Xylem C3V User Manual

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CHEM-PRO

by Blue-White Industries

Diaphragm

Metering

Pumps

I D

t -

i n

g il

a m F

ctio

pag

se e

(

Series

a e

)

Series C3F and C3V

Variable Speed

Positive Displacement Diaphragm Metering Pump

ProSeries

by Blue-White Ind.

Industries, Ltd.

www.Blue-White.com

Page 2

TABLE OF CONTENTS

1.....Introduction .............................. ........................................................3

2.....Specifications ......................................... .............. ............................3

3.....Features ....... .......................................... .............. ............................3

4.....Unpacking .................. .............. .......................................... ..............4

5.....Installation .... .......................................... .............. ............................4

5.1..Mounting location .............. .............. ..........................................4

5.2..How to install the tubing and fittings. .............. ............................6

5.3..Diaphragm Failure Detection.......................................................7

5.4..Flow Verification System............................................................. 8

6.....C3F External Input/Output Signal Connection..................... ..............9

6.1..How to operate the C3F ......................... ...................................10

7.....C3V External Input/Output Signal connection....... ............... .............11

7.1..How to operate the C3V ................................ .............. ..............12

7.2..Operating Mode 1 - Output adjusted manually............................13

7.3..Operating Mode 2 - 4 - 20 mA input mode.................... ..............13

7.4..Operating Mode 3 - 0 - 10 VDC Mode.................. ......................16

7.5..Operating Mode 4 - Frequency Mode (Hz)................... ..............18

7.6..Operating Mode 5 - Batch Mode ...... ..........................................21

8.0..Measuring the Pump’s Output - volumetric Test.................................23

9.0..How to maintain the pump..................................................................24

9.1..Routine Inspection and Maintenance.......................................... 24

9.2..How to clean the pump................................................................24

Pump head and Valve exploded view drawing.................... ..............25

Replacement parts drawing ...... .......................................... ..............26

Replacement parts list ............................ .............. ............................27

Warranty information .. .......................................... .............. ..............30

Authorized service centers ................................... .............. ..............31

C3 C3

Series Comparison:

Series

C3F

C3V

Junction

Box

Optional

DFD

(Leak Detection)

PP PP

FVS**

(Flow Verification)

PP PP

External Communications (input)

4-20 mA

0-10 VDC

Pulsed*

** Requires Micro-Flo Sensor sold separately

Output

Alarm Relay

Batch

3 Amp

* Also known as Frequency Mode

1.0 Introduction

Congratulations on purchasing the C3 Diaphragm Metering Pump. The C3 is designed to inject chemicals into piping systems and is capable of injecting against a high system pressure up to 175 PSI / 12.1 bar*.

2.0 Specifications

Maximum Working Pressure* ..............175 psig / 12.1 bar

Maximum Fluid Temperature ...............130 F / 54 C

Ambient Temperature Range ...............14 to 115 F / -10 to 46.1 C

Output adjustment Range....................1-100% in 1% increments

Turn Down Ratio.................................... 100:1

Duty Cycle .............................. ..............Continuous

Maximum Viscosity .. ............................1,000 Centipoise

Maximum Suction Lift...........................15 ft. water / 4.5 m water

Enclosure Rating.................... ..............NEMA 4X / IP66

Power Requirements .............. ..............115v, 50/60Hz 1.5 Amp

Shipping Weight ....... ............................29 lb. (approx.)

Dimensions:

CHEM-PRO

C3V | Diaphragm Metering Pump

Program

MODE

Minimum

Maximum

PRIME

IP66

Blue-White Ind.

NEMA 4X

Made in the USA

CHEM-PRO

o o

230v, 50/60Hz 0.7Amp

Dim

A B

C D E

Junction Box

Inches

5-3/4”

13-1/8”

9” 8”

10-3/4”

Page 3

144.8

332.7 228

203.2

274.3

3.0 Features

Oversized PVDF double ball valves. Operator friendly digital touch pad. – Easy to read Back Lit LCD display – Display percentage of motor speed DFD, Built-in Diaphragm Failure Detection system. Priming / degassing valve built into the pumphead NEMA 4X and IP66 rated enclosure

* Depending on model selection.

Page 4 Page 5C3 C3

4.0 Unpacking

Your pump package should contain the following: 1 - Metering Pump 1 - 8 foot / 2.4 meter suction tube, clear PVC 1 - foot valve & strainer assembly 1 - Injection fitting with internal back-flow check valve 1 - Mounting hardware kit (two mounting brackets, 4 screws) 1 - 5 Foot / 1.5 meter Priming Tubing

5.0 Installation

CAUTION: Always wear protective clothing, face shield, safety

glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on the solution being pumped. Refer to MSDS precautions from your solution supplier.

