Weider PRO 9515, PRO 9510 User Manual

USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com­mitted to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete sat­isfaction through direct assis­tance from our factory.

TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni­cians on our customer hot line
will provide immediate assis­tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-225-0653

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY95100
Serial No.

(Write the serial number in the
space above for reference.)

PATENT PENDING

CAUTION

Read all precautions and instruc­tions in this manual before using
this equipment. Save this manual
for future reference.

Serial Number Decal (under seat)

TM

2

TABLE OF CONTENTS

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: APART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur­chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim­ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service cen­ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, to products used for commercial or rental pur­poses, or to products used as store display models. No other warranty beyond that specifically set forth
above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con­nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci­dental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

3

1. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.

2. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.

3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool­ing down.

4. Use the home gym system only on a level
surface. Place a mat beneath the home gym
system to protect the floor or carpet.

5. Inspect and tighten all parts often. Replace
any worn parts immediately.

6. The home gym system is designed to be
used by only one person at a time.

7. Keep small children and pets away from the
home gym system at all times.

8. Keep hands and feet away from moving
parts.

9. Always wear athletic shoes for foot protec­tion.

10. Always stand on the foot plate when per­forming an exercise that could cause the
home gym system to tip.

11. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap while weights
are raised. The weights will fall with great
force.

12. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.

13. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.

4

BEFORE YOU BEGIN

ASSEMBLED
DIMENSIONS:
Height: 74 in.
Width: 40 in.
Length: 58 in.

Foot Plate

Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Vertical Knee
Raise Arm
(VKR Arm)

Butterfly Arms

Curl Pad

Curl Frame

Curl Bar

Press Arm

Weight Stack

Backrest

Weight Pin

Seat

Thank you for selecting the versatile WEIDER®9510
Home Gym System. The WEIDER

®

9510 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER

®

9510 will help you to achieve the specific

results you want.

For your benefit, read this manual carefully before
using the WEIDER

®

9510 Home Gym System. If you

have additional questions, please call our Customer

Service Department toll-free at 1-800-225-0653,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
WESY95100. The serial number can be found on a
decal attached to the WEIDER

®

9510 (see the front

cover of this manual).
Before reading further, please review the drawing

below and familiarize yourself with the parts that are
labeled.

1

High Side

of Bracket

51

5

14

1

3

Slotted Hole

3

8

56

11

3

1

4

27

51

1. Before beginning assembly, be sure that

you have read and understand the infor­mation in the box above.

Press a 2” Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a 2” Square
Inner Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14)
up through the Stabilizer (5). Insert a 5/16” x
2 1/2” Carriage Bolt (1) up through the
Stabilizer. Insert two 5/16” x 2 1/2” Carriage
Bolts (1) up through the Base (4).

Slide the indicated end of the Base (4) onto
the 5/16” x 2 3/4” Carriage Bolts (14) in the
Stabilizer (5). Slide the Rear Upright (56)
onto the Carriage Bolts. The high side of

the bracket on the Rear Upright must be
on the side shown. Hand tighten a 5/16”

Nylon Locknut (3) onto each Carriage Bolt.

Do not tighten the Nylon Locknuts yet.

Slide the end of the Brace (88) with the
round hole onto the 5/16” x 2 1/2” Carriage
Bolt (1) in the Stabilizer (5). Hand tighten a
5/16” Nylon Locknut (3) onto the Carriage
Bolt. Attach the end of the Brace with the
slotted hole to the Rear Upright (56) with a
5/16” x 2 3/4” Bolt (11), a 5/16” Flat Washer
(8), and a 5/16” Nylon Locknut (3). Do not

tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

88

5

ASSEMBLY

Before beginning assembly, carefully read the
following information and instructions:

• Place all parts of the WEIDER 9510 in a cleared

area and remove the packing materials; do not
dispose of the packing materials until assembly is
completed.

• The assembly is divided into five stages: 1) frame
assembly, 2) press and butterfly arm assembly,

3) cable and pulley assembly, 4) seat and back­rest assembly, and 5) VKR assembly. The hard­ware for each stage is packaged separately.

• Wait until you begin each assembly stage to open
that parts bag.

• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.

• As you assemble the WEIDER 9510, be sure that
all parts are oriented as shown in the drawings.

• Tighten all parts as you assemble them, unless
instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.

Assembly will be more convenient if you have the
following tools: Asocket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.

2

3

FRAME ASSEMBLY

6

49

49

3

3

8

83

87

8

11

56

1

4

11

65

42

11

44

27

3

3

44

42

Crossbar

56

55

49

8

8

2. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Hand
tighten a 5/16” Nylon Locknut (3) onto each
Carriage Bolt. Do not tighten the Nylon

Locknuts yet.

Press a 1” Square Inner Cap (65) into the
Front Upright (42).

Press 1” Round Inner Cap (49) into each end
of the Foot Rest (83). Attach the Foot Rest to
the Rear Upright (56) with a 5/16” x 2 3/4” Bolt
(11), two 5/16” Flat Washers (8), a 1/2” x 1/2”
Bushing (87), and a 5/16” Nylon Locknut (3).

3. Press a 2” Square Inner Cap (27) into the indi­cated end of the Top Frame (55). Press a
1 3/4” Square Inner Cap (44) into each end of
the crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.

Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers (8),
and four 5/16” Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1
through 3.

4. Set two Weight Bumpers (19) onto the indicat­ed bracket on the Base (4) as shown.

Stack eight Weights (25) onto the Weight
Bumpers (19). Be sure that the pin grooves

are all on the indicated side and that the
“WEIDER” logos are on top.

4

19

25

WEIDER

Pin
Groove

4

5. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights (25).

Be sure that the pins on the Weight Tube
are sitting in the pin grooves in the top
Weight.

Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight on the stack
of Weights (25).

Insert both Weight Guides (62) into the stack
of Weights (25). Be sure that the indicated

holes in the Weight Guides are at the top.

6. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in
front of the right Weight Guide (62) as
shown.

7. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This will be a tight fit. The

Plastic Bushings should fit on each end of
the indicated tube in the Base. Be sure
that the 3 1/2” Pulleys (15) are on the indi­cated side.

Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

7

5

62

Holes

Lubricate

76

Pin

63

64

61

55

3

60

17

15

59

75

21

4

Tube

62

6

FRAME ASSEMBLY

7

ARM ASSEMBLY

20

25

Lubricate

Welded
Spacers

ARM ASSEMBLY

8. Wet the handle of one Press Arm (46) with
soapy water. Slide a Hand Grip (31) onto the
handle. Press a 1” Round Inner Cap (49) into
the other end of the handle. Press a 1 3/4”
Square Inner Cap (44) into the Press Arm.

Attach the Press Arm (46) to one side of the
Press Frame (17) with two 5/16” x 2 1/2”
Bolts (22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the
same manner.

9. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded

bracket on each Arm. Arm identification is
very important for step 10.

Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).

Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) in the same manner.

10. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 9
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure

that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.

Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.

8

8

44

31

3

22

17

47

6

50

7

50

6

Welded
Brackets

21

69

70

45

44

48

47

48

44

49

46

46

49

9

10

45

Lubricate Axle

Bracket

69

70

55

55

9

CABLE ASSEMBLY

11. During steps 11 through 27, refer to the
CABLE DIAGRAM on page 22 of this manual
to verify proper cable routing. Before begin­ning this section, identify the Long Cable (23),
the Medium Cable (58), and the Short Cable
(35) by comparing the lengths and ends of
the cables.

IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
attaching the pulleys. The pulleys must be
able to turn freely.

12. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/2” Pulley (15)
attached to the Top Frame (55). Be sure that

the end of the Cable with the ball is on the
indicated side of the Pulley and that the
Cable is between the Pulley and the hook.

Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”
Nylon Locknut (not shown).

13. Wrap the Long Cable (23) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that

the Long Cable Trap is positioned to hold
the Cable in place.

14. Route the Long Cable (23) around the “V”­Pulley (6) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley
and that the Long Cable Trap (50) is posi­tioned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).

