Yaskawa GA800 Drive Selection Guide

GA800 Drive
AC Drive for Industrial Applications
Selection Guide
Catalog Code: GA80Uxxxxxxxx
240V: 1 to 150 HP 480V: 1 to 600 HP
PDF
Copyright © 2019 YASKAWA AMERICA, INC.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GA800 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drive Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control and Feedback Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
I/O Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Motor Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Network Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Keypads, Accessories, and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Enclosure Adapters and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DC Bus Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Open Type DC Bus Reactor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Enclosed DC Reactor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
AC Input Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AC Output Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
AC Open Reactor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
AC Enclosed Reactor Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dynamic Braking Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10% Dynamic Braking Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3% Dynamic Braking Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dynamic Braking Transistor Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
R1000 Regenerative Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
R1000 External Heatsink Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Single Phase Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Drive Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Single-Phase Derating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Watt Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Drive Short Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
GA800 Configured Package Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1 - 600 HP Type 1, Type 12, & Type 3R GA800 Configured Packages . . . . . . . . . . . . . . . . . . . 60
Type 1 Configured Package Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Type 12 Configured Package Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Type 3R Configured Package Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Additional Configured Package Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Freestanding Leg Kit, Type 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 1
Preface
Intended Audience
This book is intended to help easily locate component information for Yaskawa GA800 Drives and optional accessories.
The intended users for this document are Yaskawa sales personnel, distributors, and partners.
This book may describe trademarked equipment, which is the property of other companies. These trademarks are the property of the regis tered owner companies and may include the following:
DeviceNet ™ , trademark of ODVA PROFIBUS®, trademark of PROFIBUS International.
Modbus®, trademark of Schneider Automation, Inc. PROFINET®, trademark of PROFIBUS International.
EtherCAT, trademark of Beckhoff Automation GmbH, Germany Ethernet/IP, trademark of ODVA
MECHATROLINK - I, II, III, trademarks of MECHATROLINK Members Association
Unless otherwise noted, throughout this document, the term “Type” (when related to enclosure solutions) refers not only to NEMA Type, but also represents UL Listing for the specific Type(s).
Other documents and manuals are available to support special use or installation of products. These documents may be provided with the product or upon request. Contact Yaskawa America, Inc. or visit www.yaskawa.com.
Additional Resources
The Yaskawa.com web site has the most current information for all Yaskawa products. When researching product specifications or features the Yaskawa web site is the best resource to use. Some useful links for the GA800 drive product are listed here and throughout this document:
Resource Links
GA800 Product Page Product Instructions
Specifications Brochure
Price Book Product Order Page
-
2 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: GA800 Drives \
GA800 Drives
1 - 600 HP
The GA800 drive provides the ultimate combination of power, ease of use, flexibility, and performance. Enjoy effortless setup with a high
®
resolution display or Bluetooth complex applications connected to networks or discrete / analog signals. Combine all this with modern safety features and a variety of environmental solutions, and you will have to look no further than GA800 for all your variable speed needs.
High resolution multi-language display with Startup Wizards and
Data-Logging
Bluetooth and DriveWizard Mobile for convenient and easy
interaction
DriveWizard Desktop for comprehensive configuration and
monitoring
DriveWorks EZ (embedded function blocks) provides extra
flexibility, otherwise accomplished in a separate controller.
Closed or open loop vector control for outstanding regulation
and torque production
Fast acting motor control functions provide near tripless
operation
Popular network connections provide robust control and
monitoring with system controllers
connection to your mobile device while using Yaskawa's free DriveWizard Mobile. Control your simple or
Embedded Auxiliary Control Power Input (24 V) maximizes
production time and efficiency by maintaining network communication while main power is removed.
Embedded Safe Torque Off minimizes downtime for
applications requiring occasional intervention (SIL CL3, PLe, Category 3).
Integrated DC Reactor (30 HP and larger) improves power
quality and compatibility
Integrated 12 Pulse version provides a cost effective solution for
low harmonics.
Integrated Brake Transistor (up to 125 HP ND) for cost effective
heavy braking
Standard conformal coating and Type 12 versions help resist
contamination
Made with RoHS compliant materials for environmental
compliance
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 3
Section: GA800 Drives \ Drive Selection
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Drive Selection
Standard (IP20) drives are intended for clean environments and can be mounted 3 different ways as follows:
1) In a separate enclosure with heatsink internal. Extra mounting brackets are not required.
2) In a separate enclosure with heatsink external. Refer to Enclo
3) Mounted without an enclosure. Type 1 Adapters must be used when mounting the drive without an enclosure.
-
sure Adapters and Kits for drives requiring extra mounting brackets.
The GA800 offers two separate performance ratings; Heavy Duty and Normal Duty. Heavy Duty is capable of creating more powerful torque, while Normal Duty allows the drive to operate a larger motor.
