VK540EH (8ACB) U.S.A.,CANADA,EUROPE,JAPAN
2B8AC−100E1
A2
VK540EH
PARTS CATALOGUE
2002 by Yamaha Motor Co., Ltd. 1st Edition, May 2002
All rights reserved.
Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
VK540EH(8ACB)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5−83310−60 |
FRONT FLASHER LIGHT ASSY |
2 |
115−83311−60 |
.BULB (6V−18W) |
1 |
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5−83310−60 |
FRONT FLASHER LIGHT ASSY |
2 |
115−83311−60 |
.BULB (6V−18W) |
1 |
6. Applicable Starting Serial No. and Color Code
Starting Serial NO.: JYE8AC00X3A034697
Frame Serial No.
Color |
MODEL |
Color Name |
Abbrevi- |
Country |
|
Code |
ation |
(destination) |
|||
|
|
||||
|
|
|
|
|
|
0775 |
8ACB |
BLUE METALLIC C |
BMC |
USA, CAN, |
|
|
|
|
|
EUR JPN |
|
|
|
|
|
|
7.Note that the illustration for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8.The asterisk (*) before a reference number indicates modification items after the first edition.
A5
FIG. 1 CYLINDER HEAD
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8R6−11111−00 |
HEAD, CYLINDER 1 |
|
2 |
94702−00188 |
PLUG, SPARK (NGK BR9ES) |
|
|
94709−00188 |
PLUG, SPARK (NGK BR9ES) |
|
3 |
83R−11161−00 |
ABSORBER 1 |
|
4 |
83R−11181−00 |
GASKET, CYLINDER HEAD 1 |
|
5 |
90116−08104 |
BOLT, STUD |
|
6 |
95707−08500 |
NUT, FLANGE |
|
7 |
90179−08269 |
NUT |
|
8 |
90201−08100 |
WASHER, PLATE |
|
9 |
83R−11311−00 |
CYLINDER 1 |
|
10 |
83R−11162−00 |
ABSORBER 2 |
|
11 |
89N−11351−00 |
GASKET, CYLINDER |
|
12 |
90116−08302 |
BOLT, STUD |
|
13 |
90179−08268 |
NUT |
B2
USA |
CAN |
EUR |
JPN |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
|
|
|
|
2 |
12 |
12 |
12 |
12 |
2 |
2 |
2 |
2 |
12 |
12 |
12 |
12 |
8 |
8 |
8 |
8 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
8 |
1 |
1 |
1 |
1 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
|
|
|
|
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8R6−11631−00−95 |
PISTON (STD) |
|
|
8R6−11635−00 |
PISTON (0.25MM O/S) |
|
|
8R6−11636−00 |
PISTON (0.50MM O/S) |
|
2 |
8R6−11601−00 |
PISTON RING SET (STD) |
|
|
8R6−11601−10 |
PISTON RING SET (0.25MM O/S) |
|
|
8R6−11601−20 |
PISTON RING SET (0.50MM O/S) |
|
3 |
8H8−11633−00 |
PIN, PISTON |
|
4 |
93450−21053 |
CIRCLIP |
|
5 |
93310−320G0 |
BEARING |
|
6 |
8AT−11400−01 |
CRANKSHAFT ASSY |
|
7 |
83R−11412−01 |
.CRANK 1 |
|
8 |
8H8−11422−01 |
.CRANK 2 |
|
9 |
8H8−11432−01 |
.CRANK 3 |
|
10 |
8AT−11442−00 |
.CRANK 4 |
|
11 |
90209−24073 |
.WASHER |
|
12 |
8R6−11651−00 |
.ROD, CONNECTING |
|
13 |
93310−524K4 |
.BEARING |
|
14 |