5.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection point, and electrical supply. Install the pump where it can be easily serviced.

Mount the pump to a secure surface using the enclosed hardware.

Mount the pump close to the injection point. Keep the inlet (suction) and outlet (discharge) tubing as short as possible. Longer discharge tubing increases the back pressure at the pump head.

Your solution tank should be sturdy. Keep the tank covered to reduce fumes. Do not mount the pump directly over your tank. Chemical fumes may damage the unit. Mount the pump off to the side or at a lower level than the chemical container.

Be sure your installation does not constitute a cross connection with the drinking water supply. Check your local plumbing codes.

Control Panel

Priming and

Degassing Valve

Parts Locator

3 Va

p hge

e r

ig n

u m

P r

g r

I ME

i n

i m

B i

l e u

t a d

I n

i h

e U

I P

4 X

Junction Box

Outlet (discharge)

Pumphead

Mounting Bracket

Inlet (suction)

Suction Tubing

Typical Installation

Discharge Tubing

CHEM-PRO

C3V | Diaphragm Metering Pump

Program

MODE

Minimum

Maximum

PRIME

IP66

Blue-White Ind.

NEMA 4X

Made in the USA

CHEM-PRO

Injection /

Check Valve

Chemical Tank

Priming / Degassing Tubing

Foot Valve

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced by qualified persons only.

Extended Brackets

Model Number 72000-380

Blue-White’s Stainless Steel extended brackets allow the pump to be securely mounted to most any surface; floor, shelf, or skid. The brackets lift the pump up 4-1/2 inches (11.43 cm), allowing you to easily connect the suction side of the pump to your solution.

n Raise metering pump 4-1/2 inches (11.43 cm)

off the ground or a surface.

n Made out of tough Stainless Steel. n Provides a stable mounting surface.

Model #

72000-380

Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws

Description

Page 6 Page 7C3 C3

5.2 How To Install the Tubing and Fittings

CAUTION: Proper eye and skin protection must be worn when

installing and servicing the pump and fittings.

! Suction (Inlet) Tubing

Locate the inlet fitting of the pump head. Push the clear suction tubing onto the fitting barb.

! Footvalve / Strainer

Trim the inlet end of the suction tubing so that the strainer will rest approximately two inches from the bottom of the solution tank. This will prevent sediment from clogging the strainer. Press the strainer’s barbed fitting into the end of the tube. Drop the footvalve / strainer into the solution tank.

Footvalve / Strainer

Suction (inlet) Tubing

Hose Barb

FootValve Strainer Assembly

! Injection / Check Valve Fitting Installation

The Injection / Check valve fitting is designed to install directly into 1/2” female pipe threads. This fitting will require periodic cleaning, especially when injecting fluids that calcify such as sodium hypochlorite. Install the Injection / Check valve directly into the piping system. To prevent trapped

gasses, install the fitting in an upward direction. Use Teflon thread sealing tape on

the pipe threads.

At high pressures, Blue-White recommends using a threaded connection.

Injection / Check Valve is available with 1/2” Male NPT or 1/2” Hose Barb. This is based on the outlet connection selected for the C3 pump.

Keep discharge (outlet) tube as short as possible.

Injection / Check Valve

Pipe Tee

1/2” Male NPT

1/2” Male NPT (optional 1/2” Hose Barb)

Discharge Pipe or 1/2” Tubing (not included)

Install

upward

for best

results

5.3 DFD (Diaphragm Failure Detection)

The C3 includes DFD sensors built directly into the pump. Although it doesn’t happen often, diaphragm failure can occur. The DFD sensors will detect the chemical behind the diaphragm caused by diaphragm failure. The pump will then shut down and energize an internal 3 amp relay. You can wire the 3 amp relay to an alarm, SCADA system, backup pump, or nothing at all.

Outlet

(discharge)

DFD

n B

ure

ui t

r gm F

If the DFD Alarm has been triggered, the diaphragm must be replaced and the pumphead must be thoroughly cleaned.

You can reset the DFD alarm by pressing the Start/Stop button.

Pumphead

Inlet

(suction)

c n

ia a

te ti

DFD Sensors

Diaphragm

C3F DisplayC3F Display C3V DisplayC3V Display

CHEM-PRO

C3F | Diaphragm Metering Pump

Diaphragm Failure Detection

Blue-White Industries

ALARMALARM ALARMALARM

NEMA 4X

IP66

Made in the USA

DFD ALARM

icons

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Blue-White Ind. Made in the USA

Program

Minimum

Maximum

IP66

NEMA 4X

If the DFD Alarm is triggered, the DFD and ALARM icons will begin flashing.