14

11

23

58

35

23

55

71

7

50

21

23

6

7

50

23

42

6

12

13

15

Hook

Ball

47

18

15

23

12

20

15

66

68

50

48

6

7

16

17

CABLE ASSEMBLY

10

15. Route the Long Cable (23) around the “V”­Pulley (6) on the Right Arm (48). Be sure

that the Cable is in the groove of the “V”­Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).

16. Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the

groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the

3/8” Nylon Locknut (not shown).
Make sure that the 5/16” x 5” Bolt (68) is

properly tightened and that the Pulley Bracket
(20) can move freely.

17. See the inset drawing. Attach a 3 1/2” Pulley
(15) and a Cable Trap (66) to the indicated
hole in the Long “U”-Bracket (57) with a 3/8” x
2” Bolt (12) and a 3/8” Nylon Locknut (21). Be

sure that the Cable Trap is inside the “U”­Bracket. Note: This may come pre-assem­bled.

Route the Long Cable (23) around the 3 1/2”
Pulley (15) and through the Long “U”-Bracket
(57). Be sure that the Cable is in the

groove of the Pulley and that the Cable
and Pulley move smoothly.

18. Note: The Pulley in this drawing is pre­assembled. It is shown disassembled for
easy part identification.

Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x 2” Bolt (12)
and the 3/8” Nylon Locknut (21). Be sure that

the Cable is in the groove of the Pulley
and that the Cable and Pulley move
smoothly.

23

21

57

15

66

23

23

12

15

21

Bracket

55

23

12

19. Assembly steps 19 through 21 show how

to complete the assembly of several pre­attached parts.

The 5/8” x 9/16” Spacer (73) has been pre­attached on the wrong side of the 3 1/2”
Pulley (15) for shipping purposes. Remove
the 3/8” Nylon Locknut (21), the Spacer, and
the Pulley from the 3/8” x 3 3/4” Bolt (71). Do

not remove the Bolt. The Bolt has been
shown removed for part identification.

Reattach the 3 1/2” Pulley (15), with the 5/8”
x 9/16” Spacer (73) between the Pulley and
the Press Frame (17). Do not tighten the

3/8” Nylon Locknut (21) yet. Be sure that
the 3/8” x 3 3/4” Bolt (71), the 3/8” Flat
Washer (9), the 5/8” x 9/16” Spacer (73),
the 3 1/2” Pulley, and the 3/8” Nylon
Locknut (21) are oriented as shown.

20. The indicated 3/8” x 3 3/4” Bolt (71) has been
inserted from the wrong side for shipping pur­poses. Remove the Bolt and the 3/8” Nylon
Locknut (21).

Slide the Cable Trap (66) and the 3 1/2”
Pulley (15) onto the 3/8” x 3 3/4” Bolt (71).
Re-insert the Bolt into the Front Upright (42)
from the direction shown. Hand tighten the
3/8” Nylon Locknut (21) with the 3/8” Flat
Washer (9) onto the Bolt. Be sure that all

parts are oriented as shown. Do not tight­en the Nylon Locknut yet.

21. The indicated 3/8” x 3 3/4” Bolt (71) has also
been inserted from the wrong side for ship­ping purposes. Remove the Bolt and the 3/8”
Nylon Locknut (21).

Slide the Cable Trap (66) and the 3 1/2”
Pulley (15) onto the 3/8” x 3 3/4” Bolt (71).
Re-insert the Bolt into the Front Upright (42)
from the direction shown. Hand tighten the
3/8” Nylon Locknut (21) with the 3/8” Flat
Washer (9) onto the Bolt. Be sure that all

parts are oriented as shown. Do not tight­en the Nylon Locknut yet.

21

19

15

71

73

21

17

66

42

20

11

71

15

9

9

21

66

42

71

15

9

21

CABLE ASSEMBLY

25

22

23

24

22. Locate the Medium Cable (58). Route the
Medium Cable (58) under the 3 1/2” Pulley
(15) attached to the lower hole in the Press
Frame (17). Be sure that the end of the

Cable with the ball is on the indicated side
of the Press Frame and that the Cable is
between the Pulley and the crossbar on
the Press Frame. Tighten the 3/8” Nylon

Locknut (21) and the 3/8” x 3 3/4” Bolt (not
shown).

