1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
4. This instruction manual contains important
information necessary for the proper
assembly and safe use of the appliance.
5. Read and follow all warnings and
instructions before assembling and using
the appliance.
6. Follow all warnings and instructions when
using the appliance.
7. Keep this manual for future reference.
Table of Contents
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
DANGER
Never operate this appliance unattended.
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
The use and installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA
Z240 RV Series, Recreational Vehicle Code, as applicable.
Natural gas conversion kit is available,
model number VFK1000W-C.
Manufactured in China for: Blue Rhino Global Sourcing, Inc
Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com
Outdoor LP Gas Barbecue Grill Model No. GBC1059WB-C
DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage
to property.
WARNING:
This grill is for outdoor use only, and shall not be used in a building,
garage, or any other enclosed area.
Do NOT operate, light or use this appliance within ten (10) feet (3.05 m)
of walls, structures or buildings.
For residential use only. This grill is NOT for commercial use.
This grill is not intended for and should never be used as a heater. TOXIC
fumes can accumulate and cause asphyxiation.
This grill is safety certified for use in the United States and/or Canada
only. Do not modify for use in any other location. Modification will result
in a safety hazard.
Apartment Dwellers: Check with management to learn the requirements
and fire codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a ten (10) foot (3.05 m)
clearance from any structure. Do not use on or under balconies.
This grill is for use with liquid propane (LP) gas only. The conversion to
or attempted use of natural gas in this LP gas grill is dangerous and will
void your warranty.
This grill, from the factory, is for use with liquid propane (LP) gas. The
natural gas conversion kit model number VFK1000W-C may be used to
convert your grill to natural gas. The use of any other conversion kit is
dangerous and will void your warranty.
LP gas Characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles and
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
Natural Gas ( NG) Characteristics:
a. NG is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any NG product.
b. NG is explosive under pressure, heavier than air and settles and pools
in low areas.
c. NG in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with NG can cause freeze burns to skin.
LP gas tank needed to operate. Only tanks marked “propane” may be
used.
The LP gas tank must be constructed and marked in accordance
with the Specifications for LP gas Cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods;
and Commission.
LP gas tank must be arranged for vapor withdrawal.
The LP gas tank must have a listed overfilling prevention device (OPD).
Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances.
The LP gas tank must have a tank collar to protect the tank valve.
Never use an LP gas tank with a damaged body, valve, collar, or footing.
Dented or rusted LP gas tanks may be hazardous and should be checked
by your LP gas supplier prior to use.
The LP gas tank should not be dropped or handled roughly.
LP gas tanks must be stored outdoors out of the reach of children and
must not be stored in a building, garage, or any other enclosed area. Your
tank must never be stored where temperatures can reach over 125°F.
Do not insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in explosion, fire, severe personal injury or death.
Do not block holes in sides or back of grill.
Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause
the gas pressure to increase, which may open the relief valve and allow
gas to escape.
Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
If grill is not in use, the gas must be turned off at the supply tank and
disconnect.
Do not store a spare LP gas tank under or near this appliance.
Never fill the tank beyond 80 percent full.
A fire causing, serious injury or damage to property may occur if the
above is not followed exactly.
Never attempt to attach this grill to the self-contained LP gas system of a
camper trailer, motor home or house.
The use of alcohol, prescription or non-prescription drugs may impair the
consumer’s ability to properly assemble or safely operate the appliance.
Strong odors, colds, sinus congestion, etc. may prevent the detection of
propane. Use caution and common sense when testing for leaks.
Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol
with this product.
Your grill has been checked at all factory connections for leaks. Recheck
all connections as described in the “Operating Instructions” section of
the manual, as movement in shipping can loosen connections.
Check for leaks even if your unit was assembled for you by someone
else.
Do not operate if gas leak is present. Gas leaks may cause a fire or
explosion.
