WARN ZEON 10 User Manual [en, es, fr]

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INSTALLATION INSTRUCTIONS

ZEON MULTI-MOUNT WINCH KIT

G E N E R A L S A F E T Y P R E C A U T I O N S

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation and operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy of special attention.

W A R N I N G

Impact and Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH

•Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocateanyobjectsthatmaybedamaged. Failuretoinspecttheareatobedrilledmayresultinvehicledamage,electricalshock,fireorpersonal injury.

•Alwayswearsafetyglasseswheninstallingthiskit. Adrillingoperationwillcauseflyingmetalchips. Flyingchipscancauseeyeinjury.

•Alwaysuseextremecautionwhencuttingandtrimmingduringfitting.

•Always remove jewelry and wear eye protection.

•Never lean over battery while making connections.

•Never route electrical cables:

•Across any sharp edges.

•Through or near moving parts.

•Near parts that become hot.

•Always insulate and protect all exposed wiring and electrical terminals.

•Always install terminal boots as directed in installation instructions.

•Always use appropriate and adequate care in lifting components into place.

•Always insure components will remain secure during installation and operation.

•Always tighten all nuts and bolts securely, per the installation and operation.

•Always perform regular inspections and maintenance on the winch, winch mount and related hardware.

•Never ever operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

WARN INDUSTRIES, INC. 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service: 1-800-543-9276

Dealer Locator Service: 1-800-910-1122

International Fax: 1-503-722-3005

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C A U T I O N

Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO MINOR OR MODERATE INJURY

•Always take time to fully read and understand the installation and Operations Guide included with this product.

•Never operate this product if you are under 16 years of age.

•Neveroperatethisproductwhenundertheinfluenceofdrugs,alcoholormedications.

Read installation and operating instructions thoroughly.

C A U T I O N

Impact Hazard

Failure to observe these instructions could lead to MINOR OR MODERATE injury

•Use proper posture/lifting technique or get lifting assistance while handling and installing product.

•Always use appropriate and adequate care in lifting components into place.

•Always insure components will remain secure during installation and operation.

Read installation and operating instructions thoroughly.

N O T I C E

Equipment Damage

•AlwaysrefertotheInstallationandSpecificationGuide,suppliedinthewinchkit,forallwiringschematicsandspecificdetailsonhowtowirethisWARNproducttoyourvehicle.

Read installation and operating instructions thoroughly.

T O R Q U E S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

Fastener Size	Torque lb.ft. (n-m)
1/4	8 lb. ft. (10.8 N-m)
5/16	17 lb. ft. (23.0 N-m)
3/8	30 lb. ft. (40.7 N-m)
7/16	50 lb. ft. (67.8 N-m)
1/2	75 lb. ft. (101.7 N-m)

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I N S T A L L A T I O N I N S T R U C T I O N S

NOTE: This unit is to be used only on vehicles equipped with a Warn Front Receiver or a class 3 receiver trailer hitch.

1. Install the fairlead on the front of the winch mounting plate (Figure 1.)

7/16” x 1 1/4”	Multi-Mount Frame
Bolt

7/16” Washer

7/16” Nut

Hawse Fairlead

FIGURE 1

2. Install the winch to the mounting plate using the instructions and fasteners provided with the winch.

NOTE: Start all bolts into the winch feet before tightening. The winch feet may spread during shipping. Start both bolts in one drum support then hold free end of the winch up off of the mounting plate while starting the bolts. DO NOT DRILL THE MOUNTING HOLES LARGER. The winch will be properly aligned once all bolts are tightened.

W A R N I N G

CHEMICAL AND FIRE HAZARD

Failure to observe these instructions could lead to severe injury or death.

•Always inspect the quick connect polarity on the cable from the battery AND the cable from the winch.

•Always inspect the quick connect polarity on the cable from the battery AND the cable from the winch, before connecting the cables to the battery. Make sure the positive (+) cable exitsthesideoftheplugmarkedwitha“+”symbol,andthenegative(-)groundcableexitsthesideoftheplugmarkedwitha“-”symbol. Thepositivecablecanbeidentifiedby the white stripe and the “+” symbols printed on the insulation. Some positive cables have red insulation. The ground cable is black.

Read installation and operating instructions thoroughly.

3.The 6-foot electrical quick-connect cable furnished is intended for connection to the battery on vehicle front receiver installations. For winch use at the rear of vehicle, longer quick-connect cables are available from Warn dealers. For 20-foot kit, order part number 32963. For 24foot kit, order part number 32966. Choose a location on the bumper or grille to mount the quick-connect plug as shown in Figure 2. Be sure that the plug from the winch will reach when the multi-mount is inserted in the receiver with hitch pin in place. Connect the + and - cable ends to the vehicle battery.

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Quick Disconnect

Drill two ¼” holes in the location of your choice

1/4-20 x 1 1/2 hex head capscrew ¼ lock washer

¼-20 hex nut

FIGURE 2

4.Snap the dust cover into the vehicle mounted plug to keep it clean when not in use. The lanyard can be attached to one of the cables or to other locations.

NOTE: The quick-connect plug mounted on the vehicle and wired to the battery makes an ideal point to connect booster cables. A heavy duty 16 foot set of boosters made for this purpose is available from Warn dealers under part number 26771.

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