Xylem CHATTER RTU User Manual

USERS MANUAL
Chatter™ data logger
E-MAIL AND RTU MODELS
CHATTER™ DATA LOGGER
USERS MANUAL
CHATTER™ DATA LOGGER
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Table of contents
USERS MANUAL
CHATTER™ DATA LOGGER
Introduction Initial setup
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................................................................................................................................... 9Panel mount model
................................................................................................................................................................... 10Package content
................................................................................................................................................................... 11Open the Chatter Data logger
................................................................................................................................................................... 12Insert cable glands
................................................................................................................................................................... 13Connect the antenna
................................................................................................................................................................... 14Insert a SIM-card
................................................................................................................................................................... 15Connecting sensors
........................................................................................................................................................... 16Digital sensors
........................................................................................................................................................... 18Analog sensors
........................................................................................................................................................... 19Instrument Net sensors
................................................................................................................................................................... 20Turn on the Chatter Data logger
................................................................................................................................................................... 21Mounting in the field
................................................................................................................................... 22Tube mount model
................................................................................................................................................................... 23Package content
................................................................................................................................................................... 24Open the Chatter Data logger
................................................................................................................................................................... 25Insert a SIM-card
................................................................................................................................................................... 26Turn on the Chatter Data logger
................................................................................................................................................................... 27Mounting in the field
................................................................................................................................................................... 29Connect sensor
................................................................................................................................................................... 31Re-assemble the Chatter Data logger
Start with the setup wizard
................................................................................................................................... 33RTU wizard
................................................................................................................................................................... 35SMS
................................................................................................................................................................... 37SCADA GPRS
................................................................................................................................................................... 39SCADA GSM
................................................................................................................................... 41e-mail wizard
Configuration with Chatter Link
................................................................................................................................... 45Open a configuration
................................................................................................................................................................... 46Advanced
................................................................................................................................... 47Read the current configuration
................................................................................................................................... 48Select language
................................................................................................................................... 49Chatter information window
................................................................................................................................................................... 50Call information pane
................................................................................................................................................................... 52Product details pane
................................................................................................................................... 54Function setup
................................................................................................................................................................... 55Stormflow
........................................................................................................................................................... 57General
........................................................................................................................................................... 59Stormflow calculation
........................................................................................................................................................... 61Q points
........................................................................................................................................................... 63Stormflow conditional
........................................................................................................................................................... 64Stormflow always on
........................................................................................................................................................... 65Supported weir types
................................................................................................................................................................... 67Deviation detect
........................................................................................................................................................... 68General
........................................................................................................................................................... 69Setup - Running avarage
........................................................................................................................................................... 70Setup - Periode avarage
........................................................................................................................................................... 71Rising rate limit
........................................................................................................................................................... 73Falling rate limit
................................................................................................................................... 75I/O signals menu
................................................................................................................................................................... 76Digital inputs
........................................................................................................................................................... 77Setup
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........................................................................................................................................................... 79Alarm
........................................................................................................................................................... 81Advanced
................................................................................................................................................................... 83Analog inputs
........................................................................................................................................................... 84Setup
........................................................................................................................................................... 87High limit
........................................................................................................................................................... 89Low limit
........................................................................................................................................................... 91Advanced
................................................................................................................................................................... 92InstrumentNet inputs
........................................................................................................................................................... 93Setup
........................................................................................................................................................... 96High limit
........................................................................................................................................................... 98Low limit
........................................................................................................................................................... 100InstrumentNet setup
........................................................................................................................................................... 101Advanced
................................................................................................................................................................... 103Log schedule
................................................................................................................................................................... 104Data call schedule
........................................................................................................................................................... 105Schedule
........................................................................................................................................................... 106Data call list
........................................................................................................................................................... 108Data call settings
................................................................................................................................................................... 109SCADA log
................................................................................................................................................................... 111Alarm call list
................................................................................................................................................................... 112Alarm settings
................................................................................................................................................................... 114Chatter name
................................................................................................................................................................... 115Locale settings