Note: The DFD system will not reset until you have removed all traces of chemical from behind the diaphragm.

Page 8 Page 9C3 C3

5.4 FVS - Flow Verification System

- (sensor sold separately)

The C3 is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect flow during pump operation. This could indicate a clogged injection fitting, empty chemical solution tank, loose tubing connection, etc. To allow the pump to clear any gasses that may have accumulated during stopper operation (such as with chlorine), an alarm delay time value from 1-255 seconds must be programmed (An alarm delay value of 000 seconds disables the FVS system).

Install the FVS Flow Sensor - The Flow Verification Sensor (FVS) should be installed on the outlet (discharge) side of the pump head valve. Connect the red/white, black, and white wires from the sensor to the red, black, and yellow wires located in the pump’s junction box.

Contact Closure Alarm Output - A contact closure output (relay) is provided with the FVS system. The relay can be configured for normally open (factory default) or normally closed operation by properly positioning the connector plug on the circuit board .

MODE

PRIME

Blue-White Ind. Made in the USA

C3V | Diaphragm Metering Pump

Program

Minimum

Maximum

IP66

NEMA 4X

FVS

Sensor

Model

Number

FV-400-1V FV-500-1V FV-600-1V

FV-400-2V FV-500-2V FV-600-2V FV-400-3V FV-500-3V FV-600-3V

Maximum PSI / BAR

150 / 10.3 150 / 10.3 150 / 10.3

150 / 10.3 150 / 10.3

150 / 10.3 150 / 10.3 150 / 10.3

150 / 10.3

Adapter

½” barb ½” barb ½” barb

½” M/NPT ½” M/NPT

½” M/NPT

½” F/NPT ½” F/NPT

½” F/NPT

Operating Flow Range

mL/min

300-3000 500-5000 700-7000

300-3000 500-5000

700-7000

300-3000 500-5000 700-7000

GPH (US)

4.8-47.5

7.9-79.3

11.1-111

4.8-47.5

7.9-79.3

11.1-111

4.8-47.5

7.9-79.3

11.1-111

6.0 C3F External Input / Output Signal Connection

SIGNAL INPUT/OUTPUT WIRE COLOR CODES

INPUT TYPE

ALARM RELAY

connect 2-conductor plug to either

normally open (NO) (factory default)

or normally closed (NC) side of receptacle.

3 AMP MAX @ 125VAC (24VDC)

FLOW VERIFICATION SENSOR (FVS)

WIRE COLOR CODE

PURPLE & PURPLE

RED/WHITE (+ 20VDC)

BLACK (-)

YELLOW (signal)

Page 10 Page 11C3 C3

6.1 How To Operate The C3F

C3F Series Operation

The C3F is a powerful yet simple to operate metering pump.

To start the pump, press the Start / Stop button

To increase the output, press the Up button

To decrease the output, press the Down button

To stop the pump, press the Start / Stop button

Priming the C3F

To prime the pump, press the Up button and the Start / Stop

To stop primming before the 60 seconds, press the Start / Stop button.

button at the same time. The pump will run in prime mode for 60 seconds at 100% output.

Series

CHEM-PRO

C3F | Diaphragm Metering Pump

Diaphragm Failure Detection

Blue-White Industries

Increase output speed

NEMA 4X

Made in the USA

Decrease output speed

Stop and Start the pump

IP66

7.0 C3V External Input/Output Signal Connection

C3V will accept a variety of external control input signals: 4-20mA, 0-10VDC, TTL, CMOS, AC Sine waves, contact closures, Hall Effect, NPN. The 4-20mA and 0-10 VDC loops must be powered. Two types of frequency inputs, AC sine waves (magnetic coils type outputs) and Digital Square waves (Hall Effect signals, contact closures), are acceptable.

All wiring connections are to be made inside of the junction box located on the side of the C3V. liquid-tite connectors are supplied and should be used for the external signal cables. The signal input wires are color coded to the type of signal being used.

SIGNAL INPUT/OUTPUT WIRE COLOR CODES

INPUT TYPE

4-20 mA

0-10 VDC

AC sine wave, TTL, CMOS

CONTACT (10v @ 2 mA max)

HALL EFFECT, NPN

ALARM RELAY

connect 2-conductor plug to either

normally open (NO) (factory default)

or normally closed (NC) side of receptacle.

