WARN HY3000 User Manual [en, de, es, fr]

INDUSTRIAL HOISTS

INSTALLATION AND OPERATOR'S GUIDE

GUIDE D'INSTALLATION ET OPERATEUR

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Warnings and Cautions

General Safety Precautions

As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES. Each message has a specific purpose. WARNINGS are safety messages that indicate a potentially hazardous situation, which, if not avoided could result in serious injury. CAUTIONS are safety messages that indicate a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. A CAUTION may also be used to alert against unsafe practice. CAUTIONS and WARNINGS identify the hazard, indicate how to avoid the hazard, and advise of the probable consequence of not avoiding the hazard. NOTICES are messages to avoid property damage. NOTES are additional information to help you complete a procedure. PLEASE WORK SAFELY!

WARNING

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death.

WARNING

CHEMICAL AND FIRE HAZARD

Failure to observe these instructions could lead to severe injury or death.

• Never operate hoist in an environment containing explosive or combustible material.

• Always remove jewelry and wear eye protection.

• Never lean over battery while making connections.

• Always verify area is clear of fuel lines, fuel tank, brake lines, electrical wires, etc. when drilling.

• Never route electrical cables:

- Across any sharp edges.

- Through or near moving parts.

- Near parts that become hot.

• Always insulate and protect all exposed wiring and electrical terminals.

• Always install terminal boots as directed in installation instructions.

To avoid injury to hands or fingers:

• Always keep hands clear of rope, hook loop, and hook during installation, operation and when spooling in or out.

• Always use extreme caution when handling hook and rope during spooling operations.

• Always use supplied hook strap whenever spooling rope in or out, during installation, and during operation.

• Always disconnect all wires from battery, before beginning work.

• Always disconnect negative terminal first and reconnect negative terminal last.

WARNING

FALLING OR CRUSHING HAZARD

Failure to observe these instructions could lead to severe injury or death.

• Never use hoist to lift or move persons.

• Always use the size of rope specified in the

product data sheet.

General Safety Precautions

CAUTION CAUTION

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury.

General Safety:

• Always know your hoist. Take time to fully read this Installation and Operations Guide in order to understand your hoist and its operation.

• Never operate this hoist if you are under 16 years of age.

• Never operate this hoist when under the influence of drugs, alcohol or medication.

• Never exceed hoist or rope rated capacity. Double line using a snatch block to reduce hoist load.

Installation Safety:

• Always choose a mounting location that is sufficiently strong to withstand the maximum lifting capacity of your hoist.

• Always use factory approved mounting hardware, components, and accessories.

• Always use grade 5 or better mounting hardware.

• Never weld mounting bolts.

• Always use care when using longer bolts

than those supplied from factory. Bolts that are too long can damage the base and/or prevent the hoist from being mounted securely.

• Always mount the hoist and attach the hook to the rope’s end loop before connecting the electrical wiring.

• Always spool the rope onto the drum in the direction specified by the drum rotation label and/or documentation. This is required for the automatic brake to function properly.

• Always prestretch wire rope and respool under load before use. Tightly wound wire rope reduces chances of “binding”, which can damage the rope.

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury.

Hoisting Safety:

• Always inspect, rope, hook, and slings before operating hoist. Damaged components must be replaced before operation. Protect parts from damage.

• Always report any malfunction, unusual performance, or damage to the hoist.

• Never leave remote control plugged into hoist when rigging or when the hoist is not being used.

• Never hook rope back onto itself. This damages the rope.

• Always remove any element or obstacle that may interfere with safe operation of the hoist.

• Always take time to use appropriate rigging techniques for a hoist lift.

• Never hoist with less than 5 wraps of rope around the drum, the rope could come loose from the drum.

• Never touch rope or hook while in tension or under load.

• Never touch rope or hook while someone else is at the control switch or during hoisting operation.

• Always stand clear of rope and load and keep others away while hoisting.

• Always be aware of stability of vehicle and load during hoisting. Alert all bystanders of any unstable condition.

• Always keep remote control lead clear of the drum, rope and rigging. Inspect for cracks, pinches, frayed wires or loose connections. Replace remote control if damaged.

• Always pass remote control through a window to avoid pinching lead in door when using remote inside a vehicle.

• Never swing or twist loads.

• Never leave suspended load unattended.

WARNING CAUTION

CUT AND BURN HAZARD

Failure to observe these instructions could lead to minor or moderate injury.

To avoid injury to hands and fingers:

• Always wear heavy leather gloves when handling wire rope.

• Never let rope slip through your hands.

• Always be aware of possible hot surface

at hoist motor, drum or rope during or after hoist use.

