YAMAHA VK10Y PARTS CATALOGUE 09
VK10Y (8GS5) CANADA
VK10Y (8GS6) EUROPE,RUS,JAPAN
1H8GS-100E1
()
VK10Y
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, September 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DBNM8(*) DARK BLUISH GRAY METALLIC 8 0919
DRMK(*) DEEP RED METALLIC K 0918
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8GS0059A009269 8GS5 8GS5
JYE8GS0059A009269 8GS6 8GS6
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8GS5 CANADA
2 8GS6 EUROPE,RUS,JAPAN
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................12
OIL CLEANER .......................................................................13
INTAKE .................................................................................14
CARBURETOR .....................................................................16
EXHAUST .............................................................................19
CRANKCASE ........................................................................21
CRANKCASE COVER 1 .......................................................22
STARTER ..............................................................................23
DRIVE
PRIMARY SHEAVE ..............................................................24
SECONDARY SHEAVE ........................................................ 26
BODY
ENGINE BRACKET ...............................................................27
OIL TANK ..............................................................................28
FRAME ..................................................................................29
SKI .........................................................................................33
STEERING ............................................................................36
STEERING GATE ................................................................. 39
FUEL TANK ...........................................................................40
SEAT .....................................................................................42
BRAKE ..................................................................................43
CONTROL CABLE ................................................................45
TRACK SUSPENSION 1 ....................................................... 46
TRACK SUSPENSION 2 ....................................................... 48
TRACK SUSPENSION 3 ....................................................... 52
TRACK DRIVE 1 ...................................................................53
TRACK DRIVE 2 ...................................................................54
TRACK DRIVE 3 ...................................................................58
SHROUD ...............................................................................59
EMBLEM ...............................................................................61
WINDSHIELD ........................................................................62
GUARD & LUGGAGE BOX ................................................... 63
BUMPER ...............................................................................65
CONTENTS
INSTRUMENT PANEL .......................................................... 67
ELECTRICAL
GENERATOR ....................................................................... 68
STARTING MOTOR ............................................................. 69
METER ................................................................................. 70
HEADLIGHT ......................................................................... 71
