Yamaha Banshee YFZ350T User Manual

READ THIS MANUAL CAREFULLY! It contains important safety information.

LIRE ATTENTIVEMENT CE MANUEL!

Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE!

Contiene indicaciones importantes acerca de la seguridad.

OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO

YFZ350Z

3B5-28199-64

YAMAHA MOTOR CO., LTD.

PRINTED IN JAPAN 2009.05-0.4x1 !

(E,F,S)

READ THIS MANUAL CAREFULLY! It contains important safety information.

OWNER’S MANUAL

YFZ350Z

3B5-28199-64-E0

EBU29730

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

EC Declaration of Conformity

conforming to Directive 98/37/EC, 2006/42/EC

We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product

YFZ350 (YFZ350) (JY43GG00090298220- )

(Make, model)

to which this declaration applies, conforms to the essential health and safety requirements of Directive 98/37/EC, 2006/42/EC

(If applicable)

and to the other relevant Directives of EEC 2004/108/EC

(Title and/or number and date of issue of the other Directives of EEC)

(If applicable)

To effect correct application of the stated in the Directives of EEC, the specifications were consulted:

essential health and safety requirements following-standards and/or technical

ANSI/SVIA 1-2007

(Title and/or number and date of issue of standards and/or specifications)

Authorized Representative

YAMAHA MOTOR EUROPE N.V.

Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands

Signature

Shinya Shimada

General Manager

RV Engineering Division

RV Operations

Date of Issue 5 March, 2009

EBU17170

INTRODUCTION

EBU17322

Congratulations on your purchase of the Yamaha YFZ350Z. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will provide you with a good basic understanding of the features and operation of this ATV.

This manual includes important safety information. It provides information about special techniques and skills necessary to ride the ATV. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.

AN IMPORTANT SAFETY MESSAGE:

●Read this manual completely before operating your ATV. Make sure you understand all instructions.

●Pay close attention to the warning and notice labels on the ATV.

●This ATV should not be ridden by anyone under 16 years of age.

●This ATV is a high-performance ATV for off-road use only, for sport-type recreational and competitive use by experienced operators.

EBU17330

IMPORTANT MANUAL INFORMATION

EBU17342

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

NOTICE

A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.

	TIP		A TIP provides key information to make procedures easier or clearer.

* Product and specifications are subject to change without notice.

EBU17350

IMPORTANT NOTICE

EBU17372

This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV on any paved surface, paved street, paved road or motorway.

Please check your local riding laws and regulations before operating this ATV.

EBU17390

YFZ350Z

OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd.

1st edition, April 2009 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

EBU17420

TABLE OF CONTENTS

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................	1-1
SAFETY INFORMATION ..............................	2-1
DESCRIPTION ..............................................	3-1
Left view .....................................................	3-1
Right view...................................................	3-1
Controls and instruments ...........................	3-2
INSTRUMENT AND CONTROL
FUNCTIONS ..................................................	4-1
Main switch ...............................................	4-1
Handlebar switches ...................................	4-2
Throttle lever .............................................	4-2
Throttle OverRide System .........................	4-3
Speed limiter .............................................	4-3
Clutch lever ...............................................	4-4
Brake lever ................................................	4-4
Brake pedal ...............................................	4-5
Parking brake ............................................	4-5
Shift pedal .................................................	4-7
Kickstarter .................................................	4-7
Fuel tank cap .............................................	4-7
Fuel ...........................................................	4-8

Fuel cock ...................................................	4-9
Starter (choke) .........................................	4-11
Seat .........................................................	4-11
Adjusting the front shock absorber
assemblies .............................................	4-12
Adjusting the rear shock absorber
assembly ................................................	4-13
PRE-OPERATION CHECKS ..........................	5-1
Fuel and 2-stroke engine oil mixing ratio ...	5-3
Transmission oil .........................................	5-3
Coolant ......................................................	5-3
Front and rear brakes ................................	5-3
Throttle lever ..............................................	5-4
Drive chain .................................................	5-4
Tires ...........................................................	5-4
Chassis fasteners ......................................	5-6
Instruments, lights and switches ................	5-7
OPERATION...................................................	6-1
Starting a cold engine ................................	6-1
Starting a warm engine ..............................	6-2
Shifting .......................................................	6-2
Engine break-in ..........................................	6-4
Parking .......................................................	6-5
Parking on a slope .....................................	6-6

