Uniflame Gbc1203w-c Owner's Manual

OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. GBC1203W-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

4.This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

5.Read and follow all warnings and instructions before assembling and using the appliance.

6.Follow all warnings and instructions when using the appliance.

7.Keep this manual for future reference.

DANGER

If you smell gas -

1.Shut off gas to appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY:

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

Never operate this appliance unattended.

Made from 75% Bagasse

(Environmentally Friendly Sugar Cane Pulp By-product)

Table of Contents

Important Safeguards 0AGE %XPLODED 6IEW (ARDWARE Assembly Instructions Installling LP Gas Tank Insert LP Gas Tank Secure LP Gas Tank Connect LP Gas Tank Disconnect LP Gas Tank /PERATING )NSTRUCTIONS Checking for Leaks /PERATING -AIN "URNERS Tips 9 Cleaning and Care 9 Product Registration Limited Warranty Troubleshooting

4HEHUSE ANDSINSTALLATION MUST CONFORMTWITH LOCAL CODES OR INITHE ABSENCE OF LOCAL CODES WITHIEITHER THE National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, ASAAPPLICABLE

3AVE THESE INSTRUCTIONSNFORTFUTURE REFERENCE )F YOU ARE ASSEMBLINGETHIS UNITEFORB SOMEONEEELSE GIVE THISEMANUAL TOSHIMMOR HER TOLREAD AND SAVE FOR FUTURE REFERENCE

Manufactured in China for: Blue Rhino Global Sourcing, Inc

7INSTON 3ALEM .#.53! s5 WWW BLUERHINO COM

¥¥"LUE 2HINO 'LOBALI3OURCING )NC !LLL2IGHTS 2ESERVED

 

UniFlame® ISIAS2EGISTERED 4RADEMARK OFA"LUE 2HINO 'LOBALU3OURCING )NC !LLL2IGHTS 2ESERVED

'"# 7 # /- -%&

Outdoor LP Gas Barbecue Grill Model No. GBC1203W-C

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage or any other enclosed area.

Do NOT operate, light or use this appliance within ten (10) feet (3.05 m) of walls, structures or buildings.

For residential use only. This grill is NOT for commercial use.

This grill is not intended for and should never be used as a heater. TOXIC fumes can accumulate and cause asphyxiation.

This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a ten (10) foot (3.05 m) clearance from any structure. Do not use on or under balconies.

This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

LP gas Characteristics:

a.LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.

b.LP gas is explosive under pressure, heavier than air, and settles and pools in low areas.

c.LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.

d.Contact with LP gas can cause freeze burns to skin.

LP gas tank needed to operate. Only tanks marked “propane” may be used.

The LP gas tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of

Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal.

The LP gas tank must have a listed overfilling prevention device (OPD).

Only use LP gas cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.

The LP gas tank must have a tank collar to protect the tank valve.

Never use an LP gas tank with a damaged body, valve, collar or footing.

Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

The LP gas tank should not be dropped or handled roughly.

LP gas tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury or death.

Do not block holes in sides or back of grill.

Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

If grill is not in use, the gas must be turned off at the supply tank and disconnected.

Do not store a spare LP gas tank under or near this appliance.

Never fill the tank beyond 80 percent full.

A fire causing, serious injury or damage to property may occur if the above is not followed exactly.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home or house.

The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.

Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.

Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this product.

Your grill has been checked at all factory connections for leaks. Recheck all connections as described in the “Operating Instructions” section of the manual, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone else.

Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.

You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak:

a.Always perform leak test before lighting the grill and each time the tank is connected for use.

b.No smoking. Do not use or permit sources of ignition in the area while conducting a leak test.

c.Conduct the leak test outdoors in a well-ventilated area.

d.Do not use matches, lighters, or a flame to check for leaks.

e.Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction is 36 inches (91.4 cm). Do not use this appliance under any type of overhang or roof.

It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.

Inspect grill before each use.

Do not alter grill in any manner. Any alteration will void your warranty.

Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

Do not build this model of grill in any built-in or slide in construction. Ignoring this warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.

This grill should be thoroughly cleaned and inspected on a regular basis.

Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being put into operation.

Use only the regulator and hose assembly provided. The replacement regulator and hose assembly shall be that specified by the manufacturer.

Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part that is not factory authorized can be dangerous. Doing so will also void your warranty.

Do not operate this appliance without reading “Operating Instructions” in this manual.

Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

Do not install or use in or on boats or recreational vehicles.

When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

Do not use grill in high winds.

Never lean over the grill when lighting.

Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been cleaned, a grease fire can occur that may damage the product.

Do not place empty cooking vessels on the appliance while in operation.