TAILLIGHT ............................................................................ 72
HANDLE SWITCH & LEVER ................................................ 73
ELECTRICAL 1 ..................................................................... 74
ELECTRICAL 2 ..................................................................... 75
ELECTRICAL 3 ..................................................................... 76
ELECTRICAL 4 ..................................................................... 77
ALTERNATE DRIVE SETTING 1 ......................................... 78
ALTERNATE DRIVE SETTING 2 ......................................... 81
ALTERNATE REBUILD KIT .................................................. 82
ALTERNATE CLUTCH TUNE UP KIT .................................. 83
INDEX
NUMERICAL INDEX ............................................................. 84
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–11101–02
5JW–11133–10
3P6–11134–10
93440–09141
90340–27001
91808–16023
90105–06026
95022–08012
90430–08119
94701–00411
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 6 6
.GUIDE, VALVE 2 6 6
.CIRCLIP 6 6
.PLUG, STRAIGHT SCREW 1 1
.PIN, DOWEL 12 12
.BOLT, FLANGE 16 16
.BOLT, FLANGE 1 1
.GASKET 1 1
PLUG, SPARK (NGK R CR8E) 3 3
8GS5
8GS6
REMARKS
94703–00411
11
90119–10004
12
8ES–11191–01
13
5BE–12241–00
14
8ES–11193–00
15
3Y1–15363–00
16
93210–19123
17
90109–066F0
18
4KG–1111G–00
19
8ES–11181–00
20
91312–06065
21
8ES–13416–00
22
90467–100A1
PLUG, SPARK (NGK R CR8E) 3 FOR JPN
BOLT, WITH WASHER 8 8
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLUG, OIL 1 1
O-RING 1 1
BOLT 6 6
RUBBER, MOUNT 1 6 6
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
PIPE, OIL 1 1 1
CLIP 2 2
1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8ES–11400–02
5JW–11650–01
5JW–11654–00
90179–08327
5JW–11656–A0
CRANKSHAFT ASSY 1 1
CONNECTING ROD ASSY 3 3
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR WHITE
8GS5
8GS6
REMARKS
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
7
8ES–11631–00
8
5JW–11603–00
9
93450–19095
10
5JW–11633–00
11
93450–19095
PLANE BEARING, CONNECTING ROD 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR WHITE
PISTON (STD) 3 3
PISTON RING SET (STD) 3 3
CIRCLIP 3 3
PIN, PISTON 3 3
CIRCLIP 3 3
12
90280–03045
13
90105–12032
14
90201–121H0
15
59J–11455–00
16
8ES–11406–02
KEY, WOODRUFF 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
SHAFT ASSY 1 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO. DESCRIPTION
95812–06020
8ES–11407–02
8ES–11530–00
93306–30323
8ES–11454–00
4JT–15381–01
90151–06024
93310–42239
8ES–11428–01
8ES–11478–00
93450–32152
8ES–11464–00
97012–10025
90215–10003
90201–10591
BOLT, FLANGE 4 4
SHAFT ASSY., 2 1 1
BALANCER WEIGHT GEAR COMP. 1 1
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 1 1
BEARING 1 1
BEARING 1 1 1
COLLAR 1 1
CIRCLIP 1 1
WEIGHT 2 1 1
BOLT 2 2
WASHER, LOCK 2 2
WASHER, PLATE 2 2
8GS5
8GS6
REMARKS
3
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5JW–12111–00
5JW–12121–01
5JW–12116–00
5JW–12113–00
5JW–12117–00
1AA–12118–00
3P6–12129–00
3LD–12168–00
VALVE, INTAKE 6 6
VALVE, EXHAUST 6 6
SEAT, VALVE SPRING 12 12
SPRING, VALVE INNER 12 12
RETAINER, VALVE SPRING 12 12
COTTER, VALVE 24 24
SEAL, VALVE STEM 12 12
PAD, ADJUSTING (1.20) 12 12 UR
8GS5
8GS6
REMARKS
3LD–12168–20
3LD–12168–40
3LD–12168–60
3LD–12168–80
3LD–12168–A0
3LD–12168–F0
3LD–12168–H1
3LD–12168–K1
3LD–12168–M1
3LD–12168–R1
3LD–12168–U1
3LD–12168–W1
3LD–12168–Y1
3LD–12169–11
3LD–12169–31
3LD–12169–50