Accessories and loading ...........................	6-6
RIDING YOUR ATV ......................................	7-1
GETTING TO KNOW YOUR ATV..............	7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................	7-2
BE CAREFUL WHERE YOU RIDE............	7-8
TURNING YOUR ATV .............................	7-11
CLIMBING UPHILL ..................................	7-12
RIDING DOWNHILL.................................	7-15
CROSSING A SLOPE..............................	7-16
CROSSING THROUGH SHALLOW
WATER ..................................................	7-17
RIDING OVER ROUGH TERRAIN ..........	7-18
SLIDING AND SKIDDING........................	7-19
WHAT TO DO IF... ...................................	7-20
WHAT TO DO... .......................................	7-20
PERIODIC MAINTENANCE AND
ADJUSTMENT ...............................................	8-1
Owner’s manual and tool kit ......................	8-1
Periodic maintenance chart for the
emission control system ..........................	8-3
General maintenance and lubrication
chart ........................................................	8-5
Checking the spark plugs ..........................	8-9
Transmission oil ......................................	8-10
Coolant ....................................................	8-13
Cleaning the air filter element .................	8-18

Cleaning the spark arrester .....................	8-21
Changing the carburetor settings .............	8-23
Adjusting the engine idling speed ............	8-31
Adjusting the throttle cable free play ........	8-33
Brakes ......................................................	8-33
Checking the front and rear brake
pads .......................................................	8-34
Checking the brake fluid level ..................	8-35
Changing the brake fluid ..........................	8-37
Checking the front brake lever free
play ........................................................	8-37
Checking the brake pedal position ...........	8-37
Adjusting the parking brake free play ......	8-38
Brake light switches .................................	8-40
Adjusting the clutch lever free play ..........	8-41
Drive chain slack ......................................	8-41
Lubricating the drive chain .......................	8-43
Checking and lubricating the cables ........	8-44
Checking and lubricating the brake and
clutch levers ...........................................	8-44
Checking the shift pedal ..........................	8-45
Checking and lubricating the brake
pedal ......................................................	8-45
Checking the wheel hub bearings ............	8-45
Lubricating the rear suspension relay
arm and connecting arm pivoting
points .....................................................	8-45
Lubricating the upper and lower arm
pivots .....................................................	8-46

Replacing a headlight bulb ......................	8-47
Adjusting a headlight beam .....................	8-49
Replacing the tail/brake light bulb ...........	8-50
Removing a wheel ...................................	8-51
Installing a wheel .....................................	8-52
Troubleshooting ......................................	8-52
Troubleshooting charts ............................	8-54
CLEANING AND STORAGE..........................	9-1
Cleaning ....................................................	9-1
Storage ......................................................	9-2
SPECIFICATIONS ......................................	10-1
CONSUMER INFORMATION ......................	11-1
Identification numbers .............................	11-1

EBU29680

LOCATION OF THE WARNING AND SPECIFICATION LABELS

1

EBU27153

Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation.

Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replacement label from your Yamaha dealer.

For Europe

7		8		1		2

6

5

4

3

1-1

1

1

3

4D3-2816L-20

2

43P-2816R-00

1-2

4

7

1

4AA-22259-40		30.0 kPa	30.0 kPa
5		0.30 kgf/cm2	0.30 kgf/cm2
		4.4 psi	4.4 psi
			3B5-2816M-M0
YEAR OF CONSTRUCTION : 2009	8
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
5PG-2817L-10
6
MODEL : YFZ350
MAX. POWER : 36.2 kW
MASS IN RUNNING ORDER : 187 kg
		1AS-2816P-00
3B5-2156A-00

1-3

Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model.