• Never mount controller in an area where it may be used as a step or where tools will be hung or placed on it.

• Always avoid damage to terminals located on top surface of the enclosure.

• Always keep tools and other electrically conductive equipment away from terminals at all times.

General Safety Precautions

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury.

• Always use a hook with a latch

• Always insure hook latch is closed and not

supporting load.

• Never apply load to hook tip or latch. Apply load only to the center of hook.

• Never use a hook whose throat opening has increased, or whose tip is bent or twisted.

WARNING

Failure to observe these instructions could lead to property damage, severe injury, or death.

• Never exceed the maximum recommended hydraulic pressure or flow for any of the components used.

• Always connect the hoist to the hydraulic system as shown in the hydraulic schematic.

• Always use the correct type of control valve as shown in the hydraulic schematic.

• Always Stand clear of hydraulic lines during operation.

• Always install hydraulic components in accordance with manufacturer’s recommendations.

NOTICE

AVOID HOIST AND EQUIPMENT DAMAGE

• Never “jog” rope under load. Shock loads can momentarily exceed capacity of rope and hoist.

• Never use hoist to secure a load during transport.

• Never submerge hoist in water.

• Always store the remote control in a

protected, clean, dry area.

WARN Industrial Hoists

What is a Hoist?

WARN Industries produces a large family of hoists and winches. But what makes a hoist different than a winch?

Hoists and winches look alike. Both consist of a motor, a rotating drum with wire rope, reduction gears, a base, and usually an electrical control system. However, hoists and winches are used for different purposes.

Hoists are used to lift a load into the air while winches are used to pull a load horizontally across the ground. Because a load that is suspended in the air creates unique hazards, hoists are engineered to higher safety standards. And unlike winches, the operator of a hoist may not unwind cable by “free spooling” or disengaging the motor from the gear train.

Mechanical Brake

The mechanical brake generates heat when loads are lowered and the wire rope is powered out. Care must be taken to avoid overheating the mechanical brake.

With heavier loads allow more time for the brake to cool between uses.

Whine or chatter associated with a new mechanical brake is normal and typically disappears with use.

OVERHEATING THE MECHANICAL BRAKE MAY RESULT IN PERMANENT DAMAGE TO, OR FAILURE OF, THE BRAKE. REPLACE ANY DAMAGED BRAKE COMPONENTS BEFORE RESUMING USE OF THE HOIST.

Remote Control

Switch operation

Do not leave the remote plugged into the hoist when not in use. Leaving the remote plugged in may result in unexpected activation of the hoist and/or battery drain.

line in (raise load)

line out (lower load)

Heavy duty water resistant remote control pendant

Standard remote control pendant

4 77

CE remote control pendant features a locking emergency stop button.

WARN Industrial Hoists

Pre-Install Checklist

1 Check to see that you have received the

following:

• The hoist

• The controller

• The remote control pendant

• The hoist mounting hardware

2 Upon removing hoist from packaging, check

for damage including bent or cracked tie rods, tie bars, or housings. Correct any damage before installing hoist.

3 Make sure the environment surrounding hoist

and controller is free of :

• Combustible vapors

• Chemical fumes

• Oil vapors

• Corrosive material

4 Make sure that the air temperature

surrounding the hoist and controller stays within 120° F (49° C) and -20° F (-29° C).

5 Make sure that the mounting structure can

withstand the full rated pull of the hoist.

6 Make sure that the hoist boom or lift structure

will not deform under twice the full rated load of the hoist.

Mounting the Hoist

Use the supplied fasteners whenever possible or SAE Grade 5 (8.8 metric) bolts of the same thread size. Both tie rods or tie bars must be in place. Flat washers and lock washers should be used between the bolt heads and mounting surface.

For thru bolt drum supports:

There should be 1 to 4 threads protruding above the square nut. Bolts that are too long may damage drum supports while bolts that are too short will not provide adequate strength. Flat washers and lock washers should be used between bolt heads and mounting surface.

For threaded drum supports:

Bolts that are too long may damage the drum supports and/or fail to anchor the hoist tightly. Bolts that are too short will not provide adequate strength. The length of the bolt must allow it to extend between 15/16 inch (24 mm) and 1-3/8 inch (35 mm) into the base of the hoist.

1 Make sure that the mounting surface is flat

within +/-0.020 in. (0.50 mm). If the surface is not flat, use shim stock as needed to avoid straining the hoist.

2 Torque all mounting bolts to the recommended

values on the product data sheet.

3 Use the mounting hole locations provided on

the product data sheet.

WARN Industrial Hoists

5.25 in (133 mm)

Foot print of controller cover

6.7 in (170 mm)

4.6 ni (116 mm)

Mounting the Controller (Electric Hoists)

1 Remove the screws holding cover to controller

bracket.