3LD–12169–70
PAD, ADJUSTING (1.25) 12 12 UR
PAD, ADJUSTING (1.30) 12 12 UR
PAD, ADJUSTING (1.35) 12 12 UR
PAD, ADJUSTING (1.40) 12 12 UR
PAD, ADJUSTING (1.45) 12 12 UR
PAD, ADJUSTING (1.50) 12 12 UR
PAD, ADJUSTING (1.55) 12 12 UR
PAD, ADJUSTING (1.60) 12 12 UR
PAD, ADJUSTING (1.65) 12 12 UR
PAD, ADJUSTING (1.70) 12 12 UR
PAD, ADJUSTING (1.75) 12 12 UR
PAD, ADJUSTING (1.80) 12 12 UR
PAD, ADJUSTING (1.85) 12 12 UR
PAD, ADJUSTING (1.90) 12 12 UR
PAD, ADJUSTING (1.95) 12 12 UR
PAD, ADJUSTING (2.00) 12 12 UR
PAD, ADJUSTING (2.05) 12 12 UR
3LD–12169–90
3LD–12169–E0
PAD, ADJUSTING (2.10) 12 12 UR
PAD, ADJUSTING (2.15) 12 12 UR
4
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
3LD–12169–G0
PAD, ADJUSTING (2.20) 12 12 UR
8GS5
8GS6
REMARKS
3LD–12169–J0
3LD–12169–L0
3LD–12169–N0
3LD–12169–T0
9
5EB–12153–10
5EB–12153–09
PAD, ADJUSTING (2.25) 12 12 UR
PAD, ADJUSTING (2.30) 12 12 UR
PAD, ADJUSTING (2.35) 12 12 UR
PAD, ADJUSTING (2.40) 12 12 UR
LIFTER, VALVE 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–12170–01
8ES–12176–00
90105–07004
94591–59140
8ES–12210–01
4FM–12213–00
95022–06020
8ES–12251–00
8ES–12252–00
90109–06187
CAMSHAFT ASSY 1 2 2
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, FLANGE 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT 2 2
8GS5
8GS6
REMARKS
6
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12420–02
8ES–12422–00
8ES–12427–00
8ES–12438–00
93306–00006
93102–10207
8ES–12450–01
98502–06016
8ES–12459–01
93604–16092
99002–08600
8ES–12435–00
8ES–12434–00
99530–08012
91312–06040
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 3 3
.GEAR, IMPELLER SHAFT 1 1
.PIN, DOWEL 2 2
.CLIP 2 2
GASKET 1 1
GASKET 1 1
PIN, DOWEL 2 2
BOLT 4 4
8GS5
8GS6
REMARKS
16
91312–06025
17
8ES–12436–00
18
93306–00006
19
93420–26077
BOLT 3 3
GEAR, DRIVE 1 1
BEARING 1 1
CIRCLIP 1 1
7
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12482–00
8ES–12485–01
90467–110A2
8FN–12577–00
90467–110A2
8FN–1243E–00
90450–38040
90467–110A2
8FW–1249A–00
95812–06014
8FN–12579–00
90467–110A2
90467–110A2
90450–35001
93210–26006
PIPE 2 1 1
PIPE 5 1 1
CLIP 2 2
HOSE 2 1 1
CLIP 1 1
HOSE 2 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
COCK ASSY 1 1
BOLT, FLANGE 2 2
HOSE 4 1 1
CLIP 1 1
CLIP 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
8GS5
8GS6
REMARKS
16
91312–06016
17
8ES–12578–00
18
90467–110A2
19
8ES–12588–00
20
90467–17089
21
8FN–12589–00
22
90467–17089
23
90467–17089
24
8FN–12580–00
25
5EB–12413–00
26
8FN–12410–00
27
8EK–12412–00
BOLT 1 1
HOSE 3 1 1
CLIP 2 2
HOSE 5 1 1
CLIP 2 2
HOSE 6 1 1
CLIP 1 1
CLIP 1 1
JOINT ASSY 1 1
.COVER, THERMOSTAT 1 1
.THERMOSTAT ASSY 1 1
..SEAL, THERMOSTAT 1 1
8
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
95022–06020
8CC–85790–01
90201–12790
90465–06M28
8FN–21871–00
89A–21815–00
90445–112E0
90445–120J8
90467–11032
90149–06148
90465–10048
90267–48182
8FN–1244G–00
90450–35001
8FN–12460–00
.BOLT, FLANGE 2 2
.THERMOSENSOR ASSY 1 1
.WASHER, PLATE 1 1
.CLAMP 1 1
TANK, RECOVERY 1 1
CAP 1 1
HOSE (L70) 1 1
HOSE (L450) 1 1
CLIP 2 2
SCREW 2 2
CLAMP 1 1
RIVET, BLIND (4.8X23) 1 1
HOSE, 4 1 1
HOSE CLAMP ASSY 2 2
RADIATOR ASSY 1 1
8GS5
8GS6
REMARKS
43
8FN–12405–01
44
8CR–77384–01
45
8FA–2389E–00
46
8FN–12590–00
47
3XP–12462–00
48
8FN–1244H–00
49
90450–28014
50
90445–120J6
51
90467–11032
52
8FN–1244E–00
53
95822–06012
54
95812–06016
BLOWER ASSY 1 1
PIN 1 1
LATCH 1 1
CONDUCTION ASSY 1 1
.CAP, RADIATOR 1 1
HOSE 5 1 1
HOSE CLAMP ASSY 2 2
HOSE (L250) 1 1
CLIP 2 2
BRACKET 1 1 1
BOLT, FLANGE 2 2
BOLT, FLANGE 2 2
9
FIG. 6 RADIATOR & HOSE
REF.
NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO. DESCRIPTION
90464–20181
8FA–83614–00
8FN–12467–00
8FN–21851–00
90267–48018
90269–05055
8FN–77261–00
8FN–12477–02
90467–28144
90460–15126
8FN–1248A–00
90467–28046
90467–310A0
8FN–1248E–00
90450–35001
CLAMP 1 1
BRACKET 1 1
COVER, RADIATOR 1 1
DUCT, COOLER 1 1
RIVET, BLIND (4.8X18.6 BLACK) 7 7
RIVET 6 6
LINING, SHROUD 1 1 1
PIPE 7 1 1
CLIP 2 2
CLAMP, HOSE 1 1
PIPE 8 1 1
CLIP 1 1
CLIP 1 1
PIPE 9 1 1
HOSE CLAMP ASSY 1 1
8GS5
8GS6
REMARKS
70
90467–28144
71
8FP–12405–00
72
8GS–12461–00
73
8FN–1244J–00
74
8FN–1243A–00
75
8FN–1243F–00
76
8FN–12469–00
77
90450–35001
78
90464–15195
79
90460–15126
80
95822–06012
81
95702–06500
CLIP 1 1
BLOWER ASSY 1 1 AP
RADIATOR ASSY 1 1 AP
HOSE 6 1 1 AP
HOSE 1 1 1 AP
HOSE,3 1 1 AP
JOINT 1 2 2 AP
HOSE CLAMP ASSY 6 6 AP
CLAMP 1 1 AP
CLAMP, HOSE 1 1 AP
BOLT, FLANGE 3 3 AP
NUT, FLANGE 1 1 AP
10
FIG. 6 RADIATOR & HOSE
REF.
NO.
82
83
84
85
86
87
88
89
PART NO. DESCRIPTION
90149–05129
95822–08016
95702–08500
90201–08784
8FN–1244F–00
8FN–12464–00
8CN–82917–01
8FN–82509–00
SCREW 4 4 AP
BOLT, FLANGE 2 2 AP
NUT, WITH WASHER 2 2 AP
WASHER, PLATE 2 2 AP
BRACKET 2 1 1 AP
STAY, RADIATOR 1 1 AP
SWITCH 1 1 AP
WIRE, SUB LEAD 1 1 AP
8GS5
8GS6
REMARKS
11
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–13300–00
4XV–13355–00
90105–06066
8ES–13427–00
8ES–13284–00
93210–18322
93210–14579
95812–06040
91808–22019
8FN–13464–00
90467–22097
90467–22097
8FN–1319B–02
90467–22097
8ES–13115–00
OIL PUMP ASSY 1 1
.SPROCKET, DRIVEN 1 1
.BOLT, FLANGE 1 1
.SPACER, STRAINER 1 1
PIPE 1 1
O-RING 1 1
O-RING 1 1
BOLT, FLANGE 5 5
PIN, DOWEL 2 2
HOSE, OIL 1 1 1
CLIP 1 1
CLIP 1 1
HOSE SUB-ASSY., 2 1 1
.CLIP 2 2
CONNECTOR, SUCTION PIPE 1 1
8GS5
8GS6
REMARKS
16
93210–16629
17
91312–06016
18
94580–25064
19
8ES–13898–00
20
95812–06012
O-RING 1 1
BOLT 2 2
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
12
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5DM–13440–00
8ES–13417–00
99530–08012
8ES–13414–01
90109–06015
90109–06081
90109–06031
90430–06192
8ES–13470–01
5JW–13473–00
90110–06164
ELEMENT ASSY, OIL CLEANER 1 1
COVER, STRAINER 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 15 15
BOLT 2 2
BOLT 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
8GS5
8GS6
REMARKS
13
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
PART NO. DESCRIPTION
8ES–13586–10
91312–06020
90450–57016
8ES–14294–10