1

Read the Owner’s manual.

ALWAYS use an approved helmet and protective gear.

NEVER permit children under age 6 to operate this ATV.

Operation of this ATV by children under the age of 6 increases the risk of severe injury or death.

Adult supervision required for children under age 16.

NEVER permit children under age 10 to operate this ATV.

Operation of this ATV by children under the age of 10 increases the risk of severe injury or death.

Adult supervision required for children under age 16.

NEVER permit children under age 12 to operate this ATV.

Operation of this ATV by children under the age of 12 increases the risk of severe injury or death.

Adult supervision required for children under age 16.

NEVER operate this ATV if you are under age 16.

Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.

NEVER use on paved roads.

NEVER carry passengers.

1-4

NEVER use with drugs or alcohol.

NEVER store fuel or flammable liquids.

This unit contains high-pressure nitrogen gas.

Mishandling can cause explosion. Do not incinerate, puncture or open.

Use unleaded gasoline only.

Measure tire pressure when tires are cold.

		Adjust tire pressure.
		Improper	tire pressure	can	cause loss of
							1
		control.
		Loss of control can result in severe injury or
**.* kPa	**.* kPa	death.
*.** kgf/cm² *.** kgf/cm²
*.* psi	*.* psi
		Turning	the ATV	in	4WD-LOCK
		(“DIFF.LOCK”) takes more effort.
		Operate at a slow speed and allow extra
		time and distance for maneuvers to avoid
		loss of control.
		This pictogram shows the loading limits
		and/or maximum load capacity for this ATV.
		Follow all load limits and other loading
		guidelines in this manual.
		Load may include the driver, passenger,
		human protective gear, accessories, goods,
		luggage, and all other load related items.
		Make sure you do not exceed the load limits.
		Overloading can cause loss of control.
		Loss of control can result in severe injury or
		death.

1-5

				This pictogram shows trailer Hitch Tow
				weight limit. (Combined weight of the trailer
	1
				and all cargo in the trailer.)
				Overloading can cause loss of control.
				Loss of control can result in severe injury or
				death.

This pictogram shows trailer Hitch Tongue weight limit. (Weight on the trailer tongue.) Overloading can cause loss of control.

Loss of control can result in severe injury or death.

1-6

For Oceania

1

4		5		1

3

2

1-7

1 1

WARNING

UNDER

16

Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.

NEVER operate this ATV if you are under age 16.

4D3-2816L-00

3

4AA-22259-40

2

WARNING

Improper AT V use can result in SEVERE INJURY or DEATH.

ALWAYS USE	NEVER USE	NEVER CARRY	NEVER USE
AN APPROVED	ON PUBLIC	PASSENGERS	WITH DRUGS
HELMET AND	ROADS		OR ALCOHOL
PROTECTIVE
GEAR

NEVER operate :

without proper training or instruction.

at speeds too fast for your skills or the conditions.

on public roads - a collision can occur with another vehicle.

with a passenger - passengers affect balance and steering and increase risk

of losing control.

ALWAYS :

use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns.

avoid paved surfaces - pavement may seriously affect handling and control.

LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.

5FE-21568-11

1-8

4 1

WA R N IN G

Improper tire pressure or overloading can cause loss of control.

Loss of control can result in severe injury or death.

OPERATING TIRE PRESSURE : Set with tires cold

Recommended	: Front	:	30.0 kPa	( 4.4 psi)
	Rear	:	30.0 kPa	( 4.4 psi)
Minimum	: Front	:	27.0 kPa	( 4.0 psi)
	Rear	:	27.0 kPa	( 4.0 psi)

Neve r set	tire	pressure below minimum.
It could cause the tire to dislodge from the rim.
LOADING
Maximum	weight		cap acity :	100 kg ( 220 Ibs.)
Includes weight		of	operator,	cargo and accessories.
			3B5-2816M-00

5

WARNING

NEVER ride as a passenger.

Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.