You must follow all leak-checking procedures before operating. To
prevent fire or explosion hazard when testing for a leak:
a. Always perform leak test before lighting the grill and each time the
tank is connected for use.
b. No smoking. Do not use or permit sources of ignition in the area
while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do not use matches, lighters, or a flame to check for leaks.
e. Do not use grill until any and all leaks are corrected.
LP: If you are unable to stop a leak, disconnect the LP gas supply. Call a
gas appliance serviceman or your local LP gas supplier.
NG: If you are unable to stop a leak, turn off the main valve on the NG
supply line. Call a gas appliance serviceman or your local NG supplier.
NG: The appliance and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that
system at a pressures in excess of 1/2 psig (3.5 kpa).
NG: The appliance must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of
the gas supply piping system at test pressures equal to or less than 1/2
psig (3.5 kpa).
This grill is designed with to operate at an inlet pressure of: LP gas: 11
inches water column; NG 7 inches water column.
Do not store or use gasoline or other flammable liquids or vapors within
25 feet (7.62 m) of this appliance.
Do not use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and
liquids.
Minimum clearance from sides and back of unit to combustible
construction is
36 inches (91.4 cm). Do not use this appliance under any type of
overhang or roof.
It is essential to keep the grill’s valve compartment, burners, and
circulating air passages clean. Inspect grill before each use.
Do not alter grill in any manner. Any alteration will void your warranty.
Do not use the grill unless it is COMPLETELY assembled and all parts are
securely fastened and tightened.
Do not build this model of grill in any built-in or slide in construction.
Ignoring this warning could cause a fire or an explosion that can damage
property and cause serious bodily injury or death.
This grill should be thoroughly cleaned and inspected on a regular basis.
Clean and inspect the hose before each use of the appliance. If there is
evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior
to the appliance being put into operation.
Use only the regulator and hose assembly provided. The replacement
regulator and hose assembly shall be that specified by the manufacturer.
Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The
use of any part that is not factory authorized can be dangerous. Doing so
will also void your warranty.
Do not operate this appliance without reading “Operating Instructions” in
this manual.
Do not touch metal parts of grill until it has completely cooled (about 45
min.) to avoid burns, unless you are wearing protective gear (pot holders,
gloves, BBQ mittens, etc.).
Do not install or use in or on boats or recreational vehicles.
When cooking, fire extinguishing materials shall be readily accessible. In
the event of an oil/grease fire, do not attempt to extinguish with water.
Use type BC dry chemical fire extinguisher or smother with dirt, sand or
baking soda.
Do not use grill in high winds.
Never lean over the grill when lighting.
Do not leave a lit grill unattended, especially keep children and pets
away from grill at all times.
Do not leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur that
may damage the product.
Do not place empty cooking vessels on the appliance while in operation.
Use caution when placing anything on the grill while the appliance is in
operation.
Do not attempt to move grill when in use. Allow the grill to cool before
moving or storing.
LP gas tank must be properly disconnected and removed prior to moving
this grill.
Storage of grill indoors is permissible only if the tank is disconnected,
removed from the grill and properly stored outdoors.
Always open grill lid carefully and slowly as heat and steam trapped
within grill can severely burn you.
Do not attempt to disconnect the gas regulator from the tank or any gas
fitting while the grill is in use.
Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
Move gas hoses as far away as possible from hot surfaces and dripping
hot grease.
Keep all electrical cords away from a hot grill.
All electrical accessories (such as rotisserie) must be electrically
grounded in accordance with local codes, or National Electrical Code,
ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any
electrical cords and/or fuel supply hoses away from any hot surfaces.
After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose.
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
3
Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up.
Never operate grill without heat plates installed.
Always use a meat thermometer to ensure food is cooked to a safe
temperature.
Use protective gloves when assembling this product.
Parts List
1
Warming Rack
55-10-152
Exploded View
1
2
Cooking Grid (3)
3
Temperature Gauge*
4
Left Lid Handle End*
55-10-153
55-10-040
55-08-197
2
2
8
5
Lid Handle Bar*
6
Right Lid Handle End*
7
Grill Body Assembly*
55-10-154
55-08-198
55-11-170
13
14
15
Do not force parts together as this can result in personal injury or
damage to the product.
