Yamaha VK10FG User Manual

OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE USO E MANUTENZIONE INSTRUKTIONSBOK OMISTAJAN KÄSIKIRJA EIERHÅNDBOK
E F
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SF
N
E F
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Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
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Leggere attentamente questo manuale prima di utilizzare questo veicolo. Läs den här instruktionsboken noga innan snöskotern används. Lue tämä käsikirja huolellisesti ennen moottorikelkan käyttöä. Les denne håndboken nøye før du tar kjøretøyet i bruk.
VK10FG
8KW-28199-S0
Original instructions
Notice originale
Istruzioni originali
Bruksanvisning i original
Alkuperäiset ohjeet
Opprinnelige instruksjoner
PRINTED IN JAPAN
2015.06-0.4×1 CR
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
STAMPATO SU CARTA RICICLATA
TRYCKT PÅ ÅTERVUNNET PAPPER
PAINETTU UUSIOPAPERILLE
TRYKKET PÅ RESIRKULERT PAPIR
Read this manual carefully
before operating this vehicle.
OWNER’S MANUAL
VK10FG
8KW-28199-S0-E0
ESU1010D
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
VK10F (VK10F) (JYE8KW00∗GA000001
to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC
(
If applicable
and to the other relevant Directive of EEC
(
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
If applicable
(
)
(
Title and
/
or number and date of issue of the other Directives of EEC
)
Title and
/
or number and date of issue of standards and/or specifications
(
Make, model
2004/108/EC
– – – – – –
)
)
)
)
Authorized Representative
YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
General Manager Engineering Div., RV Business Unit Business Development Operations YAMAHA MOTOR CO., LTD.
Date of Issue
Akihiro Tsuzuki
14 October, 2014
ESU10132
WARNING
Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the produc­tion of fine sporting and touring snowmo­biles. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic mainte­nance of this snowmobile. If you have any questions concerning the operation or main­tenance of your snowmobile, please consult a Yamaha dealer. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current prod­uct information available at the time of print­ing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWS00671

Introduction

VK10FG
OWNER’S MANUAL
©2015 by Yamaha Motor Co., Ltd.
1st Edition, April 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yama h a Mo t o r Co . , Lt d . is expressly prohibited.
Printed in Japan.
Please read this manual carefully before operating this snowmobile. Do not at­tempt to operate this snowmobile until you have attained adequate knowledge of its controls and operating features. Regular inspections and careful mainte­nance, along with good operating tech­niques, will help ensure that you safely enjoy the capabilities and reliability of this snowmobile.

Important manual information

WARNING
NOTICE
TIP
ESU10152
Particularly important information is distin­guished in this manual by the following nota­tions.
This is the safety alert symbol. It is used to alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EWS00022
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECS00012
A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property.
A TIP provides key information to make pro­cedures easier or clearer.

