01)

New Setpoint PI features include: Two feedback capability, Output Limit, Offset

adjustment, Primary delay, Output gain, Output reverse, Setpoint accel/decel, Setpoint display scaling, Selectable sleep input source, Snooze function, Setpoint boost, Fdbk square root function with output monitor. (b5-06, b5-07, b5-08, b5-10, b5-11, b5-17 thru 30)

Separately adjustable e-stop times (C1-09) Accel/decel rate switchover via output frequency (C1-

11) 14 more V/f presets than GPD506/P5 for a total of 15

V/f preset patterns (E1-03) Mid frequency and voltage V/f points on the custom

V/f pattern (E1-11,12) Trim speed control function (d4-02)

New/Additional P7 Parameter Functions not Present in the GPD506/P5

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Product Transition Guide GPD506/P5 to P7

Motor thermistor input with temperature filter and selectable fault ,alarm settings (L1-02 to L1-

05) Intelligent stall prevention on

accel/decel with decel time 1 or 2 selections (L3-01,4,5)

Extended 0.5 to 600.0 sec. autorestart time between attempts vs.

10.0 secs for GPD506/P5 (L5-03)

Hunting prevention function (n101,2)

DC Injection braking (b1-03) Run command can be accepted

while the drive is being programmed (b1-08) High slip braking function (n3-01,2,3,4) Selectable power-up monitor (o1-01,2) Keypad display contrast adjustment (o1-05) Two independent programmable over and under torque

detection levels

P7 Digital Inputs (Additional Functions)

One more digital input for a total of seven More versatile PNP/NPN sinking/sourcing 24 VDC

control logic Transmitter/option power supply 29 more programmable functions for digital inputs than

GPD506/P5. 59 total : Motor Preheat MOP increase/decrease function Forward and reverse jog input Trim control increase and decrease functions 15 additional external fault action settings such as Fast-

stop, Alarm only, Coast to stop with selectable N.O or N.C. for each fault action.

PI integral hold and PI cancel functions Speed search 3 Serial Communication test mode High slip braking input Jog 2

P7 Digital Inputs (Additional Functions)

Drive enable, with selectable accept run command or cycle run command function

P7 Analog Input (Additional Functions)

A convenient PCB switch now changes analog input A2 between current and voltage, cutting PCB jumper for mA signal is no longer required.

Adjustable analog input signal filter for added stability Terminal A2 is selectable for : Frequency bias Motor thermister PI differential Analog input filter Main and Aux frequency reference is selectable

between terminals A1 and A2

P7 Digital Output Relay (Additional Functions)

27 possible programmable functions for the digital outputs, seven more than the GPD506/P5.

One additional relay output, M3 and M4 relays DC bus under voltage output Reset command active output Reverse direction output Drive enable output OH frequency reduction output Restart Enabled

P7 Analog Outputs (Additional Functions)

Additional AM analog monitor output with bias and gain settings.

Analog monitors now selectable between 0-10V and 420ma, GPD506/P5 only 0-10V

18 programmable selections for the analog outputs, 14 more than the GPD506/P5.

Frequency reference monitor Terminal A1 or A2 monitor Motor SEC current monitor SFS output monitor PI- feedback, input, output and setpoint monitors PI feedback 2 monitor Output Voltage

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P7 Serial Communications

Built-in RS-485/422 modbus serial communications Optional communication interface: Devicenet, Profibus,

and others Serial communications loss detection timeout function Drive Wizard upload/download and monitoring

/graphing software

Product Transition Guide

GPD506/P5 to P7

P7 Start-up, Installation & Maintenance Improvements

Control terminal board: Quick disconnect Enhanced digital keypad, 5 Line x 16 Character LCD

(Std) 6 new languages can be displayed on the keypad.

