Whirlpool 400 488 68 WHM 100 W Service Manual

SERVICE

Whirlpool Europe
Customer Services

400 488 68

Service Manual

Washing machine
Frontloader
400 488 68
WHM 100 W

Model 400 488 68 WHM 100 W
Version 8570 276 01803 Page

Technical data 2 - 4

Spare part list 5 - 6

Exploded view 7 - 8

Wiring diagram 9

Circuit diagram 10

Program chart 11 - 15

Text/Legend 16

Family SC1

This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations.
Date: 10.09.2003 Subject to modification
Document-No.: 4812 712 19518

10.09.2003 / Page 2 400 488 68 WHM 100 W Whirlpool Europe
Doc. No: 4812 712 19518 8570 276 01803 Customer Service

Technical data

SERVICE

Dimensions

Height 85 cm
Width 59.5 cm
Depth 52 cm

Weight

Without packing 73 kg

Main Connection

Voltage 230 V
Frequency 50 Hz
Power consumption 2.3 kW
Fuse rating 10 A

Drum

Volume 42 l
Wash spin 54 rpm
Ramp spin 95 rpm
Speed spinning max. 1000 rpm

Capacity of dry laundry

Nominal currents

Contacts
11 - 12 4 (4) A
11 - 14 16 (4) A
11 - 16 1 (1) A
Contact system
11 - 12 - 14 spring contact
11 - 16 sliding contact
Damping system no

Door lock

Lock time (20 ˚C) 3“ - 6’’
Unlock time 60“ - 90’’
Nominal voltage 230 V
Nominal current:
Contact 4 - 5 16 (4) A

Heating element

Kind of heating Tubularheating element

with NTC - sensor
Nominal Voltage 230 V
Nominal power 2050 W
resistance R 25 22 - 28 Ω

Cotton/coloured 4.5 kg
Cotton rapid 3 kg
Cotton short 4.5 kg
Easy care 2 kg
Easy care rapid 1.5 kg
Easy care short 2 kg
Delicate 1.5 kg
Wool 1 kg

Water Level

Level 1
Switching point 60 ± 5 mmWc
Switching back point 35 ± 5 mmWc

Overflow 280 ± 20 mmWc

Water level inside the drum

(only switching level inside the drum)
Level 1 25 - 39 mm

Overflow 267 - 306 mm

Resistance NTC :

0˚C 35.9 kΩ
30˚C 9.8 kΩ
40˚C 6.6 kΩ
50˚C 4.6 kΩ
60˚C 3.2 kΩ
70˚C 2.3 kΩ
95˚C 1.1 kΩ

Inlet valve

Water temperature 60 ˚C
Rated flow <1 bar 8 l/min
Pressure range 0.5 - 10 bar
Nominal voltage 220 - 240 V
Frequency 50 Hz
Starting voltage:
<6 bar 160 V
6 - 10 bar 170 V
Nominal current 35 mA
Nominal power 6 VA
Nominal (20 ˚C) 3.4 - 4.5 kΩ

SERVICE

Technical Data

Whirlpool Europe 400 488 68 WHM 100 W 10.09.2003 / Page 3
Customer Service 8570 276 01803 Doc. No: 4812 712 19518

Drain pump (synchronous)

Nominal Voltage 230 V
Nominal current 0,3 A
Nominal power 34 W
Frequency 50 Hz
Resistor (coil) 155 Ω± 7%
Motor protection yes 170 ˚C
Capacity (1,25m height) 14 ± 2 l/min

Program timer

Type SC1
Timer basic 4619 710 74693
Timer programmed 4619 744 81291
Nominal voltage 230 V
Frequency 50 Hz

Connector

OA4.1 - OA4.2 5. Option
OA4.3 - OA4.4 6. Option
OB4.1 - OB4.2 3. Option
OB4.3 - OB4.4 4. Option

OC4.1 - OC4.2 1. Option
OC4.3 - OC4.4 2. Option
SLT3.1 - SLT3.3 Temp.selector
SLS4.1 - SLS4.4 Spin speed selector
VCF3.1 - VCF3.3 Valve (cold water)
VHF3.1 - VHF3.3 Valve (hot water)
Pi5.1 = negative supply
Pi5.2 = data
Pi5.3 = clock
Pi5.4 = positive supply
PL3.1 - PL3.3 Pilot lamp

Connector

M7.1 - M7.7 Motor
DP2.1 - DP2.2 Pump
AQS2.1 - AQS2.2 Aquastopswitch
SET2.1 - SET2.2 NTC
DSS3.1 - DSS3.3 Door switch
PR2.1 - PR2.2 Pressostat