Figure 1: Catalog Code
4 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Additional Information
GA800 Product Page
Section: GA800 Drives \ Drive Selection
Table 1: Three-Phase, 240 Volt IP20 Drives - 1 to 150 HP
Normal Duty Output
1
Heavy Duty Output
1
Standard IP20 Drives
2
Flange (Type 12 backside)
3
HP Amps HP Amps
1 4.2 0.75 3.5 2004ABM 2004AWM
1.5 6 1 5 2006ABM 2006AWM
2 8 1.5 6.9 2008ABM 2008AWM
3 9.6 2 8 2010ABM 2010AWM
4 12.2 3 11 2012ABM 2012AWM
5 17.5 4 14 2018ABM 2018AWM
7.5 22 5 17.5 2021ABM 2021AWM
10 30 7.5 25 2030ABM 2030AWM
15 42 10 33 2042ABM 2042AWM
20 56 15 47 2056ABM 2056AWM
25 70 20 60 2070ABM 2070AWM
30 82 25 75 2082ABM 2082AWM
40 110 30 88 2110ABM 2110AWM
50 138 40 115 2138ABM 2138AWM
60 169 50 145 2169ABM 2169AWM
75 211 60 180 2211ABM 2211AWM
100 257 75 215 2257ABM 2257AWM
125 313 100 283 2313ABM 2313AWM
150 360 125 346 2360ABM 2360AWM
150 415 150 415 2415ABM 2415AWM
1 Output capacities are for conditions of 3 phase input, DC input, and 12 pulse input. Refer to Drive Derating for single-phase capabilities.
2 Standard (IP20) Drives are intended for clean conditions, and can be mounted three different ways as follows: A) In a separate enclosure with heatsink internal (no extra mounting brackets required) B) In a separate enclosure with heatsink external. Refer to Enclosure Adapters and Kits for sizes requiring extra mounting brackets. C) Without a separate enclosure, all sizes require Type 1 Adapters (refer to Enclosure Adapters and Kits)
3 Flange Drives are intended for mounting inside separate Type 12 enclosures with heatsink external, when the external environment is dirty or dusty (Type 12 backside). No additional adapters required.
Catalog Code
GA80U . .
Catalog
Code
GA80U . .
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 5
Section: GA800 Drives \ Drive Selection
Table 2: Three-Phase, 480 Volt IP20 Drives- 1 to 600 HP
Normal Duty Output
1
Heavy Duty Output
1
Standard IP20 Drives
2
Flange (Type 12 backside)
3
HP Amps HP Amps
1 2.1 0.75 1.8 4002ABM 4002AWM
2 4.1 1.5 3.4 4004ABM 4004AWM
3 5.4 2 4.8 4005ABM 4005AWM
4 7.1 3 5.5 4007ABM 4007AWM
5 8.9 4 7.2 4009ABM 4009AWM
7.5 11.9 5 9.2 4012ABM 4012AWM
10 17.5 7.5 14.8 4018ABM 4018AWM
15 23.4 10 18 4023ABM 4023AWM
20 31 15 24 4031ABM 4031AWM
25 38 20 31 4038ABM 4038AWM
30 44 25 39 4044ABM 4044AWM
40 59.6 30 45 4060ABM 4060AWM
50 74.9 40 60 4075ABM 4075AWM
60 89.2 50 75 4089ABM 4089AWM
75 103 60 91 4103ABM 4103AWM
100 140 75 112 4140ABM 4140AWM
125 168 100 150 4168ABM 4168AWM
150 208 125 180 4208ABM 4208AWM
200 250 150 216 4250ABM 4250AWM
250 302 200 260 4302ABM 4302AWM
300 371 250 304 4371ABM 4371AWM
350 414 300 371 4414ABM 4414AWM
400 477 350 414 4477ABM 4477AWM
450 568 400 477 4568ABM 4568AWM
500 675 450 605 4605ABM 4605AWM
600 720 500 605 4720ABM 4720AWM
1 Output capacities are for conditions of 3 phase input, DC input, and 12 pulse input. Refer to Drive Derating for single-phase capabilities.
2 Standard (IP20) Drives are intended for clean conditions, and can be mounted three different ways as follows: A) In a separate enclosure with heatsink internal (no extra mounting brackets required) B) In a separate enclosure with heatsink external. Refer to Enclosure Adapters and Kits for sizes requiring extra mounting brackets. C) Without a separate enclosure, all sizes require Type 1 Adapters (refer to Enclosure Adapters and Kits)
3 Flange Drives are intended for mounting inside separate Type 12 enclosures with heatsink external, when the external environment is dirty or dusty (Type 12 backside). No additional adapters required.
Catalog Code
GA80U . .
Catalog
Code
GA80U . .