GPD506/P5 has only English (A1-00) User password protection for 32 customizable user

parameters (A1-04) A2-01 thru A2-32—User access level provides 32 user

selectable parameters. Parameter copy function to another P7 using standard

digital operator (o3-01) Improved fault storage, last 10 faults Quick disconnect I/O blocks for easy wiring Logged cooling fan hours for scheduled maintenance Modular cooling fan for easy replacement Automatic cooling fan run control to extend fan life

P7 Additional Hardware Protection

Adjustable heat-sink overheat pre-alarm level (L8-02) Selectable ground fault detection (L8-09) Selectable cooling fan operation with off delay (L8-

10,11) Automatic ambient temperature compensation to

protect the drive in environments exceeding its rating (L8-12)

Adjustable OH frequency reference reduction (L8-19) Adjustable motor overload time constant (L1-02)

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Product Transition Guide GPD506/P5 to P7

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Product Transition Guide

GPD506/P5 to P7 Specification Differences

GPD506/P5 to P7

Feature

Item Yaskawa GPD506/P5 Yaskawa P7

or Function Performance Features

HP Range

Note: The voltage rating in the “Item” column is generalized. Refer to the Service Conditions section for rated input voltage requirements.

Overload Rating

% for Minutes

PWM Carrier Frequency Max. Output Frequency Speed Range

Protective Features

240V 0.75 to 125HP (VT) 5 to 150HP (ND2) 480V 0.75 to 500HP (VT) 5 to 500HP (ND2)

600V 2 to 200HP (VT)

150% for 1 min (CT)

200% peak

120% for 1 min (VT)

180% peak

Range See Carrier Frequency Table See Carrier Frequency Table

Hz 400Hz 0 To 120Hz

V/f 40:1 40:1

Available w/GPD506/P5

Not Available in P7

110% for 1 min (ND2)

150% peak

Heat Sink Temperature Fault

Fault Action Coast, Ramp, Continue

Design Features

Keypad Design

Qty of keys 7 11

Copy Function No

--Coast, Ramp, Continue or

Continue with reduced speed

--OH Pre-alarm level setting

Language 1 7 (w/LCD)

Yes

Display

LCD display, alpha numeric, 16

char x 2 lines

LCD display, alpha numeric, 16

char x 5 lines, backlit

Page 9 of 48

Product Transition Guide GPD506/P5 to P7

GPD506/P5 to P7 Specification Differences (continued)

Feature or Function

Item Yaskawa GPD506/P5 Yaskawa P7

Design Features (continued)

Network Communications

Diagnostics

Quick Disconnect I/O Terminals

Auto-Tuning

Synchronized Start PI / PID Control

Sleep Function In Open Loop Mode No Yes Automatic Restart Time Between

V/Hz Patterns Qty. 1 Preset, 1 Custom 15 Preset, 2 Custom Skip Frequencies Qty. 2 3 Custom Drive Software Embedded No Flash memory Parameter Upload/Download PC Software InverterWin Drive Wizard Software Accel/Decel Time Sec. 0.0 - 3600.0 sec 0.1 - 6000.0 sec.

DC Injection Function

Braking Function

Cooling Fan

Timer Function

Standard Modbus RTU via RS232

RS232 to RS485, DeviceNet,

Optional

Fault Storage Last 4 Faults

Type No

Rotating/Stationary No

Bi/Uni-Directional Uni-Directional Bi-Directional Speed Search

Method Current Current/Speed

Analog Input Signal

Filter

Two Feedback No Yes

Attempts

Analog Input Filter No Yes Closed Loop PID Control

Two Feedback No Yes

At Start/At Stop At Start/At Stop

DB Transistor

Special No

On/Off Control Power-up based Run Based

Service Disassembly required

Operating Hours Drive power-up hours logged Logged

On/Off Delay On/Off Delay (0-25.5 sec)

Lonworks, ApogeeFLN,

MetasysN2

No Yes

Not Adjustable 0.0 – 600.0 sec (selectable)

Built-in to 10HP (VT-230V) Built-in to 25HP (VT-460V)

Modbus RTU via built in

RS485/422

DeviceNet, Profibus-DP,

Lonworks,

Ethernet

Last 10 Faults with Elapsed Time,

Most Recent Fault with all

Operating Conditions

Yes (Phoenix)

With split front cover for easy

wiring

Primary

resistance auto-tuning

At Start/At Stop (adjustable)

+HSB during stop

Built-in to 25HP

High Slip Braking all models

(Faster stopping without options)

Modular/pluggable fan select

models

On Delay at start (0-600 sec)

On/Off Delay Timer ( 0-3000sec)

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Product Transition Guide

GPD506/P5 to P7

GPD506/P5 to P7 Specification Differences (continued)

Feature or Function

Item Yaskawa GPD506/P5 Yaskawa P7

Design Features (continued)

