Yaskawa GA800 Drive User Guide

GA800 Drive

AC Drive for Industrial Applications

Installation & Primary Operation

Catalog Code: GA80Uxxxxxxxx

200 V class: 0.55 to 110 kW (0.75 to 150 HP) 400 V class: 0.55 to 450 kW (0.75 to 600 HP)

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2 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

Table of Contents

1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Explanation of Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

General Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Exclusion of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. Cybersecurity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

How to Read Catalog Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rated Output Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5. Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Area of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6. Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Moving the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Using the Hanging Brackets to Move the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installation Position and Distance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Removing/Reattaching Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Removing/Reattaching the Cover Using Procedure A. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Removing/Reattaching the Cover Using Procedure B. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7. Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Motor and Main Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Main Circuit Terminal Block Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Wire Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Main Circuit Terminal Block Wiring Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Wiring the Main Circuit Terminal Block Using Procedure A . . . . . . . . . . . . . . . . . . . . . . . . 37

Wiring the Main Circuit Terminal Block Using Procedure B . . . . . . . . . . . . . . . . . . . . . . . . 41

8. Keypad: Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Keypad Mode and Menu Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

9. LED Status Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 3

10. Drive Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Setup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Change Parameter Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Disable the Initial Setup Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Control Circuit Terminal Block Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Input Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

External Power Supply Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Serial Communication Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Control Circuit Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Control Circuit Wire Gauges and Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Switches and Jumpers on the Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Control I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Pulse Train Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Set Sinking Mode/Sourcing Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Set Input Signals for MFAI Terminals A1 to A3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Set MFAI Terminal A3 to PTC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Set Output Signals for MFAO Terminals FM, AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Switch ON Termination Resistor for MEMOBUS/Modbus Communications . . . . . . . . . . . . . . 64

11. Drive Control, Duty Modes, and Programming. . . . . . . . . . . . . . . . . . . . . . . . . . 64

Selecting the Control Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Drive Duty Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Auto-Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

12. UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Area of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Main Circuit Wire Gauges and Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Closed-Loop Crimp Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Factory-Recommended Branch Circuit Protection for UL Listing . . . . . . . . . . . . . . . . . . . . . . 74

200 V Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

400 V Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

UL Standards Compliance for DC Power Supply Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Low Voltage Wiring for Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Drive Motor Overload and Overheat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

E2-01: Motor Rated Current (FLA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

E5-03: PM Motor Rated Current (FLA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

E9-06: Motor Rated Current (FLA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

L1-01: Motor Overload (oL1) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

L1-02: Motor Overload Protection Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

L1-03: Motor Thermistor oH Alarm Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

L1-04: Motor Thermistor oH Fault Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

13. European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Area of Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

4 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

Guarding against Debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Main Circuit Wire Gauges and Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Connect a Fuse to the Input Side (Primary Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

CE Standards Compliance for DC Power Supply Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

14. China RoHS Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Information on Hazardous Substances in This Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

15. 对应中国RoHS指令 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

本产品中含有有害物质的信息 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

16. Safe Disable Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Safe Disable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Using the Safe Disable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Safe Disable Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Enabling and Disabling the Drive Output (“Safe Torque Off”) . . . . . . . . . . . . . . . . . . . . . . . . . 102

Safe Disable Monitor Output Function and Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Validating the Safe Disable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

17. Disposal and Environmental Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

18. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

19. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Minor Faults/Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Parameter Setting Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Auto-Tuning Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Backup Function Operating Mode Display and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 5

1 General Information

The products and specifications given in this manual and the manual contents can change without notice to make the product and manual better.

Be sure to always use the latest version of this manual. Use this manual to correctly install, wire, set, and operate this product.

Users can download additional manuals for this product from the Yaskawa documentation website printed on the back cover.

2 Safety

Read the safety instructions carefully before you install, wire, or operate this product.

◆ Explanation of Signal Words

DANGER

WARNING

CAUTION

NOTICE

This signal word identifies a hazard that will cause serious injury or death if you do not prevent it.

This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it.

Identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.

This signal word identifies a property damage message that is not related to personal injury.

◆ General Safety Instructions

Yaskawa Electric manufactures and supplies electronic components for a variety of industrial applications. The selection and application of Yaskawa products is the responsibility of the designer of the equipment or the customer who assembles the final product. Yaskawa is not responsible for how our products are incorporated into the final system design. In all cases, Yaskawa products should not be incorporated into a product or design as the exclusive or sole safety control function. All control functions are designed to dynamically detect failures and operate safely without exception. All products that are designed to incorporate parts manufactured by Yaskawa must be provided to the end user and include proper warnings and instructions regarding their safe use and operation. All warnings from Yaskawa must be promptly issued to the end user. Yaskawa offers warranties only for the quality of our products, in compliance with standards and specifications that are described in the manual. Yaskawa does not offer other warranties, either explicit or implied. Injuries, property damage, and lost business opportunities caused by improper storage or handling and negligence oversight on the part of your company or your customers will void Yaskawa's warranty for the product.

Note:

If you do not obey the safety messages in the manual, you are at risk for serious injury or death. Yaskawa is not responsible for injuries or damage to equipment if you ignore the safety messages.

• Read this manual carefully when you install, operate, or repair AC drives.

• Obey all warnings, cautions, and notices.

• Approved personnel must do all work.

• Install the drive as specified by this manual and local codes.

DANGER

disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. The drive has internal capacitors that stay charged after you de-energize the drive.

DANGER

main power supply wiring to main circuit input terminals R/L1, S/L2, and T/L3. Incorrect wiring can cause serious injury or death from fire.

WARNING

can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.

Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing,

Fire Hazard. Do not connect main power supply wiring to drive motor terminals U/T1, V/T2, and W/T3. Connect

Electrical Shock Hazard. Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry

6 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

2 Safety

WARNING

operate a crane or hoist, it can cause serious injury or death from falling equipment.

WARNING

the drive. If personnel are not approved, it can cause serious injury or death.

WARNING

correctly, it can cause serious injury or death if you touch the motor case.

WARNING

clothing and remove all metal objects, for example watches or rings. Loose clothing can catch on the drive and jewelry can conduct electricity and cause serious injury or death.

WARNING

the drive, motor, and load. The drive and motor can start suddenly during Auto-Tuning and cause serious injury or death.

WARNING

machine and attach covers, couplings, shaft keys, and machine loads before you energize the drive. If personnel are too close or if there are missing parts, it can cause serious injury or death.

WARNING

the drive in the specification range of the input voltage on the drive nameplate. Voltages that are higher than the permitted nameplate tolerance can cause damage to the drive.

WARNING

flammable or combustible materials. Attach the drive to metal or other noncombustible material. Flammable and combustible materials can start a fire and cause serious injury or death.

WARNING

tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from fire.

WARNING

an angle not in the specified range, you can have loose connections that can cause damage to the terminal block or start a fire and cause serious injury or death.

WARNING

a crane or hoist, it can cause serious injury or death.

WARNING

cause serious injury or death.