2 Mount the controller in an upright or vertical

orientation so that water will not collect in the cover.

3 Mount controller in a location free of excessive

vibration. Use lock washers to prevent mounting nuts from loosening.

4 Mount controller so it is protected from

damage by tools or heavy objects.

5 The controller can be mounted in a location

exposed to the weather; but it should be protected from the possibility of damage from tools or heavy objects.

6 Use the mounting dimensions shown.

FIRE HAZARD

Failure to observe these instructions could lead to severe injury or death.

• Never mount controller in an area where it may be used as a step or where tools will be hung or placed on it.

• Always avoid damage to terminals located on top surface of the enclosure.

• Always keep tools and other electrically conductive equipment away from terminals at all times.

WARNING

Mounting dimensions for typical controller

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Electric Cable Connections

See illustrations on following page.

Connection guidelines:

• Use #2 gauge battery cable for all power connections. Excess cable length can result in a voltage drop causing poor hoist performance.

• Minimize cable length where possible. When cables longer than 10 feet (3m) are needed, use size #0 cable.

• Route cables along protected areas to avoid wear and damage.

• Use insulating boots on all exposed terminal connections to prevent electrical shorting. Slide terminal boots onto cables before connecting cables to terminals.

• Use splice connectors to attach the motor thermal-switch wires.

• Connect the F1, F2, A and ground cables as shown for clockwise models. For counterclockwise models, the F1 controller terminal must be connected to the F2 motor terminal, and the F2 controller terminal must be connected to the F1 motor terminal.

• Make sure all electrical connections are clean and tight.

• It is recommended that a power-cut off switch be installed in an easily accessible location. This will provide power shut-off during servicing and act as an added safety feature. Use a 300 amp switch.

• It is recommended that a 300 amp circuit breaker be installed in the positive (+) cable near the battery to protect against short circuits.

WARN Industrial Hoists

WARNING

CHEMICAL AND FIRE HAZARD

Failure to observe these instructions could lead to severe injury or death.

• Never route electrical cables:

- Across any sharp edges.

- Through or near moving parts.

- Near parts that become hot.

WARN Industrial Hoists

Series wound motor

ground cable

Controller cover

white

black

of motor cut in here

green

brown

Battery

Connections for series-wound DC motors (3 terminals) Drum rotation: Clockwise viewed from motor end.

Series wound motor

ground cable

Controller cover

white

green

wires from bottom

of motor cut in here

black

Controller

brown

Thermal switch

wires from bottom

Controller

Thermal switch

Battery

Connections for series-wound DC motors (3 terminals) Drum rotation: Counter clockwise viewed from motor end.

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WARN Industrial Hoists

Permanent

Controller Cover

magnet motor

white

green

black

Battery

Controller

Connections for permanent-magnet DC motors (2 terminals) Drum rotation: Clockwise viewed from motor end.

Permanent magnet motor

Controller Cover

white

black

green

Battery

Controller

Connections for permanent-magnet DC motors (2 terminals) Drum rotation: Counter clockwise viewed from motor end.

WARN Industrial Hoists

Hydraulic Hoists: General Information

NOTE: The hydraulic system diagram and

component descriptions are provided for general reference. Consult a knowledgeable hydraulics representative for specific recommendations on component selection, interconnection, layout, and best practice.

The pressure rating of the hoist motor is determined by a) the maximum allowable pressure at the motor inlet port and b) the maximum allowable pressure drop across the motor. Pressure drop is defined as the difference between the inlet port pressure and the outlet port pressure at the hoist motor. Exceeding the maximum inlet pressure may damage the hoist motor. Exceeding the maximum pressure drop may cause failure of hoist components.

Failure to observe these instructions could lead to property damage, severe injury, or death.

• Never exceed the maximum recommended hydraulic pressure or flow for any of the components used.

• Always connect the hoist to the hydraulic system as shown in the hydraulic schematic.

• Always use the correct type of control valve as shown in the hydraulic schematic.

• Always Stand clear of hydraulic lines during operation.

• Always install hydraulic components in accordance with manufacturer’s recommendations.

WARNING

The recommended operating temperature range of the hydraulic motor is 100ºF to150ºF (38ºC to 66ºC). The maximum operating temperature range is -6ºF to 180ºF (-21ºC to 82ºC). Do NOT exceed the flow rating of the hydraulic motor. See the product data sheet for specific hydraulic specifications.

Installation Final Check:

• Recheck mounting hardware for loose bolts, etc…

• Be sure all hydraulic system components and connections are correct.

