ZEON 10-S
MULTI-MOUNT WINCH
Part Number: 90360
Rated Line Pull: 10,000 lbs. (4536 kgs) Motor: 12V DC, Series Wound
Controls: Remote switch, 12’ (3.7m) Lead Gear train: 3-Stage Planetary
Gear Ratio: 216:1
Clutch (Freespool): Rotating Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/length: 3.15”/9.3” (8.0cm/23.6cm)
Kit Shipping Weight: 103 lbs (46.7 kgs)
Rope: Synthetic, Ø 3/8” x 100’ (Ø 9.5mm x 30.5m)
Fairlead: Hawse
Recommended Battery: 650CCA Minimum for winching Duty Cycle: Intermittent
Battery leads: 2 GA, 90” (2.2m)
Finish: Black Powder Coat
Warranty: Limited Lifetime
Mounting Bolt Pattern: 10.0” x 4.5” (254mm x 114.3mm)
Winch Dimensions: 24.25 L x 7.14” D x 10.52” H (615.9mm L x 181.6mm D x 267.1mmH)
SERVICE INSTRUCTIONS
Should you encounter a problem during installation or operation of your winch, please follow these steps toward resolving the problem:
1.Refer to your operator’s guide and installation instructions. It has illustrations and detailed information on the installation and safe and proper operation of your winch. It also includes a replacement parts list and assembly diagrams. If you are unable to resolve the problem, then go to step 2.
2.Contact your dealer where you purchased your winch. If, after discussing the problem with their parts and service staff, you are still unable to resolve the problem then go to step 3.
3.Call an Authorized WARN Service center from the list provided on the back of the warranty sheet included with the product. When calling, please have the following information available: winch model number and purchase date, make, model and year of vehicle.
4.If you are unable to resolve the problem to your satisfaction, please call Warn Industries Customer Service at: 1-800-543-9276. When calling, please have the following information available: winch model number and purchase date, make, model and year of vehicle. You may also contact Warn Industries by visiting our website: www.warn.com
SERVICE/UPGRADE KITS
|
PN# |
ITEM |
QTY |
DESCRIPTION |
KIT 1 |
89304 |
|
|
S/P, TRANSMISSION 216, ASSY |
|
|
8 |
1 |
ROTATING RING GEAR |
|
|
9 |
1 |
RETAINING RING |
|
|
(2) |
1 |
S/P, END HOUSING, ASSEMBLY |
|
|
(3) |
1 |
S/P, END CAP |
|
|
(4) |
1 |
S/P, DRUM SUPPORT, GEARTRAIN |
|
|
10 |
1 |
SUN GEAR, 12T |
|
|
11 |
1 |
CARRIER ASSY, STAGE 1 |
|
|
21 |
1 |
DRIVE SHAFT |
|
|
12 |
1 |
CARRIER ASSY, STAGE 2 |
|
|
13 |
1 |
WASHER, THRUST |
|
|
14 |
1 |
CARRIER ASSY, STAGE 3 |
|
|
15 |
1 |
RING GEAR, 75T |
|
|
20 |
1 |
DRIVE SPLINE |
|
|
43 |
1 |
DRUM DRIVER |
KIT 2 |
89237 |
|
|
S/P, END HOUSING, ASSEMBLY |
|
|
6 |
1 |
CLUTCH LEVER |
|
|
5 |
1 |
SEAL, O-RING |
|
|
7 |
1 |
DETENT, M5 SCREW |
|
|
8 |
1 |
ROTATING RING GEAR |
|
|
9 |
1 |
RETAINING RING |
|
|
2 |
1 |
GASKET, END CAP |
|
|
6 |
1 |
GEARTRAIN GASKET |
|
|
3 |
10 |
TORX, PAN HEAD, M5-0.8 x 25 |
WARN Industries, Inc. |
987956A2 |
WARN Industries, Inc. |
987956A2 |
KIT 3 |
89238 |
2 |
1 |
S/P, END CAP |
TREUIL MULTI-MOUNT |
|
|
|
GASKET, END CAP |
||||
|
|
1 |
1 |
END CAP |
|
|
|
|
3 |
5 |
TORX, PAN HEAD, M5-0.8 x 25 |
ZEON 10-S |
|
KIT 4 |
89239 |
|
