Xylem C-1100V User Manual
INJECTOR
®
MODEL C-1100 MODEL-V
VARIABLE SPEED
POSITIVE DISPLACEMENT INJECTOR PUMP
OPERATING MANUAL
R
Blue-White
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com
USA
Page 2 C-1100V
TABLE OF CONTENTS
1.....Introduction .....................................................................................3
2.....Specifications ............. .............. ........................................................3
3.....Features........ .............. .............. .............. .............. .............. ..............3
4.....Unpacking.... .............. .............. .............. .............. .............. ..............3
5.....Installation ................. .............. .............. .............. .............. ..............4
5.1..Mounting location ........................... .............. .............. ..............4
5.2..Input power connections ............................... .............. ..............5
5.3..External input signal connections..............................................6
5.4..How to install the tubing and fittings.........................................8
6.....How to operate the Pump ....................... .............. .............. ..............10
6.1..Description of pump output adjustment controls .......................10
6.2..How to adjust the output - manual stroke adjustment .. ..............11
6.3..Mode 1 - Manually Adjusting the output..................... ..............11
6.4..Mode 2 - 4-20 mA input.... .............. .............. ............................12
6.5..Mode 3 - 0-10 VDC input ............... .............. .............. ..............14
6.6..Mode 4 - Frequency (Hz) input ....... .............. .............. ..............16
6.7..Measuring the pump output - Volumetric test .............. ..............18
6.8..FVS Flow Verification System ....... .............. ............................18
7.....How to maintain the Pump ...............................................................20
7.1..Routine inspection and cleaning................................................20
7.2..How to clean the pump ..... ........................................................20
7.3..500 hour service warning timer ....... .............. ............................20
Pump head and Valve exploded view drawing ..... .............. ..............21
Replacement parts drawing ...... .............. .............. .............. ..............22
Replacement parts list ............................ .............. .............. ..............23
Warranty information......................................................... ..............24
Authorized service centers ..................... .............. ............................25
C-1100V
1.0 Introduction
Congratulations on purchasing the C-1100 Model-V Variable speed positive
displacement metering pump. The C-1100 is designed to inject chemicals
into piping systems and is capable of injecting against a high system
pressure up to 150 PSI (10.4 bar). In addition to the front mounted
mechanical flow rate adjustment, the C-1100 Model-V unit is equipped with
an external input control circuitry which allows the pumps output to be
externally controlled by either a 4-20mA input signal, a 0-10V DC input
signal or a pulsed input signal.
2.0 Specifications
Maximum Working Pressure 150 psig / 10.4 bar (most models)
Maximum Fluid Temperature 130 F / 54 C
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Viscosity 1,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 108/130Vac 60Hz 40 Watts,
Dimensions 6-1/8” H x 10-1/8” W x 9” D
Weight 12 lb.
o o
o o
208/250Vac 40Hz 40 Watts,
208/250Vac 60Hz 45 Watts
Page 3
3.0 Features
!
Double-ball, springless ceramic check valves with PVDF (Kynar) body,
TFE/P (Aflas) and Viton o-ring seals.
!
Easy access, front mounted mechanical feed rate adjustment.
!
High outlet pressure capability of 150 psig (most models).
!
400:1 adjustment turn down ratio(speed and stroke combined).
!
Digital electronic feed rate control.
!
Corrosion proof Valox housing.
!
Tamper resistant electronic control panel cover.
4.0 Unpacking
Your pump package should contain the following:
1 - Injector pump
1 - suction tube footvalve & strainer assembly
1 - ceramic tubing weight
1 - 5’ Length of clear PVC suction tubing
1 - 5’ Length of opaque LLDPE discharge tubing
1 - Injection fitting with internal back-flow check valve
1 - Mounting hardware kit
Page 4
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
C-1100V
5.0 Installation
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the pump into specialized systems. The pump
should be serviced by qualified persons only.
5.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection
point and electrical supply. Although the pump is designed to withstand
outdoor conditions, a cool, dry, well ventilated location is recommended.
Install the pump where it can be easily serviced.
!
Mount the pump to a secure surface or wall using the enclosed hardware.
Wall mount to a solid surface only. Mounting to drywall with anchors is not
recommended.
!
Mount the pump close to the injection point. Keep the inlet (suction) and
outlet (discharge) tubing as short as possible. Longer discharge tubing
increases the back pressure at the pump tube.
!
Your solution tank should be sturdy. Keep the tank covered to reduce
fumes. Do not mount the pump directly over your tank. Chemical fumes
may damage the unit. Mount the pump off to the side or at a lower level
than the chemical container.
!
Mounting the pump lower than the chemical container will gravity feed the
chemical into the pump. This “flooded suction” installation will aid in
priming the pump and will reduce output error due to increased suction lift.
