Uniflame GBC940WIR-C User Manual

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OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. GBC940WIR-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

Save these instructions for future reference.

If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . .

Page 2

Exploded View & Hardware . . . . . . . . . . . . . . . . . . .

. .

 

3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . .

. .

 

4

Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . .

. .

 

9

Insert LP Gas Tank . . . . . . . . . . . . . . . . . . . . . .

.

.

9

Secure LP Gas Tank . . . . . . . . . . . . . . . . . . . . .

. .

 

9

Connect LP Gas Tank . . . . . . . . . . . . . . . . . . . . .

.

.

9

Operating Instructions . . . . . . . . . . . . . . . . . . . . .

. .

 

10

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Main Burners . . . . . . . . . . . . . . . . . . . . .

10

Operating Sear Burner . . . . . . . . . . . . . . . . . . . . . . 11

Operating Side Burner . . . . . . . . . . . . . . . . . . . . . . 11

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . .

11

Product Registration . . . . . . . . . . . . . . . . . . . . . . .

12

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 12

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .

13

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

© 2008 Blue Rhino Global Sourcing, Inc. All Rights Reserved

 

UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved.

GBC940WIR-C-OM-106 EF

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR-C

DANGER

If you smell gas -

1.Shut off gas to appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls, structures or buildings.

This grill is NOT for commercial use.

This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

LP gas Characteristics:

a.LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.

b.LP gas is explosive under pressure, heavier than air, and settles and pools in low areas.

c.LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.

d.Contact with LP gas can cause freeze burns to skin.

LP gas tank needed to operate. Only tanks marked “propane” may be used.

The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal.

The LP gas tank must have a listed overfilling prevention device (OPD).

Only use 20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.

The LP gas tank must have a tank collar to protect the tank valve.

Never use an LP gas tank with a damaged body, valve, collar, or footing.

Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

The LP gas tank should not be dropped or handled roughly.

Tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Disconnect cylinder when not in use.

Do not store a spare LP gas tank under or near this appliance.

Never fill the tank beyond 80 percent full.

A fire causing, serious injury or damage to property may occur if the above is not followed exactly.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home, or house.

The use of alcohol, or prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.

Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or alcohol with this product.

Your grill has been checked at all factory connections for leaks. Recheck all connections as described in the “Operating Instructions” section of the manual, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone else.

Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.

You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak:

a.Always perform leak test before lighting the grill and each time the tank is connected for use.

b.No smoking. Do not use or permit sources of ignition in the area while conducting a leak test.

c.Conduct the leak test outdoors in a well-ventilated area.

d.Do not use matches, lighters, or a flame to check for leaks.

e.Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect grill before each use.

Do not alter grill in any manner. Any altering will void your warranty.

Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

This grill should be thoroughly cleaned and inspected on a regular basis. Clean and inspect the hose before each use of the appliance. If there

is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation.

Use only the regulator and hose assembly provided. The replacement regulator and hose assembly shall be that specified by the manufacturer.

Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Do not use this appliance without reading “Operating Instructions” in this manual.

Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

Do not install or use in or on boats or recreational vehicles.

Do not use grill in high winds.

Never lean over the grill when lighting.

Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

Always place your grill on a hard non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

Keep all electrical cords away from a hot grill.

Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation.

After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear, cuts to the hose.

Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

If grill is not in use, the gas must be turned off at the supply tank.

Never operate grill without heat plates installed.

Always use a meat thermometer to ensure food is cooked to a safe temperature.

Please use protective gloves when assembling this product.

Do not force parts together as this can result in personal injury or damage to the product.

Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is not followed exactly.

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Parts List

1

Warming Rack

55-09-043

 

 

 

2

Cooking Grid (2)

55-09-009

 

 

 

3

Heat Plate (3)

55-09-018

 

 

 

4

Temperature Gauge

58-01-083

 

 

 

5

Lid Handle

55-09-024

 

 

 

6

Tool Bar

55-09-042

 

 

 

7

Lid*

55-09-023

 

 

 

8

Grease Tray Cup

55-09-015

 

 

 

9

Grease Tray

55-09-014

 

 

 

10

Left Side Shelf

55-09-021

 

 

 

11

Grill Body Assembly*

55-09-016

 

 

 

12

Main Burner (3)*

55-09-026

 

 

 

13

Sear Burner*

55-09-040

 

 

 

14

Side Burner Grid

55-09-041

 

 

 

15

Side Burner

55-08-110

 

 

 

16

Left Side Shelf Front

55-09-022

Panel

 

 

 

 

 

17

Right Side Shelf

55-09-034

 

 

 

18

Control Knob (5)

55-09-007

 

 

 

19

Regulator/Hose

55-08-091

Assembly*

 

 

 

 

 

20

QCC Clip

55-09-029

 

 

 

21

Right Side Shelf Front

55-09-035

Panel

 

 

 

 

 

22

Control Knob Support

55-09-006

 

 

 

23

Left Cart Frame Support

55-09-019

 

 

 

24

Condiment Basket

55-09-005

 

 