• Be sure all hydraulic connections are secure.

• Check motor rotation: The drum should rotate in the direction indicated by the drum rotation label on top of the drum support. If drum rotates in opposite direction, recheck hydraulic and electrical connections.

MOTOR

HYDRAULIC FLUID: The hydraulic fluid used with the hoist must be an extreme pressure, anti-wear hydraulic oil with oxidation and corrosion inhibitors. It must contain a foam suppressant, and have a viscosity rating of 100-300 SUS at 60ºF to 115ºF (15ºC to 46ºC). The recommended nominal filtration level is 10 microns or finer.

Hydraulic Schematic

CONTROL VALVE

3-POSITION, 4-WAY,

SPRING RETURN

(CYLINDER SPOOL)

CUSTOMER SUPPLIED

COMPONENTS

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WARN Industrial Hoists

hex nut 7/16 in. (11 mm)

Installing the Wire Rope

1 Insert rope though slot in drum as shown. 2 Form a loop and reinsert end into slot. The

“live” or load carrying portion of rope must be closest to drum flange.

3 Insert the wedge or hex nut (7/16 in.) supplied

with the hoist into loop and pull live end of rope to seat the wedge or hex nut into slot. The end of the rope must remain visible in the slot as shown. The wedge locks the rope in the slot.

4 With end of rope securely installed, carefully

wind rope evenly onto drum. Keep rope under tension at all times.

5 Always maintain a minimum of five (5) wraps

of rope on the drum. Fewer wraps may cause the end of the rope to pull free of the drum and drop the load.

CAUTION

Failure to observe these instructions could lead to moderate injury and property damage.

• Always install rope in the direction specified on the drum rotation label, or brake will not function.

• Always use rope specified on the product data sheet.

• Always install rope according to the illustration below.

Anchoring wire rope on drum

Safe Operating Guidelines

Avoid the following:

WARN Industrial Hoists

WARNING

NEVER:

• Never place any part of your body or clothing near rotating or moving parts. Rotating drum with rope under tension can create a pinch point.

• Never handle ropes or operate hoist without wearing eye protection and heavy gloves.

• Never stand close to hoist when operating. If rope breaks it can fly back with tremendous force.

• Never lift, pull, or otherwise transport people with hoist.

• Never lift, pull, support or otherwise transport loads over people.

• Never attempt to lift loads greater than rated capacity of the hoist.

• Never raise a load until it jams and causes the drum and motor to stall.

• Never allow a crane to “two block.” NOTE: The three conditions above produce

excess loading on the hoist which may cause hoist, rope or structural failure resulting in a dropped load. Excess loads can create undetectable damage, which may cause the hoist to fail even when lifting loads within its rated capacity.

• Never allow hydraulic system, electric motor or mechanical brake to overheat.

• Never touch rope or rigging while lifting a load, while anyone is at controls, or while operating hoist.

• Never put rope around an object and hook it back on itself. This will damage the rope.

• Never use hoist with less than five (5) wraps of rope around hoist drum. The cable anchor is not designed to hold the rated load. The rope may pull free and drop the load with fewer than

Failure to observe these instructions could lead to property damage, severe injury or death.

Always watch for hazards from the cable,

drum pinch points, falling loads, and rope or rigging under tension.

five wraps of rope on the hoist drum.

• Never let the rope slip through your hands.

• Never attempt to lift an off-center load of

any kind. This can cause the load to swing dangerously. Make sure the load is directly under the hoist.

• Never allow the load to swing or twist while suspended.

• Never allow the load to bear against the hook latch.

• Never leave a suspended load unattended.

• Never lift using the point of the hook. Make

sure the load is bearing on the saddle of the hook.

• Never operate the hoist when flammable materials or vapors are present. Electrical devices produce arcs that can cause a fire or explosion.

• Never operate the hoist when you are tired, distracted, in a hurry, or under the influence of drugs, alcohol, or medication that affects alertness or judgement.

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WARN Industrial Hoists

Do the following:

ALWAYS:

• Always take your time to assess your situation and plan your lift carefully.

• Always, prior to a lift, inspect mounting structure, hoist, slings and/or other accessories signs of damage. Replace damaged components prior to a lift.

• Always know the weight of the load and make sure the rigging, hoist, and mount will carry the weight.

• Always verify that the load is directly under the hoist, the rope is not tangled or kinked, and that all people are standing clear of the load.

• Always wear leather gloves.

• Always take up any slack in the rope slowly.

Begin the lift slowly. If there is any evidence of overloading, immediately lower the load and correct the situation.

• Always avoid shock loads to the hoist by lifting rapidly or bouncing a load.

• Always make sure the hook latch is functioning properly. Replace damaged hook latch before operating hoist.