Contents

Location of the important labels...... 1
Safety information ............................. 8
Description....................................... 10
Control functions............................. 12
Main switch ................................... 12
Throttle lever ................................. 12
Throttle override system
(T.O.R.S.).................................... 12
Multi-function meter unit............... 13
High beam indicator light ............. 14
Low coolant temperature indicator
light ........................................... 14
Fuel meter and grip/thumb warmer
level indicator ............................. 15
Fuel level warning indicator ......... 16
Oil level/pressure warning
indicator .................................... 16
Coolant temperature warning
indicator .................................... 17
Self-diagnosis device .................... 17
Engine stop switch ....................... 18
Headlight beam switch
“LIGHTS” ................................... 18
Grip/thumb warmer adjusting
switch......................................... 18
Auxiliary DC jack ........................... 19
Helmet shield heater jack.............. 19
Brake lever .................................... 20
Parking brake lever ....................... 20
Shift lever ...................................... 21
Drive guard.................................... 21
V-belt holders................................ 22
Passenger grip warmer switch...... 22
Storage areas................................ 23
Tow hitch (For RUSSIA) and tow
hitch bracket (For EUROPE) ...... 25
Fuel ............................................... 25
Suspension ................................... 26
Pre-operation checks ..................... 30
Pre-operation check list................ 30
Operation ......................................... 32
Starting the engine........................ 32
Break-in ........................................ 33
Riding your snowmobile ............... 33
Maximizing drive track life ............ 37
Strap ............................................. 38
Driving........................................... 38
Stopping the engine ..................... 39
Transporting.................................. 39
Periodic maintenance and
adjustment....................................... 41
Periodic maintenance chart for the
emission control system............ 42
General maintenance and
lubrication chart ......................... 43
Tool kit .......................................... 45
Recommended equipment ........... 45
Opening and closing the shroud
and removing and installing the
right side cover .......................... 45
Checking the spark plugs ............. 46
Adjusting the throttle lever free
play ............................................ 47
Checking the throttle override
system (T.O.R.S.) ....................... 47
Checking the air filter .................... 48
High-altitude settings.................... 49
Valve clearance............................. 49
Engine oil and oil filter cartridge ... 50
Cooling system ............................. 53
V-belt ............................................ 55
Drive chain housing ...................... 58
Brake and parking brake .............. 59
Extrovert drive sprocket .............. 62
Skis and ski runners ..................... 62
Steering system ............................ 63
Drive track and slide runners ........ 64
Lubrication .................................... 67
Contents
Replacing a headlight bulb ........... 68
Adjusting the headlight beams ..... 69
Fittings and fasteners.................... 70
Battery........................................... 70
Replacing a fuse ........................... 71
Troubleshooting .............................. 74
Storage............................................. 78
Specifications .................................. 80
Consumer information.................... 82
Identification number records ....... 82
WARRANTY .................................. 82
Index ................................................. 83

