Weider BOXING GYM Owner's Manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are committed to providing com­plete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory.
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY18520 Serial No.
Write the serial number in the space above for reference.
Serial Number Decal
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
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TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin­ning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
WARNING DECAL PLACEMENT
The decals shown here have been placed on the system. If a decal is missing or illegible, call our Customer Service Department toll­free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Apply the replace­ment decal in the location shown.
Keep hands and fingers clear of this area.
Decal 3
Decal 1
Decal 1
Decal 3
Decal 2
Decal 2
Decal 2
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WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor. Place a rubber pad under the weight system to help prevent the weight system from moving.
5. Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. The weight system is designed to support a a maximum user weight of 300 pounds. Do not place more than 125 pounds on the weight carriage.
9. Always wear athletic shoes for foot protec­tion.
10. Always stand on a foot plate when perform­ing an exercise that could cause the weight system to tip.
11. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force.
12. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
13. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
14. Learn the correct technique before using the punching bag or speed bag. Always wear the proper protective gear for your hands and wrists while using either bag. Using either bag without the correct technique or the proper gear could result in serious injury.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool­ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
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BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 84 in. Width: 52 in. Length: 48 in.
Foot Plate
Low Pulley Station
High Pulley Station
Punching Bag
Left Side
Right Side
Lat Bar
Leg Lever
Butterfly Arms
Speed Bag
Press Arm
Weight Carriage
Seat
Backrest
Rear Upright
Thank you for selecting the versatile WEIDER®BOX­ING GYM weight system. The BOXING GYM weight system offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovas­cular system, the BOXING GYM weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional
questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY18520. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not correspond to right and left on the drawings in the manual.
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Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, and a
small amount of soapy water.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-800-999-3756.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will take a few hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seat and the backrest.
ASSEMBLY
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1
1
2
2
65
65
61
55
55
3
55
63
63
Hole
61
63
65
1
2
83
83
5
3
61
87
55
2. Press a 50mm Square Inner Cap (55) into the top of the Rear Upright (5).
Slide the Rear Upright (5) onto the M8 x 63mm Carriage Bolts (65) in the Stabilizer (1). Hand tighten an M8 Nylon Locknut (83) onto each Carriage Bolt.
Attach the Rear Upright (5) to the Base (2) and the Rear Base (3) with two M10 x 73mm Bolts (61), and two M10 Nylon Locknuts (63). Do not
tighten the Nylon Locknuts yet.
Frame Assembly
1. Before beginning assembly, make sure that you understand the information on page 5.
Press three 50mm Square Inner Caps (55) into the ends of the Stabilizer (1) and the Base (2). Press a 50mm Square Outer Cap (87) onto the Rear Base (3). Insert four M8 x 63mm Carriage Bolts (65) up through the Stabilizer and the Base.
The Punching Bag (not shown) can be assem­bled on either side of the weight system. Orient the Stabilizer (1) so that the indicated hole is on the side of weight system where you will assem­ble Punching Bag. Note: The assembly steps in
this manual show the Punching Bag assem­bled on the right side of the weight system.
Attach the Stabilizer (1) and the Rear Base (3) to the Base (2) with two M10 x 73mm Bolts (61) and two M10 Nylon Locknuts (63). Do not tighten the
Nylon Locknuts yet.
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5. Press a 50mm Square Inner Cap (55) into the end of the Top Frame (10). Press a 45mm Square Inner Cap (56) into each end of the crossbar on the Top Frame.
Attach the Top Frame (10) to the Front Upright (4) and the Rear Upright (5) with four M8 x 67mm Bolts (73), two Small Support Plates (22), and four M8 Nylon Locknuts (83).
Tighten the M8 Nylon Locknuts (83) and M10 Nylon Locknuts (63) used in steps 1–5.
4. Press a 25mm Square Inner Cap (53) into the Front Upright (4).
Slide the Front Upright (4) onto the M8 x 63mm Carriage Bolts (65) in the Base (2). Hand tighten two M8 Nylon Locknuts (83) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet.
4
3
3. Press two 25mm Round Inner Caps (26) into the ends of the tube on the Weight Carriage (23).
Insert the M10 x 19mm Bolt (9) into the bracket on the Weight Carriage (23) from the direction shown.
Slide the Weight Stop (27) onto the Rear Upright (5) and attach it at the indicated hole with an M8 x 70mm Bolt (39) and an M8 Nylon Locknut (83) (see the inset drawing). Make sure the lip of the
Carriage Bushing (28) is on top of the Weight Stop.
Slide the Weight Carriage (23) onto the Rear Upright (5). Make sure the Weight Carriage is
oriented as shown in step 4.
5
9
23
26
5
5
27
27
39
39
56
55
10
73
83
4
53
83
83
65
2
22
22
56
73
83
4
5
Crossbar
28
26
8
6
63
40
2
83
12
11
62
62
56
56
80
13
14
14
26
56
71
59
59
13
Tube
Welded
Spacers
Lubricate
Holes
Arm Assembly
6. Press a 25mm Plastic Bushing (40) onto each welded spacer on the Press Frame (13). Slide the Press Frame into place on the Base (2). Note:
This will be a tight fit. The Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the holes are on the indicated side of the Press Frame.
Lubricate an M10 x 198mm Bolt (71). Attach the Press Frame (13) to the Base (2) with the Bolt, two M10 Washers (59), and an M10 Nylon Locknut (63). Do not overtighten the Locknut;
the Press Frame must be able to pivot freely.
7. Press a 45mm Square Inner Cap (56) into the top of a Press Arm (14). Press a 25mm Round Inner Cap (26) into the end of the handle on the Press Arm. Slide a Handgrip (35) onto the other end of the handle.
Attach the Press Arm (14) to one side of the Press Frame (13) with two M8 x 63mm Bolts (80) and two M8 Nylon Locknuts (83).
Assemble the other Press Arm (14) in the same manner.
8. Identify the Left Arm (11) and the Right Arm (12). Note the position of the welded bracket on each Arm. Arm identification is very important for
step 9.
Press 45mm Square Inner Caps (56) into the lower ends of the Left and Right Arms (11, 12). Insert the two Butterfly Arm Bushings (47) into the Arms. Wet the end of each Arm with soapy water, and slide a Large Round Pad (62) onto each Arm.
35
Welded Brackets
47
7
8
9
9. Lubricate both axles on the Top Frame (10). Slide the Right Arm (12) onto the right axle on the
Top Frame (10). Note: Be careful not to con-
fuse the Right Arm with the Left Arm (11); refer to step 8 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame.
Place two 25mm Retainers (48) on top of a 25mm Round Cover Cap (49), as shown in the inset drawing. Be sure that the teeth on the Retainers bend toward the Cover Cap. Tap the Cover Cap and Retainers onto the right axle.
Attach the Left Arm (11) in the same manner.
10. Press four 40mm x 50mm Inner Caps (52) into the ends of the Punching Bag Arm (6) and the Speed Bag Arm (7).
Attach an M10 x 63mm Eyebolt (64) to the Punching Bag Arm (6) with an M10 Washer (59), an M10 Large Washer (84), and an M10 Nylon Locknut (63).
11. Attach the Speed Bag Drum (33) to the Speed Bag Arm (7) with four M10 x 30mm Button Head Bolts (25) and four M10 Nylon Locknuts (63). Do
not tighten the Locknuts yet.
9
10
11
Bracket
Lubricate
Axle
10
11
12
48
49
48
10
Axle
49
6
52
7
63
33
25
25
52
64
63
59
84
52
52
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