• Always make sure the rope spools in the right direction. Hoists are equipped with an automatic brake and will not function if the rope spools off the drum in the wrong direction. NOTE: The rope spooling direction will accidentally be reversed if rope is run all the way out and re-spooled in with control switch in power out” direction.

• Always inspect and carefully rewind rope after each use. Cuts, kinks, or frayed areas reduce the tensile strength of rope. Replace rope if damaged.

• Always keep the remote control away from drum, rope, or rigging.

• Always inspect the remote control pendant and cable for damage before using hoist.

• Always inspect hydraulic system or electrical connections before using hoist.

• Always stand clear of the rope and load during hoist operation.

• Always make sure that other hoist operators understand the potential hazards and have been trained in proper use of the hoist.

• Always make sure that the controller and hoist assembly are installed, operated, adjusted, and serviced by qualified personnel familiar with its construction and operation.

• Always verify that load limiting devices are working properly.

Additional Guidelines:

• If the load must be immersed in any liquid or dusty solid material, use a sling chain or other rigging to allow the hook to remain above the surface at all times.

• For additional information, refer to the operation section of American National Standard ANSI/ASME B30.16 and B30-9 (rigging) and the operation section of Department of Energy Hoisting and Rigging Standards DOE-STD-1090-99.

Periodic Preventive Maintenance

WARN Industrial Hoists

• Keep hoist free of dirt, oil, grease, water and other substances.

• Check all mounting bolts and make sure they are tightened to the recommended torque values on the product data sheet. Replace any damaged fasteners.

• Periodically check all connections to be sure they are tight and free of corrosion.

• Check rope for visible damage every time hoist is operated. Examples of damage are: cuts, knots, mashed or frayed portions, and broken strands. Replace rope immediately if damaged. Failure to replace a damaged rope could result in breakage.

Preventive Maintenance Schedule

Maintenance activity

Check fasteners

After ﬁrst

operation

X X

• Regularly check brake for slippage or drift. This is detected visually when hoist is under load. If hoist drum continues to turn after controls are released, brake may need to be replaced.

• Periodically clean and grease brake assembly. This will ensure proper performance and extend the life of the hoist. If hoist seems to labor or get excessively hot during the lowering of loads, the brake will need to be serviced or replaced.

• Check motor brushes periodically and replace when necessary.

NOTE: Only the motor bushes and brake assembly require periodic replacement.

Before each

use

Semi-annually or after each

25 hours of operation

Check electrical or hydraulic connections

Spool out and check rope

Clean and grease brake assembly

Check motor brushes

Visual check of hoist and control

X X

X X X

14 67

WARN Industrial Hoists

Trouble Shooting: Electric Hoists

PERSONAL INJURY

Failure to observe these instructions could lead to severe injury or death.

• Never lean over battery while making connections.

• Always disconnect all wires from battery, before beginning work.

• Always disconnect negative terminal first and reconnect negative terminal last.

• Always remove jewelry and wear eye protection.

Problem Possible cause Corrective action

WARNING

Hoist won’t operate in either direction or motor doesn’t operate

Hoist will powerout but not power-in

Power is not connected -orEmergency on/off switch (optional) is in “off” position

Power to remote pendant has been interrupted

Failure in remote control pendant switch or wiring

Failure of components or wiring inside controller

A) Check wiring connections. Check for 12v (24v) at positive (+) terminal on controller. Check for voltage at F1, F2 and A terminals with remote switch in either direction. B) Check position of emergency on/off switch.

Check for 12v (24v) at center pin of remote socket on controller. Check continuity of remote lead connector from center pin to either side pin with remote control pendant on/off switch in both positions. Replace remote control pendant if there is no continuity.

WARN Industrial Hoists

Problem Possible cause Corrective action

Hoist will power-in but not power-out

Motor tries to power-out but hoist stalls or locks-up

Hoist operates in both directions but will not lift rated load

Hoist slows down and stalls during powerout

Hoist vibrates badly or is noisy during lifting or lowering of load

Power to remote control pendant has been interrupted

Load brake failure Service or replace load brake.

Low voltage at hoist

Brake needs service

Brake needs servicing

Mounting surface is not ﬂat. Tie rod or tie bar is bent

A) Be sure wiring cable size guidelines have been met. B) Check condition of battery. C) Check all power wiring and connections for corrosion. Clean and tighten connections.

Service or replace load brake.

Check to make sure mounting surface is ﬂat

to within +/- 0.020 in. (0.50 mm). Replace tie rod or tie bar if necessary. Check for bent or cracked housings.