Location of the important labels

9
7,8
13
2
6
1
3
4
5
11 12
14
10
ESU1267A
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
For EUROPE
1
Location of the important labels
DRIVE
1. CHAIN CASE OIL Q’TY
2. CHAIN CASE OIL TYPE
3. TRACK TENSION
* FOR MORE INFO: SEE SERVICE MANUAL FOR THIS MODEL. * SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
ENTRAÎNEMENT
1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE
2. TYPE D’HUILE DU CARTER DE CHAÎNE
3. FLÈCHE DE LA CHENILLE * POUR PLUS DE DÉTAIL: VOIR LE MANUEL D’ATELIER
POUR CE MODÈLE. * LES CARACTÉRISTIQUE TECHNIQUES SONT SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE.
350 cm³ (11.8 oz)
GL-3 75W or 80W
30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb)
350 cm³
GL-3 75W or 80W
8JD-47578-00
30 ~ 35 mm/100 N (10 kg)
TUNE-UP SPECIFICATIONS
SPECIFICATIONS DE LA MISE AU POINT
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
SPECIFICATIONS DE LA MISE AU POINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR8E(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1300 ± 50 r/min
CR8E(NGK)
0.7 ~ 0.8 mm 1300 ± 50 r/min
8HF
8HF-1417E-00
VARNING
8KW-7718A-S0
VAROITUS
8KW-7718A-F0
PULL
INSTRUKTION FÖR VÄXLING / VAIHTEEN VAIHTO-OHJEET
Växla bara när maskinen stoppats och motorn går på tomgång. Det låga läget får inte användas i hastigheter över 80 KM/H (50 MPH).
Växelspak: Dra & vrid
Drive (framåt)
Reverse (back) Peruutus
Låg Pieni käyntinopeus
8KW-77763-S0
Vaihdevipu: Vedä & käännä
Ajo
Vaihda vaihdetta vain, kun kone on pysäytetty ja moottori käy joutokäynnillä. Pienen käyntinopeuden vaihdetta ei saa käyttää, jos moottorikelkalla ajetaan yli 80 KM/H (50 MPH).
21
3
4
56
2
Location of the important labels
5kg {11lbs}
MAX.BELASTNING/RASKAIN TAAKKA
8FN-24897-10
20kg {44lbs}
MAX.BELASTNING/RASKAIN TAAKKA
8FM-24897-11
<
1176 N
<
147 N
8HF-2817S-00
8FA-S0
8FA-2389C-S0
8KW-2156A-00
VK10F
92.3 kW 395 kg
8AC-2817L-00
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
2015
4AA-22259-40
VARNING VAROITUS
8JT-77765-S0
7
910
11 12
13 14
8
3
Location of the important labels
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
****
1
Read the Owner’s manual.
This unit contains high-pressure nitrogen gas. Mishandling can cause an explosion. Do not incinerate, puncture or open.
This pictogram shows the sled hitch tow weight limit (combined weight of the sled and all cargo in the sled). Overloading can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows the sled hitch tongue weight limit (weight on the sled tongue). Overloading can cause loss of control. Loss of control can result in severe injury or death.
1
2
3
Model Name Max. Power Mass In Running Order
1
Year of construction
Familiarize yourself with the following pictograms and read the explanatory text.
4
For RUSSIA
8
6,7
13
2
3
4
12
14
9 1110
1
5
Location of the important labels
5
Location of the important labels
DRIVE
1. CHAIN CASE OIL Q’TY
2. CHAIN CASE OIL TYPE
3. TRACK TENSION
* FOR MORE INFO: SEE SERVICE MANUAL FOR THIS MODEL. * SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
ENTRAÎNEMENT
1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE
2. TYPE D’HUILE DU CARTER DE CHAÎNE
3. FLÈCHE DE LA CHENILLE * POUR PLUS DE DÉTAIL: VOIR LE MANUEL D’ATELIER
POUR CE MODÈLE. * LES CARACTÉRISTIQUE TECHNIQUES SONT SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE.
350 cm³ (11.8 oz)
GL-3 75W or 80W
30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb)
350 cm³
GL-3 75W or 80W
8JD-47578-00
30 ~ 35 mm/100 N (10 kg)
TUNE-UP SPECIFICATIONS
SPECIFICATIONS DE LA MISE AU POINT
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
SPECIFICATIONS DE LA MISE AU POINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR8E(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1300 ± 50 r/min
CR8E(NGK)
0.7 ~ 0.8 mm 1300 ± 50 r/min
8HF
8HF-1417E-00
8KW-7718A-R0
PULL
8KW-77763-R0
21
3
4
5
6
Location of the important labels
5kg {11lbs}
MAX.BELASTNING/RASKAIN TAAKKA
8FN-24897-10
20kg {44lbs}
MAX.BELASTNING/RASKAIN TAAKKA
8FM-24897-11
<
1176 N
<
147 N
8HF-2817S-00
8JT-77765-R0
8FA-S0
8FA-2389C-S0
8KW-2156A-00
VK10F
92.3 kW 395 kg
8AC-2817L-00
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
2015
8HN-2811S-00
4AA-22259-40
6
89
10 11
13
14
12
7
7