Use caution when placing anything on the grill while the appliance is in operation.

Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

LP gas tank must be properly disconnected and removed prior to moving this grill.

Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

Always place your grill on a hard, non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

Keep all electrical cords away from a hot grill.

All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear or cuts to the hose.

Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

Never operate grill without heat plates installed.

Always use a meat thermometer to ensure food is cooked to a safe temperature.

Use protective gloves when assembling this product.

Do not force parts together as this can result in personal injury or damage to the product.

Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is not followed exactly.

 

PAGE NO

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

Parts List

1

,IDI(ANDLE

 

 

 

 

2

Brand Plate*

 

 

 

 

3

Lid

 

 

 

 

4

Warming Rack

 

 

 

 

5

Cooking Grid

 

 

 

 

6

4OP (INGE

 

 

 

 

7

"OTTOM (INGE

 

 

 

 

8

(EATT0LATE

 

 

 

 

9

Left Side Shelf

 

 

 

 

10

"URNER

 

 

 

 

11

Grill Body Assembly*

 

 

 

 

12

Right Side Shelf

 

 

 

 

13

Ignitor Button*

 

 

 

 

14

-AIN #ONTROL +NOBT

 

 

 

 

15

,IGHTING (OOK

 

 

 

 

16

2EGULATOR (OSE

 

Assembly*

 

 

 

 

 

17

Grease Cup

 

 

 

 

18

,0 'AS 4ANKN(EATT3HIELD

 

 

 

 

19

Grease Cup Support

 

 

 

 

20

&RAME 3UPPORT

 

 

 

 

21

2EAR &RAME 3UPPORT

 

 

 

 

22

Left Cart Frame

 

 

 

 

23

Top Front Panel

 

 

 

 

24

Bottom Front Panel

 

 

 

 

25

Right Cart Frame

 

 

 

 

26

LP Gas Tank Retainer

 

Wire

 

 

 

 

 

27

&OOTO

 

 

 

 

28

!XLE

 

 

 

 

29

(UBU#APP

 

 

 

 

30

7HEELE

 

* Pre assembled

Exploded View

4

5

9

20

22

27

Hardware

A

3CREW

-X X.ICKEL 0LATEDE0HILLIPS 4RUSS (EAD

PCS

 

 

 

 

 

 

 

B

Bolt

-X X.ICKEL 0LATEDE0HILLIPS 4RUSS (EAD

PCS

 

 

 

 

 

 

 

C

Nut

- .ICKELI0LATED

PCS

 

 

 

 

 

 

 

D

Nut

- .ICKELI0LATED

PCS

 

 

 

 

 

 

 

%

Wing Bolt

-X X.ICKEL 0LATED

PC

 

 

 

 

 

 

 

F

Wing Nut

- .ICKELI0LATED

PCS

 

 

 

 

 

 

 

G

Washer

.ICKEL.0LATED

PCS

 

 

 

 

 

 

 

(

Washer

.ICKEL.0LATED

PCS

 

 

 

 

 

 

 

I

Washer

(EATT2ESISTANT

PCS

 

 

 

 

 

 

 

J

Lock Washer

.ICKEL.0LATED

PCS

 

 

 

 

 

 

 

K

Lock Washer

.ICKEL.0LATED

PCS

 

 

 

 

 

 

 

L

Pin

X X.ICKEL 0LATED

PCS

 

 

 

 

 

 

 

M

Cotter Pin

X

PCS

 

 

 

 

 

 

 

N

Spacer

 

PCS

1

2

3

 

 

6

 

8

 

 

 

 

 

7

 

 

 

 

10

 

11

 

 

 

 

 

12

 

 

 

 

15

 

 

 

16

17

14

13

 

18

 

 

 

 

 

21

 

 

 

19

 

 

 

 

20

23

26

 

 

25

24

29

 

 

30

 

28

 

30

 

29

Tools Required for Assembly (Included)

0HILLIPSI(EAD 3CREWDRIVER PC

- - 7RENCH

PCS

Outdoor LP Gas Barbecue Grill Model No. GBC1203W-C

Assembly Instructions

1

DO NOT RETURN PRODUCT TO STORE.

