Uniflame Gbc1059we-c Owner's Manual

OWNER’S MANUAL

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Outdoor LP Gas Barbecue Grill

Model No. GBC1059WE-C

Natural gas conversion kit is available, model number VFK1000W-C.

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury or death.

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Disconnect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installling Natural Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Infrared Back Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com

Outdoor LP Gas Barbecue Grill Model No. GBC1059WE-C

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

DANGER

1. Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

FOR YOUR SAFETY

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage

to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage, or any

other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls, structures or

buildings. For residential use only. This grill is NOT for commercial use. This grill is safety certified for use in the United States and Canada only. Do not modify

for use in any other location. Modification will result in a safety hazard. This grill, from the factory, is for use with liquid propane (LP) gas. The natural gas

conversion kit model number VFK1000W-C may be used to convert your grill to natural

gas. The use of any other conversion kit is dangerous and will void your warranty. Installation and repairs should be done by a qualified service person. LP gas Characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become aware of the

characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles and pools in low

areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is added that

smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.

Natural Gas ( NG) Characteristics:

a. NG is flammable and hazardous if handled improperly. Become aware of the

characteristics before using any NG product. b. NG is explosive under pressure, heavier than air, and settles and pools in low areas. c. NG in its natural state has no odor. For your safety, an odorant is added that smells

like rotten cabbage. d. Contact with NG can cause freeze burns to skin. e. A fire causing, serious injury or damage to property may occur if the above is not

followed exactly.

Only LP tanks marked “propane” may be used. The LP gas supply tank must be constructed and marked in accordance with the

Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal. The LP gas tank must have a listed overfilling prevention device (OPD). Only use LP gas cylinders equipped with a cylinder connection device compatible with

the connection for outdoor cooking appliances. The LP gas tank must have a tank collar to protect the tank valve. Never use an LP gas tank with a damaged body, valve, collar, or footing. Dented or rusted LP gas tanks may be hazardous and should be checked by your LP

gas supplier prior to use. The LP gas tank should not be dropped or handled roughly. Tanks must be stored outdoors out of the reach of children and must not be stored in

a building, garage, or any other enclosed area. Your tank must never be stored where

temperatures can reach over 125°F. Do not insert any tool or foreign object into the valve outlet or safety relief valve. You

may damage the valve and cause a leak. Leaking propane may result in explosion, fire,

severe personal injury or death. Do not block holes in sides or back of grill. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas

pressure to increase, which may open the relief valve and allow gas to escape. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install

the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve.

Other types of caps or plugs may result in leakage of propane. Disconnect cylinder when not in use. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full. A fire causing, serious injury or damage to property may occur if the above is not

followed exactly. Never attempt to attach this grill to the self-contained LP gas system of a camper

trailer, motor home or house. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s

ability to properly assemble or safely operate the appliance. Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use

caution and common sense when testing for leaks. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this

product. Your grill has been checked at all factory connections for leaks. Recheck all

connections as described in the “Operating Instructions” section of the manual, as

movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone else. Do not operate if gas leak is present. Gas leaks may cause a fire or explosion. You must follow all leak-checking procedures before operating. To prevent fire or

explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the tank is

connected for use.

b. No smoking. Do not use or permit sources of ignition in the area while conducting a

leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance

serviceman or your local LP gas supplier. If you are unable to stop a leak, turn off the main valve on the NG supply line. Call a gas appliance serviceman or your local NG supplier.

Natural Gas: The appliance and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that system at a pressures in excess of 1/2 psig (3.5 kpa).

Natural Gas: The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kpa).

This grill is designed with to operate at an inlet pressure of: LP gas: 11 inches water

column; NG 7 inches water column.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet

(7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction, 36

inches from side and 36 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners and circulating air

passages clean. Inspect grill before each use. Do not alter grill in any manner. Any altering will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are securely

fastened and tightened. Do not build this model of grill in any built-in or slide in construction. Ignoring this

warning could cause a fire or an explosion that can damage property and cause serious

bodily injury or death. This grill should be thoroughly cleaned and inspected on a regular basis. Clean and

inspect the hose before each use of the appliance. If there is evidence of abrasion,

wear, cuts or leaks, the hose must be replaced prior to the appliance being put into

operation. Use only the regulator and hose assembly provided. The replacement regulator and

hose assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part

that is not factory authorized can be dangerous. This will also void your warranty. Do not use this appliance without reading “Operating Instructions” in this manual. Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid

burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible. In the event of

an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical

fire extinguisher or smother with dirt, sand or baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets away from grill at

all times. Do not attempt to move grill when in use. Allow the grill to cool before moving or

storing. LP gas tank must be properly disconnected and removed prior to moving this grill. Storage of grill indoors is permissible only if the tank is disconnected, removed from

the grill and properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped within grill can

severely burn you. Do not attempt to disconnect the gas regulator from the tank or any gas fitting while

the grill is in use. Always place your grill on a hard, non-combustible, level surface. An asphalt or

blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Keep all electrical cords away from a hot grill. All electrical accessories (such as rotisserie) must be electrically grounded in

accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away

from any hot surfaces. Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause

asphyxiation. After a period of storage and/or nonuse, check for leaks, burner obstructions and

inspect for any abrasion, wear or cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow

the gas to clear if the grill does not light, may result in an explosive flame-up. If grill is not in use, the gas must be turned off at the supply tank. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe temperature. Use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or damage to the

product. Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is not followed

exactly.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Warming Rack

Cooking Grid (3)