1 |
S/P, DRUM SUPPORT, GEARTRAIN |
|
|
|
|
17 |
1 |
DRUM SUPPORT, GEARTRAIN |
Référence : 90360 |
|
|
|
Effort en 1ère couche : 4536 kg (10 000 livres) |
|
|||
|
|
18 |
1 |
DRUM BUSHING |
|
|
|
|
19 |
1 |
DRUM SEAL |
Moteur : 12 V CC, à enroulements série |
|
|
|
16 |
1 |
GEARTRAIN GASKET |
|
|
|
|
Commandes : Interrupteur à distance, fil de 3,7 m (12') |
|
|||
|
|
3 |
5 |
TORX, PAN HEAD, M5-0.8 x 25 |
|
|
KIT 5 |
89240 |
|
|
S/P, BRAKE ASSY |
Train d’engrenages : Planétaire à 3 étages |
|
|
|
Rapport de démultiplication : 216:1 |
|
|||
|
|
22 |
1 |
BRAKE ASSY |
|
|
|
|
21 |
1 |
DRIVE SHAFT |
Embrayage (déroulement en roue libre) : Couronne dentée rotative |
|
|
|
23 |
1 |
CASTING,MOTOR COUPLER |
||
|
|
24 |
1 |
DRUM |
Frein : Automatique, à came excentrée |
|
KIT 6 |
89930 |
|
|
S/P, MOTOR 3 TURN |
Longueur/Diamètre du tambour : 8,0 cm/23,6 cm (3,15 po/9,3 po) |
|
|
|
27 |
1 |
MOTOR 3 TURN |
Poids d’expédition du kit : 46,7 kg (103 livres) |
|
|
|
25 |
1 |
DRUM BUSHING, MOTOR |
Câble : Câble synthétique, Ø 9,5 mm x 30,5m (3/8 po x 100 pieds) |
|
|
|
19 |
1 |
DRUM SEAL |
||
KIT 7 |
90364 |
|
|
S/P, CONTROL PACK, 2GA |
Guide-câble : Écubier |
|
|
|
Batterie conseillée : 650 A (démarrage à froid) minimum pour le halage |
||||
|
|
30 |
1 |
S/P 12VDC CONTACTOR PLATE ASSEMBLY |
||
|
|
28 |
1 |
S/P CONTROL PACK COVER ASSEMBLY |
Cycle d’utilisation : Intermittent |
|
|
|
26 |
1 |
POWER CABLE 2GA, 2.2m |
Fils de batterie : 2 GA, 2,2 m (90 po) |
|
|
|
37 |
1 |
POWER CABLE 2GA, 71cm |
|
|
KIT 8 |
89627 |
|
|
S/P BUS BARS |
Finition : Revêtement époxy noir |
|
|
|
Garantie : À vie limitée |
|
|||
|
|
33 |
1 |
BUS BARS |
|
|
|
|
35 |
1 |
TOP, BUSS BAR COVER |
Entraxe de fixation : 254 mm x 114,3 mm (10,0 po x 4,5 po) |
|
|
|
34 |
1 |
BASE, BUSS BAR COVER |
Dimensions du treuil : L x P x H 615,9 mm x 181,6 mm x 267,1 mm |
|
|
|
36 |
1 |
TORX, PAN HEAD, M6-1.0 x 25 |
||
INDIVIDUAL ITEMS |
|
|
|
(24,25 po x 7,14 po x 10,52 po) |
|
|
|
13874 |
10 |
1 |
SUN GEAR, 12T |
|
|
|
88636 |
11 |
1 |
CARRIER ASSY, STAGE 1 |
|
|
|
88251 |
21 |
1 |
DRIVE SHAFT |
|
|
|
88606 |
12 |
1 |
CARRIER ASSY, STAGE 2 |
|
|
|
88543 |
13 |
1 |
WASHER, THRUST |
|
|
|
88521 |
14 |
1 |
CARRIER ASSY, STAGE 3 |
|
|
|
88252 |
15 |
1 |
RING GEAR, 75T |
|
|
|
90281 |
20 |
1 |
DRIVE SPLINE |
|
|
|
13824 |
43 |
1 |
DRUM DRIVER |
|
|
|
90052 |
41 |
1 |
ANCHOR PUCK |
|
|
|
89242 |
32 |
1 |
S/P, TIE PLATE |
|
|
|
87915 |
38 |
1 |
S/P, SYNTHETIC ROPE ASSY, 3/8x100’ |
|
|
|
84308 |
39 |
1 |
S/P, FAIRLEAD, HAWSE |
|
|
|
81400 |
29 |
1 |
S/P 12VDC CONTACTOR |
|
|
|
89626 |
30 |
1 |
S/P 12VDC CONTACTOR PLATE ASSEMBLY |
|
|
|
89244 |
28 |
1 |
S/P CONTROL PACK COVER ASSEMBLY |
|
|
|
83665 |
40 |
1 |
S/P REMOTE CONTROL |
|
|
|
26405 |
26 |
1 |
POWER CABLE 2GA, 2.2m |
|
|
|
36080 |
37 |
1 |
POWER CABLE 2GA, 71cm |
|
|
|
88371 |
3 |
10 |
TORX, PAN HEAD, M5-0.8 x 25 |
|
|
|
88682 |
26 |
1 |
TORX, PAN HEAD, M6-1.0 x 25 |
|
|
|
83475 |
31 |
4 |
TORX, PAN HEAD, M8-1.25 x 25 |
|
|
|
90343 |
42 |
1 |
BRACKET, MULTI-MOUNT |
|
|
WARN Industries, Inc. |
|
|
987956A2 |
WARN Industries, Inc. |
987956A2 |