6 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: GA800 Drives \ Dimensions
Dimensions
Figure 2: Models 2056, 4031, 4038 Figure 3: Models 2257, 2313, 4208 - 4302
Additional Information
Frame 1 - Models 2004 - 2012 4002 - 4005 Frame 1.5 - Models 2018 - 2042, 4007 - 4023
Frame 2 - Models 2056, 4031 - 4038 Frame 3 - Models 2070 - 2082, 4044
Frame 3.5 - Model 4060 Frame 4 - Models 2110, 4075
Frame 6 - Models 2138, 4084 - 4103 Frame 7 - Models 2169 - 2211, 4140 - 4168
Frame 9 - Models 2257 - 2113, 4208 - 4302 Frame 10 - Models 2360 - 2415, 4371 - 414
Frame 11 - Models 4477 - 4720
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 7
Section: GA800 Drives \ Dimensions
Table 3: Frame Size and Approximate Dimensions
Power Output (HP) 240 V Drives 480 V Drives Approximate Dimensions in (mm)
Normal
Duty (ND)
1.0 0.75 2004ABM 0.2 3.5 1 4002ABM 2.1 1.8 1 1
1.5 1 2006ABM 6 5 1 - - - -
2 1.5 2008ABM 8 6.9 1 4004ABM 4.1 3.4 1
3 2 2010ABM 9.6 8 1 4005ABM 5.4 4.8 1
4 3 2012ABM 12.2 11 1 4007ABM 7.1 5.5 1.5
5 4 2018ABM 17.5 14 1.5 4009ABM 8.9 7.2 1.5
7.5 5 2021ABM 21 17.5 1.5 4012ABM 11.9 9.2 1.5
10 7.5 2030ABM 30 25 1.5 4018ABM 17.5 14.8 1.5
15 10 2042ABM 42 33 1.5 4023ABM 23.4 18 1.5
20 15 2056ABM 56 47 2 4031ABM 31 24 2
25 20 2070ABM 70 60 3 4038ABM 38 31 2
30 25 2082ABM 82 75 3 4044ABM 44 39 3
40 30 2110ABM 110 88 4 4060ABM 59.6 45 3.5
50 40 2138ABM 138 115 6 4075ABM 74.9 60 4
60 50 2169ABM 169 145 7 4089ABM 89.2 75 6
75 60 2211ABM 211 180 7 4103ABM 103 91 6
100 75 2257ABM 257 215 9 4140ABM 140 112 7
125 100 2313ABM 313 283 9 4168ABM 168 150 7
150 125 2360ABM 360 346 10 4208ABM 208 180 9
150 150 2415ABM 415 415 10 - - - -
200 150
250 200 4302ABM 302 260 9
300 250 4371ABM 371 304 10
350 300 4414ABM 414 371 10
400 350 4477ABM 477 414 11
450 400 4568ABM 568 477 11
500 450 4605ABM 675 605 11
600 500 4720ABM 720 605 11
Heavy
Duty (HD)
Catalog
Code
GA80U. .
Output Amps
Frame
ND HD ND HD
N/A
Catalog
Code
GA80U . .
4250ABM 250 216 9
Output Amps
Frame Frame Height Width Depth
1.5
3.5
10
11
10.2
(260)
10.2
(260)
11.8
2
(300)
13.8
3
(350)
13.8
(350)
15.7
4
(400)
17.7
6
(450)
21.4
7
(543)
27.6
9
(700)
31.5
(800)
44.72
(1136)
5.51
(140)
5.51
(140)
7.09
(180)
8.66
(220)
8.66
(220)
9.45
(240)
10.0
(255)
10.4
(264)
12.3
(312)
17.3
(440)
20.1
(510)
6.93
(176)
8.31
(211)
7.95
(202)
8.94
(227)
9.69
(246)
11.0
(280)
11.0
(280)
13.2
(335)
16.5
(420)
18.6
(472)
18.9
(480)
8 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: GA800 Drives \ Drive Specifications
Drive Specifications
Item Specification
Overload Capacity 150 % for 60 seconds. (HD), 110 % for 60 seconds. (ND)
Output Frequency 0 to 590 Hz
Control Methods
Motor Types
Protective Design Types
Ambient Operating Temperature
Humidity 95 % Relative Humidity or less in a non-condensing environment
Global Certifications UL, CSA, CE, RCM, RoHS
Functional Safety Safe Torque Off, SIL3 according to IEC 62061, PLe according to ISO 13849-1
Standard I/O
I/O Expansion (optional)
Feedback (optional)
Network Communication
Speed Control Range
Speed Control Accuracy 0.02 %: Closed Loop Vector; 0. 2%: Open Loop Vector
Speed Response
Function Block Diagrams Up to 200 connections, 500 µs program scan time
Open and Closed Loop Vector
Open and Closed Loop V/f
Induction
Surface Permanent Magnet
Interior Permanent Magnet
Synchronous Reluctance
IP20 (Type 1 kit available)
Flange (Type 12 backside)
-10 to +50 °C (IP20 and flange types)
-10 to +40 °C (with Type1 kit)
Up to +60 °C (with derate)
(8) multi-function digital inputs (24 Vdc)
(3) multi-function analog inputs (0 +/- 10 Vdc, 4-20 mA)
(1) multi-function pulse inputs
(2) Safe Torque Off inputs
(1) fault relay output (form C)
(3) multi-function relay outputs (form A)
(2) multi-function analog output (0 +/- 10 Vdc, 4-20 mA)
(1) multi-function pulse output
(3) Analog Inputs -10 to +10 V, 13 bit plus sign, 4 to 20 mA
(16) Digital Inputs
(2) Analog Outputs (-10 to +10 V, 11 bit magnitude)
(8) Digital Outputs (6 transistor, 2 relay)
Incremental
Absolute (Stegmann, Heidenhain, Resolver)
Standard: Modbus RTU, RS-485, 115 kbps
Optional: EtherNet/IP, DeviceNet, Modbus TCP/IP, PROFINET, PROFIBUS-DP
1500:1 Closed Loop Vector (IM and PM Motors)
200:1 Open Loop Vector (IM Motors)
100:1 Open Loop Vector (PM Motors)
50 Hz: Closed Loop Vector (Induction Motors); 250 Hz: Closed Loop Vector (PM Motors) 20 Hz: Open Loop Vector (Induction Motors); 40 Hz: Open Loop Vector (PM Motors)
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 9
Section: Control and Feedback Options \ I/O Adapters
Control and Feedback Options
Control Options - These cards and devices add control functionality to the standard drive. Items are shipped loose, unmounted.