JOINT, CARBURETOR 1 3 3
BOLT 6 6
HOSE CLAMP ASSY 3 3
HOSE 1
8GS5
8GS6
REMARKS
8ES–14294–00
5
90467–11028
6
8ES–14298–10
8ES–14298–00
7
90467–11028
8
90467–11028
9
90464–13194
10
8ES–13895–00
11
90467–08092
12
8ES–13892–00
13
90467–08092
14
90467–09026
15
8ES–14431–00
16
8ES–14441–00
17
8FN–14472–00
18
8ES–14451–00
19
8FA–14436–00
HOSE 1
CLIP 1 1
PIPE 1
PIPE 1
CLIP 1 1
CLIP 2 2
CLAMP 1 1
HOSE, AIR 1 1
CLIP 1 1
HOSE, AIR 2 1 1
CLIP 1 1
CLIP 2 2
SILENCER, INTAKE 1 1 1
SILENCER, INTAKE 2 1 1
PLATE, ELEMENT 1 1
ELEMENT, AIR CLEANER 1 1
HOOK 4 4
20
8ES–14425–00
21
8ES–14452–00
22
8ES–1441A–00
23
8ES–14419–00
24
8ES–14453–00
25
90450–67001
DAMPER 1 2 2
SEAL 1 1
COVER, CLEANER CASE 1 1 1
PIPE 1 1
JOINT, AIR CLEANER 1 3 3
HOSE CLAMP ASSY 3 3
14
FIG. 9 INTAKE
REF.
NO.
26
27
28
29
30
PART NO. DESCRIPTION
8ES–14283–00
90445–11M52
90467–10041
8ES–14148–00
8GS–2815J–E0
COVER, CARBURETOR 1 1 1
HOSE (L150) 1 1
CLIP 1 1
PIPE 1 1
LABEL, NOTICE BREATHER PIPE 1
8GS5
8GS6
REMARKS
8GS–2815J–S0
8GS–2815J–J0
31
8ES–14427–00
32
8FA–13910–00
33
8FA–24491–00
34
95702–06500
35
90387–065V0
36
95022–06085
37
8FN–12443–00
38
95822–06016
LABEL, NOTICE BREATHER PIPE 1 FOR EUR,RUS
LABEL, NOTICE BREATHER PIPE 1 FOR JPN
LABEL, INSTRUCTION 1 1
FUEL PUMP ASSY 2 2
BRACKET, FUEL PUMP 1 1
NUT, FLANGE 2 2
COLLAR 4 4
BOLT, FLANGE 2 2
STAY 1 1
BOLT, FLANGE 2 2
15
FIG. 10 CARBURETOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–14900–02
8ES–14901–01
8ES–14902–01
8ES–14903–01
8ES–14105–00
8ES–14147–00
8ES–1410A–00
8ES–14107–00
8ES–14958–00
4JH–14216–00
CARBURETOR ASSY 1 1
.CARBURETOR ASSY 1 1 1
.CARBURETOR ASSY 2 1 1
.CARBURETOR ASSY 3 1 1
..PILOT SCREW SET 1 1
...O-RING 1 1
..STARTER SET 1 1
..NEEDLE VALVE SET 1 1
..COVER, DIAPHRAGM 1 1
..SCREW 4 4 #1,3
8GS5
8GS6
REMARKS
4JH–14216–00
11
8ES–14933–00
12
8ES–14940–00
13
4JH–14936–00
14
8ES–14916–00
15
8ES–14947–00
16
8ES–1414G–00
17
3TJ–14943–87
3TJ–14943–36
3TJ–14943–37
18
8ES–14948–05
8ES–14948–03
8ES–14948–06
8ES–14948–07
19
676–14548–00
20
8ES–14985–00
21
8ES–14984–00
..SCREW 3 3 #2
..SPRING, DIAPHRAGM 1 1
..DIAPHRAGM ASSY 1 1
..SEAT, SPRING 1 1
..NEEDLE 1 1
..JET, NEEDLE 1 1
..PIPE, MAIN BLEED 1 1
..JET, MAIN (#148) 1 1 STD
..JET, MAIN (#145) 1 1 AP
..JET, MAIN (#150) 1 1 AP
..JET (#45) 1 1 STD
..JET (#40) 1 1 AP
..JET (#48) 1 1 AP
..JET (#50) 1 1 AP
..PIN, FLOAT ARM 1 1
..FLOAT 1 1
..GASKET, FLOAT CHAMBER 1 1
16
FIG. 10 CARBURETOR
REF.