WARNING

indirect contact, always use a type B Ground Fault Circuit Interrupter (GFCI) as specified by IEC/EN 60755. If you do not use the correct GFCI, it can cause serious injury or death. The drive can cause a residual current with a DC component in the protective earthing conductor.

Crush Hazard. Only approved personnel can operate a crane or hoist to move the drive. If unapproved personnel

Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine, replace parts, and repair

Electrical Shock Hazard. Always ground the motor-side grounding terminal. If you do not ground the equipment

Electrical Shock Hazard. Do not wear loose clothing or jewelry when you do work on the drive. Tighten loose

Sudden Movement Hazard. Before you do Auto-Tuning, remove all personnel and objects from the area around

Sudden Movement Hazard. Remove all personnel and objects from the area around the drive, motor, and

Fire Hazard. Do not use the main circuit power supply (Overvoltage Category III) at incorrect voltages. Operate

Fire Hazard. Do not put flammable or combustible materials on top of the drive and do not install the drive near

Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too

Fire Hazard. Tighten screws at an angle in the specified range shown in this manual.

Crush Hazard. Use a crane or hoist to move large drives when necessary. If you try to move a large drive without

Electrical Shock Hazard. Do not cause a short circuit on the drive output circuit. A short circuit on the output can

Electrical Shock Hazard. When a residual current operated protective or monitoring device prevents direct or

If you tighten the screws at

WARNING

parameters. If you do not test the system, it can cause damage to equipment or serious injury or death.

WARNING

operate peripheral devices. Wait for the time specified on the warning label at a minimum and make sure that all indicators are OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

WARNING

operate a crane or hoist, it can cause serious injury or death from falling equipment.

WARNING

requirements for Electrical Safety in the Workplace and local codes for safe work procedures and applicable personal protective equipment (PPE). Failure to obey can cause serious injury or death.

CAUTION

covers fall, it can cause moderate injury.

CAUTION

make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you.

NOTICE

manual. The drive is suited for circuits that supply not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class), 480 Vac maximum (400 V Class). Incorrect branch circuit short circuit protection can cause serious injury or death.

Crush Hazard. Test the system to make sure that the drive operates safely after you wire the drive and set

Electrical Shock Hazard. After the drive blows a fuse or trips a GFCI, do not immediately energize the drive or

Crush Hazard. Only approved personnel can operate a crane or hoist to move the drive. If unapproved personnel

Arc Flash Hazard.. It is possible that there is more than one source of power for equipment. Obey the

Crush

Hazard. Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or

Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum of 15 minutes, then

Fire Hazard. Install sufficient branch circuit short circuit protection as specified by applicable codes and this

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 7

3 Cybersecurity

NOTICE

procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

NOTICE

Incorrect equipment sequencing can cause damage to the drive.

NOTICE

to the drive.

NOTICE

drive and connected equipment.

NOTICE

drive instructions. If you do not install these components, it can cause damage to the drive and connected equipment.

NOTICE

terminal of the drive. Unshielded wire can cause electrical interference and unsatisfactory system performance.

NOTICE

Braking Unit and Braking Resistor Unit Installation Manual (TOBPC72060001). If you do not read and obey the manual or if personnel are not qualified it can cause damage to the drive and braking circuit.

NOTICE

death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.

NOTICE

connections can cause damage to the drive.

NOTICE

example welding machines or large-current electrical equipment.

NOTICE

AC drive. If the motor does not have the correct insulation, it can cause a short circuit or ground fault from insulation deterioration.

When you touch the drive and circuit boards, make sure that you observe correct electrostatic discharge (ESD)

Do not break the electrical connection between the drive and the motor when the drive is outputting voltage.

Do not do a withstand voltage test or use a Megger insulation tester on the drive. These tests can cause damage

Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the

Install branch circuit protection, for example fuses or ground fault circuit interrupters (GFCIs) as specified in the

Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground

Before you connect a dynamic braking option to the drive, make sure that qualified personnel read and obey the

Do not modify the drive body or drive circuitry. Changes to drive body and circuitry can cause serious injury or

Make sure that all connections are correct after you install the drive and connect peripheral devices. Incorrect

Use the drive ground wire to ground the drive only. Do not try to use the drive ground wire for other devices, for

Use an inverter-duty motor or vector-duty motor with reinforced insulation and windings applicable for use with an

◆ Exclusion of Liability

• This product is not designed and manufactured for use in life-support machines or systems.

• Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this

product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.

WARNING

a serious accident, or physical injury, you must install applicable safety devices. If you do not correctly install safety devices, it can cause serious injury or death.

Injury to Personnel. When you use this product in applications where its failure could cause the loss of human life,

3 Cybersecurity

This product is designed to connect and communicate information and data through a network interface. It is the sole responsibility of the customer to provide and continuously guarantee a secure connection between the product and the customer's network or if applicable, any other network. The customer must establish and maintain the appropriate measures (such as, but not limited to, the installation of firewalls, the application of authentication measures, the encryption of data, the installation of antivirus programs, etc.) to protect the product, the network, its system and the interface against all types of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. Yaskawa and its affiliates are not responsible for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

4 Receiving

1. Inspect the product for damage and missing parts. Immediately contact the shipping company if the drive is damaged. The Yaskawa warranty does not cover damage from shipping.

2. Check the catalog code in the "C/C" section of the drive nameplate to make sure that you received the correct model.

3. If you did not receive the correct drive or if your drive does not operate correctly, contact your supplier.

4. Check drive and motor compatibility for systems with more than one drive.

8 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

4 Receiving

F E

A B

C/C :

GA80U4023ABM

MODEL :

CIPR-GA80U4023ABMA-AAAAAA-XXXX

REV : B

AC3PH 380 - 480V

DC 513 - 679V

AC3PH 30.6A/21.2A

DC 37.5A/26.0A

50/60Hz

AC3PH 0 - 480V

11kW/7.5kW

AC3PH 23.4A/18A

0 - 590Hz

O/N S/N FRONT BACKSIDE MAX SURROUNDING AIR TEMPERATURE : 50

INPUT

Uin

U Pmot ( ND/HD ) I ( ND/HD )

I ( ND/HD )

OUTPUT

: 6W9999 - 9 - 999 :

1W9999999999999

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

ASSEMBLED IN USA

MASS : 4.2 kg

PRG : 010XX : IP20 : IP20/TYPE1

ENCLOSURE

AC3PH 380 - 480V

DC 650 - 679V

AC3PH 25.3A/17.5A

DC 31.0A/21.5A

15HP/10HP

AC3PH 21A/14A

GA80 U 4 023 A B M

1 2 3 4 5 6 7

NOTICE

Damage to Equipment. Do not install or use damaged parts or damaged motors into the drive system.

A - Mass B - Drive software version C - The address of the head office of

Yaskawa Electric Corporation

D - Standards compliance

G - Serial number H - Lot number I - Output specifications J - Input specifications K - Catalog code

E - Surrounding air temperature F - Enclosure protection design

Figure 4.1 Nameplate Example

◆ How to Read Catalog Codes

Use the information in Figure 4.2 and Table 4.1 to read the drive catalog codes.

