Xerox Versant 3100 Press Optional Units Manual

Versant 3100 Press

Optional Units Manual

2nd High Capacity Feeder C1-DS Interface Decurler Module Inserter High Capacity Stacker

Crease/Two-sided Trimmer

Folder Unit

Finisher

SquareFold Trimmer

Finishing Transport

In this manual, safety instructions are preceded by the symbol . Always read and follow the instructions before performing the required procedures.

It may be a legal offence to print currency notes, certificates of stocks and securities, or any other documents of similar nature, regardless of whether they will be used.

If a malfunction occurs with the machine's hard disk or other storage media, any received or stored data including registered configurations may be lost. Fuji Xerox is not responsible for any direct or indirect damages arising from or caused by such data loss.

Fuji Xerox is not responsible for any breakdown of machines due to infection of computer virus or computer hacking.

Important

1.This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied or modified in whole or part, without the written consent of the publisher.

2.Parts of this manual are subject to change without prior notice.

3.We welcome any comments on ambiguities, errors, omissions, or missing pages.

4.Never attempt any procedure on the machine that is not specifically described in this manual. Unauthorized operation can cause faults or accidents. Fuji Xerox is not liable for any problems resulting from unauthorized operation of the equipment.

An export of this product is strictly controlled in accordance with Laws concerning Foreign Exchange and Foreign Trade of Japan and/or the export control regulations of the United States.

Xerox, Xerox and Design, Fuji Xerox and Design, Versant as well as CentreWare are registered trademarks or trademarks of Xerox Corporation in Japan and/or other countries.

Other company names or product names are registered trademarks or trademarks of each company.

2Optional Units Manual

Preface

Thank you for selecting the Versant 3100 Press.

The Versant 3100 Press is a color printing system that quickly processes data from client computers and delivers high-quality outputs. The Versant 3100 Press consists of the printer unit and a variety of optional units as well as a Print Server.

The Versant 3100 Press offer high-speed color printing: up to 100 sheets/minute (A4) (the actual speed depends on the size, type, and weight of paper).

This manual is intended to provide first-time users of the Versant 3100 Press with necessary information such as operating procedures and precautions on using the optional units.

Before using the Versant 3100 Press, please read this manual thoroughly to obtain the best performance of the Versant 3100 Press.

After reading this manual, please keep it in a safe place for further reference. It will be useful in case you forget how to perform operations or if a problem occurs with the printer.

For information on functions and operations of the Print Server, refer to customer documentation supplied with Print Servers.

Fuji Xerox Co.,Ltd.

Preface 3

Table of Contents

Preface......................................................................................................................................................................................................................................	3
Table of Contents.................................................................................................................................................................................................................	4
Types of Manuals.................................................................................................................................................................................................................	6
Using This Manual ...............................................................................................................................................................................................................	7

Chapter 1 2nd High Capacity Feeder C1-DS...........................................................................		10
1.1	Machine Components ............................................................................................................................................	10
1.2	Paper Jams..................................................................................................................................................................	12
	1.2.1 Paper Jams in Tray ......................................................................................................................................................	12
	1.2.2 Paper Jams inside the Right Side Cover.............................................................................................................	14
	1.2.3 Paper Jams in the Paper Feeding Unit ...............................................................................................................	17

Chapter 2 Interface Decurler Module.......................................................................................		18
2.1	Machine Components ............................................................................................................................................	18
2.2	Curl Correction...........................................................................................................................................................	19
2.3	Paper Jams..................................................................................................................................................................	21

Chapter 3 Inserter............................................................................................................................		23
3.1	Machine Components ............................................................................................................................................	23
3.2	Loading Paper............................................................................................................................................................	25
3.3	Paper Jams..................................................................................................................................................................	26

Chapter 4	High Capacity Stacker ...............................................................................................			30
	4.1	Machine Component ..............................................................................................................................................		30
	4.2	Output Paper..............................................................................................................................................................		32
		4.2.1	Output Trays ..................................................................................................................................................................	32
		4.2.2	Control Buttons.............................................................................................................................................................	32
	4.3	Paper Jams..................................................................................................................................................................		33
Chapter 5	Crease/Two-sided Trimmer ......................................................................................			40