Additional Information
Network Communications I/O Adapters
Feedback Encoders
I/O Adapters
Option Purpose Part Number
Analog Input (provides 3 additional inputs)
Digital Input (provides 16 additional inputs)
120 V Digital Interface (converts existing inputs)
Analog Output (provides 2 additional outputs)
Digital Output (provides 8 additional outputs)
Motor Feedback
Option Purpose Part Number
Open Collector
Line Driver
Provides 3 high resolution (13-bit signed) analog inputs. These inputs are configurable for 0 - 10 Vdc, -10 Vdc to +10 Vdc, or 4 - 20 mA, and can be combined with the drive’s standard analog inputs.
Provides an additional 16 digital inputs which can be programmed individually (multi-function) or used as a binary-coded decimal (BCD) speed reference, configurable as 2, 3, or 4 digit BCD.
Mounts directly to the control terminal block on the drive and allows the use of 120 Vac control logic circuits to produce multi-function control input signals for the drive. Used for digital inputs S1 to S8.
Provides 2 signals for remote metering of any two of the drive's "U1" monitors. Additive to the two standard analog outputs. Signal level: 0 to +/- 10 Vdc (20 kOhm).
Provides 8 additional digital outputs for use in monitoring the status outputs of the drive. Signal levels: 6 channels PHC (48 Vdc, 50 mA maximum) and 2 channels of Form A (250 Vac at 1 A or less, 30 Vdc at 1 A or less). Shared Common.
This option provides velocity and direction feedback from an encoder. This is primarily used for motor speed feedback in closed loop flux vector control. A 24 DC buffered output (open collector) is also included. 32 kHz maximum input frequency.
Provides velocity and direction feedback from an encoder. Primarily used for motor speed feedback in closed loop flux vector control. A 5 Vdc buffered output is also included. Signal levels: 5 or 12 Vdc differential line driver with compliments, maximum input frequency of 300 kHz, phases A and B (Z required with some custom software).
AI-A3
DI-A3
DI-101
AO-A3
DO-A3
PG-B3
PG-X3
10 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Control and Feedback Options \ Motor Feedback
Option Purpose Part Number
This card reads a maximum input frequency from the encoder of 20 kHz. The card allows
Absolute Encoder
Resolver
the user to connect a rotary encoder, either EnDat2.1/01 or EnDat2.2/01 by HEIDENHAIN for motor speed feedback to the drive and take advantage of the Closed Loop Vector for PM Motors control mode.
This card reads a maximum input frequency from the encoder of 20 kHz. The card allows the user to connect a rotary encoder, either EnDat2.1/01 or EnDat2.2/01 by HEIDENHAIN for motor speed feedback to the drive and take advantage of the Closed Loop Vector for PM Motors control mode.
PG-F3
PG-RT3
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 11
Section: Control and Feedback Options \ Network Communication Options
Network Communication Options
These cards, cables, and devices add control functionality to the standard drive. Items are shipped loose and unmounted.
Option Purpose Part Number
EtherNet/IP
EtherNet/IP Dual Port SI-EN3D
PROFINET PI compliant option cards to connect to a PROFINET network. SI-EP3
Modbus TCP Simple and effective solution to connect the drive to a Modbus TCP/IP network. SI-EM3
Modbus TCP Dual Port Simple and effective solution to connect the drive to a Modbus TCP/IP network. SI-EM3D
EtherCAT Option cards to turn the drive into an EtherCAT slave on the network. SI-ES3
DeviceNet ODVA compliant option cards to connect to a DeviceNet network. SI-N3
PROFIBUS-DP PI compliant option cards to connect to a PROFIBUS-DP network. SI-P3
CANopen CANopen is a CAN-based communication system. SI-C3
CC-Link
BACnet MSTP BACnet is a data communications protocol for Building Automation and Control Networks. SI-B3
APOGEE/METASYS
LONWORKS LONWOKRS provides building automation communication capabilities. SI-W3
MECHATROLINK II
MECHATROLINK III
ODVA compliant option cards to connect to Ethernet/IP.
CC-Link is an open industrial network protocol that enables devices from different manufacturers to communicate.
APOGEE/METASYS is a multi-portocol card that provides communications between different systems and devices.
Option cards to turn the drive into a M-II node and connect to a high-speed MECHATROLINK-II network.
Option cards to turn the drive into a M-III node and connect to a high-speed MECHATROLINK-III network.