3 AMP MAX @ 125VAC (24VDC)

FLOW VERIFICATION SENSOR (FVS)

MOTOR ON SIGNAL 5-20V DC open collector output closed while motor is energized

WIRE COLOR CODE

BLUE (+) (non-powered) & BLACK (-)

ORANGE (+) (non-powered) & BLACK (-)

WHITE (+) & BLACK (-)

RED (+) & WHITE (-)

PURPLE & PURPLE

RED/WHITE (+ 20VDC)

BLACK (-)

YELLOW (signal)

BROWN (+) & BLACK (-)

PADDLEWHEEL SENSOR SIGNAL INPUT WIRING

BLUE-WHITE

PADDLEWHEEL

SENSOR TYPE

MODEL FH

HALL EFFECT SENSOR

MODEL FC

AC SINE WAVE SENSOR

PADDLEWHEEL SENSOR

WIRE COLOR CODE

RED (+)

BLACK (-)

BARE (signal)

RED (+)

BLACK (-)

PUMP INPUT

WIRE COLOR CODE

RED (+ 20VDC)

WHITE (signal)

BLACK (-)

WHITE (+) BLACK (-)

Page 12 Page 13C3 C3

7.1 How To Operate The C3V

C3V Series Operation

MODE button is used to

MODE

select the mode you would like to run the pump in. See below for more MODE information.

PRIME button is used to prime the pump. The pump

PRIME

will run at full speed for 60 seconds. To stop the priming function before the 60 seconds, press the Start/Stop button.

UP button is used to change the selected digit.

Start/Stop button is used to Start and Stop the pump.

DOWN button is used to select the digit to program.

PRIME

Button

Green LED Indicates pump is pumping

MODE Selection Button

Series

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Blue-White Ind. Made in the USA

UP button,

To Change Selected Digit

Start/Stop, To start and stop the pump

Program

Minimum

Maximum

IP66

NEMA 4X

DOWN button,

To Select Digit To Program

C3V Modes

MODE 0 = DFD (Diaphragm Failure Detection) On/Off

FVS (Flow Verification System) 0 = OFF, 1-255 Seconds = ON Please Note: You will not see the FVS icon or be able to configure the FVS unless an FVS sensor is wired to the C3 pump.

MODE 1 = Manual Adjustment, 1 - 100% (external input disabled) MODE 2 = 4-20 mA input MODE 3 = 0-10 VDC input MODE 4 = Frequency input (Hz), also known as pulse input

Frequency (Hz) mode is commonly used in proportional feed systems. Pump can be wired to a paddlewheel flowmeter, ultrasonic flowmeter, or any type of high frequency flowmeter. Pump will smoothly speed up and slow down based on frequency signals. Range = 1 - 1000 Hz

MODE 5 = Batch

Batch mode can be used with water meters, contact closure switch, and other single pulse or low pulse equipment.

In Batch mode, the pumps’ ‘motor speed’ and ‘on time’ is configured to be initiated by a single pulse or multiple pulses (up to 1,000 pulses). In MODE 5 the pump ‘motor speed’ is fixed (1 - 100%) for a specified amount of ‘on time’ (0.1 - 199.9 seconds or 0.1 - 199.9 minutes).

7.2 OPERATING MODE 1 - Output adjusted manually

In this mode, the pump’s motor speed is adjusted manually using the front panel touch pad. The motor speed can be adjusted from 0-100%.

Set the pump for mode 1. Press the MODE button until MODE 1 is shown on the LCD display.

MODE

The %SPEED icon will light.

The large LCD will indicate the currently programmed percentage of speed.

Enter the programming mode.

Press and MODE button for more than

MODE

two seconds.

Mode 1

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Program

Minimum

Maximum

A blinking ARROW will point to the word PROGRAM indicating the

Blue-White Ind. Made in the USA

program mode has been activated.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

To exit the programming mode, press the MODE button for more than two

MODE

seconds.

The arrow next to the word PROGRAM will disappear.

[

NOTE: If while in the program mode no buttons are pressed within 20 seconds, the circuitry will automatically return to the run mode, without

saving changes.

IP66

NEMA 4X

7.3 OPERATING MODE 2 - 4-20 mA input Mode

In this mode, the pump’s motor speed is adjusted automatically based on the value of the 4-20 mA input signal. Any motor speed can be assigned to either the minimum or maximum milliamp input values.

Page 14 Page 15C3 C3

Set the pump for mode 2. Press the MODE button until MODE 2

MODE

is shown on the LCD display.

The %SPEED or mA icon will light depending on the current display setting.

The large LCD will indicate the current motor speed or the current mA input value.

Enter the programming mode. While MODE 2 is displayed, press the

MODE

MODE button for more than two

seconds.

Blinking ARROW’s will point to the words PROGRAM and MINIMUM indicating the program mode is activated and the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.

Enter the motor speed at the minimum mA input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Mode 2

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Blue-White Ind. Made in the USA

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Blue-White Ind. Made in the USA

Program

Minimum

Maximum

IP66

NEMA 4X

Program

Minimum

Maximum

NEMA 4X

IP66

Press the UP button to change the selected digit. Repeat until all digits are programmed.