No. Description

1 GA800 Series

2 Region code

• U: Americas

3 Input power supply voltage

• 2: Three-Phase AC 240 V

• 4: Three-Phase AC 480 V

Figure 4.2 Drive Catalog Code

Table 4.1 Catalog Code Details

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 9

4 Receiving

No. Description

4 Rated output current

6 Protection design

7 Environmental specification

Note:

Refer to the rated output current list for more information.

EMC noise filter

A: No built-in EMC filter

B: IP20

W: Flange (Type 12 Backside)

M: Resistant to dust/humidity

■ Rated Output Current

Refer to Table 4.2 to Table 4.3 for rated output current values.

Note:

• These output current values apply to drives that operate at standard specifications.

• Derate the output current for applications that require: –Higher carrier frequencies

–Ambient temperature beyond nameplate ratings –Drives installed side-by-side.

• Use C6-01 [Normal / Heavy Duty Selection] to select Normal Duty rating (ND) or Heavy Duty rating (HD).

Table 4.2 Output Current for Three-Phase AC 240 V Models

Heavy Duty Rating (HD)

Model

2004

2006

2008

2010

2012

2018

2021

2030

2042

2056

2070

2082

2110

2138

2169

2211

2257

2313

2360

2415

Parameter C6-01 = 0

Maximum

Motor Output

kW (HP)

0.55 (.75) 3.5 0.75 (1) 4.2

0.75 (1) 5 1.1 (1.5) 6

1.1 (1.5) 6.9 1.5 (2) 8

1.5 (2) 8 2.2 (3) 9.6

2.2 (3) 11 3 (4) 12.2

3 (4) 14 3.7 (5) 17.5

3.7 (5) 17.5 5.5 (7.5) 21

5.5 (7.5) 25 7.5 (10) 30

7.5 (10) 33 11 (15) 42

11 (15) 47 15 (20) 56

15 (20) 60 18.5 (25) 70

18.5 (25) 75 22 (30) 82

22 (30) 88 30 (40) 110

30 (40) 115 37 (50) 138

37 (50) 145 45 (60) 169

45 (60) 180 55 (75) 211

55 (75) 215 75 (100) 257

75 (100) 283 90 (125) 313

90 (125) 346 110 (150) 360

110 (150) 415

Rated Output Current

Parameter C6-01 = 1 (Default)

Maximum

Motor Output

kW (HP)

110 (150) 415

Normal Duty Rating (ND)

Rated Output Current

10 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

5 Drive Specifications

Table 4.3 Output Current for Three-Phase 480 V Models

Heavy Duty Rating (HD)

Parameter C6-01 = 0

Model

4002 0.55 (0.75) 1.8 0.75 (1) 2.1

4004 1.1 (1.5) 3.4 1.5 (2) 4.1

4005 1.5 (2) 4.8 2.2 (3) 5.4

4007 2.2 (3) 5.5 3 (4) 7.1

4009 3.0 (4) 7.2 3.7 (5) 8.9

4012 3.7 (5) 9.2 5.5 (7.5) 11.9

4018 5.5 (7.5) 14.8 7.5 (10) 17.5

4023 7.5 (10) 18 11 (15) 23.4

4031 11 (15) 24 15 (20) 31

4038 15 (20) 31 18.5 (25) 38

4044 18.5 (25) 39 22 (30) 44

4060 22 (30) 45 30 (40) 59.6

4075 30 (40) 60 37 (50) 74.9

4089 37 (50) 75 45 (60) 89.2

4103 45 (60) 91 55 (75) 103

4140 55 (75) 112 75 (100) 140

4168 75 (100) 150 90 (125) 168

4208 90 (125) 180 110 (150) 208

4250 110 (150) 216 150 (200) 250

4302 150 (200) 260 185 (250) 302

4371 185 (250) 304 220 (300) 371

4414 220 (300) 371 260 (350) 414

4477 260 (350) 414 300 (400) 477

4568 300 (400) 477 335 (450) 568

4605 335 (450) 605 370 (500) 675

4720 370 (500) 605 450 (600) 720

Maximum

Motor Output

kW (HP)

Rated Output Current

Motor Output

Normal Duty Rating (ND)

Parameter C6-01 = 1 (Default)

Maximum

kW (HP)

Rated Output Current

5 Drive Specifications

Table 5.1 Control Characteristics

Item Specification

• V/f Control (V/f)

• V/f Control with Encoder (CL-V/f)

• Open Loop Vector (OLV)

Control Methods

Frequency Control

Range

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 11

• Closed Loop Vector (CLV)

• Advanced Open Loop Vector (AOLV)

• PM Open Loop Vector (OLV/PM)

• PM Advanced Open Loop Vector (AOLV/PM)

• PM Closed Loop Vector (CLV/PM)

• EZ Vector Control (EZOLV)

• AOLV and EZOLV: 0.01 Hz to 120 Hz

• CL-V/f, CLV, AOLV/PM, and CLV/PM: 0.01 Hz to 400 Hz

• V/f, OLV, and OLV/PM: 0.01 Hz to 590 Hz

5 Drive Specifications

Item Specification

Frequency Accuracy

(Temperature

Fluctuation)

Frequency Setting

Resolution

Output Frequency

Resolution

Frequency Setting

Signal

Starting Torque

Speed Control Range

Zero Speed Control

Torque Limits

Accel/Decel Time

Digital inputs: Within ±0.01% of the maximum output frequency (-10 °C to +40 °C (14 °F to 104 °F))

Analog inputs: Within ±0.1% of the maximum output frequency (25 °C ±10 °C (77 °F ±18 °F))

Digital inputs: 0.01 Hz

Analog inputs: 1/2048 of the maximum output frequency (11-bit signed)

0.001 Hz

Main speed frequency reference: -10 Vdc to +10 Vdc (20 kΩ), 0 Vdc to 10 Vdc (20 kΩ), 4 mA to 20 mA (250 Ω), 0 mA to 20 mA (250 Ω)

Main speed reference: Pulse train input (maximum 32 kHz)

• V/f: 150%/3 Hz

• CL-V/f: 150%/3 Hz

• OLV: 200%/0.3 Hz

• CLV: 200%/0 min

-1

(r/min)

• AOLV: 200%/0.3 Hz

• OLV/PM: 100%/5% speed

• AOLV/PM: 200%/0 min

• CLV/PM: 200%/0 min

-1

(r/min)

• EZOLV: 100%/1% speed

Note:

Correctly select the drive and motor capacity for this starting torque in these control methods:

• OLV

• CLV

• AOLV

• AOLV/PM

• CLV/PM

• V/f: 1:40

• CL-V/f: 1:40

• OLV: 1:200

• CLV: 1:1500

• AOLV: 1:200

• OLV/PM: 1:20

• AOLV/PM: 1:100 (when high frequency injection is enabled)

• CLV/PM: 1:1500

• EZOLV: 1:100

Possible in these control methods:

• CLV

• AOLV/PM

• CLV/PM

Parameter settings allow different limits in four quadrants in these control methods:

• OLV

• CLV

• AOLV

• AOLV/PM

• CLV/PM

• EZOLV

0.0 s to 6000.0 s

The drive can set four pairs of different acceleration and deceleration times.