23. Route the Medium Cable (58) around the
3 1/2” Pulley (15) attached to the lower hole
in the Front Upright (42). See the inset draw-

ing. Be sure that the Cable Trap (66) is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown. Tighten the 3/8” Nylon Locknut (21)

and the 3/8” x 3 3/4” Bolt (71).

24. Route the Medium Cable (58) around the
3 1/2” Pulley (15) attached to the upper hole
in the Press Frame (17). Be sure that the

Cable Trap (66) is turned to hold the Cable
in place and that the Cable is routed
around the Pulley as shown. Tighten the

3/8” Nylon Locknut (21) and the 3/8” x 3 1/2”
Bolt (not shown).

25. Route the Medium Cable (58) around the
3 1/2” Pulley (15) attached to the upper hole
in the Front Upright (42). See the inset draw-

ing. Be sure that the Cable Trap (66) is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown. Tighten the 3/8” Nylon Locknut (21)

and the 3/8” x 3 3/4” Bolt (71).

12

CABLE ASSEMBLY

17

Ball

15

21

71

58

21

58

21

58

Inset shows view

from other side

15

42

42

58

15

66

66

15

71

58

Inset shows view

from other side

42

66

15

15

17

Crossbar

21

42

58

26. Attach the end of the Medium Cable (58) to
the Long “U”-Bracket (57) with a 1/4” Nylon
Locknut (2) and a 1/4” Flat Washer (10). Do

not completely tighten the Nylon Locknut.
It should be threaded onto the end of the
Cable so only a couple of threads are
showing above the Nylon Locknut, as
shown in the inset drawing.

27. Attach the Long Cable (23) to the Small “U”­Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Flat Washer (10). Do not com-

pletely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a couple of turns, as shown in
the inset drawing.

Attach the Small “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(72) and a 5/16” Nylon Locknut (3).

28. Attach the Backrest (41) to the Front Upright
(42) with two 1/4” x 2 1/2” Screws (43) and
two 1/4” Flat Washers (10). The Backrest

must be turned so the thickest end is at
the bottom.

13

SEAT ASSEMBL Y

26

10

57

58

2

27

72
63

10

2

67

23

3

41

Thickest End

42

28

10

43

CABLE ASSEMBLY

58

57

2

10

23

67

2

10

29. Press a 1 1/2” Square Inner Cap (32) into the
Seat Frame (36).

Insert the 1/4” x 2” Carriage Bolt (38) into the
center hole in the Seat Plate (37). Attach the
Seat Plate to the Seat (13) with two 1/4” x
1/2” Screws (18).

Insert the 1/4” x 2” Carriage Bolt (38) into the
indicated hole in the Seat Frame (36).
Tighten a 1/4” Nylon Locknut (2) with a 1/4”
Flat Washer (10) onto the Carriage Bolt.

Attach the other end of the Seat (13) to the
Seat Frame (36) with a 1/4” Flat Washer (10)
and a 1/4” x 2” Screw (24).

30. Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon
Locknut (3).

31. Attach the Short Cable (35) to one of the
three holes in the Leg Lever (29) with a 5/16”
x 3/4” Bolt (89), a 5/16” Washer (8), and a
5/16” Nylon Locknut (3). Note: The three
holes are for cable adjustment. Insert the
Short Cable between the welded rod and the
Leg Lever.

Press a 1” Round Inner Cap (49) into each
end of the Curl Bar (86). Slide the 5/8” x 3/8”
Bushing (91), the Curl Bar, and the Short
Cable (35) onto the 5/16” x 1 1/4” Carriage
Bolt (90). Hand tighten a 5/16” Nylon Locknut
(3) onto the Carriage Bolt.

32. Rest the Seat Frame (36) on the indicated pin
in the Front Upright (42). Attach the Seat
Frame to the Front Upright with a 5/16” x
2 3/4” Carriage Bolt (14) and the Seat Knob
(40).

14

SEAT ASSEMBL Y

29

10

18

24

2

36

38

32

13

30

3

33

Lubricate

29

36

31

29

3

8

89

37

32

40

36

86

14

42

Pin

49

49

35

90

91

Welded Rod

3

33. Press 3/4” Round Inner Caps (34) into the
ends of both 12 1/2” Pad Tubes (28).

Insert one 12 1/2” Pad Tube (28) into the
Seat Frame (36). Slide a 5 1/2” Pad (30) onto
each end of the Pad Tube.