2

Attach Feet and Frame Supports

For assistance call 1.800.762.1142 TOLL FREE 0LEASE HAVE

 

YOUR OWNER SSMANUAL ANDNMODELDNUMBER AVAILABLE FORO

 

REFERENCE

Note: The model number can be found on the back or side of the cart

ASSEMBLY

&OR %ASIESTI!SSEMBLY

ss4OOAVOID LOSING ANYYSMALLACOMPONENTS OR HARDWARE ASSEMBLE YOUR PRODUCTDON AALEVELVSURFACEFTHATTDOES NOTOHAVE CRACKS OR OPENINGS

ss#LEAREAN AREA LARGERENOUGH TO LAYOUT ALLLCOMPONENTS ANDN HARDWARE ANDNTHATTIS SOFT TO NOTOSCRATCHCOR DAMAGE ANYYSURFACEF FINISHES

ss7HEN APPLICABLE TIGHTENHALLLHARDWARE CONNECTIONSCBY HAND FIRST /NCE THEHSTEP IS COMPLETEDLGO BACK ANDNFULLYLTIGHTENHALLL HARDWARE WHILEIBEINGICAUTIOUS NOTOTO OVER TIGHTENHTO AVOID DAMAGING SURFACES OR STRIPPINGPHARDWARE

ss&OLLOWWALLLSTEPSEIN ORDERDTO PROPERLY ASSEMBLE YOUR PRODUCT

4OOCOMPLETE ASSEMBLY YOUOWILL NEED

ss ,EAK $ETECTIONC3OLUTION )NSTRUCTIONSUON HOWWTO MAKE SOLUTION ARERINCLUDEDDIN THEHh/PERATING )NSTRUCTIONSv SECTIONTOF this manual)

ss 0RECISIONI&ILLEDL,0 'ASA'RILLI4ANKNWITH !CME 4YPEP EXTERNAL THREADED VALVELCONNECTION GALLON SIZE

4YPICAL ASSEMBLY APPROXIMATELY ONE NHOUR

 

 

 

3 Attach Frame Supports, Axle, Wheels and Hub Caps

4 Attach Front Panels and Rear Frame Supports

D

x 2

N

x 2

A

x 12

 

 

 

 

 

 

 

PAGE NO

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 Attach LP Gas Tank Retainer Wire

6 Attach Bottom Hinges and LP Gas Tank Heat Shield

A

x 5

 

C

x 4

 

 

 

 

 

 

 

G

x 4

%

 

x 1

J

x 4

 

 

 

 

 

 

7 Attach Grill Body Assembly

8 Attach Control Knobs

Uniflame Gbc1203w-c Owner's Manual

Outdoor LP Gas Barbecue Grill Model No. GBC1203W-C

Assembly Instructions (continued)

 

 

 

9 Attach Lid Handle and Top Hinges

 

10 Attach Lid

A

x 4

(

x 2

 

 

 

 

 

 

 

 

 

 

 

C

x 4

I

x 2

 

 

 

 

F

 

 

 

 

 

 

x 2

 

 

 

 

 

G

 

J

x 4

 

 

 

 

x 4

K

x 2

L

x 2

M

x 2

 

 

 

 

 

 

 

 

11

Attach Left Side Shelf Assembly

12

Attach Right Side Shelf Assembly

Note: ,EAVE MM OF BOLT THREADSBEXPOSED

Note: ,EAVE MM OF BOLT THREADSBEXPOSED

B

x 5

B

x 5

 

PAGE NO

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13 Insert Warming Rack

14 Insert Heat Plates and Cooking Grid

15 Insert Grease Cup Support and Grease Cup

Outdoor LP Gas Barbecue Grill Model No. GBC1203W-C

Installing LP Gas Tank

4OOOPERATE YOUOWILL NEED PRECISION FILLED STANDARD GRILLI,0 GASA TANK WITH EXTERNAL VALVELTHREADS

Note: !N EMPTYPSTANDARD GRILLI,0 GASATANK WEIGHS APPROXIMATELYLBS !!PRECISION FILLED STANDARD GRILLI,0 GASATANK SHOULD WEIGHI NO MORE THAN LBS

Caution: LP gas tank must be properly disconnected and removed prior to moving this grill.

20 lb

9Kg

12.2in. / 31 cm

cm 5.45 / .in 9.17

Insert LP Gas Tank

0LACEAPRECISIONRFILLED ,0IGASNTANK UPRIGHT INTO,HOLE INAGRILLTBODYYSO THE TANKHVALVETIS FACINGVTHEL GASALINE CONNECTION

Secure LP Gas Tank

3LIDEI,0 TANK,RETAINER WIRE DOWN ONTOO,0 GAS TANK0COLLAR

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in

THEHHEAD OFETHED,0 GAS TANK HEADEOF THE REGULATOROVALVEVOR

IN THE HEADEOF THE BURNEROAND BURNER PORTS

Connect regulator/hose assembly to tank by turning knob

CLOCKWISE UNTIL IT STOPS

Disconnect LP Gas Tank

"EFORE DISCONNECTING MAKENSURE THE ,0NGAS TANK VALVE ISU h#,/3%$v

Disconnect regulator/hose assembly from LP gas tank by

TURNINGNKNOB COUNTERCLOCKWISE UNTIL IT IS LOOSE

Caution: LP gas tank must be properly disconnected and removed prior to moving this grill.