4Optional Units Manual

	5.1	Machine Components ............................................................................................................................................		40
	5.2	Trimmer Waste Container ....................................................................................................................................		43
	5.3	Paper Jams..................................................................................................................................................................		44
Chapter 6	Folder Unit .....................................................................................................................			53
	6.1	Machine Components ............................................................................................................................................		53
	6.2	Output Paper..............................................................................................................................................................		54
	6.3	Paper Jams..................................................................................................................................................................		55
Chapter 7	Finisher		............................................................................................................................	59
	7.1	Machine Components ............................................................................................................................................		60
	7.2	Output Paper..............................................................................................................................................................		64
		7.2.1	Output Trays ..................................................................................................................................................................	64
		7.2.2 .............................................................................................................................................................	Control Buttons	66
	7.3	Staple ........................................................................................................................................................Cartridge		67
		7.3.1 ............................................................................................................................................	Replacing the Cartridge	67
		7.3.2 ...................................................................................................................................................................	Staple Faults	69
		7.3.3 ..........................................................................................................................Re-inserting the Staple Cartridge		72
	7.4	Waste .......................................................................................................................................................Container		74
		7.4.1 ............................................................................................................................................	Staple Waste Container	74
		7.4.2 ..................................................................................................................................Hole Punch Waste Container		76
	7.5	Paper ..................................................................................................................................................................Jams		77
		7.5.1 .......................................................................................................................................Paper Jams in the Finisher		77
		7.5.2 ..................................................................................................................Paper Jams in the Saddle Stitch Unit		81
		7.5.3 ...............................................................................................................Paper Jams in the Paper Feeding Unit		84
Chapter 8	SquareFold ...................................................................................................Trimmer			85
	8.1	Machine ............................................................................................................................................Components		85
	8.2	Output ..............................................................................................................................................................Paper		87
		8.2.1 ..................................................................................................................................................................	Output Trays	87
		8.2.2 ..................................................................................................Spine-flattener Strength Adjustment Button		87
	8.3	Trimmer ....................................................................................................................................Waste Container		88
	8.4	Paper ..................................................................................................................................................................Jams		89
Chapter 9	Finishing .....................................................................................................Transport			92
	9.1	Machine ............................................................................................................................................Components		92
	9.2	Paper ..................................................................................................................................................................Jams		93
Index ......................................................................................................................................................................................................................................				96

Table of Contents

5

Types of Manuals

The Versant 3100 Press comes bundled with the following manuals:

Refer  For information on functions and operations of the Print Server, refer to customer documentation supplied with Print Servers.

Some of them come with manuals. The manuals for optional components describe all the necessary steps for using the optional components and installing the software.

For details on the functions of your 3rd Vendor Finisher or GBC® AdvancedPunch™ Pro, refer to the manual supplied with the device.

PDF Manual

The Manuals are stored as PDF files on the Versant 3100 Press Instruction Manuals CD. Double-click "index.html" and select the language of the manual you wish to display.

 Versant 3100 Press Optional Units Manual (this manual)

Describes how to replace consumables and how to clear paper jams in the optional units (High Capacity Stacker, Finisher, and others).

 Versant 3100 Press Printer Unit Manual

Describes how to load paper, how to replace consumables, how to clear paper jams, and the daily maintenance procedures for the printer unit. (These descriptions are also applied to the printer unit equipped with Offset Catch Tray.)

 Versant 3100 Press User Interface Manual

Describes the operations of the user interface (UI) for operating the printer.

The user interface allows you to confirm status of the printer, and to set the printer behavior.

 Versant 3100 Press Paper Jams: Quick Access Guide

Illustrates possible paper jam areas, allowing you to quickly identify a paper jam location.

HTML Manual

 Stock Library Manager Manual

Describes Stock Library Manager with which you can change the paper settings. The manual can be viewed from the [Help] menu of Stock Library Manager.

 CentreWare Internet Services Help

The help describes CentreWare Internet Services where you can change various settings of the printer using a client computer.

Click [Help] in the upper right corner of CentreWare Internet Service window to display the help.

	To display the online help for CentreWare Internet Services, users need to have the environment to connect
Important	to the Internet. The communication fee shall be borne by you.

Paper Manual

 Versant 3100 Press Safety Notes

Provides information for using the printer safely. Read this manual before using the printer.

6Optional Units Manual

Using This Manual

This manual is intended to provide first-time users of the Versant 3100 Press with necessary information such as operating procedures and precautions on using the optional units.

Organization of This Manual

This manual identifies components as well as covers procedures to clear paper jams for each of the optional units.