 

25

Cart Support Wire A

55-09-003

 

 

 

26

Right Cart Frame Support

55-09-030

 

 

 

27

Left Rear Leg

55-09-020

 

 

 

28

Cart Support Wire B

55-09-004

 

 

 

29

Cart Support Wire C

55-09-050

 

 

 

30

Drawer Support* (2)

55-09-013

 

 

 

31

Drawer Panel

55-09-012

 

 

 

32

Drawer Handle

55-09-011

 

 

 

33

Left Front Leg

55-09-031

 

 

 

34

Lighting Rod

55-07-520

 

 

 

35

Right Rear Leg

55-09-033

 

 

 

36

Bottom Shelf

55-09-002

 

 

 

37

Right Front Leg

55-09-032

Exploded View

1

2

2

3

3

3

5 4

6

10

7

8

 

 

 

11

9

16

12

 

 

13

 

14

 

 

 

 

 

 

 

15

 

 

18

 

20

 

17

 

 

 

 

41

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

24

 

 

23

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

30

25

18

22

 

 

27

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

29

 

 

 

 

 

33

 

 

30

 

26

 

38

39

 

 

 

 

 

 

 

 

36

 

34

35

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

37

 

 

38

Bottom Front Panel

55-09-046

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

Rear Locking Wheel (2)

55-07-506

 

 

 

 

 

 

 

 

 

 

 

 

39

40

Front Wheel (2)

55-07-448

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

Ignitor Button*

55-07-448

 

 

40

 

 

 

 

 

 

 

 

 

* Pre-assembled

Hardware

A

Screw

M4x8 Nickel Plated Phillips Truss Head

4 pcs

 

 

 

 

 

 

 

B

Screw

M6x10 Nickel Plated Phillips Truss Head

4 pcs

 

 

 

 

 

 

 

C

Screw

M6x15 Nickel Plated Phillips Truss Head

37 pcs

 

 

 

 

 

 

 

D

Screw

M6x20 Nickel Plated Phillips Truss Head

4 pcs

 

 

 

 

 

 

 

E

Wing Bolt

M6x20 Nickel Plated

1 pc

 

 

 

 

 

 

 

F

Wing Nut*

M25 Thermometer Wing Nut

1 pc

 

 

 

 

 

 

 

G

Washer

ø6.5 Aluminium

6 pcs

 

 

 

 

 

 

 

H

Washer*

ø10 Thermometer Washer

1 pc

 

 

 

 

 

 

 

I

Cotter Pin

 

2 pcs

J

AA Battery

 

1 pc

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

M10 Wrench

* Pre-assembled

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR-C

Assembly Instructions

1

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have

your owner’s manual and serial number available for

reference.

Note: The serial number can be found on the back of the cart assembly.

For Easiest Assembly:

To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

Clear an area large enough to layout all components and hardware.

When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

Follow all steps in order to properly assemble your product.

To complete assembly you will need:

(1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

(1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)

Note: You must follow all steps to properly assemble the grill.

Typical assembly: approximately 1 (one) hour.

3 Attach Bottom Shelf

2 Attach Cart Frame Supports

27

33

35

37

C

x 8

4 Attach Bottom Front Panel and Cart Support Wires

B

x 4

C

x 9

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Attach Wheels

6

Attach Drawer Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 Attach Drawer Supports

8 Attach Condiment Basket and Drawer Handle

I

C

x 2

x 2

 

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR-C

Assembly Instructions (continued)

 

 

 

9 Attach Tool Bar and Left Side Shelf Front Panel

10 Attach Right Side Shelf Front Panel

C

x 4

C

x 2

 

 

 

11 Attach Side Shelves

12 Insert Grill Body Assembly

C

x 4

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

 

 

 

 

 

 

13 Secure Side Shelves

14 Attach QCC Clip

E

x 1

C

x 2

D

x 4

15

Secure Grill Body Assembly

16

Attach Control Knob Support, Control Knob and

 

Regulator/Hose Assembly

C

x 4

G

x 4

 

 

 

 

A

x 2

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR-C

Assembly Instructions (continued)

17

Secure Side Burner, Attach Igniter Wire and Insert Side

18

Attach Conrtol Knobs

Burner Grid

 

A x 2

 

 

 

19 Attach Lid Handle and Temperature Gauge

20 Insert Heat Plates, Cooking Grids and Warming Rack

C

G

x 2

x 2

H

F

x 1

x 1

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

21 Insert Grease Tray Cup and Insert Grease Tray

22 Insert Battery

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

Insert LP Gas Tank

Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.

Secure LP Gas Tank

Turn wing nut clockwise untill tight.

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect gas line to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED”.

Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.

 

 

 

 

Need a tank of gas? Try tank exchange service. It’s easy, fast, safe,

 

 

 

 

and available at tens of thousands of conveniently located retail outlets

 

 

 

 

J

 

 

x 1

nationwide. You can purchase a new full tank or exchange your empty for

 

 

 

 

a precision filled one.

 

 

 

 

 

 

+ 19 hidden pages