Never cover entire cooking area with aluminum foil.
Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
4
5
3
6
2
7
9
10
11
17
12
8
Heat Plate (5)
9
Burner* (5)
10
Side Burner Grid
11
Side Burner
Right Side Shelf
12
Assembly
13
Towel Bar
14
Tool Hook (4)*
15
Left Side Shelf
16
Igniter Button*
17
Control Knob Bezel (6)*
18
Control Knob (6)
Regulator/Hose
19
Assembly*
20
Left Side Shelf Front
21
Right Side Shelf Front
55-10-156
55-10-157
55-10-047
55-10-052
55-11-171
55-07-548
55-07-729
55-10-159
55-07-322
55-10-161
55-08-173
55-10-162
55-11-172
55-10-164
25
26
20
27
35
34
33
37
18
24
16
28
22
32
35
34
19
23
31
36
30
21
17
18
29
26
22
Grease Tray
23
Grease Cup
24
Front Cart Support
25
Left Cart Panel
26
Door Handle (2)
27
Left Door
28
Rear Cart Panel
55-10-165
55-09-346
55-10-166
55-10-167
55-10-168
55-10-169
55-10-170
29
Right Cart Panel
30
Right Door
31
Lighting Hook*
32
Door Magnet Assembly
33
Base Cart Panel
55-10-173
55-10-172
55-10-173
55-10-174
55-10-175
34
Locking Wheel (2)
35
Wheel (2)
36
LP Gas Tank Wire
37
Tank Bolt*
* Pre assembled
55-07-528
55-07-506
55-10-351
55-10-602
Hardware
A
B
C
D
E
Screw
Screw
Bolt
Washer
AA Battery1 pc
M4x10 Nickel Plated Phillips Truss Head
M6x16 Nickel Plated Phillips Truss Head
M6x16 Nickel Plated Hex Head
ø6.4 Nickel Plated
8 pcs
32 pcs
10 pcs
12 pcs
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
M10-M6 Wrench 1 pc
Assembly Instructions
Outdoor LP Gas Barbecue Grill Model No. GBC1059WB-C
1
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have
your owner’s manual and model number available for
reference.
Note: The model number can be found on the back or side of the cart
assembly.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble
your product on a hard level surface that does not have cracks
or openings.
• Clear an area large enough to layout all components and
hardware.
• When applicable, tighten all hardware connections by hand
first. Once the step is completed go back and fully tighten all
hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make
solution are included in the “Operating Instructions” section of
this manual)
• LP: (1) Precision Filled LP Gas Grill Tank with Acme Type 1
external threaded valve connection (4-5 gallon size)
• NG: (1) Natural Gas Conversion Kit, model number VFK1000W-C
(not included)
Attach Wheels
Note: Locking wheels should be placed at the back.
2
3
Typical assembly: approximately 1 (one) hour.
Attach Side and Back Panels
Attach Front Cart Support and Door Magnet Assembly
4
B
x 12
A
B
x 4
x 4
D
x 4
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
5
5
Attach Door Handles
Attach Doors and LP Gas Tank Wire
6
7
B
Attach Grill Body
x 4
D
x 4
8
B
Assemble Left Side Shelf
x 2
B
x 4
D
x 4
B
x 4
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill Model No. GBC1059WB-C
9
Assemble Right Side Shelf
Attach Left Side Shelf Assembly
Note: Leave 8 mm of bolt threads exposed.
10
B
Attach Right Side Shelf Assembly
Note: Leave 8 mm of bolt threads exposed.
11
x 2
C
Attach Regulator, Control Knob Bezel and Control Knob
12
x 5
C
x 5
A
x 2
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
7
Attach Side Burner, Igniter Wire and Side Burner Grid
13
Attach Control Knobs
14
A
Insert Heat Plates and Cooking Grids
15
x 2
Insert Warming Rack and Battery
Note: Remove plastic wrapper before installing battery.