NO.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
3TJ–14191–40
98502–04014
8ES–14926–01
8ES–14592–00
4TV–14926–00
4JH–14121–00
7A9–14555–00
8ES–14561–00
8ES–14565–00
4JH–14264–00
8ES–14935–00
8ES–14162–00
4JH–14358–00
8ES–14965–00
8ES–14578–00
..PLUG, DRAIN 1 1
..SCREW, PAN HEAD 4 4
..BRACKET, THROTTLE 1 1 1 #1
..SCREW 1 1 #1
..BRACKET, THROTTLE 1 1 1 #2
..SCREW, THROTTLE STOP 1 1 #1,2
..SPRING 1 1 #1,2
..O-RING 1 1
.SCREW 1 1
.COLLAR 1 1
.SPRING 1 1
.BOLT, HOLDING 2 2
.NUT 2 2
.LEVER, STARTER 1 1
.COLLAR 4 4
8GS5
8GS6
REMARKS
37
8ES–14567–00
38
4YR–14133–00
39
4JH–14487–00
40
8ES–14295–00
41
8ES–13815–00
42
8ES–13816–00
43
8ES–14197–01
44
3TJ–14937–40
45
8ES–85885–01
46
4TV–14562–00
47
4YR–14216–00
48
8ES–14454–00
.SCREW 2 2
.SPRING, THROTTLE STOP 2 2
.SPRING 2 2
.PIPE, FUEL 2 2
.JOINT 1 1 1
.JOINT 2 1 1
.PIPE 2 2
.CLIP 2 2
.THROTTLE SENSOR ASSY 1 1
.O-RING 1 1
.SCREW 2 2
.JOINT 4 4
17
FIG. 10 CARBURETOR
REF.
NO.
49
50
51
52
53
54
55
56
57
PART NO. DESCRIPTION
8ES–14987–00
4TV–12486–00
8ES–14121–00
4YR–14934–00
5FU–83790–20
8FA–82103–00
8ES–81517–01
4TV–14534–00
4YR–14557–00
.HOSE 1 1
.CLIP 2 2
.SCREW, THROTTLE STOP 1 1
.SPRING, THROTTLE STOP 1 1
.HEATER ASSY (30W) 3 3
.TERMINAL 1 1 1
.WIRE, SUB LEAD 1 1
.COLLAR 1 1
.WASHER 2 2
8GS5
8GS6
REMARKS
18
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–14615–01
8ES–14613–00
8FA–14715–00
8FA–14623–00
91312–06030
95022–08020
8ES–14627–00
90267–47195
8FN–14637–00
95812–06008
90183–060A0
95812–06016
8ES–14610–00
92012–08025
92990–08200
JOINT, EXHAUST 1 3 3
GASKET, EXHAUST PIPE 1 1
BAND, MUFFLER 3 3
GASKET, EXHAUST PIPE 3 3
BOLT 3 3
BOLT, FLANGE 6 6
COVER, EXHAUST 1 1
RIVET, BLIND (4.7X16.4 YELLOW) 3 3
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 2 2
NUT, SPRING 2 2
BOLT, FLANGE 2 2
EXHAUST PIPE ASSY 1 1 1
BOLT, BUTTON HEAD 2 2
WASHER, PLAIN 2 2
8GS5
8GS6
REMARKS
16
8FA–14714–10
17
8FA–14788–00
18
95812–08020
19
8FN–14750–00
20
8FA–14737–00
21
90387–08071
22
90119–08112
23
8ES–14708–02
24
90119–06179
25
95812–06008
26
8ES–1478N–00
27
95812–06008
GASKET, MUFFLER 1 1
BAND, SILENCER 1 1
BOLT, FLANGE 1 1
SILENCER ASSY 1 1
DAMPER, MUFFLER 8 8
COLLAR 4 4
BOLT, WITH WASHER 4 4
PROTECTOR ASSY 1 1
BOLT, WITH WASHER 2 2
BOLT, FLANGE 2 2
PLATE, 8 1 1
BOLT, FLANGE 3 3
19
FIG. 11 EXHAUST
REF.