8H8−11515−00 |
.SEAL, LABYRINTH 1 |
|
15 |
91609−30010 |
.PIN, SPRING |
|
16 |
93306−30627 |
.BEARING |
|
17 |
93306−30628 |
.BEARING |
|
18 |
90201−33299 |
.WASHER, PLATE |
|
19 |
93306−20617 |
.BEARING (B6206) |
|
20 |
93306−20620 |
.BEARING (B6206) |
|
21 |
93103−32095 |
.OIL SEAL |
|
22 |
8K2−13178−00 |
.GEAR, PUMP DRIVE |
|
23 |
8A7−11685−00 |
.WASHER, CRANK PIN |
B3
USA |
CAN |
EUR |
JPN |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
|
|
|
|
REMARKS
AP
AP
AP
AP
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
24 |
90280−05014 |
.KEY, WOODRUFF |
|
25 |
93440−78069 |
CIRCLIP |
|
26 |
93103−32156 |
OIL SEAL |
|
27 |
90280−05014 |
KEY, WOODRUFF |
|
28 |
90170−16425 |
NUT |
|
29 |
92907−16100 |
WASHER |
B4
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 3 AIR SHROUD. FAN
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
88F−12621−02 |
CASE, FAN |
|
2 |
8Y0−12679−00 |
DAMPER, SHROUD 6 |
|
3 |
8Y0−12658−00 |
DAMPER, AIR SHROUD 1 |
|
4 |
97027−08040 |
BOLT |
|
5 |
92907−08600 |
WASHER, PLATE |
|
6 |
97027−08055 |
BOLT |
|
7 |
92907−08600 |
WASHER, PLATE |
|
8 |
97027−08075 |
BOLT |
|
9 |
92907−08600 |
WASHER, PLATE |
|
10 |
97027−08075 |
BOLT |
|
11 |
93306−20315 |
BEARING (B6203) |
|
12 |
99009−40500 |
CIRCLIP |
|
13 |
90201−17713 |
WASHER, PLATE |
|
14 |
8H8−12611−01 |
FAN |
|
15 |
90280−05014 |
KEY, WOODRUFF |
|
16 |
8H8−12619−01 |
PULLEY 2 |
|
17 |
90214−17017 |
WASHER, CLAW (0.5T) |
|
|
90214−17018 |
WASHER, CLAW (1.0T) |
|
18 |
92907−16100 |
WASHER |
|
19 |
90201−17713 |
WASHER, PLATE |
|
20 |
90170−16425 |
NUT |
|
21 |
8H8−12612−00 |
BELT |
|
22 |
8H8−12618−01 |
PULLEY 1 |
|
23 |
8H8−12651−02 |
AIR SHROUD, CYLINDER 1 |
|
24 |
99236−00080 |
EMBLEM, YAMAHA |
|
25 |
8H8−12658−00 |
DAMPER, AIR SHROUD 1 |
|
26 |
8H8−12659−00 |
DAMPER, AIR SHROUD 2 |
B5
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
UR UN
UR UN
FIG. 3 AIR SHROUD. FAN
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
8H8−12669−00 |
DAMPER, AIR SHROUD 4 |
|
28 |
8V8−12678−00 |
DAMPER, AIR SHROUD 5 |
|
29 |
91401−16025 |
PIN, COTTER |
|
30 |
8AT−12679−00 |
DAMPER, SHROUD 6 |
|
31 |
91401−16025 |
PIN, COTTER |
|
32 |
90119−06108 |
BOLT, WITH WASHER |
|
33 |
8H8−12652−00 |
AIR SHROUD, CYLINDER 2 |
|
34 |
8L0−12616−00 |
COVER, FAN CASE |
|
35 |
8Y0−12637−02 |
STAY 1 |
|
36 |
8Y0−12687−02 |
DAMPER,DUCT 4 |
|
37 |
90269−05051 |
RIVET |
|
38 |
98907−06025 |
SCREW, BIND |
|
39 |
95807−06025 |
BOLT, FLANGE |
|
40 |
8K4−12628−00 |
LABEL, CAUTION |
B6
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