 Chapter 1 2nd High Capacity Feeder C1-DS

Chapter 2 Interface Decurler Module

Chapter 3 Inserter

Chapter 4 High Capacity Stacker

Chapter 5 Crease/Two-sided Trimmer

Chapter 6 Folder Unit

Using This Manual

7

Chapter 7 Finisher

Chapter 8 SquareFold Trimmer

Chapter 9 Finishing Transport

8Optional Units Manual

Conventions

This manual uses the following symbols:

Important

Note

Refer

< >

Indicates important information you have to know or be reminded before operations.

Indicates supplemental information useful for operations.

Indicates references to other chapters and manuals.

Indicates the Control Panel, and buttons and lamps on the printer or optional units.

[] Indicates the names of tabs, options, buttons, menus and file names on the touch screen display.

"" Indicates the names of reference sections in this manual, characters to be entered, path names, and messages.

XXXManual Indicates the names of the reference manuals.

Paper	There are two paper orientations: Long Edge Feed (LEF) and Short Edge Feed (SEF).
Orientation	The figures below describe front, rear, top, and bottom edges of the paper for LEF and
	SEF.

Long Edge Feed (LEF)

Long edge: landscape (width),

Short edge: portrait (height)

The front of the printer

			Top
			Landscape
		<![if ! IE]> <![endif]>edge Rear	<![if ! IE]> <![endif]>Portrait		<![if ! IE]> <![endif]>edge Front
			Feed direction
			Bottom

Short Edge Feed (SEF)

Short edge: landscape (width),

Long edge: portrait (height)

The front of the printer

			Top
			Landscape
		<![if ! IE]> <![endif]>edgeRear			<![if ! IE]> <![endif]>edgeFront
			<![if ! IE]> <![endif]>Portrait
			Feed direction
			Bottom

Note The feed direction shown above works in an opposite manner for Printer Unit Trays and Inserter Tray.

Illustrations in This Manual

All illustrations contained in this manual are of the product equipped with all optional units.

Using This Manual

9

Chapter 1 2nd High Capacity Feeder C1-DS

1.1	Machine Components ............................................................................		10
1.2	Paper Jams..................................................................................................		12
	1.2.1 Paper Jams in Tray..............................................................................................		12
	1.2.2	Paper Jams inside the Right Side Cover ....................................................	14
	1.2.3	Paper Jams in the Paper Feeding Unit.......................................................	17

Refer For detailed information on how to load paper, refer to "2.3 Loading Paper" in the Printer Unit Manual, and how to clean the printer, refer to "4.3 Cleaning the Printer" in the Printer Unit Manual.

1.1 Machine Components

3		2		1		8

4

				5	6	7
No,	Component					Description
1	Error lamp			Illuminates when a paper jam occurs.
	Paper level indicator lamp			The top active indicator lamp lights when the corresponding Tray is active.
2				The four center lamps (1=25%) indicate the amount of remaining paper.
				When all of the four lamps turn off, Tray becomes empty and paper empty
				indicator lamp lights.
3	Bypass Tray (Tray 5)			Load paper here.
				Images are printed on the face side of the loaded paper.
4	Circuit breaker switch			Automatically shuts off electricity in the event of fault current or a short circuit.
5	High Capacity		Tray 8	Load paper here.
	Trays			Images are printed on the face side of the loaded paper.
6			Tray 9
7	Right side cover			Open this cover to clear paper jams.
8	Top cover of High Capacity			Open this cover to clear paper jams.
	Feeder C3-DS

10 Optional Units Manual

Circuit Breaker Switch

The switch is normally in the upper position.

If the machine will be moved or unused for an extended period of time, turn off the switch by pressing it to the lower position.

Note When fault current is detected, the circuit breaker is automatically turned off to discontinue the electrical flow. Do not touch

the breakers under normal condition. For information on fault current, refer to the Safety Notes.

Breaker switch

TEST button

Specifications

Component					Description
Paper size		Paper size	Standard size			Maximum	A3, 13 x 19"
Paper weight
						Minimum	Post Card (100 x 148 mm)
			Custom size		Bypass Tray	Height	98.0 - 330.2 mm
						Width	148.0 - 660.4 mm
					High Capacity Tray	Height	98.0 - 330.2 mm
						Width	148.0 - 488.0 mm
		Paper weight			Bypass Tray		52 - 300 g/m2
					High Capacity Tray		52 - 350 g/m2
Note 
	Printing on long paper can cause decreased continuous printing speed.
	There is a certain limitation on how long paper can be fed and delivered.