We recommended installing a shut-off valve, pinch clamp or other means to
halt the gravity feed to the pump during servicing.
!
Be sure your installation does not constitute a cross connection with the
drinking water supply. Check your local plumbing codes.
Floor Mount
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
3-1/2”
INJECTOR MOUNTING
Wall Mount
7-5/8”
7-3/8”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
Note: For wall-mounting, drill & thread into
solid wood only.
8-3/16”
2 Places
WARNING: Risk of electric shock.
C-1100V
Injection / Check valve
with 1/4” and 1/2” male
pipe threads.
Mount in upward position
to prevent trapped gasses
in the injection fitting.
Pumphead
Adjustment knob
TYPICAL INSTALLATION
Ceramic Weight
1
10 IN. (267 MM)
2
Slide Clamps*
Control Panel
Discharge
Tube
Suction
Tube
Chemical
Container
Strainer
with cover
PARTS LOCATOR DRAWING
VARIABLESPEED PUMP
RUN
1
MODE
PROGRAM
VDC
mA Hz
%SPEED
STAND-BY
PRIME
1000
MINIMUM
ALARM
SERVICE
MAXIMUM
DIGIT MODE
FIELD
RUN
STANDBY
PRIME
DISPLAY
RESETSERVICE
PROGRAM
INPUTMODES
3-0-10VDC 4-PULSE(Hz)
2-4-20mA
1-MANUAL
J-Box
VARIABLESPEEDPUMP
RUN
1
MODE
PROGRAM
VDC
mA Hz
%SPEED
STAND-BY
PRIME
1000
MINIMUM
SERVICE
ALARM
MAXIMUM
DIGIT MODE
FIELD
RUN
STANDBY
PRIME
DISPLAY
RESETSERVICE
PROGRAM
INPUTMODES
3-0-10VDC 4-PULSE(Hz)
2-4-20mA
1-MANUAL
10 IN. (254 MM)
Control Cover
Page 5
®
Wall or shelf mount
away from the top of the
solution tank. Chemical
fumes can damage the
unit.
1
6
4
(159
Motor Housing
Rear Cover
IN.
MM)
5.2 Input Power Connections
WARNING: Risk of electric shock.
! Be certain to connect the pump to the proper supply voltage. Using the
incorrect voltage will damage the pump and may result in injury. The
voltage requirement is printed on the pump serial label.
! Removable resistors on the circuit board are factory preset for the correct
voltage. See page 7 Circuit Board Connections diagram for details.
! The pump is supplied with a ground wire conductor and a grounding type
attachment plug (power cord). To reduce the risk of electric shock, be
certain that the power cord is connected only to a properly grounded,
grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a
licensed electrician.
Page 6
C-1100V
5.3 External Input Signal Connections
The C-1100V will accept any one of three different types of external input
signals; 4-20 mA , 0-10 VDC, or frequency. The 4-20mA and 0-10 VDC
loops must be powered. Two types of frequency inputs, AC sine waves
(magnetic coils type outputs) and Digital Square waves (Hall Effect signals,
contact closures), are acceptable. A jumper plug located on the circuit board
is factory pre-set for AC sine wave signals, the jumper must be repositioned when digital square wave signals are being used. See page 7,
“Hz input jumper settings”
All wiring connections are to be made inside of the junction box located on
the side of the C-1100V. A liquid-tite connector is supplied and should be
used for the external signal cable. The signal input wires are color coded to
the type of signal being used.
SIGNAL INPUT/OUTPUT WIRE COLOR CODES
INPUT TYPE
4-20 mA
0-10 VDC
AC sine wave, TTL, CMOS
CONTACT (10v @ 2 mA max)
HALL EFFECT, NPN
ALARM RELAY
connect 2-conductor plug to either
normally open (NO) (factory default)
or normally closed (NC) side of receptacle.