SI-EN3
SI-C3
SI-J3
SI-T3
SI-ET3
12 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Keypads, Accessories, and Cables \
Keypads, Accessories, and Cables
Additional Information
Keypads and Cables
Table 4: Keypads
Part Number Description
JVOP-KPLCC04MBB LCD Keypad with Bluetooth
LCD Keypad with Bluetooth
Table 5: Remote Mount Adapters
Part Number Description
900-192-933-001 Type 1 Keypad Panel Mount Kit A (brackets have tapped holes for use with screws)
900-192-933-002 Type 1 Keypad Panel Mount Kit B (brackets have untapped holes for use with panel studs)
900-239-230-001 Type 12/3R Keypad Panel Mount (with embedded studs)
-001 Type 1 Screw Mount -002 Type 1 Stud Mount Type 12/3R Mount (with embedded studs)
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 13
Section: Keypads, Accessories, and Cables \
Table 6: Cables
Part Number Description
UWR0051 Keypad Remote Mount Cable - 1 Meter
UWR0052 Keypad Remote Mount Cable - 3 Meter
UWR01258 USB Cable for PC to Drive Communication - 3 Meter
Table 7: Android Mobile Device Interface Cables (for connecting Android device to USB port on drive)
Part Number Description
UWR01516-B USB Mini-B to USB Micro-B. On-The-Go (OTG) compatible, 2-meter length.
UWR01516-C USB Mini-B to USB Type-C. On-The-Go (OTG) compatible, 2-meter length.
P# UWR01516-B - USB Mini-B to USB Micro-B P# UWR01516-C - USB Mini-B to USB Type-C
14 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Enclosure Adapters and Kits \
Enclosure Adapters and Kits
These adapters are for mounting the standard IP20 drives directly to a wall, a machine in a clean environment (Type 1), or inside a Type 1 enclosure with external heatsink. The Type 1 Adapters convert an Open Chassis Drive (IP20) to an enclosed wall-mounted drive (Type 1). The A1000 to GA800 adapters allow a GA800 to mount where an A1000 was previously mounted.
Type 1 Adapter External Heatsink Adapter A1000 to GA800 Adapters
Additional Information
Type 1 Adapter Manual
Table 8: 240 Volt Drive Mounting Adapters
Catalog Code
GA80U . .
2004ABM
2006ABM
2008ABM
2010ABM
2012ABM
2018ABM
2021ABM
2030ABM
2042ABM
2056ABM 900-192-121-002 900-193-209-002 900-195-081-002
2070ABM 900-192-121-003
2082ABM 900-192-121-004
2110ABM 900-192-121-005
2138ABM 900-192-121-006
2169ABM 900-192-121-007
2211ABM 900-192-121-008
2257ABM
2313ABM
2360ABM
2415ABM
Type 1 Adapters
Part Number Part Number Part Number Part Number
900-192-121-001
900-192-121-009
900-192-121-010
Internal Fuses (Bussman FWH Series)
for Type 1 Adapters
Not Available
External Heatsink Adapter
900-193-209-001 900-195-081-001
900-193-209-003
Included as standard
(see instructions)
Drive Adapters
(A1000 to GA800)
Not Available
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 15
Section: Enclosure Adapters and Kits \
Table 9: 480 Volt Drive Mounting Adapters
Catalog Code
GA80U . .
4002ABM
4004ABM
4005ABM
4007ABM
4009ABM
4012ABM
4018ABM
4023ABM
4031ABM
4038ABM
4044ABM
4060ABM
4075ABM 900-192-121-005
4089ABM
4103ABM
4140ABM
4168ABM
4208ABM
4302ABM
4371ABM
4414ABM UFU000048
4477ABM
4568ABM
4605ABM
4720ABM
Type 1 Adapters
Part Number Part Number Part Number Part Number
900-192-121-001
900-192-121-002 900-193-209-002 900-195-081-002
900-192-121-003 900-193-209-003
900-192-121-006
900-192-121-007
900-192-121-0094250ABM
UUX001700
UUX001701
Internal Fuses (Bussman FWH Series)
for Type 1 Adapters
Not
Available
UFU000047
UFU000049
UFU000050
1 2
External Heatsink
Adapter
900-193-209-001 900-195-081-001
Included as standard
(see instructions)
Drive Adapters
(A1000 to GA800)
Not Available
1. Type 1 Adapters for 4371 and larger are input fuse ready. UL requires Bussman FWH series semiconductor fuses to be installed within the Type 1 Adapter on these models.
2. Fuses sold individually. A quantity of three are required per drive.
16 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Power Options \
Power Options
Power options are add on devices that can be used to help increase power factor, improve harmonics, and dissipate regenerative energy.
Name Purpose
Improves the drive input power factor.
Prevents damage to the drive when the power supply capacity is large. Only use this option when the
DC Bus Reactor
AC Reactor
power supply capacity is more than 600 kVA.
Decreases harmonic current
Improves the power supply total power factor.
Improves the drive input power factor.
Prevents damage to the drive when the power supply capacity is large. Only use this option when the
power supply capacity is more than 600 kVA.
Decreases harmonic current
Improves the power supply total power factor.