Refer For detailed information about the supported paper size and weight, refer to "2.1.2 Supported Paper" in the Printer Unit Manual.

Tray capacity

2,000 sheets x 2 Trays (Maximum capacity: 4,000 sheets), Bypass Tray: 250 sheets

Note The values are based on Colotech+90.

Power supply	Power supply		100 - 120 V AC ±10%, 5 A, 50 Hz or 60 Hz
Power consumption
	Peak		500 W
	Power supply		200 - 240 V AC ±10%, 3 A, 50 Hz or 60 Hz
	Peak		660 W
Dimension	Width 988 x Depth 762 x Height 992 mm
Weight	222 kg (When it is installed.)

Chapter 1 2nd High Capacity Feeder C1-DS

11

1.2 Paper Jams

If there is a paper jam, the printing will be canceled.

The Error Message area of the touch screen will show the affected area in red, along with the message. Also, the error lamp on the top of the machine will illuminate.

If there is a paper jam in the following area, tap the [Faults] and the [Faults] screen will appear, explaining how to remove jammed papers.

Important

Note

Remove the paper only after you are sure the printer is no longer moving.

After removing jammed papers, be sure to close the cover. Leaving the cover open will not be able to continue to print jobs.

Leave the power on and proceed to remove jammed papers.

If there is still paper remaining, the paper jam message will continue to display. Make sure that there is no jammed paper left and also no jams in other places.

Refer For detailed information on how to regard the messages, refer to "1.2.1 Services Home" in the User Interface Manual.

1.2.1Paper Jams in Tray

Follow the steps below to clear paper jams in Tray.

CAUTION

When pulling out the Tray, do it gently. If pulled out with too much force, the Tray can hit and injure your knees.

12 Optional Units Manual

1. Remove jammed papers.

 When Lamp E5 is Lit ...........................................................................................................................................................	p.13
 When Lamp E6 is Lit ...........................................................................................................................................................	p.13
 When Lamp E7 is Lit ...........................................................................................................................................................	p.14

Note Solutions differ depending on where the paper jam occurs. Confirm the jammed area in the Error Message area.

The code (E) on the upper-left part of the message indicates which error lamp on the top of the machine is illuminating.

When Lamp E5 is Lit

(1)Open the cover on the top of the Bypass Tray, and remove jammed papers and all papers loaded in the Bypass Tray.

	When two or more sheets of paper are loaded,
Important	remove all the sheets from the Tray.

(2) Close the cover.

(3) Fan the paper you removed and make sure all four corners are aligned correctly. Then reload the paper.

If you have difficulty in removing jammed papers, open the cover on the right side to remove the paper inside.

Refer For detailed information on paper jams inside the right side cover, refer to "1.2.2 Paper Jams inside the Right Side Cover" (p.14).

When Lamp E6 is Lit

(1) Pull out the Tray 8 toward you until it stops.

	Before pulling out the Tray, make sure no paper is
Important	jammed inside the right side cover.

(2) Remove jammed papers.

(3)Make sure the long-side and short-side paper guides are positioned to just touch the paper, and then push the Tray into the machine.

Chapter 1 2nd High Capacity Feeder C1-DS

13

When Lamp E7 is Lit

(1) Pull out the Tray 9 toward you until it stops.

	Before pulling out the Tray, make sure no paper is
Important	jammed inside the right side cover.

(2) Remove jammed papers.

(3)Make sure the long-side and short-side paper guides are positioned to just touch the paper, and then push the Tray into the machine.

1.2.2Paper Jams inside the Right Side Cover

Follow the steps below to clear paper jams inside the cover of the 2nd High Capacity Feeder C1-DS.

1. Open the right side cover of the 2nd High Capacity Feeder C1-DS.

2. Remove jammed papers.
 When Lamp E1 is Lit ...........................................................................................................................................................	p.15
 When Lamp E2 is Lit ...........................................................................................................................................................	p.15
 When Lamp E3 is Lit ...........................................................................................................................................................	p.16
 When Lamp E4 is Lit ...........................................................................................................................................................	p.16

Note Solutions differ depending on where the paper jam occurs. Confirm the jammed area in the Error Message area.

The code (E) on the upper-left part of the message indicates which error lamp on the top of the machine is illuminating.