Press the MODE button. The % SPEED icon will stop blinking and the mA icon will blink indicating the minimum mA value is ready to be programmed.

MODE

The currently programmed minimum value is shown on the LCD.

Enter the minimum mA input signal value.

Note: this value must be less than the maximum mA input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The mA icon will stop blinking and the % SPEED

MODE

icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the LCD.

Enter the motor speed at the maximum mA input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Program

Minimum

Maximum

MODE

Pump Output

20% Output

Pump Output

Output

Press the MODE button. The % SPEED icon will stop blinking and the mA icon will blink indicating the maximum mA value is ready to be programmed. The

Blue-White Ind. Made in the USA

currently programmed maximum value is shown on the LCD.

Enter the maximum mA input signal value.

Note: this value must be greater than the minimum mA input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the mode button. Programming is complete.

To exit the programming mode, press the MODE button for more than two seconds. The PROGRAM arrow will disappear.

Mode 2 Programming Examples

Motor Speed

100%

75%

50%

25%

from external source

100%

75%

50%

25%

from external source

Milliamp input (mA)

Example 1

4 mA will result in a pump output of

70%

20.0%

Output

16 mA will result in a pump output of

70.0%

Example 2

100%

Output

4 mA will result in a pump output of 0.0%

20 mA will result in a pump output of

100.0%

IP66

NEMA 4X

Page 16 Page 17C3 C3

7.4 OPERATING MODE 3 - 0-10 VDC Mode

In this mode, the pump’s motor speed is adjusted automatically based on the value of the 0-10VDC input signal. Any motor speed can be assigned to either the minimum or maximum DC input signal values.

Mode 3

Set the pump for mode 3. Press the MODE button until MODE 3

MODE

is shown on the LCD display.

CHEM-PRO

C3V | Diaphragm Metering Pump

The % SPEED or VDC icon will light

MODE

depending on the current display setting.

PRIME

The large LCD will indicate the current motor speed or the VDC input value.

Enter the programming mode.

Blue-White Ind.

While MODE 3 is displayed, Press and

MODE

hold the MODE button for more than

Made in the USA

two seconds.

Enter the motor speed at the minimum VDC input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The % SPEED icon will stop

MODE

blinking and the VDC icon will blink indicating the minimum VDC value is ready to be programmed. The currently programmed minimum value is shown on the LCD.

Program

Minimum

Maximum

IP66

NEMA 4X

Program

Minimum

Maximum

Enter the minimum VDC input signal value.

Note: this value must be less than the maximum VDC input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The VDC icon will stop

MODE

blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink

indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the LCD.

Enter the motor speed at the maximum VDC input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The % SPEED icon will stop blinking and the VDC icon will blink indicating the maximum VDC value is ready to be pro-

MODE

grammed. The currently programmed maximum value is shown on the LCD.

Enter the maximum VDC input signal value.

Note: this value must be greater than the minimum VDC input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Program

Minimum

Maximum

MODE

Pump Output

Output

Press the MODE button. Programming is complete.

To exit the programming mode, press and hold the MODE button for more than two seconds. The PROGRAM arrow will disappear.

Mode 3 Programming Examples

Motor Speed

100%

75%

50%

25%

from external source

VDC input

Example 1

0 VDC will result in a pump output of

70%

0.0%

Output

8 VDC will result in a pump output of

70.0%

Page 18 Page 19C3 C3

Mode 3 Programming Examples, continued

100%

90% Output

75%

Example 2

0 VDC will result in a pump output of

50%

25%

Pump Output

Motor Speed

from external source

100%

75%

VDC input

90%

10 VDC will result in a pump output of

Output

0.0%

Example 3

100%

Output

0 VDC will result in a pump output of

Pump Output

Output

50%

Motor Speed

25%

from external source

VDC input

0.0%

10 VDC will result in a pump output of

100.0%

7.5 OPERATING MODE 4 - Frequency (Hz) Mode

Also known as Pulse Input. In this mode, the pump’s motor speed is adjusted automatically based on the frequency (Hz) of the input signal. Any motor speed can be assigned to either the minimum or maximum Hz input signals.

Set the pump for mode 4. Press the MODE button until MODE 4

MODE

is shown on the LCD display.

Mode 4

CHEM-PRO

C3V | Diaphragm Metering Pump

The % SPEED or Hz icon will light depending on the current display

MODE

setting.

The large LCD will indicate the current

PRIME

motor speed or the Hz input value.

Enter the programming mode.

While MODE 4 is displayed, press and

MODE

hold the MODE button for more than

Blue-White Ind. Made in the USA

two seconds. Blinking ARROW’s will point to the word PROGRAM and MINIMUM indicating the program mode is activated and the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.