5FE-2151H-01

1-9

EBU17431

SAFETY INFORMATION

2

EBU17593

AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

An ATV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

●Read this manual and all labels carefully and follow the operating procedures described.

●Never operate an ATV without proper training or instruction.

●Always follow the age recommendation:

– A child under 16 years old should never operate an ATV with engine size greater than 90 cc.

●Never allow a child under age 16 to operate an ATV without adult supervision, and never allow continued use of an ATV by a child if he or she

2-1

does not have the abilities to operate it safely.

●Never carry a passenger on an ATV.

●Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots and paved streets.

●Never operate an ATV on any paved street, paved road or motorway.

●Watch carefully for other vehicles when operating on unpaved public streets or roads. Make sure you know your country’s laws and regulations before you ride on unpaved public streets or roads.

●Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.

●Never consume alcohol or drugs before or while operating this ATV.

●Never operate at speeds too fast for your skills or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating

	conditions, and your experience.	● Always follow proper procedures for climbing
	● Never attempt wheelies, jumps, or other stunts.	hills as described in this manual. Check the ter-
	● Always inspect your ATV each time you use it to	rain carefully before you start up any hill. Never
	make sure it is in safe operating condition. Al-	climb hills with excessively slippery or loose sur-
			2
	ways follow the inspection and maintenance	faces. Shift your weight forward. Never open the
	procedures and schedules described in this	throttle suddenly or make sudden gear changes.
	manual.	Never go over the top of a hill at high speed.
	● Always keep both hands on the handlebars and	● Always follow proper procedures for going down
	both feet on the footrests of the ATV during op-	hills and for braking on hills as described in this
	eration.	manual. Check the terrain carefully before you
	● Always go slowly and be extra careful when op-	start down any hill. Shift your weight backward.
	erating on unfamiliar terrain. Always be alert to	Never go down a hill at high speed. Avoid going
	changing terrain conditions when operating the	down a hill at an angle that would cause the ve-
	ATV.	hicle to lean sharply to one side. Go straight
	● Never operate on excessively rough, slippery or	down the hill where possible.
	loose terrain until you have learned and prac-	● Always follow proper procedures for crossing
	ticed the skills necessary to control the ATV on	the side of a hill as described in this manual.
	such terrain. Always be especially cautious on	Avoid hills with excessively slippery or loose sur-
	these kinds of terrain.	faces. Shift your weight to the uphill side of the
	● Always follow proper procedures for turning as	ATV. Never attempt to turn the ATV around on
	described in this manual. Practice turning at low	any hill until you have mastered the turning tech-
	speeds before attempting to turn at faster	nique described in this manual on level ground.
	speeds and never turn at excessive speeds.	Avoid crossing the side of a steep hill if possible.
	● Never operate the ATV on hills too steep for the	● Always use proper procedures if you stall or roll
	ATV or for your abilities. Practice on smaller hills	backwards when climbing a hill. To avoid stall-
	before attempting larger hills.	ing, use the proper gear and maintain a steady

2-2

speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up-

2hill. Turn the ATV around and remount, following the procedure described in this manual.

●Always check for obstacles before operating in a new area.

●Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.

●Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

●Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.

●Always use the size and type of tires specified in

this manual.

●Always maintain proper tire pressure as described in this manual.

●Never modify an ATV through improper installation or use of accessories.

●Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for brak-

ing.

EWB00071

WARNING

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.

Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experi-

2-3

	ence any symptoms of carbon monoxide
	poisoning, leave the area immediately, get
	fresh air, and SEEK MEDICAL TREATMENT.
	● Do not run engine indoors. Even if you try to
		2
	ventilate engine exhaust with fans or open
	windows and doors, carbon monoxide can
	rapidly reach dangerous levels.

● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports.

●Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

EWB02591

WARNING

When transporting the ATV in another vehicle, be sure it is kept upright and that the fuel cock is in the “OFF” position. Otherwise, fuel may leak out of the carburetor or fuel tank.