12 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

Item Specification

Approximately 20%

Approximately 125% with a dynamic braking option

• Short-time average deceleration torque

Motor output 0.4/0.75 kW: over 100% Motor output 1.5 kW: over 50% Motor output 2.2 kW and larger: over 20%, Overexcitation Braking/High Slip Braking allow for approximately 40%

• Continuous regenerative torque: Approximately 20%. Dynamic braking option allows for approximately 125%, 10%ED, 10 s

WARNING

Set L3-04 = 0 [Stall Prevention during Decel = Disabled] when you operate the drive with:

• a regenerative converter

Braking Torque

• regenerative unit

• braking unit

• braking resistor

• braking resistor unit.

If you set the parameter incorrectly, the drive can decelerate for too long and cause serious injury or death.

Note:

• Models 2004 to 2138 and 4002 to 4168 have a braking transistor.

• Short-time average deceleration torque refers to the torque needed to decelerate the motor (uncoupled from the load) from the rated speed to zero. Motor

characteristics can change the actual specifications.

• Motor characteristics change the continuous regenerative torque and short-time average deceleration torque for motors 2.2 kW and larger.

V/f Characteristics

Main Control

Functions

Select from 15 pre-defined V/f patterns, or a user-set V/f pattern.

Torque Control, Droop Control, Speed/Torque Control Switching, Feed Forward Control, Zero Servo Function, Restart After Momentary Power Loss, Speed Search, Overtorque/Undertorque Detection, Torque Limit, 17 Step Speed (max.), Accel/Decel Switch, S-curve Acceleration/Deceleration, 3-wire Sequence, Auto-Tuning (Rotational and Stationary), Dwell Function, Cooling Fan ON/OFF Switch, Slip Compensation, Torque Compensation, Frequency Jump, Upper/ Lower Limits for Frequency Reference, DC Injection Braking at Start and Stop, Overexcitation Braking, High Slip Braking, PID Control (with Sleep Function), Energy Saving Control, MEMOBUS/Modbus Communication (RS-485 max, 115.2 kbps), Auto Restart, Application Presets, DriveWorksEZ (customized functions), Removable Terminal Block, Online Tuning, KEB, Overexcitation Deceleration, Inertia (ASR) Tuning, Overvoltage Suppression, High Frequency Injection

5 Drive Specifications

Table 5.2 Protection Functions

Item Specification

Motor Protection

Momentary

Overcurrent

Protection

Overload Protection

Overvoltage

Protection

Undervoltage

Protection

Momentary Power

Loss Ride-thru

Heatsink Overheat

Protection

Braking Resistor

Overheat Protection

Stall Prevention

Ground Fault

Protection

DC Bus Charge LED

Electronic thermal overload protection

Drive stops when the output current is more than 200% of the HD output current.

Drive stops when the output current is more than these overload tolerances:

• HD: 150% of the rated output current for 60 seconds The permitted frequency of overload is one time each 10 minutes.

• ND: 110% of the rated output current for 60 seconds The permitted frequency of overload is one time each 10 minutes.

Note:

If output frequency < 6 Hz, the drive can trigger the overload protection function when the output current is in the overload tolerance range.

200 V class: Stops when the DC bus voltage is more than approximately 410 V

400 V class: Stops when the DC bus voltage is more than approximately 820 V

200 V class: Stops when the DC bus voltage decreases to less than approximately 190 V

400 V class: Stops when the DC bus voltage decreases to less than approximately 380 V

Stops when power loss is longer than 15 ms.

Continues operation if power loss is shorter than 2 s (depending on parameter settings).

Note:

• Stop time may be shortened depending on the load and motor speed.

• Drive capacity will change the continuous operation time. A Momentary Power Loss Recovery Unit is necessary to continue operation through a 2 s

power loss on models 2004 to 2056 and 4002 to 4031.

Thermistor

Overheat detection for braking resistor (optional ERF-type, 3% ED)

Stall prevention is available during acceleration, deceleration, and during run.

Electronic circuit protection

Note:

This protection detects ground faults during run. The drive will not provide protection when:

• There is a low-resistance ground fault for the motor cable or terminal block

• Energizing the drive when there is a ground fault.

Charge LED illuminates when DC bus voltage is more than 50 V.

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 13

6 Mechanical Installation

Item

Area of Use

Power Supply

Ambient Temperature

Setting

Humidity

Storage Temperature

Surrounding Area

Altitude

Vibration

Installation Orientation

Indoors

Overvoltage Category III

Open chassis type (IP20): -10°C to +50 °C (14 °F to 122 °F)

Enclosed wall-mounted type (UL Type 1): -10 °C to +40 °C (14 °F to 104 °F)

• Drive reliability is better in environments that do not have wide temperature fluctuations.

• When installing the drive in an enclosure, use a cooling fan or air conditioner to keep the internal air temperature in the permitted range.

• Do not let the drive freeze.

• You can use open-chassis type (IP20) drives at a maximum of 60 °C (140 °F) when you derate the output current.

• You can use enclosed wall-mounted type (UL Type 1) drives at a maximum of 50 °C (122 °F) when you derate the output current.

95% RH or less

Do not let condensation form on the drive.

-20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)

Pollution degree 2 or less

Install the drive in an area without:

• Oil mist, corrosive or flammable gas, or dust

• Metal powder, oil, water, or other unwanted materials

• Radioactive materials or flammable materials, including wood

• Harmful gas or fluids

• Salt

• Direct sunlight

1000 m (3281 ft) maximum

Note:

Derate the output current by 1% for each 100 m (328 ft) to install the drive in altitudes between 1000 m to 4000 m (3281 ft to 13123 ft).

It is not necessary to derate the rated voltage in these conditions:

• Installing the drive at 2000 m (6562 ft) or lower

• Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral point on the power supply.

Contact Yaskawa or your nearest sales representative when not grounding the neutral point.

• 10 Hz to 20 Hz: 1 G (9.8 m/s

• 20 Hz to 55 Hz:

2004 to 2211, 4002 to 4168: 0.6 G (5.9 m/s 2257 to 2415, 4208 to 4720: 0.2 G (2.0 m/s

Install the drive vertically for sufficient airflow to cool the drive.

, 32.15 ft/s2)

Table 5.3 Environment

Specification

, 19.36 ft/s2)

, 6.56 ft/s2)

Table 5.4 Standard

Item Specification

• UL508C

Standard

Protection Design

• EN61800-3

• IEC/EN61800-5-1

• Two Safe Disable inputs and one EDM output according to EN ISO 13849-1:2015 (PL e (Cat.III)), IEC/EN61508 SIL3

Open-chassis type (IP20)

Enclosed wall-mounted type (UL Type 1)

Note:

Install a UL Type 1 kit on an open-chassis type (IP20) drive to convert the drive to a wall-mount enclosure (UL Type 1).