Insert the other 12 1/2” Pad Tube (28) into the
Leg Lever (29). Slide a 5 1/2” Pad (30) onto
each end of the Pad Tube.

See the left inset drawing. Insert the head of
the 5/16” x 1 1/4” Carriage Bolt (90) into the
keyhole in the Leg Lever (29). Be sure that

the shoulder of the Carriage Bolt is firmly
seated in the square part of the keyhole.
See the right inset drawing. Orient the Short
Cable (35) and the Curl Bar (86) as shown.

Tighten the indicated 5/16” Nylon Locknut (3).
Do not overtighten the Nylon Locknut. This
is the storage position for the Curl Bar.

34. Attach the Curl Pad (82) to the Curl Frame
(84) with four 1/4” x 1/2” Screws (18).

Insert a 1 1/2” Square Inner Cap (32) into
each end of the Curl Frame (84). Note:

These Square Inner Caps may come pre­assembled.

35. Attach the Curl Frame (84) to the Seat Frame
(36) by inserting the pin on the Curl Frame
into the upper hole in the Seat Frame. Secure
the Curl Frame with the Curl Knob (85).

15

35

85

84

34

33

36

18

18

30

34

34

28

29

82

30

SEAT ASSEMBL Y

32

36

32

84

18

3

86

35

29

90

Keyhole

36. Press 1 1/2” Square Inner Caps (32) into the
ends of the Left VKR Arm (79) and the Right
VKR Arm (80). Press 1” Round Inner Caps
(49) into the ends of the handles on the Left
VKR Arm and the Right VKR Arm.

Attach the Left VKR Arm (79) and the Right
VKR Arm (80) to the Rear Upright (56) with
two 5/16” x 3” Bolts (81) and two 5/16” Nylon
Locknuts (3).

37. Attach a VKR Armrest (78) to the Right VKR
Arm (80) with two 1/4” x 2” Screws (24) and
two 1/4” Flat Washers (10).

Attach a VKR Armrest (78) to the Left VKR
Arm (79) in the same manner.

Attach the VKR Backrest (77) to the Rear
Upright (56) with two 1/4” x 2 1/2” Screws
(43) and two 1/4” Flat Washers (10).

36

81

3

32

32

80

79

10

43

77

78

78

24

80

79

37

16

VKR ASSEMBLY

49

49

10

56

56

17

38. Remove the decals from the decal sheet (not shown) and apply them to the home gym system in the loca­tions shown in the illustration below.

39. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENT, beginning on page 18 of this manual.

Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If

the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAM on page 22 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTE­NANCE on page 21.

38

HIGH PULLEY
(OTHER SIDE)

BUTTERFLY

VKR

BENCH PRESS

PREACHER CURL

LEG DEVELOPER

LOW PULLEY

PRO 9510

18

54

39

53

52

23

25

26

54

39

52

53

58

53

CHANGING THE WEIGHT SETTING

To change the weight setting of the weight stack,
insert the Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to

106.5 pounds, in increments of 12.5 pounds. Note:

Due to the cables and pulleys, the actual amount
of resistance at each exercise station may vary
from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 20 to find the actu­al amount of resistance at each weight station.

ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION

Attach the Lat Bar (54) to the Long Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.

The Nylon Strap (39) can be attached in the same
manner.

ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION

Attach the Lat Bar (54) to the Medium Cable (58) with
a Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Pulley Cable with two Cable Clips. Adjust the length

of the Chain between the Lat Bar and the Medium
Cable so the Lat Bar is in the correct starting
position for the exercise to be performed.

The Nylon Strap (39) can be attached in the same
manner.

ADJUSTMENT

The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR-

TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start­ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise
is performed, the effectiveness of the exercise will be reduced.

19

ATTACHING AND REMOVING THE SEAT

Set the bracket on the Seat Frame (36) on the indi­cated pins on the Front Upright (42). Attach the Seat
Frame to the Front Upright with the 5/16” x 2 3/4”
Carriage Bolt (14) and the Seat Knob (40).