Program

Minimum

Maximum

IP66

NEMA 4X

Enter the motor speed at the minimum Hz input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The % SPEED icon will stop

MODE

blinking and the Hz icon will blink indicating the minimum Hz value is ready to be programmed. The currently programmed minimum value is shown on the LCD.

Enter the minimum Hz input signal value (to the nearest 10 Hz).

Note: this value must be less than the maximum Hz input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The Hz icon will stop blinking and the % SPEED icon will blink. The

MODE

ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The Currently programmed maximum motor speed value is shown on the LCD.

Enter the motor speed at the maximum VDC input signal value.

Program

Minimum

Maximum

Program

Minimum

Maximum

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the maximum Hz value is ready to be programmed.

MODE

The currently programmed maximum value is shown on the LCD.

Enter the maximum Hz input signal value (to the nearest 10 Hz).

Note: this value must be greater than the minimum Hz input signal value.

Press the DOWN button to select the digit to program. The digit will blink when selected.

Press the UP button to change the selected digit.

MODE

Pump Output

Output

90% Output

Pump Output

0.0% Output

Repeat until all digits are programmed. Press the MODE button. Programming is complete.

To exit the programming mode, press and hold the MODE button for more than two seconds. The PROGRAM arrow will disappear.

Mode 4 Programming Examples

Motor Speed

100%

75%

50%

25%

200

from external source

100%

75%

50%

25%

200

from external source

100%

75%

50%

25%

200

from external source

400

Hz input

400

Hz input

400

Hz input

600

800

1000

Example 1

100%

Output

0 Hz will result in a pump output of 0.0%

1000 Hz will result in a pump output of

0.0%

Example 3

0 Hz will result in a pump output of

90.0%

1000 Hz will result in a pump output of

Output

0.0%

Example 3

0 VDC will result in a pump output of

0.0%

50.0%

Output

800 Hz will result in a pump output of

50.0%

7.6 - OPERATING MODE 5 - Batch Mode

In this mode, the pump’s ‘motor speed’ and ‘on time’ is configured to be initiated by a single pulse or up to 1,999 pulses. You will configure the pump in the following order:

a. Select the % SPEED. (1% to 100%) b. Select the pump ON time. (0.1 to 199.9 and select units: seconds (SEC) or minutes (MIN) c. Select the amount of pulses to receive to trigger the pump. (1 pulse up to 1999 pulses)

Set the pump for mode 5. Press the MODE button until MODE 5

MODE

is shown on the LCD display.

The % SPEED and Hz icon will light.

The large LCD will indicate the current motor speed or the Hz input value.

Enter the programming mode.

While MODE 5 is displayed, press and hold the MODE button for more than

MODE

two seconds. Blinking ARROW’s will point to the word PROGRAM and MINIMUM A blinking ARROW will point to the word PROGRAM and the % SPEED icon will blink indicating the program mode is activated and the % SPEED value is ready to be programed.

Enter the motor speed. (1% to 100%)

Mode 5

CHEM-PRO

C3V | Diaphragm Metering Pump

MODE

PRIME

Blue-White Ind. Made in the USA

Page 21Page 20 C3C3

Program

Minimum

Maximum

IP66

NEMA 4X

Press the DOWN button to select the digit to program. The digit will blink when selected. (Moves to the next digit to the right.)

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Press the MODE button. The % SPEED icon will stop blinking and the SEC or MIN icon will blink indicating the pump ON-time value is ready to be

MODE

programmed.

Enter the pump ON-time. (0.1 to 199.9 seconds or minutes)

Press the DOWN button to select the digit to program. The digit will blink when selected. (Moves to the next digit to the right.)

Press the UP button to change the selected digit.

Repeat until all digits are programmed.

Once all the digits are programmed, press the DOWN arrow to then select between SEC (seconds) and MIN (minutes).

Use the UP arrow to scroll through SEC and MIN.

Press the MODE button. The SEC or MIN icon will stop blinking and the Hz

MODE

icon will blink indicating the number of pulses is ready to be programmed.

Enter the number of pulses to trigger the batch. (1 to 1999 pulses)

Press the DOWN button to select the digit to program. The digit will blink when selected. (Moves to the next digit to the right.)

Press the UP button to change the selected digit. Repeat until all digits are programmed.

Press the MODE button. Programming is complete.

MODE

To exit the programming mode, press and hold the MODE button for more

MODE

than two seconds. The PROGRAM arrow will disappear.

CAUTION: Always wear protective clothing, face shield, safety glasses and gloves

when working on or near your metering pump. Additional precautions should be taken depending on the solution being pumped. Refer to MSDS precautions from your solution supplier.