Safety information

ESU10204
As the vehicle’s owner, you are responsible for the safe and proper operation of your snowmobile. When you ride your snowmo­bile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following.
Before you operate your snowmobile
Read the Owner’s Manual and all labels.
Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or func­tion you do not understand.
Wear protective clothing. Wear an ap-
proved helmet, and a face shield or gog­gles. Also, wear a good quality snowmobile suit, boots, and a pair of gloves or mittens that will permit use of your thumbs and fin­gers for operation of the controls.
Do not operate the snowmobile after or
while drinking alcohol or taking drugs. Your ability to operate the snowmobile is re­duced by the influence of alcohol or drugs.
Prepare your snowmobile
Perform the pre-operation checks each
time you use the vehicle to make sure it is in safe operating condition. Failure to in­spect or maintain the vehicle properly in-
creases the possibility of an accident or equipment damage. See page 30 for a list of pre-operation checks.
Apply the parking brake before starting the
engine. Never drive the snowmobile with the parking brake applied. This may over­heat the brake disc and reduce braking ability.
While using your snowmobile
This snowmobile was not manufactured for
use on public streets, roads, or highways. Such use is prohibited by law, and you could collide with another vehicle.
Be careful where you ride. There may be
obstacles hidden beneath the snow. Stay on established trails to minimize your expo­sure to hazards. Ride slowly and cautiously when you ride off of established trails. Hit­ting a rock or stump, or running into wires could cause an accident and injury.
This snowmobile is not designed for use on
surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may dam­age the snowmobile.
Always ride with other snowmobilers when
going on a ride. You may need help if you run out of fuel, have an accident, or dam­age your snowmobile.
Many surfaces such as ice and hard-
packed snow require much longer stop­ping distances. Be alert, plan ahead and begin decelerating early. The best braking method on most surfaces is to release the throttle and apply the brake gently—not suddenly.
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monox­ide, a deadly gas. Breathing carbon monox­ide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventu-
8
Safety information
ally death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine ex­haust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be over­come and be unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly-venti­lated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT. Do not run the engine indoors. Even if you
try to ventilate engine exhaust with fans or open windows and doors, carbon monox­ide can rapidly reach dangerous levels.
Do not run the engine in poorly ventilated
or partially enclosed areas such as barns, garages, or carports.
Do not run the engine outdoors where en-
gine exhaust can be drawn into a building through openings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your snowmobile is an important decision. Genuine Yamaha Ac­cessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your snowmobile. Many companies with no con­nection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifica­tions not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
Maintenance and storage
When laying the snowmobile on its side for
maintenance, use a suitable stand to keep it in a stable and level position.
Do not leave the snowmobile on its left side
for an extended period of time. Fuel may leak out from the fuel breather hose.
Do not allow anyone to stand behind the
snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or by­standers.
Modifications made to the snowmobile not
approved by Yamaha, or the removal of original equipment may render your snow­mobile unsafe for use, which may cause severe personal injury. Modifications may also make the snowmobile illegal to use.
Never store the snowmobile with fuel in the
fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Allow the en­gine to cool off before storing the snowmo­bile in an enclosed space.
9

Description

1 2,3,4,5,6 78 9,10 11 12 13
14
1516
ESU10262
1. Air filter
2. Battery
3. Coolant reservoir
4. Fuse box
5. Main fuse
6. Oil filler cap
7. V-belt holder
8. Strap
9. Storage compartment
10. Tool kit
11. Passenger grip warmer switch
10
12. Rear carrier
13. Tail/brake light
14. Tow hitch bracket
15. Slide rail suspension
16. Drive track
Description
TIP
12345678 9
10 11 12
10 13
1. Parking brake lever
2. Brake lever
3. Grip warmer adjusting switch
4. Helmet shield heater jack
5. Multi-function meter unit
6. Auxiliary DC jack
7. Thumb warmer adjusting switch
The snowmobile you have purchased may differ slightly from those shown in the figures of
this manual.
Design and specifications are subjected to change without notice.
8. Engine stop switch
9. Throttle lever
10. Shroud latch
11. Shift lever
12. Main switch
13. Headlight beam switch
11

Control functions

TIP
WARNING
13
2
ESU10293

Main switch

The main switch controls the ignition and lighting systems. The various positions are described below.
1. Off
2. On
3. Start
Off
The ignition circuit is switched off. The key can be removed only in this position.
On
The ignition circuit is switched on.
Start
The starting circuit is switched on. The starter motor cranks the engine.
NOTICE: Release the switch immediately after the engine starts.
The headlights and taillight come on after the engine is started.
ESU10313
[ECS00022]

Throttle lever

Once the engine is running cleanly, squeez­ing the throttle lever will increase the engine speed and cause engagement of the drive train. Regulate the speed of the snowmobile by varying the throttle position. Because the
throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released.
1. Throttle lever
ESU13243

Throttle override system (T.O.R.S.)

EWS00042
If the T.O.R.S. is activated, make sure that the cause of the malfunction has been corrected and that the engine can be op­erated without a problem before restarting the engine. Continuing to operate with a malfunction could cause loss of control or damage.
If the throttle valves or throttle cable malfunc­tions during operation, the T.O.R.S. will be activated when the throttle lever is released. The T.O.R.S. is designed to override the fuel injection and limit the engine speed to less than the clutch engagement speed if the throttle valves fail to return to the idle position when the throttle lever is released. (See page 80 for the clutch engagement speed.)
12
Control functions
TIP
1 2
3
1 2 3 4 5 6 7
Malfunc-
tion
T. O. R. S .
will be
activated.
Throttle lever
Throttle valve
T.O.R.S.
Idling Riding
Released Squeezed Released
Closed Open Open
Engine
runs
properly.
Engine
runs
properly.
If the T.O.R.S. is activated, the warning light and engine trouble warning indicator flash, and the two-digit code “84” displays in the meter display. If this occurs, have a Yamaha dealer check the system as soon as possible.
1. Warning light “ ”
2. Engine trouble warning indicator “ ”
3. Two-digit code “84”
ESU14990