Single connector
HE2.1 - HE2.2 Heating element
PS2.1 - PS2.2 Pressostat
SM3.2 - SM3.3 mains switch

(3 fold connector)

Program

Positions 32

Cotton-/

coloured

Pre wash 02 - 06 03 - 06 04 - 06 - -

Main wash 07 - 21 12 - 21 14 - 21 17 - 21 18 - 21

Rinse 22 - 28 22 - 28 22 - 28 22 - 28 22 - 28

Spin 29 - 31 29 - 31 29 - 31 29 - 31 29 - 31
Stop 32 32 32 32 32

Easy

care

Deli­cate

Wool Silk

Ambient temperature up to 70 ˚C
Storage temperature up to 85 ˚C
Spin speed :
Wash spin 54 rpm
Ramp spin 95 rpm
Spin speed 1000 rpm

Resistence (at the selector) :
960 rpm 4.7 kΩ
780 rpm 3.6 kΩ
580 rpm 2.7 kΩ
500 rpm 1.8 kΩ
440 rpm 1.1 kΩ
95 rpm 0.68 kΩ
00

Without resistor on push button switch

released 960 rpm
pushed 500 rpm

Output

Motor M7.6 - DSS3.2 >40 V
Aquastop AQ2.2 - DSS3.2 230 V

in pump step AQ2.1 - DSS3.2 230 V
NTC not measurable
Pump DP2.1 - DP2.2 230 V
Doorlock DSS3.1 - DSS3.3 230 V
Pressostat E4 - E2 230 V

- empty PR2.1 - E2 230 V

- full PR2.2 - E2 230 V
Valve (Rast 2,5) V2.1 - V2.2 >170 V
Options not measurable

Motor

Type MCA 38/64 - 148 t.f.

WHE 3

Belt ratio i = 1:15.9

Resistance contacts
6 - 7 68.70 Ω ± 7%
4 - 5 2.25 Ω ± 7%
2 - 3 2.04 Ω ± 7%

10.09.2003 / Page 4 400 488 68 WHM 100 W Whirlpool Europe
Doc. No: 4812 712 19518 8570 276 01803 Customer Service

SERVICE

Technical Data

Radio interference supression

Type ISKRA - KPB 7325
Nominal voltage 230 V
Nominal capacity 250 nF X1 + 2 x 22 nF Y2 ± 20%
Derivation current ≥ 4.15 mA (2 x 2.075 mA) at 250V 50Hz
Nominal resistance 1 MΩ ± 5%

Temperature selector switch

Positions 7
Nominal voltage 5 V
Value of resistors:
1 - 2 - 3 internal shunt
4 - 6 internal shunt
5 - 6 Position 1 <10 Ω

Position 2 0.68 kΩ± 5%
Position 3 1.10 kΩ ± 5%
Position 4 1.80 kΩ± 5%
Position 5 2.70 kΩ ± 5%
Position 6 3.60 kΩ± 5%
Position 7 4.70 kΩ± 5%

Push button switch

Switch ON/OFF SM
Switch Half load SHL OPT. 1
Switch Rinse intensive SRI OPT. 2

Whirlpool Europe 400 488 68 WHM 100 W 10.09.2003 / Page 5

SERVICE

Customer Service 8570 276 01803 Doc. No: 4812 712 19518

Spare part list

Model 400 488 68 WHM 100 W
Service No. 857027601803
Version 857027601803

Pos. No. 12NC Code Description

001 0 4812 440 10784 Cabinet GW
002 0 4812 440 10778 Flap round GW
004 0 4812 440 19583 Drip tray assy WH,BK-STEP1
011 0 4819 462 48472 Foot
021 0 4812 440 10783 Front round Flap GW

024 0 4819 440 19892 Panel, rear
024 1 4819 418 79837 Box hose
025 0 4812 440 19346 Holder Control Device
030 0 4812 440 10899 Table top GW
040 0 4812 417 18787 Hinge

050 0 4812 440 10779 Plinth GW
061 0 4812 466 88458 Counter weight upper
061 1 4812 466 88607 Counter weight front
061 2 4819 310 39227 Mounting kit Weight top
061 3 4819 310 39228 Mounting kit Weight bottom

081 0 4812 529 18038 Shock absorber until 1200
084 0 4812 466 58001 Silent bloc
086 1 4812 401 18413 Holder Shock absorber
086 2 4812 401 18412 Stopper
110 0 4812 498 18261 Handle,door GW

130 0 4812 417 28047 Plate Door lock
130 1 4812 417 28048 Plate Doorlock Lower
131 0 4812 417 28046 Lock Door
131 1 4812 417 28045 Pin Door Lock
131 2 4812 492 58022 Spring Door Lock