................................................................................................................................................................... 116Day shift moment
................................................................................................................................................................... 117Communication
........................................................................................................................................................... 118GSM/GPRS setup
........................................................................................................................................................... 119Internet settings
........................................................................................................................................................... 120USB connection
........................................................................................................................................................... 121Signal strength
................................................................................................................................................................... 122RTU settings
................................................................................................................................................................... 123e-mail setup
........................................................................................................................................................... 124Setup
........................................................................................................................................................... 125Settings
........................................................................................................................................................... 126Clear text filter
........................................................................................................................................................... 127Clear text e-mail
........................................................................................................................................................... 128CSV file filter
........................................................................................................................................................... 129DAT and CSV e-mail
................................................................................................................................................................... 130SMS setup
................................................................................................................................................................... 131Power management
........................................................................................................................................................... 132Battery pane
........................................................................................................................................................... 133Stabilisation pane
................................................................................................................................................................... 134Security
................................................................................................................................................................... 136Change device firmware
................................................................................................................................................................... 137Device time
................................................................................................................................................................... 138Log
................................................................................................................................................................... 139Device factory reset
................................................................................................................................................................... 140Communication
................................................................................................................................................................... 141Device function
................................................................................................................................................................... 143Import data file
................................................................................................................................................................... 144Read log
................................................................................................................................................................... 145View logs
................................................................................................................................................................... 148I/O values
........................................................................................................................................................... 149Digital inputs
........................................................................................................................................................... 150Analog inputs
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CHATTER™ DATA LOGGER
................................................................................................................................... 102Schedules
................................................................................................................................... 110Alarm calls
................................................................................................................................... 113System setup menu
................................................................................................................................... 135Function windows
................................................................................................................................... 142Logged data
................................................................................................................................... 147Live data
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................................................................................................................................................................... 152Alarm list
................................................................................................................................................................... 153Stormflow
................................................................................................................................................................... 157Deviation detect
................................................................................................................................................................... 158Modem status
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........................................................................................................................................................... 151InstrumentNet inputs
........................................................................................................................................................... 154Stormflow status
........................................................................................................................................................... 155Stormflow counters
........................................................................................................................................................... 156Stormflow conditional log
Technical reference
................................................................................................................................................................... 166Scheduling calls
................................................................................................................................................................... 167Call lists
................................................................................................................................................................... 168Recipients
................................................................................................................................................................... 170Normal mode
................................................................................................................................................................... 171Event mode
Scaling and Calibration
Accessories Appendixes
................................................................................................................................................................... 188General setup parameters
................................................................................................................................................................... 189Digital input
................................................................................................................................................................... 190Analog input
................................................................................................................................................................... 191INET input
................................................................................................................................................................... 192Deviation detect
................................................................................................................................................................... 193Stormflow recording
................................................................................................................................................................... 194Stormflow measurement
................................................................................................................................................................... 195Stormflow log
................................................................................................................................................................... 197Data logger
................................................................................................................................................................... 200Alarm history
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................................................................................................................................... 160Signal names
................................................................................................................................... 161Time and time zones
................................................................................................................................... 162Battery life expectancy
................................................................................................................................... 163Replacing the battery
................................................................................................................................... 164Value types and layout
................................................................................................................................... 165Managing calls
................................................................................................................................... 169Modes of operation
172
................................................................................................................................... 173INET and analog
................................................................................................................................... 175Changing output values
178 179
................................................................................................................................... 180Appendix A
................................................................................................................................... 182Appendix B
................................................................................................................................... 183Appendix C
................................................................................................................................... 184Appendix D
................................................................................................................................... 185Appendix E
................................................................................................................................... 187Appendix F
Letter of conformity
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5