3% Braking Resistor
10% Braking Resistor Unit
Braking Unit Use with a braking resistor unit to decrease motor deceleration times.
R1000
Single Phase Converter
Decreases the regenerative energy of the motor and decrease the deceleration time (Duty cycle of 3% ED). An installation attachment is required.
Decreases the regenerative energy of the motor and decrease the deceleration time (Duty cycle of 10% ED). The unit contains a thermal overload relay.
The R1000 regenerative module is used to divert energy generated by the motor back onto the line for use by other loads. The energy is directed back onto the line by taking DC voltage from the drive running the motor and converting it into a three-phase AC voltage waveform.
The Single Phase Converter is used in single-phase to three-phase conversion applications to eliminate drive derating. The Single Phase Converter significantly reduces stresses on the power grid with near unity power factor and less than 10% iTHD.
Additional Information
GA800 Power Options
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 17
Section: Power Options \ DC Bus Reactors
DC Bus Reactors
Use a DC Bus Reactor on the DC bus terminals of a drive to reduce the effect of line-side transients and input current total harmonic distortion (THD). Large HP drives include a 3% bus impedance as standard. The DC bus reactor is available loose in a separate Type 1 enclosure.
Table 10: 240 Volt DC Bus Reactors
HP
Catalog Code GA80U
Normal
Duty
. .
Heavy
Duty
Open Type
Part Number
3% DC Bus Reactor 5% DC Bus Reactor
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
Open Type
Part Number
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
0.5 2004 . . . 2004 . . . URX000036 URX000207 2 10 URX000037 URX000217 2 15
0.75 2004 . . . 2004 . . . 05P00608-3007 URX000208 4 5 URX000041 URX000207 4 12
1 2006 . . . 2006 . . . 05P00608-3007 URX000208 4 5 URX000041 URX000207 4 12
1.5 2006 . . . 2008 . . . 05P00620-0110 URX000257 9 3.22 05P00620-0111 URX000208 9 7.5
2 2008 . . . 2010 . . . 05P00620-0110 URX000257 9 3.22 05P00620-0111 URX000208 9 7.5
3 2010 . . . 2012 . . . URX000371 URX000258 12 2.1 05P00652-0213 URX000209 12 4
4 2012 . . . 2018 . . . 05P00620-0115 URX000259 18 1.375 URX000048 URX000210 18 2.75
5 2018 . . . 2021 . . . 05P00620-0115 URX000259 18 1.375 URX000048 URX000210 18 2.75
7.5 2021 . . . 2030 . . . URX000051 URX000212 25 1 URX000052 URX000211 25 1.75
10 2030 . . . 2042 . . . 05P00620-0120 URX000261 32 0.85 URX000055 URX000223 32 1.62
15 2042 . . . 2056 . . . URX000059 URX000262 50 0.625 URX000060 URX000222 50 0.97
20 2056 . . . 2070 . . . URX000063 URX000264 62 0.35 URX000064 URX000213 62 0.61
25 2070 . . . 2082 . . . 05P00620-0129 URX000214 80 0.31 URX000069 URX000265 80 0.5
30 2082 . . . - URX000072 URX000266 92 0.2 URX000073 URX000265 92 0.6
40 to 150 Drive models 2110 through 2415 have built-in DC reactors.
18 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Power Options \ DC Bus Reactors
Table 11: 480 Volt DC Bus Reactors
Catalog Code GA80U
HP
0.5 4002 . . . 4002 . . . URX000033 URX000215 1 35 URX000034 URX000215 1 60
0.75 4002 . . . 4002 . . . URX000038 URX000216 2 20 URX000039 URX000215 2 50
1 4002 . . . 4004 . . . URX000038 URX000216 2 20 URX000039 URX000215 2 50
1.5 4004 . . . 4004 . . . 05P00620-0109 URX000217 4 15 URX000042 URX000216 4 25
2 4004 . . . 4005 . . . URX000041 URX000207 4 12 URX000042 URX000216 4 25
3 4005 . . . 4007 . . . URX000044 URX000218 9 11.5 URX000044 URX000218 9 11.5
4 4007 . . . 4009 . . . URX000044 URX000218 9 11.5 URX000044 URX000218 9 11.5
5 4009 . . . 4012 . . . 05P00620-0111 URX000208 9 7.5 URX000044 URX000218 9 11.5
7.5 4012 . . . 4018 . . . 05P00652-0213 URX000209 12 4 URX000046 URX000219 12 6
10 4018 . . . 4023 . . . 05P00652-0216 URX000220 18 3.75 URX000049 URX000260 18 6
15 4023 . . . 4031 . . . URX000052 URX000211 25 1.75 URX000054 URX000224 25 4
20 4031 . . . 4038 . . . URX000055 URX000223 32 1.62 URX000056 URX000221 32 2.68
25 4038 . . . 4044 . . . URX000057 URX000184 40 1 URX000058 URX000225 40 2.5
30 4044 . . . - URX000061 URX000222 50 1.35 URX000062 URX000263 50 2
50 to 600 Drive models 4060 through 4720 have built-in DC reactors.
Normal
Duty
. .