5 |
5 |
5 |
5 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 4 OIL PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8AT−13101−00 |
OIL PUMP ASSY |
|
2 |
90338−21075 |
.PLUG |
|
3 |
93505−32002 |
.BALL |
|
4 |
90501−02217 |
.SPRING, COMPRESSION |
|
5 |
91A30−03042 |
.TUBE, FLEXIBLE VINYL |
|
6 |
353−13552−01 |
.NOZZLE |
|
7 |
90468−02025 |
.CLIP |
|
8 |
90430−04004 |
.GASKET |
|
9 |
98902−04020 |
.SCREW, BIND |
|
10 |
137−13138−01 |
.PLATE, ADJUSTING |
|
11 |
137−13137−00 |
.SHIM, PLUNGER |
|
12 |
92901−05100 |
.WASHER, SPRING |
|
13 |
95301−05600 |
.NUT |
|
14 |
90201−08624 |
WASHER, PLATE |
|
15 |
98507−05016 |
SCREW |
|
16 |
92907−05100 |
WASHER, SPRING |
|
17 |
8Y0−13116−01 |
GASKET, PUMP CASE |
|
18 |
90468−02025 |
CLIP |
|
19 |
8A5−13146−01 |
COVER,ADJUST PULLEY |
|
20 |
98507−04018 |
SCREW |
|
21 |
8L8−26320−04 |
PUMP CABLE ASSY |
|
22 |
90464−16039 |
CLAMP |
B7
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 5 PUMP DRIVE GEAR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8AT−15416−00 |
COVER, OIL PUMP |
|
2 |
93101−10001 |
OIL SEAL |
|
3 |
821−13176−00 |
METAL, WORM SHAFT OUTER |
|
4 |
866−13175−00 |
SHAFT, WORM |
|
5 |
821−13188−00 |
GEAR, DRIVE (32T) |
|
6 |
90206−11016 |
WASHER, WAVE |
|
7 |
137−13148−00 |
PLATE, CAM THRUST |
|
8 |
99009−10400 |
CIRCLIP |
|
9 |
93603−22028 |
PIN, DOWEL |
|
10 |
8K4−15426−00 |
COVER, OIL PUMP 2 |
|
11 |
99530−08016 |
PIN, DOWEL |
|
12 |
95027−06040 |
BOLT, FLANGE |
|
13 |
95027−06055 |
BOLT, FLANGE |
|
14 |
8H8−13179−00 |
GEAR, IDLE (34T) |
|
15 |
93306−00002 |
BEARING (B6000RS) |
|
16 |
8G8−13342−00 |
SHAFT, IDLE GEAR |
|
17 |
90201−10119 |
WASHER, PLATE |
|
18 |
8K4−13119−00 |
SEAL, GREASE |
B8
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 6 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8AT−13610−00 |
REED VALVE ASSY |
|
2 |
8AT−13613−00 |
.REED, VALVE |
|
3 |
8H8−13616−00 |
.STOPPER, REED VALVE |
|
4 |
98507−03008 |
.SCREW |
|
5 |
92907−03100 |
.WASHER, SPRING |
|
6 |
8Y7−13556−01 |
GASKET, MANIFOLD |
|
7 |
83R−13565−00 |
JOINT, CARBURETOR |
|
8 |
90465−08277 |
CLAMP |
|
9 |
97027−06025 |
BOLT |
|
10 |
92907−06600 |
WASHER, PLATE |
|
11 |
8G8−13555−01 |
MANIFOLD, INTAKE |
|
12 |
97007−08025 |
BOLT |
|
13 |
92907−08600 |
WASHER, PLATE |
|
14 |
90460−56073 |
CLAMP, HOSE |
|
15 |
83R−14453−00 |
JOINT, AIR CLEANER 1 |
|
16 |
90460−68230 |
CLAMP, HOSE |
|
17 |
90450−99050 |
HOSE CLAMP ASSY |
|
18 |
8H8−14431−00 |
SILENCER, INTAKE 1 |
|
19 |
8H8−14441−00 |
SILENCER, INTAKE 2 |
|
20 |
83R−14465−00 |