Introduction

Thank you for choosing Chatter™ Data Logger. We have done our best to design and produce a quality data logger to meet your requirements.
To ensure the best result MJK recommends that the user reads this manual to become familiar with all features, functions and details of the Chatter™ Data Logger
Install and use the Chatter™ Data Logger as instructed by the manufacturer, MJK Automation ApS, to ensure reliable operation and accurate measurements.
You can always get in touch with your supplier or with an MJK support hotline for advice and guidance:
Area
Phone
e-mail
Europe
+45 45 56 06 56
mjk@mjk.com
Denmark
+45 45 56 06 56
mjk@mjk.dk
Norway
+47 69 20 60 70
mjk@mjk.no
Sweden
+46 53 31 77 50
kontoret@mjk.se
Netherlands
+31 251 672171
mjknl@mjk.com
Ireland
+353 8795 35625
mke@mjk.com
USA
+1 847 482 8655
mjkusa@mjk.com
Australia
+61 3 9758 8533
ns@mjk.com
Notations used in this manual
Please note - denotes text which you should read carefully. It typically emphasises an important sentence.
Warning - denotes texts which you should read carefully. Failing to observe the informations in the warning may render the Chatter™ Data Logger inoperable.
Warning - denotes texts which you should read carefully. The text is valid for Chatter™ Data Logger running the e-mail.firmware version
Warning - denotes texts which you should read carefully. The text is valid for Chatter™ Data Logger running the RTU firmware version
Never do this - denotes texts which you should read carefully. Failing to observe the informations in the warning may render the Chatter™ Data Logger inoperable.
Tip - denotes text which may contain helpful tips
USERS MANUAL
CHATTER™ DATA LOGGER
Visit our website www.mjk.com to read more about MJK Automation ApS, our other products and the people behind.
Chatter™ is a registered trademark with MJK Automation ApS, Denmark.
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Ordering
Item number
Description
Revision
Description
00F
Changes regarding e-mail capabilities
00E
Changed several topics in Configuration with Chatter Link RTU
00D
Changed names after lock-down of fields in user interface Finished some topics
00C
Finished some topics
00B
Added subtopics in Initial setup. Added subtopics in Configuration with Chatter Link RTU Restructured content sequence
00A
First release in this format
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USERS MANUAL
Panel mount model
Tube mount model
Unpack the Chatter™ Data Logger
Additional information:
Package content, panel mount model
Unpacking the Chatter™ Data Logger
Additional information:
Package content, tube mount model
Opening the Chatter™ Data Logger
Additional information:
Open the panel mount Chatter™ Data Logger
Opening the Chatter™ Data Logger
<%ADDINFO%
Open the Chatter Data logger
Insert cable glands
Additional information:
Insert cable glands, panel mount model
Not needed, the sensor connects with an electrical plug.
Connect the antenna
Additional information:
Connect the antenna, panel mount model
Not needed, the internal antenna is already connected.
Insert SIM-card,
Additional information:
Insert a SIM-card, panel mount model
Insert SIM-card,
Additional information:
Insert a SIM-card, tube mount model
Connect sensors
Additional information:
Connecting sensors
Connect sensors
Additional information:
Connect sensor
Turn on the Chatter™ Data Logger
Additional information:
Turn on the Chatter Data logger
Turn on the Chatter™ Data Logger
Additional information:
Turn on the Chatter Data logger
Configure the Chatter™ Data Logger using Chatter™ Link
Additional information:
Configuration with Chatter Link
Configure the Chatter™ Data Logger using Chatter™ Link
Additional information:
Configuration with Chatter Link
Re-assemble the Chatter™ Data Logger.
Additional information:
Re-assemble the Chatter Data logger
Mount the Chatter™ Data Logger at its working location
Additional information:
Mounting in the field
Mount the Chatter™ Data Logger at its working location
Additional information:
Mounting in the field
CHATTER™ DATA LOGGER

Initial setup

The initial setup - or physical setup - of a Chatter™ Data Logger consists of some steps. Which steps depends on your model of Chatter™ Data Logger:
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Panel mount model

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CHATTER™ DATA LOGGER
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Package content

When you receive your Chatter™ Data Logger for wall mounting, the package contains:
One Chatter™ Data Logger for mounting in a panel or on a wall. One plastic bag with cable glands
Identification
Your Chatter™ Data Logger can be identified by its unique MJK serial number. You will find the serial number on a label attached to one of the corners of the cabinet.
Make a note of the serial number, you may need it you have to contact the support at MJK Automation ApS.
Additional information:
Support at MJK Automation ApS
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10

Open the Chatter Data logger

Loosen four screws and remove the lid. Tools
Type
Size
Philips screw driver
PZ 2
Now you have access to the internal components
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Insert cable glands