For some exercises, the Seat Frame (36) must be re­moved. First, be sure that the chain is not attached to
the leg lever. Next, remove the Seat Knob (40) and the
5/16” x 2 3/4” Carriage Bolt (14) from the Seat Frame
(36). Lift the Seat Frame off the Front Upright (42).

ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION

To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOV­ING THE SEAT above).

Attach one end of the Chain (52) to the Medium
Cable (58) with a Cable Clip (53). Attach the other
end of the Chain to the indicated bracket on the Leg
Lever (29) with a Cable Clip.

ATTACHING AND REMOVING THE CURL FRAME

For some exercises, the Curl Frame (84) must be
attached to the Seat Frame (36). To attach the Curl
Frame to the Seat Frame, insert the pin on the Curl
Frame into the upper hole in the Seat Frame. Secure
the Curl Frame with the Curl Knob (85).

To remove the Curl Frame (84) from the Seat Frame
(36), remove the Curl Knob (85). Lift the Curl Frame
off the Seat Frame.

USING THE CURL BAR

For most exercises that use the Curl Bar (86), the curl
frame must be attached (see ATTACHING AND
REMOVING THE CURL FRAME above).

Remove the Curl Bar (86) from the keyhole in the Leg
Lever (29). Hold the Curl Bar as described for the
exercise you are about to perform. Be sure that the

Short Cable (35) remains in the groove on the
underside of the Leg Lever while you are using
the Curl Bar.

It may be necessary to adjust the Short Cable (35) in
order to perform certain exercises. To do so, see
ADJUSTING THE SHORT CABLE on page 20.

36

42

Pin

40

14

53

53

52

58

29

85

84

36

86

29

Keyhole

Bracket

35

20

WEIGHT RESISTANCE CHART

This chart shows the approximate weight resistance at each exercise station. “Top” refers to the 6.5 lb. top
weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance
for each butterfly arm.

ADJUSTING THE SHORT CABLE

The position of the Curl Bar (86) can be changed by
adjusting the Short Cable (35). To adjust the Short
Cable (35), remove the 5/16” x 3/4” Bolt (89), 5/16”
Flat Washer (8), and 5/16” Nylon Locknut (3).

Re-attach the Short Cable (35) to one of the other
holes in the Leg Lever (29) with the 5/16” x 3/4” Bolt
(89), 5/16” Flat Washer (8), and 5/16” Nylon Locknut
(3). Note: The Short Cable should be attached so

that the Curl Bar (86) is in the correct starting
position for the exercise to be performed.

86

29

8

3

89

35

WEIGHT PRESS ARM BUTTERFLYARM LEG LEVER HIGH PULLEY LOW PULLEY CURL BAR
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

Top 20 10 15 14 24 24

145 22 3628 5454
270 33 5444 8282
399 42 7560 115115
4 128 48 96 72 147 147
5 153 60 115 90 175 175
6 184 69 137 103 209 209
7 204 79 146 126 223 223
8 247 91 176 138 269 269

21

TROUBLE-SHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Slack can be
removed from the cables by tightening the 1/4” Nylon
Locknuts (2) at the end of the Long Cable (23) (see
drawing 1) and at the end of the Short Cable (58)
(see drawing 2). To do this you may need to remove
the Small “U” -Bracket (67) from the Weight Tube (63)
or remove the 3 1/2” Pulley (15) from the Long “U”­Bracket (57). Make sure that the cables are not too
tight, or the Top Weight (76) will be lifted off the
weight stack.

Additional slack can be removed by moving the 3 1/2”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,
and Long “U”-Bracket. Re-attach the Pulley and
Cable Trap. Be sure that the Cable trap is in the

proper position and that the Cable and Pulley
move smoothly.

If the cables need to be replaced, see the back cover
of this manual.

57

66

15

2

58

21

23

2

23

12

67

76

2

1

22

CABLE DIAGRAM

The diagram below shows the proper routing of the Short Cable (35), the Medium Cable (58), and the Long
Cable (23). Use the diagram to be sure that the cables and the cable traps have been assembled correctly. If
the cables have not been correctly routed, the home gym system will not function properly and damage may
occur. The inset drawings show the proper positioning of the cable traps. The cable traps should be positioned
so that the cables will not come off the pulleys. Be sure that the cable traps do not touch or bind the cables.