PIPE |
|
21 |
8H8−14466−00 |
PIPE |
|
22 |
8H8−14477−00 |
PLATE |
|
23 |
98507−05016 |
SCREW |
|
24 |
92907−05600 |
WASHER, PLATE |
|
25 |
95307−05700 |
NUT |
|
26 |
98507−06010 |
SCREW |
|
27 |
90109−065E6 |
BOLT |
B9
USA |
CAN |
EUR |
JPN |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
|
|
|
|
REMARKS
FIG. 6 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
28 |
83R−14425−00 |
DAMPER 1 |
|
29 |
8AT−24410−00 |
FUEL PUMP ASSY |
|
30 |
90387−063W4 |
COLLAR |
|
31 |
90465−08316 |
CLAMP |
|
32 |
95707−06500 |
NUT, FLANGE |
|
33 |
90445−11735 |
HOSE (L320) |
|
34 |
90501−084G9 |
SPRING, COMPRESSION |
|
35 |
90467−11032 |
CLIP |
|
36 |
90445−092K1 |
HOSE (L420) |
|
37 |
90501−084J0 |
SPRING, COMPRESSION |
|
38 |
90467−09026 |
CLIP |
|
39 |
90445−114K5 |
HOSE (L80) |
|
40 |
84M−24327−00 |
PROTECTOR, PIPE |
|
41 |
90467−11032 |
CLIP |
|
42 |
90467−11009 |
CLIP |
B10
USA |
CAN |
EUR |
JPN |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
84R−14101−01 |
CARBURETOR ASSY 1 |
|
|
86R−14101−01 |
CARBURETOR ASSY 1 |
|
2 |
82A−14134−00 |
.SPRING, AIR ADJUSTING |
|
3 |
620−14211−00 |
.SCREW, PILOT ADJUSTING |
|
4 |
8M6−14126−00 |
.GASKET |
|
5 |
8M6−14261−00 |
.HOLDER |
|
6 |
286−14198−00 |
.GASKET |
|
7 |
214−14195−00 |
.WASHER, NEEDLE VALVE |
|
8 |
83R−14190−15 |
.NEEDLE VALVE ASSY |
|
9 |
8M6−14186−00 |
.PIN, FLOAT |
|
10 |
8M6−14185−00 |
.FLOAT |
|
11 |
83R−14941−4E |
.NOZZLE, MAIN |
|
12 |
3G2−1414E−56 |
.JET, MAIN (#141.3) |
|
|
3G2−14231−77 |
.JET, MAIN (#132.5) |
|
|
3G2−14231−27 |
.JET, MAIN (#135) |
|
|
3G2−14231−78 |
.JET, MAIN (#137.5) |
|
|
3G2−14231−28 |
.JET, MAIN (#140) |
|
|
3G2−14231−79 |
.JET, MAIN (#142.5) |
|
13 |
8G8−14174−00 |
.CAP, PLUNGER |
|
14 |
127−14135−00 |
.SPRING, PLUNGER |
|
15 |
8G8−14171−00 |
.PLUNGER, STARTER |
|
16 |
193−14142−90 |
.JET, PILOT (# 90) |
|
|
193−1414F−00 |
.JET, PILOT (# 100) |
|
17 |
8V0−14118−00 |
.CAP |
|
18 |
8V0−14122−00 |
.SCREW, THROTTLE |
|
|
80L−14122−00 |
.SCREW, THROTTLE |
|
19 |
8X0−14500−00 |
.SPRING |
B11
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
|
|
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
|
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
STD
AP
AP
AP
AP
AP
STD
AP
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
20 |
8X0−14184−00 |
.RING |
|
21 |
8V0−14358−00 |
.NUT |
|
|
8X0−14358−00 |
.NUT |
|
22 |
8A7−14169−00 |
.CAP |
|
23 |
80L−14227−00 |
.WASHER |
|
24 |
127−14124−20 |
.SCREW, CABLE ADJUSTING |
|
25 |
802−14161−00 |
.NUT, CABLE ADJUSTING |
|
26 |
8X0−14133−00 |
.SPRING, THROTTLE STOP |