Common DC Bus Capable - No Yes DC Link or AC Choke

Harmonic Counter Measures

Unique Feature/Function - - HSB – High Slip Braking

230V: 30HP to 125HP (VT)

460V: 30 to 250HP (VT)

12 Pulse: 230V: 30HP and Above

460V: 30HP to 250HP

Inputs and Outputs

Total Qty. 6 7 (optically isolated) Digital Input Terminal NPN/PNP NPN Switchable NPN/PNP

Total Qty 2 3 Digital Output Terminal

Relay Output 1 x Form C, 1 x Form A, 2 x Form A, 1 x Form C

Analog Input

Analog Output

Qty. 2 2

Level Input 0-10V or 4-20mA 0-10 or 4-20mA

Scan Rate 5 msec 5 msec

Loss Detection Ramp or Continue Ramp, Coast or Continue

Qty. 1 2

Output Level 0-10V

Resolution 9 bit 10 bit plus sign

Service Conditions

Rated Input

Ambient Temperature

ºC

Storage Temperature ºC -10ºC ~ +60ºC -20ºC ~ +60ºC

NEMA 4X Optional N/A Enclosure Types

NEMA 3/3R Optional N/A

3-phase, 200-230Vac 3-phase, 380-460Vac

Tolerance +10 to –15%

3-phase,500-600Vac

Tolerance +10 to –10%

Frequency: 50/60 Hz +/- 5%

(IP21/NEMA1)

-10ºC ~ +40ºC

(IP00/Protected Chassis)

-10ºC ~ +45ºC

DC Link (Standard)

240V: 30HP to 150 HP

480V: 40 HP to 500 HP

12 Pulse: 240V: 30HP to 150HP 480V: 40HP to 500HP

0-10V or 4-20ma

With independent level selections

3-phase, 200-240Vac 3-phase, 380-480Vac

Tolerance +10 to –15%

Frequency: 50/60 Hz +/- 5%

Note: P7 Models 2037-2110 rated

for 200-230Vac.

-10ºC ~ +40ºC (IP21/NEMA1)

-10ºC ~ +45ºC

(IP00/Protected Chassis)

(Automatic OL protection curve

based on ambient temperature

setting of L8-12)

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Product Transition Guide

GPD506/P5 to P7

Digital Operator Comparison

• Enhanced LCD operator with built-in copy function and parameter verify for P7

• Optional LED operator available for P7

• LCD contrast adjustment

• Simplified parameter grouping for easier navigation and set-up

GPD506/P5 Operator New P7 Operator

LCD DISPLAY

Frequency Ref

Menu Display

-DRIVE- Rdy

Frequency Ref

U1-01= 60.00Hz

- - - - - - - - - - - - - - - - - - - - - - - - - - - - -

U1-02= 60.00Hz U1-03= 10.05A

-QUICK-

Accel Time 1

------------------------------

21.0secs

C1-01=

(0.0~6000.0)

“30.0 sec”

-Rdy-

• P7 copy keypad is capable of uploading all of the parameter settings from the P7 drive memory.

o Upload of GPD506/P5 parameters to P7 not possible at this time o P7 Drives must have the same software version, model, and control mode to copy parameters.

• A Quick Start menu is added to aid in simple start-ups.

• The Quick Start menu consists of 64 parameters. The Advanced menu is the other menu choice.

Simplified Menu Structure in P7:

GPD506/P5 P7

-- Operation “DRIVE” Quick Start -- 16 Parameters Quick Setting “QUICK” Programming (All Parameters) Programming “ADV”

-- Modified Constants “VERIFY”

-- Auto-Tuning “A.TUNE”

Drive Mode Indicators

Dr ive ca n o pe rate when a driv e co mman d is inpu t

Displays monitor data, parameter data and settings

Read y Display

Data Display

1 line x 13 characters

3 li nes x 1 6 ch arac ter s

RUN & STOP Indicators

Present Setting (user adjusts)

llowed Setting Range

Factory Default

Keys

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GPD506/P5 to P7 Terminal Comparison

The factory default is 2-wire control as shown.