Multi-function meter unit

The multi-function meter unit is equipped with the following:
a digital speedometera tachometeran odometera tripmeterwarning indicatorsa warning lighta low coolant temperature indicator lighta high beam indicator lighta fuel metera grip/thumb warmer level indicator
When the key is turned to the on position, the tachometer needle makes one sweep, and the low coolant temperature indicator light, the warning light, and all segments of the me­ter unit display come on and go off.
1. Tachometer
2. Low coolant temperature indicator light “
3. High beam indicator light “
4. Warning light “ ”
5. Warning indicators
6. Meter display
7. Select/reset button
The grip warmer level is initially displayed for 5 seconds, then the display switches to the fuel meter.
Odometer and tripmeter modes
Odometer shows the total distance that the vehicle has run. Tripmeter shows the distance traveled since it last reset. Pushing the select/reset button switches the display between the odometer mode “ODO” and the tripmeter mode “TRIP” in the follow­ing order: ODO TRIP ODO
13
Control functions
TIP
TIP
1
1
1
1. Odometer/tripmeter
To reset the tripmeter, push the select/reset button for at least one second while the trip­meter is displayed.
To switch the speedometer, odometer, and
tripmeter displays between kilometers and miles, select the odometer mode “ODO”, and then push the select/reset button for at least 10 seconds while the snowmobile is stopped.
Odometer resets and continues counting
when it reaches 99999 while riding. How­ever on the 10th time, the odometer will lock at 99999.
Tripmeter resets and continues counting
when it reaches 999.9 while riding.
ESU10412
High beam indicator light “
The high beam indicator light comes on when the high beams of the headlights are switched on. (See page 18 for headlight beam switch operation.)
1. High beam indicator light “
ESU10474
Low coolant temperature indi­cator light “
The low coolant temperature indicator light comes on when the coolant temperature is low and informs the rider that the snowmobile should be warmed up. After the engine is started, warm it up until the indicator light goes off. The snowmobile can be operated normally after the indicator light goes off.
1. Low coolant temperature indicator light “
Drive the snowmobile at low speeds when
14
the low coolant temperature indicator light is on. If the engine speed is too high, maximum engine speed is reduced to protect the en­gine.
ESU10428
TIP
1 2
1