NO.
28
29
30
PART NO. DESCRIPTION
90183–060A0
90338–20004
90338–20007
NUT, SPRING 3 3
PLUG 1 1
PLUG 2 2
8GS5
8GS6
REMARKS
20
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–W1510–04
90340–27001
8ES–15167–00
93210–24709
8FA–2139X–00
8ES–21459–00
99530–10014
99530–10114
90119–09004
95812–08055
95812–08070
90109–06185
95812–06055
95812–06080
90105–06123
CRANKCASE ASSY 1 1
.PLUG, STRAIGHT SCREW 1 1
.PLUG, BLIND 1 1 1
.O-RING 1 1
.DAMPER 2 2
.SPACER 1 1
PIN, DOWEL 1 1
PIN, DOWEL 2 2
BOLT, WITH WASHER 8 8
BOLT, FLANGE 1 1
BOLT, FLANGE 3 3
BOLT 1 1
BOLT, FLANGE 5 5
BOLT, FLANGE 3 3
BOLT, FLANGE 3 3
8GS5
8GS6
REMARKS
21
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
8ES–15421–01
90340–32080
93210–32172
90340–14117
93210–14369
8ES–15461–01
99530–08012
90462–08225
90465–10038
90109–06015
90110–06234
8ES–1531A–00
90467–100A1
90467–11019
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
CLAMP 1 1
CLAMP 1 1
BOLT 11 11
BOLT, HEXAGON SOCKET HEAD 1 1
HOSE, BREATHER 1 1 1
CLIP 1 1
CLIP 1 1
8GS5
8GS6
REMARKS
22
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–01
8ES–15521–00
8GL–15590–00
90110–06168
90201–30013
GEAR 3 1 1
GEAR, IDLER 1 1 1
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
WASHER, PLATE 1 1
8GS5
8GS6
REMARKS
23
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
8FP–17620–00
90384–41242
90387–0514T
90113–05053
90105–05644
95607–05200
8GS–17640–01
8BW–17653–00
8ES–17653–00
91609–50032
8ES–17655–00
90387–0514U
90105–05644
SHEAVE, PRIMARY FIXED 1 1
STOPPER 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1
.BUSH, BIMETAL FORMED 1 1
COLLAR 3 3
BOLT, SET 6 6
BOLT, FLANGE 3 3
NUT, U FLANGE 3 3
SPIDER COMPLETE 1 1
SLIDER 3 3
SLIDER 3 3
PIN, SPRING 3 3
DAMPER, SLIDER 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
8GS5
8GS6
REMARKS
16
95607–05200
17
8DF–17630–00
18
90380–28237
19
97017–06030
20
92907–06600
21
90202–09227
22
8FG–17624–20
23
90386–09001
24
90202–08204
25
8FN–17605–00
26
90386–08002
27
90269–06006
NUT, U FLANGE 3 3
PRIMARY SHEAVE CAP COMP. 1 1
.BUSH, SOLID 1 1
BOLT 6 6
WASHER, PLATE 6 6
WASHER, PLATE 6 6
ROLLER, COMP 3 3
.BUSH 1 1
WASHER, PLATE 6 6
WEIGHT COMP 3 3
.BUSH 1 1
RIVET (ST17.2) 3 3 IN
24
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