2-4

EBU17680

DESCRIPTION

		EBU17690									EBU17700
		Left view									Right view
		1		2			3	4	5		1	2		3 4		5
	3

	7
		6
					7	6
1.	Front shock absorber assembly			1.	Tail/brake light
2.	Radiator			2.	Seat
3.	Fuel cock			3.	Kickstarter
4.	Rear shock absorber assembly			4.	Fuel tank cap
5.	Spark arrester			5.	Headlight
6.	Starter (choke)			6.	Brake pedal
7.	Shift pedal			7.	Brake light switch

3-1

EBU17712

Controls and instruments

1

2

3

4

3

6

5

1.Clutch lever

2.Parking brake lock plate

3.Main switch

4.Brake lever

5.Throttle lever

6.Handlebar switches

TIP

The ATV you have purchased may differ slightly from the figures shown in this manual.

3-2

EBU17733

INSTRUMENT AND CONTROL FUNCTIONS

EBU29810

Main switch

	The positions of the main switch are as follows:	OFF	ON
	ON		1
	The engine can be started and the key cannot be
4
	removed.
	The headlights and taillight come on when the en-
	gine is started.
	OFF
	All electrical systems are off. The key can be re-
	moved.	1. Main switch

4-1

EBU18061

Handlebar switches

1

2

1.Light switch “OFF/ / ”

2.Engine stop switch “ / ”

EBU18080

Engine stop switch “ / ”

Set this switch to “ ” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when this switch is set to “”.

EBU29780

Light switch “ / /OFF”

Set this switch to “ ” to turn on the low beams and the taillight. Set the switch to “ ” to turn on the high beams and the taillight. Set the switch to “OFF” to turn off all the lights.

EBU18282

Throttle lever

4

Once the engine is running, pushing the throttle lever will increase the engine speed.

Regulate the speed of the ATV by varying the throttle position. Because the throttle is springloaded, the ATV will decelerate, and the engine will return to an idle any time the throttle lever is released.

4-2

4

1

1. Throttle lever

Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released.

EBU18300

Throttle OverRide System

If during operation, the carburetor or the throttle cable should malfunction and will not close fully, take your thumb off the throttle lever.

The throttle override system immediately cuts off the ignition.

EWB00260

WARNING

Riding with a malfunction increases the chance for an accident and injury. Make sure that the cause of the malfunction is corrected before restarting the engine or have the ATV inspected by a Yamaha dealer.

EBU18323

Speed limiter

Your ATV is equipped with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.

1.Loosen the locknut.

2.To increase the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (a). To decrease the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (b). Do not turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be damaged. Always make sure the throttle lever free play is adjusted to 4.0–6.0 mm (0.16–0.24 in). (See page 8-33.) WARNING! Improper ad-

4-3

justment of the speed limiter and throttle could cause throttle cable damage or improper throttle operation. You could lose control, resulting in an accident.[EWB00241]

3	1	2

(b)

(a)

1.Locknut

2.Adjusting screw

3.No more than 12 mm (0.47 in)

3.Tighten the locknut.

EBU18372

Clutch lever

The clutch lever is located on the left handlebar. To disengage the clutch, pull the clutch lever toward the handlebar grip. To engage the clutch, release

the clutch lever. The clutch lever should be pulled rapidly and released slowly for smooth clutch operation.

1

4

1. Clutch lever

EBU18411

Brake lever

The brake lever is located at the right handlebar grip. To apply the front brake, pull the brake lever toward the handlebar grip.

4-4

1

4

1. Brake lever

EBU18432

Brake pedal

The brake pedal is located on the right side of the ATV. To apply the rear brake, push down on the brake pedal.

1

1. Brake pedal

EBU18500

Parking brake

Use the parking brake before starting the engine or parking the ATV, especially on a slope. Squeeze the clutch lever while pushing the button, then push in the lock plate to apply the parking brake. Squeeze the clutch lever to release the parking brake.

TIP

When the parking brake is used, engine speed is limited to 2300 r/min. Be sure the parking brake is released before moving the throttle lever. Other-

4-5