Fuel meter and grip/thumb warmer level indicator

The fuel meter and grip/thumb warmer level indicator have eight segments which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level.
1. Fuel meter and grip/thumb warmer level in­dicator
Fuel meter
The display segments of the fuel meter disap­pear towards “E” (Empty) as the fuel level de­creases. When only one segment is left near “E”, the fuel level warning indicator and the warning light come on.
Control functions
The snowmobile must be stopped on a level surface to obtain an accurate fuel meter reading, since the reading changes accord­ing to the movement and inclination of the snowmobile.
Grip/thumb warmer level indicator
When the grip warmer adjusting switch is pressed, the grip warmer indicator comes on and the display switches to the grip warmer level. When the thumb warmer adjusting switch is pressed, the thumb warmer indicator comes on and the display switches to the thumb warmer level. See “Grip/thumb warmer adjusting switch” on page 18 for detailed information.
1. Warning light “ ”
2. Fuel level warning indicator “ ”
If the fuel level warning indicator and the warning light come on, refuel as soon as pos­sible.
1. Grip warmer indicator “
2. Thumb warmer indicator “
1. Grip warmer adjusting switch
15
Control functions
TIP
1 2 3
1 2
1. Thumb warmer adjusting switch
The grip/thumb warmer level is displayed
for 5 seconds after releasing the grip/thumb warmer adjusting switch, then the display switches to the fuel meter.
The top segment of the grip/thumb warmer
level indicator flashes once when the grip/thumb warmer adjustment reaches the maximum level. The bottom segment of the grip/thumb warmer level indicator flashes once when the grip/thumb warmer adjustment reaches the minimum level.
When the engine is started, the grip/thumb
warmer levels are set to the levels selected when the engine was last stopped.
ESU10456
Fuel level warning indicator “ ”
The fuel level warning indicator and the warn­ing light come on when the fuel level is low. (See page 15 for details.) The fuel level warning indicator, the warning light, and all segments of the fuel meter start to flash when a malfunctioning sensor, dis­connected coupler, broken lead, or short cir­cuit is detected by the self-diagnosis device of the snowmobile to warn the rider of any of the above problems.
If the fuel level warning indicator, the warning light, and all segments of the fuel meter flash, have a Yamaha dealer inspect the snowmo­bile as soon as possible.
1. Warning light “ ”
2. Fuel level warning indicator “ ”
3. Fuel meter
ESU13992
Oil level/pressure warning indicator “ ”
The oil level/pressure warning indicator has two functions. The warning indicator comes on when the engine oil level is low and when the engine oil pressure is low. The functions are explained in the following sections.
Oil level warning
The warning indicator and the warning light come on when the engine oil level is low.
1. Warning light “ ”
2. Oil level/pressure warning indicator “ ”
16
If the warning indicator and the warning light
TIP
NOTICE
1 2
1 2
come on, place the snowmobile on a level surface and allow it to idle for one minute. If the warning indicator and the warning light go off, the engine oil level is sufficient, how­ever it is getting low. Add engine oil as soon as possible. If the warning indicator and the warning light do not go off, check the engine oil level in the oil tank (see page 50 for engine oil level checking procedures), and add engine oil if necessary. If the warning indicator and the warning light still remain on, have a Yamaha dealer check the snowmobile.
Oil pressure warning
The warning indicator comes on and “OP­LO” (oil pressure low) appears in the odome­ter display if the engine oil pressure is low when the engine is started. At the same time, the engine speed is limited to less than the clutch engagement speed until the warning indicator goes off. If the engine oil pressure remains low for one minute, the engine stops. If this occurs, have a Yamaha dealer check the snowmobile.
Control functions
If there is no engine oil in the oil passages when the engine is started, such as after the engine oil is changed, the warning indicator may come on and “OP-LO” may appear in the odometer display for a few seconds until the oil circulates through the engine. The snowmobile can be operated normally after the warning indicator goes off.
ESU10514
Coolant temperature warning indicator “ ”
If the engine overheats, the coolant tempera­ture warning indicator and the warning light come on. When this occurs, stop the engine immediately and allow the engine to cool down, and then check the coolant level in the coolant reservoir. (See page 53 for checking procedures.)
1. Oil level/pressure warning indicator “ ”
2. “OP-LO” (oil pressure low)
1. Warning light “ ”
2. Coolant temperature warning indicator “ ”
ECS00042
Do not continue to operate the engine if it is overheating.
ESU13366

Self-diagnosis device

This model is equipped with a self-diagnosis device for various electrical circuits.
17
Control functions
1 2
3
1
If a problem is detected in any of those cir­cuits, the warning light and the engine trouble warning indicator flash, and an error code displays in the meter display. Note the error code, and then have a Yamaha dealer in­spect the snowmobile as soon as possible.
NOTICE: Do not continue to operate the engine longer than necessary if there is an error code to avoid possible engine dam­age.
[ECS00821]
1. Warning light “ ”
2. Engine trouble warning indicator “ ”
3. Error code display
ESU10532
Engine stop switch “ ”
The engine stop switch is used to stop the engine in an emergency. Simply push the stop switch to stop the engine. To start the engine, pull the stop switch and proceed with starting the engine. (See page 32 for engine starting procedures.)
During the first few rides, practice using the stop switch so that you can react quickly in an emergency.
ESU10662

Headlight beam switch “LIGHTS”

Push the headlight beam switch to change the headlight to high beam “HI” or to low beam “LO”.
1. Headlight beam switch “LIGHTS”
2. High beam “HI”
3. Low beam “LO”
ESU12655