Temperature Gauge*

Left Lid Handle End*

Lid Handle Bar*

Right Lid Handle End*

Grill Body Assembly*

Heat Plate (4)

Infrared Back Burner*

Burner* (4)

Side Burner Grid

Side Burner Right Side Shelf

Assembly

Towel Bar

Tool Hook (4)*

Left Side Shelf

55-10-152

55-10-153

55-10-040

55-08-197

55-10-154

55-08-198

55-10-178

55-10-179

55-10-180

55-10-181

55-10-047

55-10-052

55-10-158

55-07-548

55-07-729

55-10-159

Exploded View

Igniter Button*

Control Knob Bezel (6)

Control Knob (6) Regulator/Hose

Assembly*

Left Side Shelf Front

Right Side Shelf Front

Grease Tray

Grease Cup

Front Cart Support

Left Cart Panel

Door Handle (2)

Left Door

Rear Cart Panel

55-07-322

55-10-161

55-08-173

55-10-162

55-10-163

55-10-164

55-10-165

55-09-346

55-10-166

55-10-167

55-10-168

55-10-169

55-10-170

Right Cart Panel

Right Door

Lighting Hook*

Door Magnet Assembly

Base Cart Panel

Locking Wheel (2)

Wheel (2)

LP Gas Tank Wire

* Pre assembled

Hardware

Screw

55-10-342

55-10-172

55-10-173

55-10-174

55-10-175

55-07-528

55-07-506

55-10-351

M4x10 Nickel Plated Phillips Truss Head

8 pcs

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

B C D E

Screw

Bolt

Washer

AA Battery 1 pc

M6x16 Nickel Plated Phillips Truss Head

M6x16 Nickel Plated Hex Head

ø6.4 Nickel Plated

32 pcs

10 pcs

12 pcs

M10-M6 Wrench 1 pc

Assembly Instructions

Outdoor LP Gas Barbecue Grill Model No. GBC1059WE-C

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and model number available for reference.

Note: The model number can be found on the back of the cart assembly.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

• LP: (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)

• NG: (1) Natural Gas Conversion Kit, model number VFK1000W-C (not included)

Attach Wheels

Note: Locking wheels should be placed at the back.

Typical assembly: approximately 1 (one) hour.

Attach Side and Back Panels

Attach Front Cart Support and Door Magnet Assembly

x 12

x 4

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Door Handles

Attach Doors and LP Gas Tank Wire

Attach Grill Body

x 4

Assemble Left Side Shelf

x 2

x 4

Assembly Instructions (continued)

Outdoor LP Gas Barbecue Grill Model No. GBC1059WE-C

Assemble Right Side Shelf

Attach Left Side Shelf Assembly

Note: Leave 8 mm of bolt threads exposed.

Attach Right Side Shelf Assembly

Note: Leave 8 mm of bolt threads exposed.

x 2

Attach Regulator, Control Knob Bezel and Control Knob

x 5

x 2

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Side Burner, Igniter Wire and Side Burner Grid

Attach Control Knobs

Insert Heat Plates and Cooking Grids

x 2

Insert Warming Rack and Battery

Note: Remove plastic wrapper around battery before inserting.

x 1

Outdoor LP Gas Barbecue Grill Model No. GBC1059WE-C

Assembly Instructions (continued)

Insert Grease Tray, Grease Cup and Regulator/Hose Assembly

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

Caution: LP gas tank must be properly

disconnected and removed prior to moving this grill.

Insert LP Gas Tank

Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.

Natural gas conversion kit is available, model number VFK1000W-C.

Secure LP Gas Tank

Turn wing nut clockwise until tight.

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect regulator/hose assembly to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED”.

Disconnect regulator/hose assembly from LP gas tank by turning knob counterclockwise until it is loose.

Caution: LP gas tank must be properly

disconnected and removed prior to moving this grill.

Need a tank of gas? Try tank exchange service. It’s easy, fast, safe,

and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Installing Natural Gas Line

Installation should be done by a qualified service person.

CAUTION: If young children are in the area, a locking valve should be considered.

Connect Natural Gas Line

Before connecting, be sure that there is no debris caught in the head of the natural gas line, head of the grill natural gas line or in the head of the burner and burner ports.