14 Optional Units Manual

When Lamp E1 is Lit

(1)Open lever "1a" to the right ( 1 ) and turn knob "1c" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

3	1
2

(2) Return lever "1a" to its original position.

When Lamp E2 is Lit

(1)Open lever "1d" to downward ( 1 ) and turn knob "1c" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

3

1

2

(2) Return lever "1d" to its original position.

(3) Open lever "1a" ( 1 ) and lever "1b" ( 2 ) to the right. Remove jammed papers ( 3 ).

31

2 3

Chapter 1 2nd High Capacity Feeder C1-DS

15

(4) Return levers "1a" and "1b" to their original positions.

When Lamp E3 is Lit

(1)Open lever "1b" to the right ( 1 ) and turn knob "1c" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

2
3	1

(2) Return lever "1b" to its original position.

When Lamp E4 is Lit

(1) Open lever "1d" downward ( 1 ) and turn knob "1c" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

3

1

2

(2)If you have difficulty in removing jammed papers, loaded in the Bypass Tray, open the top cover and remove them.

16 Optional Units Manual

(3) Return lever "1d" to its original position.

3.Close the cover.

1.2.3Paper Jams in the Paper Feeding Unit

Follow the steps below to clear paper jams in the paper feeding unit.

Note The "E5" error lamp of the High Capacity Feeder C3-DS will illuminate.

1. Pull out the top cover of the High Capacity Feeder C3-DS toward you until it stops.

Before pulling out the Tray, make sure no paper is

Important	jammed inside the right side cover.

2.	Open lever "2a" to the right ( 1 ) and lever "2b"	2
	upward ( 2 ). Remove jammed papers ( 3 ).
		1
		3
3.	Return levers "2a" ( 1 ) and lever "2b" ( 2 ) to their	2
	original positions.
		1

4. Close the cover.

Chapter 1 2nd High Capacity Feeder C1-DS

17

Chapter 2 Interface Decurler Module

2.1	Machine Components ............................................................................	18
2.2	Curl Correction...........................................................................................	19
2.3	Paper Jams..................................................................................................	21

2.1 Machine Components

1 2

		3
No.	Component	Description
1	Error lamp	Illuminates when a paper jam occurs.
		If the lamp is blinking, you must first clear the paper jam.
2	Decurl button	Press this button to correct the curl.
		This function is to correct the curl while sheets are being printed.
3	Cover	Open this cover to clear paper jams.

Note The Interface Decurler Module is required when connecting a paper discharge unit to the printer unit.

Specifications

Item		Specification
Power supply	Power supply	100 - 240 V AC±10%	100 V	2.5 A, 50 Hz or 60 Hz
Power consumption
			240 V	1 A, 50 Hz or 60 Hz
	Peak		250 W
Dimensions	Width 340 x Depth 725 x Height 992 mm
Weight	40 kg

18 Optional Units Manual

2.2 Curl Correction

By pressing decurl buttons, you can correct the paper curl caused by heat and pressure.

As far as the printer is powered on, the decurl buttons function regardless of whether the printer is running or idle.

Important

Note

This curl correction function is intended to be used during printing. Fine adjustment according to the char-

acteristics of each paper can be made by using Stock Library.

For detailed information on how to regard the Stock Library, refer to "Stock Library" in the Stock Library Manager Manual.

Since paper curl can easily cause stapling problems, make sure you always check the curl direction of output paper to properly correct paper curl.

If you correct curl while the printer is running, the new mode is applied to the sheet delivered immediately after the button is pressed.

1. Check the curl direction of output paper.

2.Make sure a decurl button lamp is lit and press the button.

Note When feeding paper in "AUTO" mode, the lamps illuminate briefly to indicate the direction and level of correction as paper curl is corrected. Use these lamps as a guide when correcting paper curl manually.

<AUTO> button

Upward curl

correction button

Downward

curl correction button

Chapter 2 Interface Decurler Module

19

Curl correction modes and functions of the decurl buttons

Press the <AUTO> button to switch to the "AUTO" mode.

Indicator	Mode	Function
	AUTO	Automatically corrects paper curl.
		Normally it is recommended to select this
		mode.
		The module selects the optimal curl
		adjustment method, depending on the
		size and delivery orientation of the
		printed output.
	OFF	The machine will not perform the curling
		correction to straighten the curled
		printed output.
	Upward	Select this when the printed output print
	Curling	is curled upwards, in order to apply
		upward curl correction.
		The correction level is indicated by the
		lamp, with the top being the highest.
	Downward	Select this when the printed output is
	Curling	curled downwards, in order to apply
		downward curl correction.
		The correction level is indicated by the
		lamp, with the bottom being the lowest.

