Uniflame Gbc1025we-c Owner's Manual

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OWNER’S MANUAL
Made from 70% Bagasse
(Environmentally Friendly Sugar
Cane Pulp By-product)
Outdoor LP Gas Barbecue Grill
Model No. GBC1025WE-C
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death.
Table of Contents
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Disconnect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com
© 2010 Blue Rhino Global Sourcing, Inc. All Rights Reserved UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved. GBC1025WE-C-OM-103 EF
Outdoor LP Gas Barbecue Grill Model No. GBC1025WE-C
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
DANGER
1. Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
FOR YOUR SAFETY
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage
to property.
WARNING:
This grill is for outdoor use only, and shall not be used in a building, garage or any other
enclosed area. Do NOT operate, light or use this appliance within 8 feet of walls, structures or buildings. For residential use only. This grill is NOT for commercial use. This grill is safety certified for use in the United States and/or Canada only. Do not
modify for use in any other location. Modification will result in a safety hazard. This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use
of natural gas in this LP gas grill is dangerous and will void your warranty. LP gas Characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become aware of the
characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles and pools in low
areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is added that
smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
LP gas tank needed to operate. Only tanks marked “propane” may be used. The LP gas supply tank must be constructed and marked in accordance with the
Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or
the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods; and Commission.
LP gas tank must be arranged for vapor withdrawal. The LP gas tank must have a listed overfilling prevention device (OPD). Only use LP gas cylinders equipped with a cylinder connection device compatible with
the connection for outdoor cooking appliances. The LP gas tank must have a tank collar to protect the tank valve. Never use an LP gas tank with a damaged body, valve, collar or footing. Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas
supplier prior to use. The LP gas tank should not be dropped or handled roughly. Tanks must be stored outdoors out of the reach of children and must not be stored in
a building, garage or any other enclosed area. Your tank must never be stored where
temperatures can reach over 125°F. Do not insert any tool or foreign object into the valve outlet or safety relief valve. You
may damage the valve and cause a leak. Leaking propane may result in explosion, fire,
severe personal injury or death. Do not block holes in sides or back of grill. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas
pressure to increase, which may open the relief valve and allow gas to escape. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install
the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage of propane. Disconnect cylinder when not in use. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full. A fire causing, serious injury or damage to property may occur if the above is not
followed exactly. Never attempt to attach this grill to the self-contained LP gas system of a camper trailer,
motor home or house. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s
ability to properly assemble or safely operate the appliance. Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use
caution and common sense when testing for leaks. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this
product. Your grill has been checked at all factory connections for leaks. Re-check all
connections as described in the “Operating Instructions” section of the manual, as
movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone else. Do not operate if gas leak is present. Gas leaks may cause a fire or explosion. You must follow all leak-checking procedures before operating. To prevent fire or
explosion hazard when testing for a leak:
a. Always perform leak test before lighting the grill and each time the tank is
connected for use.
b. No smoking. Do not use or permit sources of ignition in the area while conducting a
leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected. If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance
serviceman or your local LP gas supplier.
Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m)
of this appliance.
Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other flammable vapors and liquids.
Minimum clearance from sides and back of unit to combustible construction, 36
inches from side and 36 inches from back. Do not use this appliance under overhead combustible surfaces.
It is essential to keep the grill’s valve compartment, burners and circulating air
passages clean. Inspect grill before each use. Do not alter grill in any manner. Any altering will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are securely
fastened and tightened. Do not build this model of grill in any built-in or slide in construction. Ignoring this
warning could cause a fire or an explosion that can damage property and cause serious
bodily injury or death. This grill should be thoroughly cleaned and inspected on a regular basis. Clean and
inspect the hose before each use of the appliance. If there is evidence of abrasion,
wear, cuts or leaks, the hose must be replaced prior to the appliance being put into
operation. Use only the regulator and hose assembly provided. The replacement regulator and hose
assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part
that is not factory authorized can be dangerous. This will also void your warranty. Do not use this appliance without reading “Operating Instructions” in this manual. Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible. In the event of
an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical
fire extinguisher or smother with dirt, sand or baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets away from grill at
all times. Do not attempt to move grill when in use. Allow the grill to cool (about 45 minutes)
before moving or storing. LP gas tank must be properly disconnected and removed prior to moving this grill. Storage of grill indoors is permissible only if the tank is disconnected, removed from the
grill and properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped within grill can
severely burn you. Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the
grill is in use. Always place your grill on a hard, non-combustible, level surface. An asphalt or blacktop
surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Keep all electrical cords away from a hot grill. All electrical accessories (such as rotisserie) must be electrically grounded in
accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away
from any hot surfaces. Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause
asphyxiation. After a period of storage and/or nonuse, check for leaks, burner obstructions and
inspect for any abrasion, wear or cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the
gas to clear if the grill does not light, may result in an explosive flame-up. If grill is not in use, the gas must be turned off at the supply tank. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe temperature. Use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or damage to the
product. Never cover entire cooking area with aluminum foil.
Deaths, serious injury or damage to property may occur if the above is not followed
exactly.