|
27 |
87S−8259A−00 |
.SWITCH, CARBURETOR |
B12
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 8 EXHAUST
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8K4−14610−00 |
EXHAUST PIPE ASSY 1 |
|
2 |
82M−14613−01 |
GASKET, EXHAUST PIPE |
|
3 |
97027−08020 |
BOLT |
|
4 |
92907−08600 |
WASHER, PLATE |
|
5 |
90506−20272 |
SPRING, TENSION |
|
6 |
83R−14710−04 |
MUFFLER ASSY 1 |
|
7 |
83R−14728−01 |
PROTECTOR, MUFFLER 2 |
|
8 |
90507−16045 |
SPRING, TENSION |
|
9 |
90507−16046 |
SPRING, TENSION |
B13
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 9 CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8H8−15100−02 |
CRANKCASE ASSY |
|
2 |
91830−22016 |
.PIN, DOWEL |
|
3 |
93604−07141 |
PIN, DOWEL |
|
4 |
95827−08075 |
BOLT, FLANGE |
|
5 |
95827−08085 |
BOLT, FLANGE |
|
6 |
95827−06030 |
BOLT, FLANGE |
|
7 |
J38−11116−00 |
JOINT, BREATHER |
|
8 |
95827−08016 |
BOLT, FLANGE |
B14
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
8 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
|
|
|
|
REMARKS
FIG. 10 STARTER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|||
|
|
1 8H8−15710−00
2 8H8−15711−00
3 8F3−15714−01
4 8F3−15741−01
5 8F3−15713−01
6 8F3−15715−00
7 8F3−15739−01
8 8F3−15734−00
9 8F3−15716−03
10 92901−06100
11 95301−06700
12 8G5−15739−00
13 8F3−15751−00
14 8F3−15755−00
15 8G5−15716−00
16 97007−06014
17 92907−06600
18 8H8−15723−01
19 95827−08016
STARTER ASSY
.CASE, STARTER
.DRUM, SHEAVE
.PAWL, DRIVE
.SPRING, STARTER
.SPRING, FRICTION
.WASHER, THRUST
.SPRING, RETURN
.PLATE, DRIVE
.WASHER, SPRING
.NUT
.WASHER, THRUST
.WIRE, STARTER
.HANDLE, STARTER
.COLLAR BOLT
WASHER, PLATE PULLEY, STARTER BOLT, FLANGE
B15
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
|
|
|
|
REMARKS
FIG. 11 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
88R−17611−02 |
SHEAVE, PRIMARY FIXED |
|
2 |
8V0−17639−00 |
STOPPER |
|
3 |
89F−17621−00 |
SHEAVE, PRIMARY SLIDING |
|
4 |
90389−41031 |
BUSH |
|
5 |
90387−0501R |
COLLAR |
|
6 |
90105−05644 |
BOLT, FLANGE |
|
7 |
95607−05200 |
NUT, U FLANGE |
|
8 |
8BW−17640−11 |
SPIDER COMPLETE |
|
9 |
8BW−17653−00 |
SLIDER |
|
10 |
91609−50032 |
PIN, SPRING |
|
11 |
90387−0501R |
COLLAR |
|
12 |
90113−05053 |
BOLT, SET |
|
13 |
90105−05644 |
BOLT, FLANGE |
|
14 |
95607−05200 |
NUT, U FLANGE |
|
15 |
88R−17631−01 |
CAP |
|
16 |
90389−28032 |
BUSH |
|
17 |
97017−06030 |
BOLT |
|
18 |
92907−06600 |
WASHER, PLATE |
|
19 |
90109−066F4 |
BOLT |
|
20 |
90202−08204 |
WASHER, PLATE |
|
21 |
88R−17624−01 |
ROLLER, COMP |
|
22 |
90386−08183 |
.BUSH |