Heavy
Duty
Open Type
Part Number
3% DC Bus Reactor 5% DC Bus Reactor
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
Open Type
Part Number
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 19
Section: Power Options \ DC Bus Reactors
Open Type DC Bus Reactor Dimensions
Figure 4: Figure 5:
Figure 6:
Table 12: Open Type Reactor Dimensions
DC Bus Reactor Figure DC Bus Reactor Figure
05P00608-3007 4 URX000048 5
05P00620-0109 4 URX000049 5
05P00620-0110 4 URX000051 5
05P00620-0111 5 URX000052 5
05P00620-0115 5 URX000054 5
05P00620-0120 5 URX000055 5
05P00620-0129 6 URX000056 5
05P00652-0213 5 URX000057 5
05P00652-0216 5 URX000058 5
URX000033 4 URX000059 5
URX000034 4 URX000060 5
URX000036 4 URX000061 5
URX000037 4 URX000062 6
URX000038 4 URX000063 6
URX000039 4 URX000064 6
URX000041 5 URX000069 6
URX000042 5 URX000072 6
URX000044 5 URX000073 6
URX000046 5 URX000371 5
20 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Power Options \ DC Bus Reactors
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Enclosed DC Reactor Dimensions
Figure 7: CAB-8 Figure 8: CAB-13V
Table 13: Enclosed Type Reactor Dimensions
DC Bus Reactor Figure
URX000207
URX000208
URX000209
URX000210
URX000211
URX000213
URX000215
URX000216
URX000217
URX000218
URX000219
URX000221
URX000222
URX000223
URX000224
URX000225
URX000260
URX000263
URX000265
7
8
7
8
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 21
Section: Power Options \ AC Input Reactors
AC Input Reactors
3% and 5% impedance reactors may be used on either the input or output to reduce the effects of line or load side transients on the drive. The reactors listed are available loose or in a separate Type 1 enclosure.
Table 14: 240 Volt AC Input Reactors
Catalog Code
HP
0.5 2004 . . . 2004 . . . URX000287 URX000583 1.6 6.9 URX000292 URX000502 2.1 11
0.75 2004 . . . 2004 . . . URX000295 URX000409 3.4 3.2 URX000296 URX000584 3.4 6.8
1 2006 . . . 2006 . . . URX000295 URX000409 3.4 3.2 URX000300 URX000503 4.8 4.8
1.5 2006 . . . 2008 . . . URX000299 URX000410 4.8 2.3 URX000300 URX000503 4.8 4.8
2 2008 . . . 2010 . . . URX000303 URX000411 7.6 1.5 URX000304 URX000504 7.6 3
3 2010 . . . 2012 . . . URX000307 URX000413 11 1 URX000308 URX000414 11 2.1
4 2012 . . . 2018 . . . URX000307 URX000413 11 1 URX000312 URX000416 14 1.6
5 2018 . . . 2021 . . . URX000311 URX000415 14 0.79 URX000316 URX000419 21 1.1
7.5 2021 . . . 2030 . . . URX000315 URX000418 21 0.53 URX000320 URX000421 28 .82
10 2030 . . . 2042 . . . URX000319 URX000420 28 .39 URX000324 URX000423 35 .71
15 2042 . . . 2056 . . . URX000326 URX000424 46 0.3 URX000330 URX000553 55 0.48
20 2056 . . . 2070 . . . URX000332 URX000426 65 0.19 URX000333 URX000554 65 0.36
25 2070 . . . 2082 . . . URX000335 URX000427 83 0.17 URX000336 URX000555 83 0.29
30 2082 . . . - URX000338 URX000428 104 0.12 URX000339 URX000556 104 0.23
30 - 2110 . . . URX000338 URX000428 104 0.12
40 2110 . . . 2138 . . . URX000338 URX000428 104 0.12
50 2138 . . . 2169 . . . URX000341 URX000429 130 0.095
60 2169 . . . 2211 . . . URX000344 URX000430 160 0.08
75 2211 . . . 2257 . . . URX000347 URX000431 200 0.06
100 2257 . . . 2313 . . . URX000350 URX000432 250 0.05
125 2313 . . . 2360 . . . URX000356 URX000434 414 0.033
150 2360 . . . 2415 . . . URX000356 URX000434 414 0.033
GA80U . .