Connect grill natural gas line to natural gas line.

Disconnect Natural Gas Line

Before disconnecting make sure the natural gas line valve is “OFF”. Disconnect grill natural gas line from natural gas line.

Operating Instructions

Checking for Leaks

Burner Connections

1. Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

WARNING: Failure to inspect this

connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2. Please refer to diagram for proper installation. (Figures 1 and 2)

3. If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knobs are (OFF) position. (Figure 3)

3. LP: Turn LP gas tank valve to “OPEN”. NG: Turn “ON” natural gas main valve.

4. Spoon leak check solution at all “X” locations (Figures 1, 2 and 4a or 4b)

a. LP: If any bubbles appear turn LP gas tank valve

to “CLOSED”, reconnect and re-test. NG: If any bubbles appear turn natural gas main valve “OFF”, reconnect and re-test.

b. LP: If you continue to see bubbles after several

attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank and contact

1.800.762.1142 for assistance. NG: If you continue to see bubbles after several attempts, turn natural gas main valve “OFF” and disconnect natural gas line and contact

1.800.762.1142 for assistance.

c. LP: If no bubbles appear after one minute turn LP

gas tank valve to “CLOSED”, wipe away solution and proceed. NG: If no bubbles appear after one minute turn natural gas main valve “OFF”, wipe away solution and proceed.

Operating Main Burners

First Use

1. Make sure all labels, packaging and protective films have been removed from the grill.

Valve Soft Pipe Connection

Gas Valve with Oriﬁce

Valve Soft Pipe Connection

Figure 1

Main Burners

Figure 2

Side Burner

Figure 3

Figure 4a

Operating Instructions (continued)

2. Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on (HIGH). with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Lighting

1. Open lid. Attempting to light the burner with the lid closed may cause an explosion!

2. Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the burner / venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.

3. All control knobs must be in the (OFF) position. (Figure 3)

4. LP: Turn LP gas tank valve to “OPEN”. NG: Turn “ON” natural gas main valve.

5. Select burner to light. Push and turn control knob to

(HIGH).

6. Press the (electronic igniter) button and hold for up to 5 seconds to light burner.

7. If ignition does not occur in 5 seconds, turn burner control knob (OFF), wait 5 minutes, and repeat lighting procedure.

8. If igniter does not light burner, use a lit match secured with the lighting rod provided to light burners manually. Access the burners through the cooking grid and heat plates. Position the lit match

Burner venturi pipe

near side of the burner. (Figure 5)

Important: Always use the lighting rod provided when lighting burners with a match.

9. After lighting, observe the burner flame, make sure all burner ports are lit and flame height matches illustration. (Figure 6)

Note: Each burner lights independently - repeat steps 5-9 for the other burners.

Burner

Caution: If burner flame goes out during operation, immediately turn

the gas (OFF) and open lid to let the gas clear for about 5 minutes before re-lighting.

Gas Valve with Oriﬁce

Gas Connection

Burner venturi pipe

Turning Off

1. LP: Turn LP gas tank valve to “CLOSED”. NG: Turn “OFF” natural gas main valve.

2. Turn all control knobs clockwise to the (OFF) position.

Note: A “poof” sound is normal as the last of the LP gas is burned.

Direct Cooking

Cooking directly over hot burners is ideal for searing in juices and grilling food requiring less than 25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables and fruit.

1. Open lid and ignite the desired burner(s) per lighting instructions.

2. Close lid and preheat grill on (HIGH).

3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the lit burners.

4. Adjust controls to desired flame height.

5. With lid open or closed, cook until desired internal food temperatures are achieved.

6. LP: Turn grill OFF by turning the LP gas tank valve to “CLOSED”. Burn off remaining gas in lines by waiting 15 seconds then turn all burner controls to the (OFF) position. A “poof” sound is normal as the last of the LP gas is burned. NG: Turn grill OFF by turning the natural gas main valve to “OFF”. Burn off remaining gas in lines by waiting 15 seconds then turn all burner controls to the (OFF) position. A “poof” sound is normal as the last of the NG is burned.

For more tips on direct cooking please see “Tips for Better Cookouts and Longer Grill Life”

Indirect Cooking

Not cooking directly over hot burners is ideal for slow cooking and foods requiring more than 25 minutes such as most roasts, loins, chops, whole chickens, turkey, fish and baked goods.

1. Open lid and ignite the desired burner(s) per lighting instructions in owner’s manual.

2. Close lid and preheat grill on (HIGH).

3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the un-lit burners.

4. Adjust controls to desired flame height.

5. With lid closed, cook until desired internal food temperatures are achieved.

For more tips on indirect cooking please see “Tips for Better Cookouts and Longer Grill Life”

Figure 4b

Figure 5

Figure 6

Flame

Slight

Yellow

Slight

Blue

Dark Blue

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