|
23 |
93450−13133 |
.CIRCLIP |
|
24 |
90202−08204 |
WASHER, PLATE |
|
25 |
8AT−17605−00 |
WEIGHT COMP |
|
26 |
90386−08182 |
.BUSH |
|
27 |
90261−06019 |
RIVET, COUNTERSUNK (ST13.3MM) |
C2
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
6 |
6 |
6 |
6 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
6 |
6 |
6 |
6 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
|
|
|
|
REMARKS
STD
FIG. 11 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
90261−06017 |
RIVET, COUNTERSUNK (ST11.3MM) |
|
28 |
90501−481J1 |
SPRING, COMPRESSION |
|
|
90501−581J7 |
SPRING, COMPRESSION |
|
|
90501−556G6 |
SPRING, COMPRESSION |
|
29 |
87X−17641−00 |
V−BELT |
|
30 |
8V0−17647−00 |
BOLT (L=156.5MM) |
|
31 |
92907−16100 |
WASHER |
C3
USA |
CAN |
EUR |
JPN |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
AP
STD (SL−BL−SL)
AP (YELLOW)
AP (BLUE)
FIG. 12 SECONDARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
88R−17660−02 |
SECONDARY FIXED SHEAVE COMP. |
|
2 |
8AT−17670−01 |
SECONDARY SLIDING SHEAVE |
|
3 |
8X6−17688−00 |
.SHOE, RAMP |
|
4 |
90154−06062 |
.SCREW, BINDING |
|
5 |
90384−90081 |
.BUSH, BIMETAL FORMED |
|
6 |
90201−345G2 |
WASHER, PLATE |
|
7 |
90214−29060 |
WASHER, CLAW |
|
8 |
93440−34170 |
CIRCLIP |
|
9 |
8AT−17684−00 |
SEAT, SECONDARY SPRING |
|
10 |
90508−50746 |
SPRING, TORSION |
|
11 |
88N−17680−02 |
SECONDARY SHAFT COMP. |
|
12 |
88N−47631−00 |
HOUSING, BEARING |
|
13 |
93306−20582 |
BEARING (62052RSC3) |
|
14 |
99009−52500 |
CIRCLIP |
|
15 |
97027−08020 |
BOLT |
|
16 |
92907−08600 |
WASHER, PLATE |
|
17 |
90201−252F1 |
WASHER, PLATE (T0.5) |
|
|
90201−25527 |
WASHER, PLATE (T1.0) |
|
|
90201−25526 |
WASHER, PLATE (T=2.0) |
|
18 |
90201−257J2 |
WASHER, PLATE |
|
19 |
93410−25017 |
CIRCLIP |
|
20 |
90201−104A7 |
WASHER, PLATE |
|
21 |
95817−10020 |
BOLT, FLANGE |
|
22 |
90465−08316 |
CLAMP |
C4
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
UR UN
UR UN
UR UN
FIG. 13 ENGINE BRACKET
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8H8−21411−01 |
BRACKET, ENGINE 1 |
|
2 |
83R−21419−00 |
BRACKET, ENGINE 2 |
|
3 |
8H8−21429−01 |
BRACKET, ENGINE 3 |
|
4 |
8N7−21486−00 |
DAMPER 2 |
|
5 |
8V9−21485−00 |
DAMPER, RUBBER 1 |
|
6 |
8V9−21486−00 |
DAMPER 2 |
|
7 |
95817−10045 |
BOLT, FLANGE |
|
8 |
90380−10129 |
BUSH, SOLID |
|
9 |
90201−257G7 |
WASHER, PLATE |
|
10 |
90201−107G8 |
WASHER, PLATE |
|
11 |
90201−10321 |
WASHER, PLATE |
|
12 |
90201−12317 |
WASHER, PLATE |
|
13 |
95707−10500 |
NUT, FLANGE |
|
14 |
95707−12500 |
NUT, FLANGE |
|
15 |
8AT−21417−00 |