Pressing the upward curl correction button changes correction levels as follows.

Pressing the downward curl correction button changes correction levels as follows.

20 Optional Units Manual

2.3 Paper Jams

If there is a paper jam, the printing will be canceled.

The Error Message area of the touch screen will show the affected area in red, along with the message. Also, the error lamp on the top of the machine will illuminate.

If the lamp is blinking, you must first clear the paper jam.

E1

E2

E3

If there is a paper jam in the following area, tap the [Faults] and the [Faults] screen will appear, explaining how to remove jammed papers.

		Remove the paper only after you are sure the printer is no longer moving.
Important		After removing jammed papers, be sure to close the cover. Leaving the cover open will not be able to con-
		tinue to print jobs.
Note		Leave the power on and proceed to remove jammed papers.
		If there is still paper remaining, the paper jam message will continue to display. Make sure that there is no
		jammed paper left and also no jams in other places.
Refer	For detailed information on how to regard the messages, refer to "1.2.1 Services Home" in the User Interface
	Manual.

Follow the steps below to clear paper jams in the Interface Decurler Module.

1. Open the cover of the Interface Decurler Module.

Refer If the jammed long paper is lying across more than one unit, refer to "3.3.4 Long Paper Jam" in the

Printer Unit Manual.

Chapter 2 Interface Decurler Module

21

2. Open lever "1a" downward ( 1 ) and turn knob "1b"
counterclockwise ( 2 ). Remove jammed papers ( 3 ).
	 Make sure you turn the knob 10 times or more.
Important	 When removing the jammed paper, carefully	2
	remove it by gently pulling it out.
Note	The jammed paper may be hidden behind the upper	3
	covering.	1

3. Return lever "1a" to its original position.

4.If you have difficulty in removing jammed papers, open lever "1c" upward ( 1 ) and remove jammed papers ( 2 ).

1

2

5.

6.

Return lever "1c" to its original position.

Close the cover.

22 Optional Units Manual

Chapter 3 Inserter

3.1	Machine Components ............................................................................	23
3.2	Loading Paper............................................................................................	25
3.3	Paper Jams..................................................................................................	26

3.1 Machine Components

2	3	1

4

No.

Component

Description

1Inserter Tray (Tray T1) Load paper to be used for separators or covers sheets.

2	Error lamp	Illuminates when a paper jam occurs.
		If the priority unit lamp is blinking, you must first clear the paper jam.
	Decurl button	Use this button if paper curl still persists after setting the curl correction level to the
		highest (or the lowest) on the Interface Decurler Module. Steps to correct paper curl is
3		the same as those for the Interface Decurler Module. This button, however, provides
		you with three correction levels only: OFF, upward and downward.
		Refer For information about the Curl Correction in the Interface Decurler Mod-
		ule, refer to "2.2 Curl Correction" (p.19).
4	Cover	Open this cover to clear paper jams.

Note The Inserter can be only attached to the Interface Decurler Module.

Chapter 3 Inserter

23

Specifications

Item			Specification
Paper size	Standard size	Maximum	A3, 13 x 19"
		Minimum	JIS B5
	Custom size	Height	182.0 - 330.2 mm
		Width	148.0 - 488.0 mm
Paper weight	52 - 350 g/m2

Note Make sure you use Bypass Tray when using the combination of the following paper types and Saddle Stitch / Bi-fold, because the combination can cause misalignment of folding positions and wrinkle:

		Coated Paper weighing 127 g/m2 or lighter
		Blank sheets (unprinted paper) weighing 80 g/m2 or lighter
Tray capacity	250 sheets
	Note The values are based on Colotech+90.
Power supply	Supplied from the Interface Decurler Module
Dimensions	Width 700 x Depth 725 x Height 1,228 mm (The width of the paper feeding unit is 165 mm.)
Weight	45 kg

24 Optional Units Manual

3.2 Loading Paper

Load paper to be used for separators or covers sheets (blank or printed sheets).

The Inserter Tray is used for feeding separator or cover sheets. These sheets are not printed by the machine.