◆ Area of Use

Install this product in a location with Overvoltage Category III and pollution degree 2 or less as specified in UL508C.

■ Ambient Temperature Setting

Maintain the ambient temperature within the following ranges according to the enclosure type.

• Enclosed wall-mounted type (UL Type 1): -10 °C to +40 °C (14 °F to 104 °F)

• Open chassis type (IP20): -10 °C to +50 °C (14 °F to 122 °F)

6 Mechanical Installation

This section gives directions about the standard environment for correct installation.

14 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

◆ Moving the Drive

Obey local laws and regulations when moving and installing this product.

6 Mechanical Installation

CAUTION

covers fall, it can cause moderate injury.

< 15 kg (33 lb) 1

≥ 15 kg (33 lb) 2 + using appropriate lifting equipment

Crush Hazard. Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or

Drive Weight Persons Necessary to Move the Drive

Refer to the Technical Manual for information about moving the drive with suspension systems, wires, or hanging metal brackets.

◆ Using the Hanging Brackets to Move the Drive

Use the hanging brackets attached to the drive to temporarily lift the drive when you install the drive to a control panel or wall or when you replace the drive. Do not let the drive stay vertically or horizontally suspended or move the drive over a long distance while it is suspended.

Before you install the drive, make sure that you read the these precautions:

WARNING

drive components. If you do not secure the front cover, it can fall and cause minor injury.

WARNING

1.96 m/s

ignore the hanging drive. If you move a hanging drive too much or if you ignore it, the drive can fall and cause serious injury or death.

(0.2 G) vibration or impact. Too much vibration or impact can cause serious injury or death from falling equipment.

WARNING

Crush Hazard. Before you hang the drive vertically, use screws to correctly attach the drive front cover and other

Crush Hazard. When you use a crane or hoist to lift the drive during installation or removal, prevent more than

Crush Hazard. When you lift the drive during installation or removal, do not try to turn the drive over and do not

◆ Installation Position and Distance

Install the drive vertically for sufficient airflow to cool the drive.

Note:

Contact Yaskawa or a Yaskawa representative for more information about installing drive models on their side.

A - Vertical installation B - Horizontal installation

Figure 6.1 Installation Position

■ Single Drive Installation

Use the clearances specified in Figure 6.2 to install the drive. Make sure that there is sufficient space for wiring and airflow.

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 15

6 Mechanical Installation

A - 50 mm (2 in) minimum B - 30 mm (1.2 in) minimum on both

sides

Figure 6.2 Installation Distances for One Drive

C - 120 mm (4.7 in) minimum above

and below

D - Airflow direction

■ Install Drives Side-by-Side

Users can install drive models 2004xB to 2082xB and 4002xB to 4044xB side-by-side. To install other drive models adjacent to each other, you must keep 30 mm (1.2 in) between each drive. For side-by-side installation of drive models 2004xB to 2082xB and 4002xB to 4044xB, make sure that there is

sufficient space as shown in Figure 6.3. Set L8-35 = 1 [Installation Method Selection = Side-by-Side Mounting]. Derate the output current to align with the ambient temperature.

A - 50 mm (2 in) minimum B - 30 mm (1.2 in) minimum on both

sides

Figure 6.3 Installation Distances for Multiple Drives (Side-by-Side)

Note:

• Align the tops of drives that have different dimensions to help when you replace cooling fans.

• Remove the top protective covers of all drives when mounting UL Type 1 enclosure drives side-by-side.

16 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

C - 2 mm (0.08 in) minimum between

each drive

D - 120 mm (4.7 in) minimum above

and below

Figure 6.4 Enclosed Wall-Mounted Type (UL Type 1) Installed Side-by-Side

◆ Removing/Reattaching Covers

6 Mechanical Installation

This section gives information about how to remove and reattach the front cover and terminal cover for wiring and inspection.

Different drive models have different procedures to remove and reattach the covers. Refer to Table 6.1 for more information.

Table 6.1 Procedures to Remove Covers by Drive Model

Model Procedure Reference

2004 - 2211

4002 - 4168

2257 - 2415

4208 - 4720

Procedure A 17

Procedure B 19

■ Removing/Reattaching the Cover Using Procedure A

DANGER

Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing,

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 17

6 Mechanical Installation

Remove the Front Cover

1. Remove the keypad and the keypad connector, then insert the end of the keypad connector that has the tab

into the keypad connector holder on the front cover.

A - Keypad B - Keypad connector

Figure 6.5 Remove the Keypad and Keypad Connector

C - Holder

2. Loosen the front cover screws.

Figure 6.6 Loosen the Front Cover Screws

3. Push on the tab in the side of the front cover then pull the front cover forward to remove it from the drive.

Figure 6.7 Remove the Front Cover

Reattach the Front Cover

1. Wire the drive and other peripheral devices.

2. Reverse the steps to reattach the cover.

Note:

• Wire the grounding terminals first, main circuit terminals next, and control circuit terminals last.

• Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover.

• Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb).

18 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

Figure 6.8 Reattach the Front Cover

3. Reattach the keypad to the original position.

■ Removing/Reattaching the Cover Using Procedure B

6 Mechanical Installation

DANGER

Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing,

Remove the Front Cover

1. Remove the terminal cover, keypad, and keypad connector, then insert the end of the keypad connector that

has the tab into the keypad connector holder on the front cover.

A - Keypad B - Keypad connector

Figure 6.9 Remove the Terminal Cover, Keypad, and Keypad Connector

C - Connector holder

2. Loosen the front cover screws.

Figure 6.10 Loosen the Front Cover Screws

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 19

6 Mechanical Installation

3. Push on the four tabs found on each side of the front cover, then pull the front cover forward to remove it from

the drive.

A - Pull forward to remove the front

cover.

Figure 6.11 Pull Forward to Remove the Front Cover

B - Unhook the tabs found on the sides

of the front cover.

4. Remove the front cover from the drive.

Figure 6.12 Remove the Front Cover

Reattach the Front Cover

Wire the drive and other peripheral devices then reattach the front cover.

Note:

Wire the grounding terminals first, main circuit terminals next, and control circuit terminals last.

1. Move the front cover to connect the hooks at the top of the front cover to the drive.

A - Hooks

Figure 6.13 Reattach the Front Cover

2. Move the front cover until it clicks into position while pushing on the hooks on the left and right sides of the

front cover.

Note:

Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover.

20 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

Figure 6.14 Reattach the Front Cover

3. Reattach the keypad to the original position.

Remove the Terminal Cover

1. Loosen the screws on the terminal cover, then pull down on the cover.

6 Mechanical Installation

CAUTION

the terminal cover can fall and cause moderate injury.

Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws,

Figure 6.15 Loosen the Terminal Cover Mounting Screws

2. Pull the terminal cover away from the drive.

Figure 6.16 Remove the Terminal Cover

Reattach the Terminal Cover

Wire the drive and other peripheral devices then reattach the terminal cover.

Note:

• Wire the grounding terminals first, main circuit terminals next, and control circuit terminals last.