BRACKET, FRONT LOWER 1 |
|
16 |
8H8−21418−01 |
BRACKET, FRONT LOWER 2 |
|
17 |
8H8−21427−00 |
BRACKET, REAR LOWER 1 |
C5
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 14 OIL TANK
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
83R−21751−00 |
TANK, OIL |
|
2 |
90462−10209 |
CLAMP |
|
3 |
98907−06010 |
SCREW, BIND |
|
4 |
863−21771−00 |
BODY, CAP |
|
5 |
90430−31003 |
GASKET |
|
6 |
801−24376−00 |
PIPE, JOINT 1 |
|
7 |
8G8−13410−00 |
STRAINER HOUSING ASSY |
|
8 |
90467−11032 |
CLIP |
|
9 |
90467−09026 |
CLIP |
|
10 |
91A30−05010 |
TUBE, FLEXIBLE VINYL |
|
11 |
91A30−05120 |
TUBE, FLEXIBLE VINYL |
|
12 |
91A30−05085 |
TUBE, FLEXIBLE VINYL |
|
13 |
91A30−07016 |
TUBE, FLEXIBLE VINYL |
|
14 |
84M−24327−00 |
PROTECTOR, PIPE |
|
15 |
91A30−05004 |
TUBE, FLEXIBLE VINYL |
|
16 |
95607−06100 |
NUT, U |
|
17 |
90387−061U9 |
COLLAR |
|
18 |
95807−06016 |
BOLT, FLANGE |
|
19 |
91A30−05052 |
TUBE, FLEXIBLE VINYL |
|
20 |
91A30−05060 |
TUBE, FLEXIBLE VINYL |
|
21 |
90464−16061 |
CLAMP |
|
22 |
90467−08017 |
CLIP |
|
23 |
8AT−21747−00 |
DAMPER |
C6
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
|
|
|
|
REMARKS
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8AC−21910−00 |
FRAME COMP. |
|
2 |
81E−21945−00 |
.BRACKET, TOOL BOX FITTING |
|
3 |
4J2−82131−01 |
..BAND, BATTERY |
|
4 |
83R−21955−00 |
.BRACKET, TOOL BOX FITTING |
|
5 |
8AC−21912−00 |
.PANEL, SUB FRAME 1 |
|
6 |
90387−081R2 |
.COLLAR |
|
7 |
90465−08368 |
.CLAMP |
|
8 |
90462−05059 |
.CLAMP |
|
9 |
90267−48060 |
.RIVET, BLIND |
|
10 |
90267−48051 |
.RIVET, BLIND |
|
11 |
90267−48141 |
.RIVET, BLIND |
|
12 |
90201−04325 |
.WASHER, PLATE |
|
13 |
98907−06016 |
.SCREW, BIND |
|
14 |
8AT−77527−01 |
.PLATE, BACK UP |
|
15 |
8AT−23818−00 |
.COVER, STEERING |
|
16 |
8AT−77526−00 |
.WASHER 2 |
|
17 |
90267−40029 |
.RIVET, BLIND |
|
18 |
8M6−2198F−00 |
.COVER 1 |
|
19 |
8M6−21998−00 |
.SPACER |
|
20 |
90201−043H5 |
.WASHER, PLATE |
|
21 |
8AT−2194Y−00 |
.BRACKET, FRONT GUARD 3 |
|
22 |
8AT−2195Y−00 |
.BRACKET, FRONT GUARD 4 |
|
23 |
89X−21917−00 |
.PANEL, SUB FRAME 6 |
|
24 |
98907−05014 |
.SCREW, BIND |
|
25 |
95707−05300 |
.NUT, FLANGE |
|
26 |
90384−36134 |
.BUSH, BIMETAL FORMED |
|
27 |
93102−36232 |
.OIL SEAL |
C7
USA |
CAN |
EUR |
JPN |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
5 |
5 |
5 |
5 |
1 |
1 |
1 |
1 |
40 |
40 |
40 |
40 |
14 |
14 |
14 |
14 |
42 |
42 |
42 |
42 |
3 |
3 |
3 |
3 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
7 |
7 |
7 |
7 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
|
|
|
|
REMARKS