16
E
x 1
Outdoor LP Gas Barbecue Grill Model No. GBC1059WB-C
Assembly Instructions (continued)
Insert Grease Tray, Grease Cup and Regulator/Hose
Assembly
17
Installing LP Gas Tank
To operate you will need (1) precision-filled standard grill LP gas
tank (20#) with external valve threads.
Note: An empty standard grill LP gas tank weighs approximately
18 lbs. A precision-filled standard grill LP gas tank should weigh
no more than 38 lbs.
Caution: LP gas tank must be properly
disconnected and removed prior to moving this
grill.
Insert LP Gas Tank
Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the
gas line connection.
Natural gas conversion kit is available,
model number VFK1000W-C.
Secure LP Gas Tank
Turn wing nut clockwise until tight.
Connect LP Gas Tank
Before connecting, be sure that there is no debris caught in
the head of the LP gas tank, head of the regulator valve or
in the head of the burner and burner ports.
Connect regulator/hose assembly to tank by turning knob
clockwise until it stops.
Disconnect LP Gas Tank
Before disconnecting make sure the LP gas tank valve is
“CLOSED”.
Disconnect regulator/hose assembly from LP gas tank by
turning knob counterclockwise until it is loose.
Caution: LP gas tank must be properly
disconnected and removed prior to moving
this grill.
Need a tank of gas? Try tank exchange service. It’s easy, fast, safe,
and available at tens of thousands of conveniently located retail outlets
nationwide. You can purchase a new full tank or exchange your empty for
a precision filled one.
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
X
X
X
X
X
X
X
X
X
X
page no.
9
Installing Natural Gas Line
Installation should be done by a qualified service person.
CAUTION: If young children are in the area, a locking valve should be
considered.
Connect Natural Gas Line
Before connecting, be sure that there is no debris caught in
the head of the natural gas line, head of the grill natural gas
line or in the head of the burner and burner ports.
Connect grill natural gas line to natural gas line.
Disconnect Natural Gas Line
Before disconnecting make sure the natural gas line valve is “OFF”.
Disconnect grill natural gas line from natural gas line.
Operating Instructions
Checking for Leaks
Burner Connections
1. Make sure the regulator valve and hose connections
are securely fastened to the burner and the tank.
If your unit was assembled for you, visually check
the connection between the burner venturi pipe and
orifice. Make sure the burner venturi pipe fits over
the orifice.
WARNING: Failure to inspect this
connection or follow these instructions
could cause a fire or an explosion
which can cause death, serious bodily
injury, or damage to property.
2. Please refer to diagram for proper installation.
(Figures 1 and 2)
3. If the burner pipe does not rest flush to the orifice,
please contact 1.800.762.1142 for assistance.
Tank/Gas Line Connection
1. Make 2-3 oz. of leak solution by mixing one part
liquid dishwashing soap with three parts water.
2. Make sure control knobs are “OFF ” position.
(Figure 3)
3. LP: Connect LP gas tank per “Installing LP Gas Tank”
section.
NG: Connect natural gas line per “Installing Natural
Gas Line” section.
4. LP: Turn LP gas tank valve to “OPEN”. NG: Turn “ON” natural gas main valve.
5. Spoon leak check solution at all “X” locations
(Figures 1, 2, 4a and 4b)
a. LP: If any bubbles appear turn LP gas tank valve
to “CLOSED”, reconnect and re-test.
NG: If any bubbles appear turn natural gas main
valve “OFF”, reconnect and re-test.
b. LP: If you continue to see bubbles after several
attempts, turn LP gas tank valve to “CLOSED” and
disconnect LP gas tank, per “Disconnect LP Gas
Tank” instructions, and contact 1.800.762.1142
for assistance.
NG: If you continue to see bubbles after several
attempts, turn natural gas main valve “OFF”
and disconnect natural gas line and contact
1.800.762.1142 for assistance.
c. LP: If no bubbles appear after one minute turn LP
gas tank valve to “CLOSED”, wipe away solution
and proceed.