Type

Digital Input Signals

GPD506/P5 Terminal

GPD506/P5

Terminal

Default Function & Description P7

Forward run/stop, Forward run when closed, and stop when open. Photo-coupler insulation Input: +24VDC 8mA

Reverse run/stop, Reverse run when closed, Stop when open. Multi-function contact input (n036) Photo-coupler insulation Input: +24VDC 8mA

External fault input, Fault when closed, normal state when open. Multi-function contact input (n037) Photo-coupler insulation Input: +24VDC 8mA

Fault reset input, Reset when closed. Multi-function contact input (n038) Photo-coupler insulation Input: +24VDC 8mA

Multi-step speed reference 1, Enabled when closed. Multi-function contact input (n039) Photo-coupler insulation Input: +24VDC 8mA

Multi-step speed reference 2, Enabled when closed. Multi-function contact input (n040) Photo-coupler insulation Input: +24VDC 8mA

– –

Sequence input common terminal

–

Terminal

SC SP

(Designations similar to GPD506/P5)

Default Function P7 Description

Forward run/stop command –

Reverse run/stop command –

External fault input

Fault reset

Multi-step speed reference 1

Multi-step speed reference 2

Jog frequency reference Digital input common

Factory connected to SP Factory connected to SC

Product Transition Guide

GPD506/P5 to P7

P7 Terminal

Multi-function digital inputs.

Functions set by: H1-01 to H1-05. 24 VDC, 8mA Photo coupler isolation

Factory connected for internal supply sinking mode. Refer to P7 User Manual for other methods.

Page 13 of 48

Product Transition Guide

GPD506/P5 to P7

Type

Analog Input Signals

Digital Output Signals

Analog Output

GPD506/P5 Terminal

GPD506/P5

Terminal

E(G)

M1 M1

MA MA MB MB

nals

Default Function & Description P7

+15V Power supply output for analog command (Allowable current, 20mA max.)

Frequency reference input (voltage) 0 to +10V/100%, n043 = “FV=MSTR”: FV enabled n043 = “FI=MSTR”: FI enabled 0 to +10V (20kW)

Frequency reference input (current) 4 to 20mA/100% n043 = “FV=MSTR”: FV enabled n043 = “FI=MSTR”: FI enabled 4 to 20mA (250W)

Common terminal 0V

Connection to shield sheath of signal lead

During running (N.O. contact) Closed when running. Multi-function contact output (n042) Dry contact capacity: 250VAC 1A or less 30VDC 1A or less

–

Fault contact output (N.O./N.C. contact) Fault when closed between terminals MA and MC Fault when open between terminals MB and MC Multi-function contact output (n041) Dry contact capacity: 250VAC 1A or less 30VDC 1A or less

Frequency meter output 0 to +10V/100% frequency Multi-function analog monitor 1

(n052)

0 to +10V 2mA or less

–

Terminal

E(G)

Page 14 of 48

(Designations similar to GPD506/P5)

Default Function P7 Description

+15Vdc power output

Analog input or speed command

Analog common – Shield wire, optional ground

line connection point

During run (N.O. contact)

Remote/Auto Operation (N.O. contact)

Same function as GPD506/P5. Nonprogrammable

Output frequency

P7 Terminal

+15Vdc (Max. current: 20mA)

0 to +10Vdc=100% (20k ohm)

4 to 20mA=100%/(250 ohms) 0 to +10Vdc=100%/(20k ohm) Function set by H3-09.

–

Form A Dry contacts capacity: 1 A max. at 250Vac 1 A max. at 30Vdc Multi-function digital output. Function set by H2-01.

Form A Dry contacts capacity: 1 A max. at 250Vac 1 A max. at 30Vdc Multi-function digital output. Function set by H2-02.

Form C Dry contacts capacity: 1 A max. at 250Vac 1 A max. at 30Vdc

0 to +10Vdc 10V=100% Output frequency (Max current 2mA). Function set by H4-01.

Product Transition Guide

Terminal Comparison

Type

GPD506/P5 Terminal

GPD506/P5

Terminal

RS-485/422

Default Function & Description P7

–

Frequency meter output “AM” Common

– – – – –

P7 Terminal

(Designations similar to GPD506/P5)

Terminal

–

– –

–

R+

RS+ S-

Default Function P7 Description

0 to +10Vdc or 10V=100% Drive output

Output current

Analog common – Modbus communication

Differential input, PHC isolation

Modbus communication Differential output, PHC isolation

Signal common –

current (Max current 2mA) Drive's rated output current / Function set by H4-04.

–

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