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WARN Industrial Hoists

Trouble Shooting: Hydraulic Hoists

NOTE: Hydraulic system failures typically follow

the same pattern: a gradual or sudden loss of pressure or flow resulting in a loss of motor power. Any one of the system components may be at fault. Refer to the table for general recommendations. If necessary, consult a knowledgeable hydraulics representative.

NOTE: See product data sheet for hydraulic specifications.

PERSONAL INJURY

Failure to observe these instructions could lead to severe injury or death.

Never use a relief valve that exceeds the

hydraulic motor pressure rating. Use of this valve can overload the hoist.

Problem Possible cause Corrective action

WARNING

Hoist won’t operate in either direction

Hoist will power-out but not power-in

Hoist will power-in but not power-out or stalls during power-out

Hoist operates in both directions but will not lift rated load

Hoist vibrates badly or is noisy during lifting or lowering of load

No hydraulic pressure

Geartrain, brake, or motor failure

Brake assembled incorrectly

Load brake failure Service or repair load brake

Low system pressure or excessive system back pressure

Brake needs servicing Service or replace load brake

Mounting surface is not

ﬂat. Tie rod or tie bar is

bent.

Check hydraulic system schematic and connections

Send hoist to authorized Warn Industrial service center for repair

Repair or replace brake assembly

Check system pressure at motor inlet and outlet ports

Check to make sure mounting

surface is ﬂat to within +/- 0.020 in. (0.50 mm). Replace tie rod or tie

bar if necessary. Check for bent or

cracked housings.

WARN Industrial Hoists

Customer Support

Should you have any questions about this product or these instructions, please call WARN’s customer service through the numbers below, Monday thru Friday between 7:00 AM and 4:00 PM Pacific Time for assistance. Or for e-mail support, visit our web site www.WARN.com and click on customer service section.

NOTE: Only qualified persons should repair the hoist.

United States International

Phone: 503-722-1200 or 800-543-9276 (US only)

FAX: 503-722-3000 FAX: 503-722-3005

Phone 503-722-3008

18 63

WARN Industrial Hoists

WARN® Commercial Products Limited One (1) Year Warranty Statement

Warn Industries, Inc. (WARN) warrants to the original purchaser that the mechanical components and electrical components of the “WARN” Products specified below will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase. This Warranty applies only to the original purchaser of the Products. To obtain any warranty service, you must provide WARN with proof of purchase and date of purchase acceptable to WARN, such as a copy of your purchase receipt. This warranty does not cover the removal or reinstallation of the Product. WARN will, at its option, repair, replace or refund the purchase price of a defective Product or component, provided you return the defective Product or component during the warranty period, transportation charges prepaid, to Warn Industries Service Department or a Factory Authorized Service Center. Attach your name, address, telephone number, a description of the problem, and a copy of your receipt and original bill of sale bearing the WARN serial number of the defective Product and date of purchase.

This warranty does not apply (i) to parts or components excluded below, or (ii) if the Product has been damaged by accident, abuse, misuse, collision, overloading, modification, misapplication, improper installation, or improper service. This warranty is void if any WARN serial number has been removed or defaced.

THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

ANY IMPLIED WARRANTY WHICH BY LAW MAY NOT BE EXCLUDED IS LIMITED IN DURATION TO ONE (1) YEAR FROM THE DATE OF ORIGINAL RETAIL PURCHASE OF THE PRODUCT.

WARN SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, DOWN TIME OR LOSS OF USE) UNDER ANY LEGAL THEORY, EVEN IF WARN WAS ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

Some states do not allow the exclusion of implied warranties or the exclusion or limitation of liability for incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights. You may also have other rights that vary from state to state.

WARN reserves the right to change Product design without notice. In situations in which WARN has changed a Product design, WARN shall have no obligation to upgrade or otherwise modify previously manufactured Products.

No WARN dealer, agent or employee is authorized to make any modification, extension or addition to this warranty.

Warranty inquires and Products returned for warranty service should be sent to:

WARN INDUSTRIES, INC.

Customer Service Department

12900 SE Capps Road Clackamas, OR 97015

1-800-543-WARN (1-800-543-9276)

Products covered by this warranty Products not covered by this warranty

Commercial winch products Finish and wire rope for commercial winches Commercial hoist products Finish and wire rope for commercial hoist products Commercial accessory products Finish and wire rope

20 61

Précautions de sécurité générales

Avertissements et Mises en Garde

AVERTISSEMENT

Les directives suivantes comprennent des indications intitulées AVERTISSEMENT, ATTENTION, AVIS et REMARQUE. Chacune a un objectif bien précis : AVERTISSEMENT présente des consignes de sécurité décrivant un danger potentiel qui peut entraîner des blessures graves. ATTENTION comprend des consignes de sécurité signalant un danger potentiel qui peut entraîner des blessures légères ou modérées. ATTENTION sert aussi à décrire une utilisation dangereuse. ATTENTION et AVERTISSEMENT identifient un danger, indiquent comment l’éviter et montrent ses conséquences possibles si on l’ignore. AVIS présente des consignes concernant les dommages matériels potentiels. REMARQUE donne des renseignements additionnels qui permettent d’accomplir une procédure. PRIÈRE DE TRA-

VAILLER PRUDEMMENT !