1 AMP MAX @ 125VAC (24VDC)
FLOW VERIFICATION SENSOR
MOTOR ON SIGNAL
5-20V DC open collector output
closed while motor is energized
ORANGE (+) (non-powered) & BLACK (-)
WIRE COLOR CODE
BLUE (+) (non-powered) & BLACK (-)
WHITE (+) & BLACK (-)
RED (+) & WHITE (-)
PURPLE & PURPLE
RED/WHITE (+ 20VDC)
BLACK (-)
YELLOW (signal)
BROWN (+) & BLACK (-)
PADDLEWHEEL SENSOR SIGNAL INPUT WIRING
BLUE-WHITE
PADDLEWHEEL
SENSOR TYPE
MODEL FH
HALL EFFECT SENSOR
MODEL FC
AC SINE WAVE SENSOR
PADDLEWHEEL SENSOR
WIRE COLOR CODE
RED (+)
BLACK (-)
BARE (signal)
RED (+)
BLACK (-)
PUMP INPUT
WIRE COLOR CODE
RED (+ 20VDC)
BLACK (-)
WHITE (signal)
WHITE (+)
BLACK (-)
C-1100V
CIRCUIT BOARD CONNECTIONS
EXTERNAL INPUT CABLE
ACCEPTABLE CABLE JACKET RANGE:
YELLOW (verification sensor input)
BROWN (motor-on contact output)
PURPLE X2 (alarm relay contacts)
.118 - .255 INCH
.( 3,0 - 6,5 MM)
RED (+20VDC)
BLACK (Ground)
BLUE (4-20 mA input)
ORANGE (0-10 VDC input)
WHITE (frequency input)
Page 7
ALARM OUTPUT
(CONTACT CLOSURE)
normally open (NO)
(factory default)
TUBE FAILURE SENSOR
PROBE INPUT
2 Grey wires pump head sensors.
RED (+)
DC
MOTOR
BLACK (-)
Ground (green)
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
MOTOR
MOTOR
BLACK (-)
RED (+)
AC LINE
NEUTRAL
202
C
N
ON
PR BEO
1AMP
250VAC
AC LINE
HOT
Earth Ground (green)
Hz INPUT JUMPER SETTINGS
Located under connector
AC sine waves
Jumper Not Installed
(open - factory default)
INPUT SIGNAL CONNECTOR
Digital square waves
Jumper Installed
7 wire bundle
AC LINE VOLTAGE SETTINGS
0
1
1
0
230 VAC
1
1
One Jumper Installed
on center position
(ends open)
TS
THERMAL SWITCH
.187 push tab connectors
PROTECTOR FUSE
1 Amp, 250 Volt AC
(Littlefuse #239001
or Equivalent)
2 conductors
Two Jumpers Installed
Hot
Common
Input
Power
115 VAC
on end positions
(no open pins)
AC
Page 8
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
C-1100V
5.4 How To Install the Tubing and Fittings
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
! Inlet Tubing - Locate the inlet fitting of the pump head. Remove the tube
nut. Push the clear suction tubing through the tube nut and onto the fitting
barb. Hand tighten the tube nut to secure the tubing.
! Footvalve/Strainer - Trim the inlet end
of the suction tubing so that the strainer
will rest approximately two inches from
the bottom of the solution tank. This will
prevent sediment from clogging the
strainer. Slip the ceramic weight over
the end of the suction tube. Press the
strainer’s barbed fitting into the end of
the tube. Secure the ceramic weight to
the strainer. Drop the strainer into the
solution tank.
! Outlet Tubing - Locate the outlet
fitting of the pump head. Remove the
tube nut. Push the opaque discharge
tubing through the tube nut and onto the
compression barb of the fitting. Hand
tighten the tube nut to secure the tubing.
Keep outlet tube as short as possible.
! Injection/Check Valve Fitting
Installation - The Injection/Check valve
fitting is designed to install directly into
either 1/4” or 1/2” female pipe threads.
This fitting will require periodic
cleaning, especially when injecting
fluids that calcify such as sodium
hypochlorite. See section 7.0.
Install the Injection/Check valve directly
into the piping system. To prevent
trapped gasses, install the fitting in an
upward direction. Use Teflon thread
sealing tape on the pipe threads.
Push the opaque outlet (discharge)
tubing through the tube nut and onto the
compression barb of the Injection/Check
valve fitting. Hand tighten the tube nut
to secure the tubing.
FOOTVALVE/STRAINER
Suction Tubing
Ceramic
Wei ght
FootValve
Strainer
Assembly
INJECTION/CHECK VALVE
Pipe tee
Install
upward
Injection
Check valve
Tube retaining
nut
Discharge
Tubing
C-1100V
Page 9
Injection
Check valve
Tube Nut
Discharge Tube
(Rigid P.E.)
Tube Nut
Outlet Adapter
Pump Head
Inlet Adapter
Tube Nut
Suction Tubing
(clear PVC)
Install
upward
Manual
Stroke length
Adjustment knob
Lock Screw
VARIABLE SPEED PUMP
MODE
mA Hz
% SPEED
1000
ALARM
FIELD
RUN
STANDBY
PRIME
RESETSERVICE
PROGRAM
INPUTMODES
2-4-20mA
1-MANUAL
RUN
1
PROGRAM
VDC
STAND-BY
PRIME
MINIMUM
SERVICE
MAXIMUM
DIGIT MODE
DISPLAY
3-0-10VDC 4-PULSE(Hz)
Ceramic Weight
Footvalve
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