Need a tank of gas? 4RYYTANK EXCHANGEESERVICE )T SSEASY FAST SAFE ANDNAVAILABLE ATTTENS OFNTHOUSANDS OF CONVENIENTLYDLOCATEDERETAIL OUTLETS NATIONWIDE 9OU CAN PURCHASEPAUNEWCFULL TANK OR EXCHANGE YOUR EMPTY FOR AAPRECISIONCFILLED ONE

Operating Instructions

Checking for Leaks

Burner Connections

-AKE SURE THEUREGULATOROVALVEVANDLHOSE CONNECTIONS ARERSECURELY FASTENEDLTO THE BURNEREANDETHE TANK

6ISUALLY CHECK THE CONNECTION BETWEEN THEOBURNER

 

VENTURITPIPE AND ORIFICE -AKE SUREETHESBURNER

 

VENTURITPIPE FITSPOVER THE ORIFICE

 

WARNING: Failure to inspect this

LP Gas

connection or follow these instructions Connection could cause a fire or an explosion

which can cause death, serious bodily injury, or damage to property.

0LEASE REFER TORDIAGRAM FOR PROPERRINSTALLATION&IGUREU

)F THE BURNER PIPE DOESENOT REST FLUSH TOOTHESORIFICE

PLEASE CONTACT FOR ASSISTANCE

Tank/Gas Line Connection

-AKE OZ OFOLEAK SOLUTION BY MIXINGTONEOPART

LIQUID DISHWASHING SOAPPWITH THREE PARTS WATER

-AKE SURE CONTROLEKNOBSOARETh/&& v POSITIONI&IGUREU

#ONNECTN,0 GAS TANK0PERGh)NSTALLINGA,0 'AS 4ANKv SECTION

4URNR,0 GAS TANKGVALVE TO h/0%.v

3POONOLEAK CHECK SOLUTIONHATTALLAh8v LOCATIONSO&IGURES AND

A )F ANYYBUBBLESBAPPEARETURN ,0TGASRTANK VALVE TOA h#,/3%$v RECONNECT AND RE TEST

B )F YOU CONTINUECTO SEE BUBBLES AFTER SEVERAL ATTEMPTS TURNU,0 GAS TANK VALVESTO h#,/3%$v AND

disconnect LP gas tank, per “Disconnect LP Gas X

4ANKv INSTRUCTIONS AND CONTACT FOROASSISTANCE

C )F NO BUBBLESBAPPEAREAFTER ONEFMINUTE TURNN,0 GAS TANK VALVE TOAh#,/3%$v WIPEIAWAYASOLUTION AND PROCEED

&IGUREU

&IGUREU

OFF

ARRÊT

&IGUREU

X

X

X

&IGUREU

Operating Main Burners

First Use

-AKE SURE ALLULABELS PACKAGING AND PROTECTIVEPFILMST HAVE BEENBREMOVED FROM THE GRILL

2EMOVE MANUFACTURING OILSABEFORE COOKING ONOTHIS grill for the first time by operating the grill for at

LEASTA MINUTESUON ()'( WITH THEHLIDICLOSED 4HIS WILL hHEATTCLEANv THE INTERNALNPARTSRANDADISSIPATE ODORS

&IGUREU A

Lighting Instructions

Caution: Keep outdoor gas cooking appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Caution: Do not obstruct the flow of combustion and ventilation air.

Caution: Check and clean burner/ venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

Caution: Attempting to light the burner

&IGUREU B

with the lid closed may cause an

 

explosion.

 

/PEN LID

-AKE SURE THERERARE NO OBSTRUCTIONSROF AIRFLOWWTO

THEHBURNERS 3PIDERS AND INSECTS CAN NESTNWITHIN

ANDNCLOGOTHE BURNER VENTURI TUBE ATTTHETORIFICE !! clogged burner tube can lead to a fire beneath the

APPLIANCE

-AKE SURE CONTROLEKNOBSOARETh/&& v POSITIONI&IGUREU

#ONNECTN,0 GAS TANK0PERGh)NSTALLINGA,0 'AS 4ANKv SECTION

4URNR,0 GAS TANKGVALVE TO h/0%.v

0USH AND TURNNRIGHTTCONTROL KNOB TOH ()'(

0RESS THE IGNITER BUTTONRREPEATEDLYD LTO TIMES TO LIGHTTBURNER

Burner

VENTURIT pipe

LP Gas

6ALVE WITH /RIlCE

X

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