Normal
Duty
Heavy
Duty
Open Type
Part Number
3% Input Reactor 5% Input Reactor
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
Open Type
Part Number
5% input reactor not recommended for these drive sizes
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
22 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
Section: Power Options \ AC Input Reactors
Table 15: 480 Volt AC Input Reactors
Catalog Code
HP
0.5 4002 . . . 4002 . . . URX000284 URX000585 1.1 21 URX000286 URX000569 1.1 42
0.75 4002 . . . 4002 . . . URX000288 URX000551 1.6 14 URX000285 URX000570 1.1 33
1 4002 . . . 4004 . . . URX000292 URX000502 2.1 11 URX000289 URX000571 1.6 23
1.5 4004 . . . 4004 . . . URX000301 URX000552 4.8 7.7 URX000293 URX000572 2.1 18
2 4004 . . . 4005 . . . URX000296 URX000584 3.4 6.8 URX000297 URX000573 3.4 11
3 4005 . . . 4007 . . . URX000300 URX000503 4.8 4.8 URX000301 URX000552 4.8 7.7
4 4007 . . . 4009 . . . URX000304 URX000504 7.6 3 URX000306 URX000412 7.6 6
5 4009 . . . 4012 . . . URX000304 URX000504 7.6 3 URX000305 URX000574 7.6 4.8
7.5 4012 . . . 4018 . . . URX000308 URX000414 11 2.1 URX000309 URX000505 11 3.3
10 4018 . . . 4023 . . . URX000312 URX000416 14 1.6 URX000313 URX000417 14 2.6
15 4023 . . . 4031 . . . URX000316 URX000419 21 1.1 URX000317 URX000568 21 1.8
20 4031 . . . 4038 . . . URX000320 URX000421 28 .82 URX000321 URX000575 28 1.3
25 4038 . . . 4044 . . . URX000324 URX000423 35 .71 URX000325 URX000576 35 1.2
30 4044 . . . - URX000327 URX000425 46 0.55 URX000328 URX000577 46 0.98
30 - 4060 . . . URX000327 URX000425 46 0.55
40 4060 . . . 4075 . . . URX000330 URX000553 55 0.48
50 4075 . . . 4089 . . . URX000333 URX000554 65 0.36
60 4089 . . . 4103 . . . URX000336 URX000555 83 0.29
75 4103 . . . 4140 . . . URX000339 URX000556 104 0.23
100 4140 . . . 4168 . . . URX000342 URX000557 130 0.18
125 4168 . . . 4208 . . . URX000345 URX000558 160 0.155
150 4208 . . . 4250 . . . URX000348 URX000559 200 0.115
200 4250 . . . 4302 . . . URX000351 URX000560 250 0.095
250 4302 . . . 4371 . . . URX000354 URX000561 322 0.07
300 4371 . . . 4414 . . . URX000357 URX000562 414 0.066
350 4414 . . . 4477 . . . URX000360 URX000563 515 0.05
400 4477 . . . 4568 . . . URX000360 URX000563 515 0.05
450 4568 . . . 4605 . . . URX000363 URX000564 600 0.04
500 4605 . . . 4720 . . . URX000363 URX000564 600 0.04
600 4720 . . . - URX000366 URX000565 750 0.035
GA80U . .
Normal
Duty
Heavy
Duty
Open Type
PartNumber
3% Input Reactor 5% Input Reactor
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
Open Type
Part Number
5% input reactor not recommended for these drive sizes
Enclosed Type 1
Part Number
Amps Inductance
GA800 Selection Guide SL.GA800.01, Yaskawa America, Inc. 23
Section: Power Options \ AC Output Reactors
AC Output Reactors
Table 16: 240 Volt AC Output Reactors
Catalog Code GA80U . . 3% Output Reactor
HP
Normal Duty Heavy Duty
0.5 2004 . . . 2004 . . . 05P00620-0132 05P00620-0021 4 6.5
0.75 2004 . . . 2004 . . . 05P00620-0017 05P00620-0020 4 3.0
1 2006 . . . 2006 . . . 05P00620-0133 05P00620-0028 8 3.0
1.5 2006 . . . 2008 . . . 05P00620-0133 05P00620-0028 8 3.0
2 2008 . . . 2010 . . . 05P00620-0024 05P00620-0027 8 1.5
3 2010 . . . 2012 . . . 05P00620-0134 05P00620-0032 12 1.25
4 2012 . . . 2018 . . . 05P00620-0134 05P00620-0032 12 1.25
5 2018 . . . 2021 . . . 05P00620-0136 05P00620-0036 18 0.8
7.5 2021 . . . 2030 . . . URX000083 05P00620-0041 25 0.5
10 2030 . . . 2042 . . . 05P00620-0044 05P00620-0046 35 0.4
15 2042 . . . 2056 . . . 05P00620-0140 05P00620-0050 45 0.3
20 2056 . . . 2070 . . . 05P00620-0143 05P00620-0058 80 0.20
25 2070 . . . 2082 . . . 05P00620-0143 05P00620-0058 80 0.20
30 2082 . . . 2110 . . . 05P00620-0143 05P00620-0058 80 0.20
40 2110 . . . 2138 . . . URX000085 URX000204 100 0.15
50 2138 . . . 2169 . . . 05P00620-0064 05P00620-0066 130 0.10
60 2169 . . . 2211 . . . 05P00620-0069 URX000206 160 0.075
75 2211 . . . 2257 . . . 05P00620-0075 05P00620-0077 200 0.055
100 2257 . . . 2313 . . . URX000175 URX000248 250 0.045
125 2313 . . . 2360 . . . 05P00620-0085 URX000249 320 0.040
150 2360 . . . 2415 . . . URX000181 URX000250 400 0.030
150 2415 . . . - URX000181 URX000250 400 0.030
Open Type
Part Number
Enclosed Type 1
Part Number
Amps
Inductance
(mH)
24 Yaskawa America, Inc., GA800 Selection Guide SL.GA800.01
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