4

3

2

7

6

5

4

3

TOP VIEW

2

8—Weight Stack

Long Cable (23)

1—Low Pulley

Medium Cable
(58)

2

1—High Pulley

5—Long “U”-Bracket

Short Cable (35)

1

23

NOTES

ORDERING REPLACEMENT PARTS

To order replacement parts, simply call our Customer Service Department toll-free at 1-800-225-0653, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre­pared to give the following information:

1. The MODEL NUMBER of the product (WESY95100).

2. The NAME of the product (WEIDER

®

9510 Home Gym System).

3. The SERIAL NUMBER of the product (see the front cover of this manual).

4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST/EXPLODED DRAWING attached at

the center of the manual).

Part No. 127244 R1295A © 1995 ICON Health & Fitness, Inc. Printed in Canada

Please Note: The assembly is divided into five stages: 1) frame assembly, 2) press and butterfly
arm assembly, 3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assem­bly. The hardware for each stage is packaged separately. Wait until you begin each assembly
stage to open that parts bag.

REMOVE THIS PART IDENTIFICATION

CHART FROM THE MANUAL

This chart is provided to help you identify the small parts used in assembly. Important: Some parts
may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags,
check to see if it has been pre-assembled. The number in parenthesis below each part refers to the

key number of the part. The second number refers to the quantity needed for assembly.

R1295A

1 1/2" Square Inner Cap (32)–5

1 3/4" Square Inner Cap (44)–6

2" Square Inner Cap (27)–2

2" Square Outer Cap (51)–2

1" x 7/8" Plastic Bushing (75)–2

1" Square Inner Cap (65)–1

5/8" x 9/16" Spacer (73)–1

1/2" x 3/4" Spacer (61)–2

1/2" x 1/2" Bushing (87)–1

5/8" x 3/8" Bushing (91)–1

1" Round Inner Cap (49)–10

5/16"Nylon Locknut (3)–23

1/4" Flat Washer (10)–12

5/16" Flat Washer (8)–8

1" Round Cover Cap (70)–2

3/8" Flat Washer (9)–4

1/4" x 2 1/2" Screw (43)–4

3/4" Round Inner Cap (34)–4

3/8" Nylon Locknut (21)–12

5/16" x 2 1/2" Carriage Bolt (1)–3

5/16" x 2 3/4" Carriage Bolt (14)–3

3/8" x 3 1/2" Bolt (16)–1

1/4" x 1/2" Screw (18)–6

5/16" x 2 1/2" Bolt (22)–4

3/8" x 2 1/2" Bolt (7)–3

1/4" x 2" Carriage Bolt (38)–1

5/16" x 5" Bolt (68)–1

3/8" x 3 3/4" Bolt (71)–4

Cable Clip (53)–3

1 1/4" x 2 1/2" Plastic Bushing (74)–2

5/16" x 6" Bolt (60)–1

5/16" x 2 3/4" Bolt (11)–6

5/16" x 2 1/4" Bolt (33)–1

1/4"Nylon Locknut (2)–3

3/8" x 2" Bolt (12)–3

5/16" x 3" Bolt (81)–2

5/16" x 1 3/4" Bolt (72)–1

5/16" x 3/4" Bolt (89)–1

1/4" x 2" Screw (24)–5

1" Retainer (69)–4

5/16" x 1 1/4" Carriage Bolt (90)–1

REMOVE THIS PART LIST/EXPLODED

DRAWING FROM THE MANUAL

81

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

PART LIST—Model No. WESY95100 R1295A

Key No. Qty. Description

1 3 5/16” x 2 1/2” Carriage Bolt
2 3 1/4” Nylon Locknut
3 23 5/16” Nylon Locknut
4 1 Base
5 1 Stabilizer
6 3 “V”-Pulley
7 3 3/8” x 2 1/2” Bolt
8 8 5/16” Flat Washer