Grip/thumb warmer adjusting switch

The grip warmer adjusting switch and the thumb warmer adjusting switch control the electrically heated handlebar grips and throt­tle lever respectively.
1. Engine stop switch “ ”
18
1. Grip warmer adjusting switch
Control functions
TIP
NOTICE
TIP
1
2
1. Thumb warmer adjusting switch 1. Auxiliary DC jack cap
2. Auxiliary DC jack
To raise the temperature
To raise the temperature, press the respec­tive switch to “HI”.
To lower the temperature
To lower the temperature, press the respec­tive switch to “LO”. See “Fuel meter and grip/thumb warmer level indicator” on page 15 for detailed informa­tion.
ESU10697

Auxiliary DC jack

The auxiliary DC jack is located in the front panel and can be used for accessories.
The auxiliary DC jack can only be used if the engine is running.
3. After using the auxiliary DC jack, be sure to remove the accessory power plug from the jack and to close the auxiliary DC jack cap.
ECS00123
To avoid circuit overload and a possible
fuse blowing, do not use accessories re­quiring more than the maximum rated capacity for the auxiliary DC jack. (See page 71 for the specified fuse amper­age.)
Do not use an automotive cigarette
lighter or other accessory with a plug that gets hot because the jack can be damaged.
To use the auxiliary DC jack
1. Start the engine.
2. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack.
Maximum rated capacity:
DC 12 V, 2.5 A (30 W)
ESU13265

Helmet shield heater jack

The helmet shield heater jack is located on the left side of the handlebar.
The helmet shield heater jack can only be used if the engine is running.
To use the helmet shield heater jack
1. Start the engine.
19
Control functions
NOTICE
TIP
NOTICE
1
2
2. Open the helmet shield heater jack cap, and then insert the power plug of the hel­met shield heater into the jack.
1. Brake lever
1. Helmet shield heater jack
2. Helmet shield heater jack cap
3. After using the helmet shield heater, be sure to remove its power plug from the jack and to close the jack cap.
ECS00893
To avoid circuit overload and a possible fuse blowing, do not use a helmet shield heater requiring more than the maximum rated capacity for the helmet shield heater jack. (See page 71 for the specified fuse amperage.)
Maximum rated capacity:
DC 12 V, 2.5 A (30 W)
ESU10552

Brake lever

The snowmobile is stopped by braking the entire drive system. Squeeze the brake lever towards the handle­bar grip to stop the snowmobile.
When the brake lever is squeezed, the brake light comes on.
ECS00061
Make sure that the brake lever end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service.
ESU10582

Parking brake lever

When parking the snowmobile or starting the engine, apply the parking brake by moving the parking brake lever to the left.
20
1. Parking brake lever
To release the parking brake, move the park­ing brake lever to the right.
ESU12563
TIP
NOTICE
WARNING
NOTICE

Shift lever

The shift lever is used to shift your snowmo­bile into drive, reverse, or low. After coming to a complete stop, pull the shift lever out, turn it to the desired position (“D”, “R”, or “L”), and then release it.
Control functions
ESU15000

Drive guard

EWS00403
Coming in contact with the rotating V-
belt or clutch parts can cause severe in­jury or death. Never run the engine with the drive guard removed.
Make sure that the drive guard is in-
stalled securely before operating the snowmobile to protect against severe injury or death from a broken V-belt or other part should it come off the snow­mobile while it is in operation.
ECS00931
Never run the engine with the V-belt re-
moved. Clutch components can be damaged.
Be careful not to scratch the windshield
when removing or installing the drive guard.
1. Shift lever
2. “D” Drive (forward)
3. “R” Reverse
4. “L” Low (forward)
Make sure that the shift lever is completely shifted into position.
ECS00073
Do not use the shift lever while the snow­mobile is moving, otherwise the drive train could be damaged.
The drive guard is designed to protect the V­belt clutch and V-belt in case parts break or come loose. The drive guard is located under the shroud (see page 45 for information on how to ac­cess the drive guard).
To remove the drive guard
1. Pull out the drive guard locking pin from the drive guard rear holder.
21
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