AVERTISSEMENT

DANGER DE HAPPEMENT PAR DES PIÈCES MOBILES

Le non-respect des consignes peut entraîner des blessures graves ou la mort.

RISQUES ASSOCIÉS AUX PRODUITS CHIMIQUES ET RISQUE D’INCENDIE

Le non-respect des consignes peut entraîner des blessures graves ou la mort.

• Ne jamais faire fonctionner le palan dans un environnement contenant des matériaux explosifs ou combustibles.

• Toujours retirer les bijoux et porter des lunettes de sécurité.

• Ne jamais se pencher au-dessus de la batterie en procédant aux connexions.

• Avant de percer, toujours s’assurer que la zone ne contient pas de conduites de carburant, de réservoir de carburant, de conduites de frein, de câblage électrique, etc.

• Ne jamais installer les câbles électriques :

- sur des bords tranchants,

- par ou à proximité de pièces mobiles;

- à proximité de pièces pouvant devenir chaudes.

• Toujours isoler et protéger tous les fils et bornes électriques exposés.

• Toujours installer les capuchons de borne de la manière indiquée dans les instructions d’installation.

Pour éviter de se blesser les mains ou les doigts :

• Toujours garder les mains éloignées du câble, de la boucle du crochet et du crochet durant l’installation et l’utilisation du palan.

• Toujours faire très attention en manipulant le crochet et le câble pendant les manœuvres de déroulement.

• Toujours utiliser un cordon du crochet pour enrouler ou dérouler le câble.

• Toujours débrancher tous les fils de la batterie avant de commencer le travail.

• Toujours débrancher la borne négative en premier et rebrancher la borne négative en dernier.

AVERTISSEMENT

DANGER DE CHUTE OU D’ÉCRASEMENT

Le non-respect des consignes peut entraîner des blessures graves ou la mort.

• Ne jamais utiliser le palan pour soulever ou transporter des personnes.

• Toujours utiliser un câble de la taille spécifiée sur la fiche de données de produit.

Précautions de sécurité générales

ATTENTION ATTENTION

DANGER DE HAPPEMENT PAR DES PIÈCES MOBILES

Le non-respect des instructions peut entraîner des blessures mineures ou modérées.

Consignes de sécurité générales :

• Toujours se familiariser avec le palan. Prendre le temps de bien lire le manuel d’installation et d’utilisation afin de comprendre l’appareil et son fonctionnement.

• Les personnes âgées de moins de 16 ans ne doivent jamais faire fonctionner cet appareil.

• Ne jamais faire fonctionner l’appareil sous l’effet de drogues, de l’alcool ou de médicaments.

• Ne jamais dépasser la capacité du palan ou du câble indiqué sur la fiche technique du produit. Un câblage double avec poulie ouvrante permet de réduire la charge subie par le treuil.

Consignes de sécurité se rapportant à l’installation :

• Toujours choisir une surface de montage suffisamment résistante pour supporter la capacité de levage maximale du palan.

• Toujours utiliser un matériel de montage, des composants et des accessoires homologués par le fabricant.

• Toujours utiliser un matériel de montage de catégorie 8 ou supérieure.

• Ne jamais souder les boulons de montage.

• Toujours faire attention quand on utilise des

boulons plus longs que ceux fournis par le fabricant. Des boulons trop longs peuvent endommager la base ou empêcher le palan d’être monté de manière sûre.

• Toujours monter le palan et fixer le crochet à la boucle d’extrémité du câble avant de raccorder le câblage électrique.

• Toujours enrouler le câble sur le tambour dans le sens spécifié par l’autocollant de rotation ou la documentation du palan. Cela est nécessaire pour que le frein automatique fonctionne correctement.

• Toujours étirer au préalable le câble et l’enrouler sous charge avant de l’utiliser. Un câble enroulé de manière serrée réduit le risque qu’il coince et soit endommagé.

DANGER DE HAPPEMENT PAR DES PIÈCES MOBILES

Le non-respect des instructions peut entraîner des blessures mineures ou modérées.