Pos. No. 12NC Code Description

430 0 4812 310 28144 Pump,draining KIT
451 0 4812 259 28758 Heating element 2050W + NTC
480 0 4812 321 78109 Cable Motor SC1/OMEGA PP/ALPHA
490 0 4819 321 18136 Cable,mains 2m SA
491 0 4812 321 28367 Strain relief

500 0 4812 282 19251 Timer SC1 (HL,IR)
571 0 4812 271 28375 Valve,magnet Single
581 0 4812 271 28441 Pressostat
620 0 4819 410 28998 Switch options
621 0 4819 410 29004 Switch ON/OFF

622 0 4812 413 48279 Selector,switch Temp./Spin
630 0 4812 280 58019 Door lock
631 0 4812 271 38358 Switch MICRO
631 1 4812 360 58112 Floater Kit BK,WH
691 0 4812 282 18702 Sensor NTC (SC1,OMEGA PL,ACC.)

701 0 4812 530 28781 Hose, inlet 3.8 m (Eltek)
701 0 4819 530 28926 Hose, inlet 2.5 m (Eltek)
701 1 4819 466 69704 Gasket and filter
702 0 4819 530 29019 Hose intern
707 0 4812 526 48031 Nozzle Distribution

707 1 4812 526 48028 Nozzle
708 1 4812 530 48143 Bend
711 0 4812 418 88025 Dispenser BK,WH-3CH
712 0 4812 418 88029 Drawer Detergent
713 0 4812 418 89009 Flap Detergent Container GW

135 1 4812 498 18262 Knob Door safety GW
135 2 4812 491 48004 Spring
135 3 4812 290 68153 Holder,adjust. Door Safety
140 0 4812 450 68219 Door glass
143 0 4812 440 10782 Glassdoor frame GW

144 0 4812 440 10785 Frame,door glas GW
191 0 4812 460 68527 Door bellow standard
191 0 4812 460 68532 Door bellow WH grease resistance
191 1 4812 492 18017 Strap
191 2 4819 530 58059 Ring

200 1 4812 418 18296 Tub 42l front
200 2 4819 418 18377 Tub non removable 600/1000
200 4 4812 290 88054 Clamp for tub
220 0 4819 418 18333 Drum
271 0 4812 358 18056 V-ribbed belt WH 1250 J5

272 0 4812 528 58027 Pulley DIAM.298
272 2 4812 532 18024 Washer
272 3 4812 505 18371 Nut M 12
292 0 4812 530 58101 Gasket Tub
301 0 4812 452 13098 Control panel

303 0 4812 498 78502 Handle, drawer
331 0 4812 413 18301 Knob,timer
332 0 4812 410 29106 Push button GW
335 0 4812 412 59012 Knob thermostat GW
339 0 4812 413 18198 Adapter f. button

717 0 4819 321 28092 Bowden cable
717 1 4812 321 38013 Lever , Nozzle
717 2 4812 321 38012 Holder,adjust.
717 3 4812 278 88018 Slide
717 4 4812 492 38359 Spring , Nozzle

717 5 4812 528 38062 Cam incl. adapter
718 0 4812 526 48157 Siphon 3 Chamber GW
718 1 4812 418 88018 Separator 3ch
753 1 4819 418 68234 Chamber,air
754 0 4812 530 28826 Drainhose

754 1 4812 530 28832 Lock eco
754 2 4812 530 28829 Flange eco
760 0 4812 480 58105 Filter set pump
781 0 4819 530 28847 Hose,draining
782 0 4812 530 28827 Hose Pressostat

783 1 4812 530 28822 Hose
787 0 4812 530 28813 Steam hose
787 2 4819 401 18868 Clamp,hose 26.8 mm
794 5 4812 530 58095 Gasket Air trap
900 0 4812 255 18204 Holder Hose outlet

900 1 4812 290 88049 Bracket
900 2 4812 290 88077 Cable clamp
900 3 4812 401 18446 Cable clamp
900 4 4819 401 18872 Clamp,hose
900 5 4819 401 18529 Clamp,hose

350 0 4812 239 58015 Module Aquastop "IS"
351 0 4812 134 18011 Lamp
400 0 4819 361 58259 Motor MCA 38/64-148/WHE 3
409 0 4812 362 48004 Brush,carbon motor CESET
421 0 4812 121 18142 Interf.filter 1,00 µ F

900 6 4812 401 18444 Support Heatingelement
900 7 4812 255 18205 Holder Pressostat
900 8 4819 401 18823 Clamp
901 3 4812 401 18549 Clamp,hose
910 5 4812 502 18516 Screw 4,2 x 13