• Make sure that you do not pinch wires or signal lines between the wiring cover and the drive before you reattach the cover.

• Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb).

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 21

7 Electrical Installation

Figure 6.17 Reattach the Terminal Cover

7 Electrical Installation

DANGER

WARNING

you energize the drive. Use terminals for their correct function only. Incorrect wiring connections and incorrect cover installation can cause serious injury or death.

WARNING

manual for more information about the I/O terminals. Wiring and grounding incorrectly or modifying the cover may damage the equipment or cause injury.



Standard Connection Diagram

Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing,

Electrical Shock Hazard. Make sure that all electrical connections are correct and install all drive covers before

Electrical Shock Hazard. Use the terminals for the drive only for their intended purpose. Refer to the technical

Wire the drive as specified by Figure 7.1.

WARNING

Stop circuit sequence settings can cause serious injury or death from moving equipment.

WARNING

momentarily close a digital input terminal, it can start a drive that is programmed for 3-Wire control and cause serious injury or death from moving equipment.

WARNING

Initialization] and make sure that b1-17 = 0 [Run Command at Power Up = Disregard Existing RUN Command] (default). If you do not correctly set the drive parameters for 3-Wire operation before you energize the drive, the motor can suddenly rotate in reverse when you energize the drive.

WARNING

Application Preset function. When you set the Application Preset function drive and it can cause equipment to operate unusually. This can cause serious injury or death.

NOTICE

motor insulation voltage is sufficient or use an inverter-duty motor or vector-duty motor with reinforced insulation. Motor winding and insulation failure can occur.

NOTICE

circuit to operate incorrectly.

Sudden Movement Hazard. Set the MFDI parameters before you close control circuit switches. Incorrect Run/

Sudden Movement Hazard. Correctly wire the start/stop and safety circuits before you energize the drive. If you

Sudden Movement Hazard. When you use a 3-Wire sequence, set A1-03 = 3330 [Initialize Parameters = 3-Wire

Sudden Movement Hazard. Check the I/O signals and the external sequences for the drive before you set the

(A1-06 ≠ 0), it changes the I/O terminal functions for the

Fire Hazard. Install sufficient branch circuit short circuit protection as specified by applicable codes and this

When the input voltage is 440 V or higher or the wiring distance is longer than 100 m (328 ft), make sure that the

Do not connect the AC control circuit ground to the drive enclosure. Incorrect ground wiring can cause the control

22 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

7 Electrical Installation

Figure 7.1 Standard Drive Connection Diagram

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 23

7 Electrical Installation

*1 Set the wiring sequence to de-energize the drive with the fault relay output. If the drive outputs a fault during

fault restart when you use the fault restart function, set L5-02 = 1 [Fault Contact at Restart Select = Always

Active] to de-energize the drive. Be careful when you use a cut-off sequence. The default setting for L5-02 is 0 [Active Only when Not Restarting].

*2 When you install a DC link choke, you must remove the jumper between terminals +1 and +2. *3 Models 2110 to 2415 and 4060 to 4720 have a DC link choke. *4 When you use a regenerative converter, regenerative unit, or braking unit, set L8-55 = 0 [Internal DB

TransistorProtection = Disable]. If L8-55 = 1 [Protection Enabled], the drive will detect rF [Braking Resistor Fault].

*5 When you use a regenerative converter, regenerative unit, braking unit, braking resistor, or braking resistor unit,

set L3-04 = 0 [Stall Prevention during Decel = Disabled] If L3-04 = 1 [General Purpose], the drive could possibly not stop in the specified deceleration time.

*6 When you use an ERF-type braking resistor, set L8-01 = 1 [3% ERF DB Resistor Protection = Enabled] and set

a wiring sequence to de-energize the drive with the fault relay output.

*7 When you connect a braking unit (CDBR series) or a braking resistor unit (LKEB series) to drive models 2110,

2138, and 4103, make sure that you use wires that are in the range of the applicable gauges for the drive. A junction terminal is necessary to connect wires that are less than the applicable gauge to the drive. Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction

terminal. *8 Cooling fan wiring is not necessary for self-cooling motors. *9 Connect peripheral options to terminals -, +1, +2, B1, and B2.

WARNING

+3 terminals. Do not connect AC power to these terminals. Incorrect wiring can cause damage to the drive and serious injury

or death from fire.

Fire Hazard. Only connect factory-recommended devices or circuits to drive terminals B1, B2, -, +1, +2, and

*10 Encoder circuit wiring (wiring to PG-B3 option card) is not necessary for applications that do not use motor

speed feedback. *11 Connect a 24 V power supply to terminals PS-AC to operate the control circuit while the main circuit power

supply is OFF. *12 Install the wire jumpers between terminals SC-SP and SC-SN to set the MFDI power supply (sinking/sourcing

mode or internal/external power supply).

NOTICE

damage to the drive.

Do not close the circuit between terminals SP and SN. A closed circuit between these terminals will cause

• Sinking Mode: Install a jumper between terminals SC and SP.

NOTICE

damage to the drive.

Do not close the circuit between terminals SC and SN. A closed circuit between these terminals will cause

• Sourcing Mode: Install a jumper between terminals SC and SN.

NOTICE

damage to the drive.

Do not close the circuit between terminals SC and SP. A closed circuit between these terminals will cause

• External power supply: No jumper necessary between terminals SC-SN and terminals SC-SP.

*13 The maximum output current capacity for terminals +V and -V on the control circuit is 20 mA.

NOTICE

cause damage to the drive.

Do not install a jumper between terminals +V, -V, and AC. A closed circuit between these terminals will

*14 DIP switches S1-1 to S1-3 set terminals A1 to A3 for voltage or current input. The default setting for S1-1 and

S1-3 is voltage input (“V” side). The default setting for S1-2 is current input (“I” side). *15 DIP switch S4 sets terminal A3 for analog or PTC input. Set DIP switch S1-3 to the “V” side, and set H3-05 = 0

[Terminal A3 Signal Level Select = 0 to 10V (Lower Limit at 0)] to set terminal A3 for PTC input with DIP

switch S4. *16 Do not ground the control circuit terminals AC or connect them to the drive.

WARNING

instructions. If you connect the AC terminals incorrectly, it can cause damage to the drive.

Do not ground the AC control circuit terminals and only connect the AC terminals according to the product

*17 Connect the positive lead from an external 24 Vdc power supply to terminal PS and the negative lead to terminal

AC.

24 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

7 Electrical Installation

NOTICE

Connect terminals PS and AC correctly for the 24 V power supply. If you connect the wires to the incorrect

terminals, it will cause damage to the drive.

*18 Use multi-function analog monitor outputs with analog frequency meters, ammeters, voltmeters, and wattmeters.

Do not use monitor outputs with feedback-type signal devices.

*19 Jumper switch S5 sets terminal FM and AM for voltage or current output. The default setting for S5 is voltage

output (“V” side).

*20 Set DIP switch S2 to “ON” to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.

*21 Use only SOURCE Mode for Safe Disable input.