• Toujours inspecter le câble, le crochet et les élingues avant de faire fonctionner le palan. Tout composant endommagé doit être remplacé avant l’utilisation. Protéger les pièces de dommages potentiels.

• Toujours signaler toute défectuosité, tout fonctionnement inhabituel ou dommage subi par le palan.

• Ne jamais laisser la télécommande branchée sur le palan durant le câblage ou quand le palan n’est pas utilisé.

• Ne jamais accrocher le câble à lui-même. Cela l’endommagerait.

• Toujours s’assurer que tout objet ou obstacle pouvant gêner la bonne utilisation du palan est écarté.

• Toujours prendre le temps d’utiliser des techniques de câblage adaptées avant d’utiliser le palan pour soulever.

• Ne jamais utiliser le palan avec moins de 5 spires de câble enroulées autour du tambour. Le câble pourrait se dérouler du tambour.

• Ne jamais toucher le câble ou le crochet lorsque le câble est tendu ou sous charge.

• Ne jamais toucher le câble ou le crochet lorsqu’une autre personne est à l’interrupteur de commande ou durant le fonctionnement du palan.

• Ne jamais toucher le câble ou le crochet lorsque la télécommande est branchée sur le palan.

• Toujours se tenir à l’écart du câble et de la charge et ne jamais laisser personne s’approcher durant l’utilisation.

• Toujours être conscient de la stabilité du véhicule et de la charge durant le levage. Alerter les personnes alentour en cas de situation instable.

• Toujours garder le fil de la télécommande à l’écart du tambour, du câble et du câblage. S’assurer qu’il n’y a pas de fissures, de points de pincement, de fils effilochés ou de connexions desserrées. Remplacer la télécommande en cas de dommages.

22 59

Palans WARN Industries

ATTENTION ATTENTION

RISQUE DE COUPURE ET DE BRÛLURE

Le non-respect des instructions peut entraîner des blessures mineures ou modérées.

Pour éviter de se blesser les mains et les doigts :

• Toujours porter des gants de cuir épais durant la manipulation du câble d’acier.

• Ne jamais laisser le câble glisser dans les mains.

• Toujours penser aux surfaces chaudes au niveau du moteur du palan, du tambour ou du câble durant ou après l’utilisation du palan.

• Ne jamais monter le contrôleur dans un endroit où il risque de servir de marchepied ou pour poser ou suspendre des outils.

• Toujours éviter d’endommager les bornes situées sur la surface supérieure de l’enceinte.

• Toujours maintenir les outils et autres matériels conducteurs d’électricité à l’écart des bornes en permanence.

DANGER DE HAPPEMENT PAR DES PIÈCES MOBILES

Le non-respect des instructions peut entraîner des blessures mineures ou modérées.

• Ne jamais appliquer la charge sur l’extrémité ou le loquet du crochet. Appliquer la charge uniquement au centre du crochet.

• Ne jamais utiliser un crochet dont l’ouverture de la gorge a augmenté ou dont l’extrémité est courbée ou tordue.

• Toujours utiliser un crochet muni d’un loquet

• Toujours s’assurer que le loquet du crochet

est fermé et qu’il ne soutient aucune charge.

• Si l’on manie la télécommande de l’intérieur d’un véhicule, toujours faire passer la télécommande par une fenêtre pour éviter de pincer le fil.

• Ne jamais laisser la charge se balancer ou tourner sur elle-même quand elle est suspendue.

• Ne jamais laisser une charge suspendue sans surveillance.

AVERTISSEMENT

AVIS

ÉVITER D’ENDOMMAGER LE PALAN ET L’ÉQUIPEMENT

• Ne jamais « secouer » le câble sous charge. Les charges de choc peuvent momentanément dépasser de loin la capacité du câble et du palan.

• Ne jamais se servir du palan pour maintenir une charge pendant le transport.

• Ne jamais submerger le palan dans l’eau.

• Toujours ranger la télécommande dans un

endroit sûr, propre et sec.

Le non-respect des consignes peut entraîner des dommages matériels, des blessures graves ou la mort.

• Ne jamais dépasser la pression hydraulique ou le débit maximal recommandé pour l’un quelconque des composants utilisés.

• Toujours connecter le treuil au système hydraulique tel qu’indiqué sur le schéma hydraulique.

• Toujours utiliser le bon type de distributeur tel qu’indiqué sur le schéma hydraulique.

• Toujours se tenir à l’écart des conduites hydrauliques lorsque le treuil est en marche.

• Toujours installer les composants hydrauliques conformément aux recommandations du fabricant.

+ 57 hidden pages

WARN HY3000 User Manual [en, de, es, fr]

Specifications and Main Features

Frequently Asked Questions

User Manual