Up to 250 sheets (Colotech+90) can be loaded.

Note  If any paper remains in the Tray, remove the paper first, and put the paper and the new papertogether, and then load all of the paper into the Tray at once.

Saddle Stitch / Bi-fold can be performed only when using paper of the same size as main paper (paper sheets delivered from the printer unit).

Refer For detailed information about the supported paper size and weight, refer to "2.1.2 Supported Paper" in the

Printer Unit Manual.

1. Load the paper, neatly aligning all edges.

Do not load paper above the maximum fill line. It

Important	may cause paper jams or machine malfunctions.

2.Hold the center of the paper guides and slide them to the desired paper size.

Slide the guides gently to just touch the edges of the

Important paper. If the distance between the guides is too long or short relative to the paper, paper jams may occur.

Special Media Setting

 Hole punched paper

Orientation: Place the holes of paper on the right side when you face the front side of the Inserter.

 Precut tab

Orientation: Place the precut tab of paper on the left side when you face the front side of the Inserter.

Purge Function

The printer stops printing when paper runs out. When this happens, sheets of paper being fed are delivered to the optional unit's output tray.

Do not reuse the sheets ejected by the Purge function, as this may cause paper jams.

Important

Note You can also set so that purging does not occur when paper runs out.

For detailed information, refer to "4.1.8 Maintenance" in the User Interface Manual.

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3.3 Paper Jams

If there is a paper jam, the printing will be canceled.

The Error Message area of the touch screen will show the affected area in red, along with the message. Also, the error lamp on the top of the machine will illuminate.

If the priority unit lamp is blinking, you must first clear the paper jam.

E1

E2

E3

If there is a paper jam in the following area, tap the [Faults] and the [Faults] screen will appear, explaining how to remove jammed papers.

		Remove the paper only after you are sure the printer is no longer moving.
Important		After removing jammed papers, be sure to close the cover. Leaving the cover open will not be able to con-
		tinue to print jobs.
Note		Leave the power on and proceed to remove jammed papers.
		If there is still paper remaining, the paper jam message will continue to display. Make sure that there is no
		jammed paper left and also no jams in other places.

Refer For detailed information on how to regard the messages, refer to "1.2.1 Services Home" in the User Interface Manual.

Follow the steps below to clear paper jams in the Inserter.

1. Remove jammed papers.

 When Lamp E1 is Lit ...........................................................................................................................................................	p.27
 When Lamp E2 is Lit ...........................................................................................................................................................	p.27
 When Lamp E3 is Lit ...........................................................................................................................................................	p.28

Note Solutions differ depending on where the paper jam occurs. Confirm the jammed area in the Error Message area.

The code (E) on the upper-left part of the message indicates which error lamp on the top of the machine is illuminating.

Refer If the jammed long paper is lying across more than one unit, refer to "3.3.4 Long Paper Jam" in the

Printer Unit Manual.

26 Optional Units Manual

When Lamp E1 is Lit

(1)Open the cover, and remove jammed papers and all paper loaded in the Tray.

	When two or more sheets of paper are loaded,
Important	remove all sheets.

(2)Fan the paper you removed and make sure all four corners are aligned correctly. Then reload the paper.

(3) Push the cover to close it.

When Lamp E2 is Lit

(1) Open the cover of the Inserter.

(2)Open lever "1a" upward ( 1 ) and turn knob "1b" counterclockwise ( 2 ). Remove jammed papers ( 3 ). 2

1

3

(3) Return lever "1a" to its original position.

(4)If you have difficulty in removing jammed papers, open lever "1c" to the right ( 1 ) and turn knob "1b" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

2

1

3

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(5) Return lever "1c" to its original position.

(6) Close the cover.

When Lamp E3 is Lit

(1) Open the cover of the Inserter.

(2)Open lever "1d" downward ( 1 ) and turn knob "1e" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

Note The jammed paper may be hidden behind the upper covering.

	2
3	1

(3) Return lever "1d" to its original position.

(4)If you have difficulty in removing jammed papers, open lever "1a" upward ( 1 ) and turn knob "1e" counterclockwise ( 2 ). Remove jammed papers ( 3 ).

1

3

2

28 Optional Units Manual

(5) Return lever "1a" to its original position.

(6)Close the cover.

2.Check the curl direction of jammed paper, and correct paper curl.

Refer For information about the Curl Correction, refer to "2.2 Curl Correction" (p.19).

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