*22 Disconnect the jumpers between H1 and HC and H2 and HC to use the Safe Disable input.

◆ Main Circuit Terminal Functions

Refer to Table 7.1 for the functions of drive main circuit terminals.

Table 7.1 Main Circuit Terminal Functions

Terminals Name

Model

R/L1

S/L2

T/L3

U/T1

W/T3

+3 -

2004 - 2082 2110 - 2138 2169 - 2415 -

4002 - 4044 4060 - 4168 4208 - 4414 4477 - 4720

Main circuit power supply input

Drive output To connect a motor.V/T2

Braking resistor connection -

• DC power supply input

(+1 and -)

• DC reactor connection

(+1 and +2)

• 200 V: D class grounding (ground to 100 Ω or less)

• 400 V: C class grounding (ground to 10 Ω or less)

DC power supply input (+1 and -)

• DC power supply input (+1 and -)

• Braking unit connection (+3 and -)

Note:

Use terminals B1 and - to connect a CDBR-type control unit to drive models 2004 to 2138 and 4002 to 4168 that have built-in braking transistors.

Function

To connect a commercial power supply.

To connect a braking resistor or braking resistor unit.

To connect peripheral devices, for example:

• DC power input

• Braking unit

• DC link choke

Note:

Remove the jumper between terminals +1 and +2 to connect a DC link choke.

To ground the drive.

◆ Motor and Main Circuit Connections

WARNING

the ground terminal. If you connect these terminals to earth ground, it can cause damage to the drive or serious injury or death.

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 25

Electrical Shock Hazard. Do not connect terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, -, +1, +2, +3, B1, or B2 to

7 Electrical Installation

A - DC bus terminal B - Connect to the drive ground

terminal.

C - Ground the motor case.

Note:

The location of terminals are different for different drive models.

Figure 7.2 Wiring the Main Circuit and Motor

D - Three-Phase Motor E - Use R, S, T for input power supply. F - Input Protection (Fuses or Circuit

Breakers)

◆ Main Circuit Terminal Block Wiring

■ Wire Selection

Use this section to select the correct wires for main circuit wiring.

Wire Selection Precautions

WARNING

safety regulations. The IEC/EN 61800-5-1:2007 standard specifies that you must wire the power supply to automatically deenergize when the protective ground wire disconnects. You can also connect a protective ground wire that has a minimum crosssectional area of 10 mm serious injury or death. The leakage current of the drive will be more than 3.5 mA in drive models 4414 to 4720.

Think about line voltage drop before selecting wire gauges. Select wire gauges that drop the voltage by 2% or less of the rated voltage. Increase the wire gauge and the cable length when the risk of voltage drops increases. Calculate line voltage drop with this formula:

Line voltage drop (V) = × wire resistance (Ω/km) × wiring distance (m) × motor rated current (A) × 10

Electrical Shock Hazard. Make sure that the protective ground wire conforms to technical standards and local

(copper wire) or 16 mm2(aluminum wire). If you do not obey the standards and regulations, it can cause

-3

Precautions during Wiring

• Use terminals B1 and - to connect braking units to drives that have built-in braking transistors (models 2004 to

2138 and 4002 to 4168). Use terminals +3 and - to connect braking units to drives that do not have built-in braking transistors.

• Refer to “Yaskawa AC Drive Option Braking Unit, Braking Resistor Unit Instruction Manual (TOBPC72060001)”

for information about wire gauges and tightening torques to connect braking resistor units or braking units.

• Use terminals +1 and - to connect a regenerative converter or regenerative unit.

26 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

7 Electrical Installation

WARNING

Fire Hazard. Do not connect a braking resistor to terminals +1 or -. Use terminals B1 and B2 for the braking resistor connections. If you connect a braking resistor to the incorrect terminals, it can cause damage to the drive and braking circuit and serious injury or death.

Wire Gauge and Torque Specifications for UL Listing

Refer to Three-Phase 200 V Class on page 27 and Three-Phase 400 V Class on page 31 for the recommended wire gauges and tightening torques of the main circuit terminals.

Note:

• The recommended wire gauges are based on drive continuous current ratings with 75 °C (167 °F) 600 V class 2 heat-resistant indoor PVC

wire. Assume these conditions:

–Ambient temperature: 40 °C (104 °F) or lower –Wiring distance: 100 m (328 ft) or shorter –Normal Duty Rated current value

• Use terminals +1, +2, +3, -, B1, and B2 to connect a peripheral option such as a DC link choke or a braking resistor. Do not connect other

items to these terminals.

• Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2,

+3, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.

Three-Phase 200 V Class

Model Terminals

R/L1, S/L2, T/L3 14

U/T1, V/T2, W/T3 14

2004

2006

2008

-, +1, +2 14

B1, B2 14

R/L1, S/L2, T/L3 14

U/T1, V/T2, W/T3 14

-, +1, +2 14

B1, B2 14

R/L1, S/L2, T/L3 14

U/T1, V/T2, W/T3 14

-, +1, +2 14

B1, B2 14

Recommended

Gauge

AWG, kcmil

Applicable Gauge

(IP20 Applicable

Gauge*1)

AWG, kcmil

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

14 - 8

(-)

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

14 - 8

(-)

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

14 - 8

(-)

Wire Stripping

Length

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

Terminal Screw

Size Shape

Tightening Torque

N∙m (in∙lb)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

(19.8 - 22)

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 27

7 Electrical Installation

Model Terminals

R/L1, S/L2, T/L3 12

U/T1, V/T2, W/T3 14

2010

2012

2018

2021

2030

-, +1, +2 12

B1, B2 14

R/L1, S/L2, T/L3 10

U/T1, V/T2, W/T3 12

-, +1, +2 10

B1, B2 14

R/L1, S/L2, T/L3 10

U/T1, V/T2, W/T3 10

-, +1, +2 8

B1, B2 14

R/L1, S/L2, T/L3 8

U/T1, V/T2, W/T3 10

-, +1, +2 8

B1, B2 14

R/L1, S/L2, T/L3 6

U/T1, V/T2, W/T3 8

-, +1, +2 6

B1, B2 12

Recommended

Gauge

AWG, kcmil

Applicable Gauge

(IP20 Applicable

Gauge*1)

AWG, kcmil

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

14 - 8

(-)

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

14 - 8

(-)

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

14 - 8

(-)

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

12 - 8

(-)

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

10 - 8

(-)

Wire Stripping

Length

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M4 Phillips/slotted combo

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M5 Phillips/slotted combo

Terminal Screw

Size Shape

Tightening Torque

N∙m (in∙lb)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

(19.8 - 22)

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

1.5 - 1.7

(13.5 - 15)

1.2 - 1.5

(10.6 - 13.3)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

1.5 - 1.7

(13.5 - 15)

2.0 - 2.5

(17.7 - 22.1)