Page 23 C3Page 22C3

8.0 Measuring the Pump’s Output - Volumetric Test.

This volumetric test will take into account individual installation factors such as line pressure, fluid viscosity, suction lift, etc. This test is the most accurate for measuring the injector’s output in an individual installation.

1. Be sure the Injection Fitting and Footvalve / Strainer are clean and working properly.

2. Fill a large graduated cylinder with the solution to be injected.

3. With the pump installed under normal operating conditions, place the suction tubing with the Footvalve / Strainer installed in the graduated cylinder.

4. Push 3/8” tubing onto the primming valve. Place the other side of the 3/8” tubing in the solution tank. Make sure the priming valve is closed by turning the valve to the right.

5. Run the pump until all air is removed from the suction line and the solution enters the discharge tubing. If the pump does not easily prime, loosen the priming valve 1 - 2 turns counter clock wise. Once the air is removed close the primming valve.

6. Remove the suction tubing from the graduated cylinder and refill the graduated cylinder if necessary. Note the amount of solution in the graduated cylinder.

7. Place suction tubing with the Footvalve / Strainer installed back into the graduated cylinder.

8. Run the injector for a measured amount of time. A longer testing time will produce more accurate results.

9. Remove the suction tubing from the graduated cylinder. Measure the amount of chemical injected.

Example:

During your 1 minute calibration period, say the Chem-Pro pumped 1000 Milliliters in 1 minute.

Injection Fitting /

Check Valve

Discharge / Outlet

(not provided)

C3V | Diaphragm Metering Pump

Program

MODE

Minimum

Maximum

PRIME

IP66

Blue-White Ind.

NEMA 4X

Made in the USA

3/8” Priming

Tubing

(not provided)

Graduated

Container

(not provided)

Footvalve /

Strainer

Suction Tubing

1 US Gallon = 3.785 Liters = 3785 Milliliters

1000 ML/Min

3785

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced

by qualified persons only.

60 = 15.85 GPH (US gallons per hour)

Minutes per hour

Milliliters in a US gallon

9.0How to Maintain the Pump

CAUTION: Proper eye and skin protection must be worn when

installing and servicing the pump.

9.1Routine Inspection and Maintenance

The pump requires very little maintenance. However, the pump and all accessories should be checked regularly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately. Cracking, crazing, discoloration and the like during the first week of operation are signs of severe chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials. The manufacturer does not assume responsibility for damage to the pump that has been caused by chemical attack.

9.2How to Clean the Pump

The pump will require occasional cleaning, especially the Injection fitting, the Footvalve / Strainer, and the pump head valves. The frequency will depend on the type and severity of service.

]

Inspect and replace the pumphead valves as required.

]

When changing the diaphragm, the pump head chamber and pump head

cover should be wiped free of any dirt and debris.

]

Periodically clean the injection / check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back pressure and interfere with the check valve operation.

]

Periodically clean the suction strainer.

]

Periodically inspect the air vents located under the motor housing and in the back on the rear housing cover. Clean if necessary.

Page 25 C3Page 24C3

PUMP HEAD AND VALVE EXPLODED VIEW

Replacement Parts Drawing

Page 27 C3Page 26C3

PARTS LIST

Item Part No. Description Qty.

1. 71000-583 J-Box w/ Cover 1

2. 90001-157 P-Head Cover “CHEM PRO” logo 1 90001-158 P-Head Cover no logo 1

3. 90008-035 Liquid Tight Connector (large) 1 90008-199 Liquid Tight Connector (small) 1

4. 90011-081 Screw P-Head Cover SS 2

5. 71000-584 Cover housing model C3F (Std.) 1 71000-585 Cover housing model C3V (Deluxe) 1

6. 71000-175 Power Cord,115v 1 71000-176 Power Cord,220v 1 71000-177 Power Cord,230v 1 7 72000-382 Controller Kit model C3F (Std.) 115V 1 72000-383 Controller Kit model C3F (Std.) 230V 1 72000-384 Controller Kit model C3V (deluxe) 115V 1 72000-385 Controller Kit model C3V (deluxe) 230V 1

8. 90012-287 Label Overlay model C3F (std) “Chem-Pro” 1 90012-289 Label Overlay model C3V (deluxe) “Chem-Pro” 1