Open the plastic bag with the cable glands, the content is shown here.
Punch out the blanks in the housing where you want to insert cable glands
Be careful when you knock out the blanks, don't damage the electronic components inside the housing.
Tools
Type
Size
Open end wrench
15 mm
Open end wrench
17 mm
Open end wrench
24 mm
Insert the cable glands you need. Here are glands for antenna and transmitter and, in the centre, an air pressure equalization valve.
The air pressure equalization valve must be fitted if a pressure transmitter with a relative measuring system is used.
Place the nylon washer between the cable gland and the outside of the housing.
The nuts fit into groves on the inside, preventing them from turning when you tighten the cable glands form the outside.
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CHATTER™ DATA LOGGER
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Connect the antenna

The antenna connector is to the left of the battery.
Connect the antenna cable to the connector. The connector must 'click' in place.
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CHATTER™ DATA LOGGER
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Insert a SIM-card

The holder for the SIM-card is on the right side of the printed circuit board.
Push the SIM-card cover to the right to open it. Insert the SIM-card into the holder. Make sure it is positioned correctly, see the markings in the
picture..
Close the cover and push the cover to the left to close it.
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Connecting sensors

General
The panel mount version of the Chatter™ Data Logger can be attached to:
Up to four digital sensors - mechanical switches or active devices Up to four analog sensors Up to four Instrument Net sensors
Additional information:
Digital sensors Analog sensors Instrument Net sensors
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Digital sensors
General
Up to four digital sensors - mechanical switches or active devices - may be connected to the panel mount version of a Chatter™ Data Logger.
The common side of the digital sensors are connected to either the terminal marked GND or the terminal marked 3V6-A depending on the type of digital sensor used.
The other side of the digital sensor is connected to one of the terminals DI 1, DI 2, DI 3 or DI 4
Mode
Normal state, no alarm or event
Active state, alarm or event
Normally open, a floating input is the normal state, an input connected to GND generates an event or alarm.
Normally closed, an input connected to GND is the normal state, a floating input generates an event or alarm.
Active high, a voltage less than 2 V relative to GND is the normal state, a voltage between 2 V and 5 V relative to GND generates an event or alarm.
Active low, a voltage greater than 2 V relative to GND is the normal state, a voltage between 2 V and 5 V relative to GND generates an event or alarm.
Active high, a voltage less than 2 V relative to GND is the normal state, a voltage between 2 V and 5 V relative to GND generates an event or alarm.
The power supply for the alarm switch is provided by the Chatter™ Data Logger
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Active low, voltage greater than 2 V relative to GND is the normal state, a voltage between 2 V and 5 V relative to GND generates an event or alarm.
The power supply for the alarm switch is provided by the Chatter™ Data Logger
Take great care NOT to short-circuit the terminal 3V6-A to GND if you use it as a power source for the digital inputs. It will cause irreparable damage to the Chatter™ Data Logger
CHATTER™ DATA LOGGER
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Analog sensors
General
Up to four analog sensors may be connected to the panel mount version of a Chatter™ Data Logger.
Connect the power supply leads - the red and brown wires - from all four sensors to the terminals in this way:
Red wire - positive supply lead - to the terminal marked +5 / 10 / 15V Brown wire - negative supply lead - to one of the terminal marked GND
Connect the white wire - the signal lead - to one of the four terminals AI 1, AI 2, AI 3 or AI 4
If you are using a level transmitter for relative measurements, you must take care not to damage the pressure relief tube inside the cable.
Take great care NOT to short-circuit the terminal 3V6-A to GND if you use it as a power source for the digital inputs. It will cause irreparable damage to the Chatter™ Data Logger
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CHATTER™ DATA LOGGER
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Instrument Net sensors
General
Up to four Instrument Net sensors may be connected to the panel mount version of a Chatter™ Data Logger.
Connect the power supply leads - the red and brown wires - from all four sensors to the terminals in this way:
Red wire - positive supply lead - to the terminal marked +5 / 10 / 15V Brown wire - negative supply lead - to one of the terminal marked GND
Connect the signal leads - the grey and yellow wires - from all four sensors to the terminals in this way:
Gray wire - signal lead A - to the terminal marked RS485 - A Yellow wire - signal lead B - to the terminal marked RS485 - B
If you are using a level transmitter for relative measurements, you must take care not to damage the pressure relief tube inside the cable.
Take great care NOT to short-circuit the terminal 3V6-A to GND if you use it as a power source for the digital inputs. It will cause irreparable damage to the Chatter™ Data Logger
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CHATTER™ DATA LOGGER
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Turn on the Chatter Data logger