28 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

7 Electrical Installation

Model Terminals

R/L1, S/L2, T/L3 6

U/T1, V/T2, W/T3 6

2042

2056

2070

2082

2110

-, +1, +2 3

B1, B2 10

R/L1, S/L2, T/L3 3

U/T1, V/T2, W/T3 4

-, +1, +2 1

B1, B2 8

R/L1, S/L2, T/L3 1

U/T1, V/T2, W/T3 3

-, +1, +2 1/0

B1, B2 8

R/L1, S/L2, T/L3 1/0

U/T1, V/T2, W/T3 2

-, +1, +2 2/0

B1, B2 6

R/L1, S/L2, T/L3 1/0

U/T1, V/T2, W/T3 1/0

-, +1 2/0

B1, B2 4

Recommended

Gauge

AWG, kcmil

Applicable Gauge

(IP20 Applicable

Gauge*1)

AWG, kcmil

14 - 6

(14 - 6)

14 - 6

(14 - 6)

14 - 3

(14 - 3)

14 - 10

(14 - 10)

10 - 8

(-)

14 - 3

(8 - 3)

14 - 4

(10 - 4)

14 - 1

(8 - 1)

14 - 8

(14 - 8)

8 - 6

(-)

14 - 1

(6 - 1)

14 - 3

(6 - 3)

14 - 1/0

(4 - 1/0)

14 - 8

(14 - 8)

6 - 4

(-)

14 - 1/0

(6 - 1/0)

14 - 2

(6 - 2)

14 - 2/0

(4 - 2/0)

14 - 6

(14 - 6)

6 - 4

(-)

6 - 1/0

(6 - 1/0)

6 - 1/0

(6 - 1/0)

2 - 2/0

(2 - 2/0)

14 - 4

(10 - 4)

6 - 4

(-)

Wire Stripping

Length

10 M4 Slotted (-)

18 M5 Slotted (-)

10 M4 Slotted (-)

- M5 Phillips/slotted combo

18 M5 Slotted (-)

20 M6

10 M4 Slotted (-)

- M6 Phillips/slotted combo

20 M6

10 M4 Slotted (-)

- M6 Phillips/slotted combo

20 M6

10 M4 Slotted (-)

- M6 Phillips/slotted combo

27 M6

27 M8

21 M6 Slotted (-)

- M6 Hex bolt (+)

Terminal Screw

Size Shape

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 6 mm)

Tightening Torque

N∙m (in∙lb)

1.5 - 1.7

(13.5 - 15)

1.5 - 1.7

(13.5 - 15)

2.3 - 2.5

(19.8 - 22)

1.5 - 1.7

(13.5 - 15)

2.0 - 2.5

(17.7 - 22.1)

2.3 - 2.5

5 - 5.5

(45 - 49)

1.5 - 1.7

(13.5 - 15)

5.4 - 6.0

(47.8 - 53.1)

5 - 5.5

(45 - 49)

5 - 5.5

(45 - 49)

5 - 5.5

(45 - 49)

1.5 - 1.7

(13.5 - 15)

5.4 - 6.0

(47.8 - 53.1)

5 - 5.5

(45 - 49)

5 - 5.5

(45 - 49)

5 - 5.5

(45 - 49)

1.5 - 1.7

(13.5 - 15)

5.4 - 6.0

(47.8 - 53.1)

8 - 9

(71 - 80)

8 - 9

(71 - 80)

10 - 12

(89 - 107)

3 - 3.5

(27 - 31)

5.4 - 6.0

(47.8 - 53.1)

YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation 29

7 Electrical Installation

Model Terminals

R/L1, S/L2, T/L3 2/0

U/T1, V/T2, W/T3 2/0

2138

2169

2211

2257

2313

-, +1 4/0

B1, B2 3

R/L1, S/L2, T/L3 4/0

U/T1, V/T2, W/T3 4/0

-, -, +1, +1

R/L1, S/L2, T/L3 250

U/T1, V/T2, W/T3 300

-, -, +1, +1

R/L1, S/L2, T/L3 2/0 × 2P

U/T1, V/T2, W/T3 2/0 × 2P

R/L1, S/L2, T/L3 4/0 × 2P

U/T1, V/T2, W/T3 3/0 × 2P

*4 *5

-, +1 4/0 × 2P

+3 1/0 × 2P

-, +1 250 × 2P

+3 1/0 × 2P

Recommended

Gauge

AWG, kcmil

1/0

2/0

Applicable Gauge

(IP20 Applicable

Gauge*1)

AWG, kcmil

6 - 2/0

(2 - 2/0)

6 - 2/0

(2 - 2/0)

2 - 4/0

(2 - 4/0)

14 - 3

(10 - 3)

(-)

2 - 250

(2/0 - 250)

2 - 300

(3/0 - 300)

6 - 2/0

(1/0 - 2/0)

4 - 2/0

(1 - 2/0)

4 - 1/0

(-)

2 - 250

(2/0 - 250)

2 - 300

(3/0 - 300)

6 - 2/0

(1/0 - 2/0)

4 - 2/0

(1 - 2/0)

4 - 1/0

(-)

3 - 4/0 × 2P

(2/0 - 4/0 × 2P)

3 - 4/0 × 2P

(2/0 - 4/0 × 2P)

2 - 250 × 2P

(4/0 - 250 × 2P)

4 - 1/0 × 2P

(1/0 × 2P)

3 - 350

(-)

3 - 4/0 × 2P

(2/0 - 4/0 × 2P)

3 - 4/0 × 2P

(2/0 - 4/0 × 2P)

2 - 250 × 2P

(4/0 - 250 × 2P)

4 - 1/0 × 2P

(1/0 × 2P)

2 - 350

(-)

Wire Stripping

Length

27 M6

27 M8

21 M6 Slotted (-)

- M6 Hex bolt (+)

37 M10

28 M6

28 M8

- M8 Hex bolt (slotted)

37 M10

28 M6

28 M8

- M8 Hex bolt (slotted)

- M10 Hex self-locking nut

- M10 Hex bolt (slotted)

- M10 Hex self-locking nut

- M10 Hex bolt (slotted)

Terminal Screw

Size Shape

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 6 mm)

Hex socket cap

(WAF: 8 mm)

Hex socket cap

(WAF: 8 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 6 mm)

Hex socket cap

(WAF: 8 mm)

Hex socket cap

(WAF: 8 mm)

Hex socket cap

(WAF: 5 mm)

Hex socket cap

(WAF: 6 mm)

Tightening Torque

N∙m (in∙lb)

8 - 9

(71 - 80)

8 - 9

(71 - 80)

10 - 12

(89 - 107)

3 - 3.5

(27 - 31)

5.4 - 6.0

(47.8 - 53.1)

12 - 14

(107 - 124)

12 - 14

(107 - 124)

8 - 9

(71 - 80)

8 - 9

(71 - 80)

9.0 - 11

(79.7 - 97.4)

12 - 14

(107 - 124)

12 - 14

(107 - 124)

8 - 9

(71 - 80)

8 - 9

(71 - 80)

9.0 - 11

(79.7 - 97.4)

(177)

18 - 23

(159 - 204)

(177)

18 - 23

(159 - 204)

30 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation

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