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
3
Parts List
1
Lid Handle
2
Warming Rack
3
Temperature Gauge
4
Lid*
5
Left Cooking Grid
6
Right Cooking Grid
7
Top Hinge (2)*
8
Bottom Hinge (2)*
9
Left Burner*
10
Right Burner*
11
Heat Plate Main Control Knob
12
Bezel (2)*
13
Igniter Button*
55-10-115
55-10-116
55-10-117
55-10-118
55-10-119
55-10-120
55-09-147
55-09-117
55-09-118
55-09-119
55-07-319
55-10-121
55-07-322
Exploded View
2
5
11
14
1
3
4
6
9
9
7
8
10
12
20
13
19
18
15
16
17
21
23
22
14
Left Side Shelf
15
Right Side Shelf
16
Control Knob (2)
17
Grease Cup Support
18
Grease Cup Regulator/Hose
19
Assembly*
20
QCC Clip* Upper Left Cart Frame
21
Support Upper Right Cart Frame
22
Support
23
Back Cart Frame Support
24
LP Gas Tank Heat Shield
25
Lighting Rod*
26
Front Panel
55-10-122
55-10-148
55-10-126
55-07-316
55-07-315
55-10-149
55-10-386
55-10-130
55-10-131
55-10-341
55-10-133
55-10-056
55-10-134
30
29
28
27
26
36
31
25
33
32
37
35
24
34
37
38
39
38
27
Rear Left Leg
28
Front Left Leg Cart Frame Support
29
Wire A Lower Left Cart Frame
30
Support Cart Frame Support
31
Wire B
32
Rear Right Leg
33
Front Right Leg LP Gas Tank Retainer
34
Wire Lower Right Cart Frame
35
Support Cart Frame Support
36
Wire C (2)
37
Hub Cap (2)
55-10-135
55-10-136
55-10-137
55-10-138
55-10-139
55-10-140
55-10-141
55-10-142
55-10-143
55-10-144
55-07-320
Hardware
A B C D E F G H
Screw
Screw
Nut
Wing Nut
Wing Nut
Washer
Lock Washer
Spacer
AA Battery 1 pc
I
M6x16 Zinc Plated Phillips Truss Head
M6x16 Zinc Plated Phillips Hex Head
M10 Zinc Plated
M5 Zinc Plated
M6 Zinc Plated
ø6.4 Zinc Plated
ø6.4 Zinc Plated
ø10 x ø17.5 x 10
32 pcs
20 pcs
2 pcs
2 pcs
4 pcs
6 pcs
6 pcs
2 pcs
38
Wheel (2)
39
Axle
* Pre assembled
55-07-363
55-10-145
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
M10-M6 Wrench 2 pcs
Assembly Instructions
Outdoor LP Gas Barbecue Grill Model No. GBC1025WE-C
1
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and model number available for reference.
Note: The model number can be found on the back of the cart assembly.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.
• Clear an area large enough to layout all components and hardware.
• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)
• (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)
Assemble Left Cart Frame
2
3
Typical assembly: approximately 1 (one) hour.
Assemble Right Cart Frame
4
A
Attach Axle, Wheels and Hub Caps
x 6
B
x 6
A
x 6
B
x 6
C
x 2
H
x 2
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
5
5
Attach Front Panel
Attach Back Cart Frame Support
6
7
A
Attach Cart Frame Support Wires A & B
x 4
8
A
Attach Cart Frame Support Wires C (2)
x 4
A
x 4
A
x 2
D
x 2
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill Model No. GBC1025WE-C
9
Attach LP Gas Tank Retainer Wire
Attach Lid Handle and Temperature Gauge
10
E
Attach Grill Body
11
x 2
E
F
Attach Left Side Shelf
Note: Leave 5 mm of bolt threads exposed.
12
x 2
x 2
G
x 2
A
F
x 4
x 4
G
x 4
B
x 4
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
7
Attach Right Side Shelf
Note: Leave 5 mm of bolt threads exposed.
13
Attach LP Gas Tank Heat Shield
14
B
Attach Control Knobs
15
x 4
A
Insert AA Battery
Note: Remove plastic wrapper before inserting battery.
16
x 2
I
x 1
Outdoor LP Gas Barbecue Grill Model No. GBC1025WE-C
Assembly Instructions (continued)
Insert Heat Plate, Cooking Grids and Warming Rack
17
Installing LP Gas Tank
To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.
Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.
Caution: LP gas tank must be properly
disconnected and removed prior to moving this grill.
Insert LP Gas Tank
Place precision filled LP gas tank upright into notches on lower right cart frame support so the tank valve is facing the gas line connection.
Attach Grease Cup Support and Grease Cup
18
Secure LP Gas Tank
Secure tank by sliding tank retainer wire over shoulder of LP gas tank.
Connect LP Gas Tank
Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.
Connect gas line to tank by turning knob clockwise until it stops.
Disconnect LP Gas Tank
Before disconnecting make sure the LP gas tank valve is “CLOSED”.
Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.
Caution: LP gas tank must be properly
disconnected and removed prior to moving this grill.
Need a tank of gas? Try tank exchange service. It’s easy, fast, safe,
and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.
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