9 4 3/8” Flat Washer
10 12 1/4” Flat Washer
11 6 5/16” x 2 3/4” Bolt
12 3 3/8” x 2” Bolt
13 1 Seat
14 3 5/16” x 2 3/4” Carriage Bolt
15 8 3 1/2” Pulley
16 1 3/8” x 3 1/2” Bolt
17 1 Press Frame
18 6 1/4” x 1/2” Screw
19 2 Weight Bumper
20 1 Pulley Bracket
21 12 3/8” Nylon Locknut
22 4 5/16” x 2 1/2” Bolt
23 1 Long Cable
24 5 1/4” x 2” Screw
25 8 Weight
26 1 Weight Pin
27 2 2” Square Inner Cap
28 2 12 1/2” Pad Tube
29 1 Leg Lever
30 4 5 1/2” Pad
31 6 Hand Grip
32 5 1 1/2” Square Inner Cap
33 1 5/16” x 2 1/4” Bolt
34 4 3/4” Round Inner Cap
35

1 Short Cable

36 1 Seat Frame
37 1 Seat Plate
38 1 1/4” x 2” Carriage Bolt
39 1 Nylon Strap
40 1 Seat Knob
41 1 Backrest
42 1 Front Upright
43 4 1/4” x 2 1/2” Screw
44 6 1 3/4” Square Inner Cap
45 2 10” Pad
46 2 Press Arm
47 1 Left Arm

Key No. Qty. Description

48 1 Right Arm
49 10 1” Round Inner Cap
50 3 Long Cable Trap
51 2 2” Square Outer Cap
52 1 Chain
53 3 Cable Clip
54 1 Lat Bar
55 1 Top Frame
56 1 Rear Upright
57 1 Long “U”-Bracket
58 1 Medium Cable
59 1 3/8” x 8” Bolt
60 1 5/16” x 6” Bolt
61 2 1/2” x 3/4” Spacer
62 2 Weight Guide
63 1 Weight Tube
64 1 Weight Tube Bumper
65 1 1” Square Inner Cap
66 5 Cable Trap
67 1 Small “U”-Bracket
68 1 5/16” x 5” Bolt
69 4 1” Retainer
70 2 1” Round Cover Cap
71 4 3/8” x 3 3/4” Bolt
72 1 5/16” x 1 3/4” Bolt
73 1 5/8” x 9/16” Spacer
74 2 1 1/4” x 2 1/2” Plastic Bushing
75 2 1” x 7/8” Plastic Bushing
76 1 Top Weight
77 1 VKR Backrest
78 2 VKR Arm Rest
79 1 Left VKR Arm
80 1 Right VKR Arm

81 2 5/16” x 3” Bolt
82 1 Curl Pad

83 1 Foot Rest

84 1 Curl Frame
85 1 Curl Knob
86 1 Curl Bar
87 1 1/2” x 1/2” Bushing
88 1 Brace
89 1 5/16” x 3/4” Bolt
90 1 5/16” x 1 1/4” Carriage Bolt
91 1 5/8” x 3/8” Bushing

# 1 User’s Manual
# 1 Exercise Poster

23

11

11

8

8

55

27

12

15

44

15

71

23

21

44

21

3

61

60

3

3

5

51

14

19

26

51

25

64

63

3

76

72

9

21

3

3

4

1

27

65

15

71

41

10

43

3

21

6

50

7

42

7

50

6

21

69

70

69

70

47

48

44

45

44

45

52

53

39

49

62

2

10

67

66

74

12

6855

3

21

66

15

20

74

49

46

31

46

22

3

9

16

15

21

58

59

17

21

44

44

66

73

71

49

13

40

38

37

18

32

28

30

34

10

2

24

36

30

34

14

33

3

29

34

30

28

30

34

15

12

2

57

58

21

10

66

56

75

31

78

80

81

81

10

24

77

32

31

78

79

3

10

43

49

32

54

31

31

18

85

18

18

84

82

31

35

86

8

3

89

EXPLODED DRAWING–Model No. 831.159460 R0995A

3

88

1

11

8

3

3

8

8

87

11

83

49

49

19

3

49

49

32

32

91

90

R12

EXPLODED DRAWING—Model No. WESY95100