Locate the battery power jumper. When delivered, the battery power jumper connects the two rightmost pins - this is the OFF-position
Move the battery power jumper so it connects the two leftmost pins - this is the ON-position.
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Mounting in the field

Drill four holes, spacing as shown to the right. Use screws and other mounting material suited for the
surface, on which the Chatter™ Data Logger will be mounted.
Use some sort of strain relief for the sensor cable, the cable gland must NOT be the only support for the weight of the sensor and cable!
Place the lid on top of the housing, tighten all four screws.
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Tube mount model

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Package content

When you receive your Chatter™ Data Logger for tube mounting, the package contains:
One Chatter™ Data Logger for mounting in the end of a vertical tube.
Identification
Your Chatter™ Data Logger can be identified by its unique MJK serial number. You will find the serial number on a label attached to the metal plate inside the cabinet.
Make a note of the serial number, you may need it you have to contact the support at MJK Automation ApS.
Additional information:
Support at MJK Automation ApS
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Open the Chatter Data logger

Hold the black base, twist the green plastic housing counter clockwise
Turn the green plastic housing upside down, remove the screws at the circumference of the metal base plate. Retain all screws for later.
Tools
Type
Size
Philips screw driver
PZ 2
Remove the base plate to gain access to the internal components.
Take care not to damage the wiring from the connector strips to the base plate!
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Insert a SIM-card

The holder for the SIM-card is on the right side of the printed circuit board.
Push the SIM-card cover to the right to open it. Insert the SIM-card into the holder. Make sure it is positioned correctly, see the markings in the
picture..
Close the cover and push the cover to the left to close it.
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Turn on the Chatter Data logger

Locate the battery power jumper. When delivered, the battery power jumper connects the two rightmost pins - this is the OFF-position
Move the battery power jumper so it connects the two leftmost pins - this is the ON-position.
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MJK Item
Description
521751
Set of wedges for the Chatter™ Data Logger tube mount model. Contains wedges number 1, 2, 3 and 4.
Set #
Minimum diameter
Maximum diameter
1
61 mm
70 mm
2
68 mm
76 mm
3
76 mm
83 mm
4
83 mm
90 mm
512751
Set of wedges for the Chatter™ Data Logger tube mount model. Contains wedges number 4, 5 and 6.
Set #
Minimum diameter
Maximum diameter
4
83 mm
90 mm
5
89 mm
97 mm
6
97 mm
105 mm
The wedges have a straight and a chamfered edge, the chamfered edge must be towards the groove in the black aluminium casting, the straight edge must be towards the inside of the tube.
This wedge is mounted the right way round, there is no gap between the groove in the black aluminium casting and the wedge.
This wedge is mounted the wrong way, there is a visible gap between the groove in the black aluminium casting and the wedge.
CHATTER™ DATA LOGGER

Mounting in the field

You will need a set of wedges for mounting the tube mount model in the end of a vertical tube. MJK Automation ApS supplies two different sets of wedges to fit tubes with different inner diameter.
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Mount three wedges of the same size, use the rubber bands to keep them in position.
Additional information:
Accessories
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Connect sensor

Mount the black aluminium base in the end of the tube using one set of wedges to fit the internal diameter of the tube.
Tools
Type
Size
Socket wrench
7 mm
Attach the safety wire to the black aluminium base using a screw and washer.
Always use the safety wire. The cable connector is not designed to carry the weight of the sensor and the cable
Attach the plug on the cable to the receptacle on the base plate.
The connector is keyed, it will only fit in the correct position
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Lower the sensor into the tube.
Do not just drop the sensor into the tube, lower it gently.
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