NG: If no bubbles appear after one minute turn
natural gas main valve “OFF”, wipe away solution
and proceed.
Valve
Soft Pipe
Connection
LP Gas Valve
with Orifice
Valve
Soft Pipe
Connection
Main Burners
Side Burner
Figure 1
Figure 2
Figure 3
Figure 4a
Burner
venturi
pipe
LP Gas
Valve with
Orifice
LP Gas
Connection
Burner
venturi
pipe
Operating Instructions (continued)
Operating Main Burners
First Use
1. Make sure all labels, packaging and protective films
have been removed from the grill.
2. Remove manufacturing oils before cooking on this
grill for the first time by operating the grill for at
least 15 minutes on (HIGH) with the lid closed. This
will “heat clean” the internal parts and dissipate
odors.
Lighting Instructions
Caution: Keep outdoor gas cooking
appliance area clear and free from
combustible materials, gasoline and
other flammable vapors and liquids.
Caution: Do not obstruct the flow of
combustion and ventilation air.
Caution: Check and clean burner/
venturi tubes for insects and insect
nests. A clogged tube can lead to a fire
beneath the grill.
Caution: Attempting to light the burner
with the lid closed may cause an
explosion.
1. Open lid.
2. Make sure there are no obstructions of airflow to
the burners. Spiders and insects can nest within
and clog the burner / venturi tube at the orifice. A
clogged burner tube can lead to a fire beneath the
appliance.
3. All control knobs must be in the “OFF ” position.
(Figure 3)
4. LP: Connect LP gas tank per “Installing LP Gas Tank” section. NG: Connect natural gas line per “Installing Natural Gas Line” section.
5. LP: Turn LP gas tank valve to “OPEN”. NG: Turn “ON” natural gas main valve.
6. Select burner to light. Push and turn control knob to (HIGH).
7. Press the (electronic igniter) button and hold for up to 5 seconds to light burner.
8. If ignition does not occur in 5 seconds, turn burner control knob “OFF ”, wait 5 minutes, and
repeat lighting procedure.
9. If igniter does not light burner, use a lit match secured with the lighting rod provided to light
burners manually. Access the burners through the cooking grid and heat plates. Position the
lit match near side of the burner. (Figure 5)
Important: Always use the lighting rod provided when lighting burners with a match.
10. After lighting, observe the burner flame, make sure all burner ports are lit and flame height
matches illustration. (Figure 6)
Note: Each burner lights independently - repeat steps 5-10 for the other burners.
CAUTION: If burner flame goes out during operation, immediately turn
the control knobs to the “OFF ” position, turn the LP gas tank valve to
“CLOSED” or Natural Gas Main Valve to “OFF” and open lid to let the
gas clear for 5 minutes before re-lighting.
Turning Off
1. LP: Turn LP gas tank valve to “CLOSED”.
NG: Turn “OFF” natural gas main valve.
2. Turn all control knobs to the “OFF ” position.
Note: A “poof” sound is normal as the last of the LP gas is burned.
3. LP: Disconnect LP gas tank per “Disconnect LP Gas Tank” instructions. NG: Disconnect natural gas line per “Disconnect Natural Gas Line” instructions.
Direct Cooking
Caution: Do not leave grill unattended while preheating or burning off food
residue on (HIGH). If grill has not been cleaned, a grease fire can occur.
Cooking directly over lit burners is ideal for searing in juices and grilling food requiring less than
25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables
and fruit.
1. Open lid and ignite the desired burner(s) per “Lighting Instructions” section..
2. Close lid and preheat grill on (HIGH).
3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the
lit burners.
4. Adjust controls to desired flame height.
5. With lid open or closed, cook until desired internal food temperatures are achieved.
6. Turn grill OFF per “Turning Off” instructions
For more tips on direct cooking please see “Tips for Better Cookouts and Longer Grill Life”
Burner
Figure 4b
Figure 5
Figure 6
Flame
Slight
Yellow
Slight
Blue
Dark
Blue
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