9. 90011-181 Screw P-Head SS # 10-32 x 1.25L 8

10. 90011-049 Washer SS #10 screw 4

11. 90011-180 Screw Nylon #8-32 4

12. 90003-560 Diaphragm C3 TFE/Hypalon 1

13. 90003-561 Bumper Feet 4

14. 71000-588 Frame Housing Assy. 1

- Includes TFD Sensor

15. 76001-347 Backup Washer Diaphragm 1

16. 90011-115 Screw for housing 10-32x.50L SS 10

17. 76000-361 Tubing Suction C3 .75” OD x .50” ID x 8ft 1

18. 70002-276 Motor 130RPM 1 70002-277 Motor 62RPM 1

19. 90008-367 Clamp Heat Sink 1

20. 90011-182 Screw #10-32 x .31 SS 2

21. 20000-194 Kit 4 cartridge insert C3 Viton 4 20000-195 Kit 4 cartridge insert C3 EP 4

22. 71000-573 Cam .06’ C3 S/A complete 1 71000-574 Cam .10’ C3 S/A complete 1

23. 90002-258 Pump Head C3 molded PVDF 1

24. 70001-347 Cart. Valve Assy. .50T Viton 1 70001-348 Cart. Valve Assy. .50T EP 1

25. 70001-349 Cart. Valve Assy. .50 Male NPT/Viton 1 70001-350 Cart. Valve Assy. .50 Male NPT/EP 1 70001-351 Cart. Valve Assy. .50 Female NPT Viton 1 70001-352 Cart. Valve Assy. .50 Female NPT EP 1

26. 70001-353 Primer Valve Assy. Viton 1 70001-354 Primer Valve Assy. EP 1

27. 70001-356 Kit Head Complete C3 .50T & .50M/NPT Viton 1

70001-357 Kit Head Complete C3 .50T & .50M/NPT EP 1 70001-358 Kit Head Complete C3 .50T & .50F/NPT Viton 1 70001-359 Kit Head Complete C3 .50T & .50F/NPT EP 1

28. 71000-575 Foot Valve Assy. Viton 1

71000-576 Foot Valve Assy. EP 1

29. 90008-043 Clamp #5 SS 1

30. 71000-579 Injection Valve Assy. Viton 1

71000-580 Injection Valve Assy. EP 1

Bearings Bumper Feet

Page 28C3 Page 29 C3

Intentionally left blank Intentionally left blank

Page 30C3

LIMITED WARRANTY

Your new pump is a quality product and is warranted to be free of defects as set down in this policy. All parts, including rubberized goods, and labor are covered under warranty for 90 days from the date of purchase. Parts, excluding rubberized goods, are covered under warranty for 24 months from the date of purchase. Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse or alteration. Only the repair or the replacement of the pump is covered. Blue-White Industries does not assume responsibility for any other loss or damage. Warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and the pump must be accompanied by the sales invoice or receipt to obtain warranty coverage. The warranty status of the pump will be verified by Blue-White or a factory authorized service center.

Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human consumption. When used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before it’s removal by filtration. Acid and soda injectors are used for PH control (balance). Blue-White injectors are factory tested with water only for pressure and performance. Installers and operators of these devices must be well informed

and aware of the precautions to be taken when injecting various chemicals especially those considered hazardous or dangerous.

Should it become necessary to return an injector for repair or service, you must attach information regarding the chemical used as some residue may be present within the unit which could be a hazard to service personnel. Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you.

PROCEDURE FOR IN WARRANTY REPAIR

Carefully pack the pump to be repaired, include the foot strainer and injection/check valve fitting. Enclose a brief description of the problem as well as the original invoice or sales receipt showing the date of purchase. The receipt will be returned with the unit. Prepay all shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper packaging is the responsibility of the sender.

Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area.

Page 31 C3

PROSERIES AUTHORIZED SERVICE CENTERS

CALIFORNIA (NORTHERN)

Howard E. Hutching co. (Repair Center)

7190 Penryn Plaza Penryn, CA 95663 800-568-3958

CALIFORNIA (SOUTHERN)

Blue-White Industries (Repair Center)

5300 Business Drive Huntington Bch. CA 92649 714-893-8529

ILLINOIS

Mullarkey Associates (Repair Center)

12346 S. Keeler Ave. Alsip, IL 60658 708-597-5558

NEW YORK

Sherwood Specialties, Inc. (Repair Center)

875 Atlantic Ave Rochester, NY 14608 585-546-1211

NORTH CAROLINA

Southern Industrial Sales (Repair Center)

1903 Herring Avenue Wilson, NC 27893 800-872-7665

CANADA

McPhee Enterprises (Repair Center)

2740 Coventry Road Oakville, Ontario L6H 6R1

ProSeries

by Blue-White Ind.

Industries, Ltd.

5300 Business Drive

Huntington Beach, CA 92649

USA

Phone: 714-893-8529 FAX: 714-894-9492

E mail: sales@blue-white.com or techsupport@blue-white.com

Website: www.blue-white.com

# 80000-412 Rev. 12/19/2006

Xylem C3V User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

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