True TC650, TC900 User Manual

0 (0)

* Assembly Guide & Warranty Card Included

TC650 & TC900

TREADMILL

OWNER’S MANUAL

Revision 022620

TC650/900 OWNERS MANUAL

IMPORTANT:

All products shown are prototype. Actual product delivered may vary.

Product specifications, features & software are subject to change without notice. For the most up-to-date owner’s manual please visit www.truefitness.com.

For documents in additional languages please visit www.truefitness.com/resources/document-library/

IMPORTANTE:

Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir. Especificaciones de productos, características y software están sujetas a cambios sin previo aviso. Para la más actualizada de este manual del propietario, por favor visite www.truefitness.com

Para los documentos en otros idiomas, por favor visite www.truefitness.com/resources/document-library/

IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécifications du produit, caractéristiques et logiciels sont sujettes à modification sans préavis. Pour la plus à jour le manuel du propriétaire s'il vous plaît visitez www.truefitness.com. Pour documents dans des langues supplémentaires, veuillez www.truefitness.com/resources/document-library/ de visite

www.truefitness.com www.truefitness.com/resources/document-library/

ھام:

جمیع المنتجات المعروضة ھي النموذج. قد تختلف المنتج الفعلي تسلیمھا.

مواصفات المنتج، والمیزات والبرامج قابلة للتغییر دون إشعار.

لمعظم ما یصل حتى الآن دلیل المالك یرجى زیارة www.truefitness.com.

للمستندات في لغات إضافیة، یرجى زیارة www.truefitness.com/resources/document-library/

WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann variieren. Produkt-Spezifikationen, Funktionen und Software können sich ohne vorherige Ankündigung ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.truefitness.com. Für Dokumente in weiteren Sprachen finden Sie unter www.truefitness.com/resources/document-library/

BELANGRIJK: Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen. Product specificaties, eigenschappen & software zijn onderhevig aan verandering zonder kennisgeving. Voor de meest actuele handleiding van de eigenaar kunt u terecht www.truefitness.com. Voor documenten in andere talen kunt u terecht op www.truefitness.com/resources/document-library/

ВАЖНО: Все товары указаны прототипа. Фактический продукт, поставляемый могут отличаться. Технические характеристики, особенности и программного обеспечения могут быть изменены без предварительного уведомления. Для получения самой последней на сегодняшний день руководство по эксплуатации пожалуйста, посетите www.truefitness.com

.Для документов на другие языки, пожалуйста, посетите www.truefitness.com/resources/document-library/

Truefitness.com / 800.426.6570 / 636.272.7100

2 of 61

TC650/900 OWNERS MANUAL

A MESSAGE TO OUR CUSTOMERS

Frank Trulaske began TRUE Fitness® over thirty-five year ago with the simple philosophy of delivering superior fitness products, service, and support. Today, TRUE is the global leader in premium fitness equipment for the commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety and style. TRUE has received many awards for its product over the years and remains the benchmark for the industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used in all its products, both commercial and residential alike.

The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment. As a result, people all over the world are benefiting from the TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and fitness goals.

At the heart of our success is the relentless and systematic life testing of both our products and their components. We have dedicated employees who understand our philosophy is to deliver the best products in the world.

Our goal is to deliver the world’s best premium equipment for our customers’ health and fitness solutions.

Truefitness.com / 800.426.6570 / 636.272.7100

3 of 61

TC650/900 OWNERS MANUAL

 

TABLE OF CONTENTS:

 

Chapter 1: Safety Instructions

 

Safety Instructions..................................................................................................................................................................

5

Space Requirements ...............................................................................................................................................................

8

Grounding Instructions.........................................................................................................................................................

9

Power Requirements ............................................................................................................................................................

10

Warning Decals

11

Compliances..........................................................................................................................................................................

11

Chapter 2: Assembly Instructions

 

Pre Assembly Checklist .......................................................................................................................................................

13

Assembly Steps......................................................................................................................................................................

15

Chapter 3: Product Overview

 

Product Overview ................................................................................................................................................................

37

Chapter 4: Care & Maintenance

 

Care & Maintenance ............................................................................................................................................................

39

Cleaning the Equipment......................................................................................................................................................

39

Running Belt Alignment .....................................................................................................................................................

40

Tensioning the Running Belt ..............................................................................................................................................

41

Belt Lubrication ....................................................................................................................................................................

41

Leveling the Equipment.......................................................................................................................................................

42

Other Scheduled Preventive Maintenance

42

Long Term Storage ...............................................................................................................................................................

42

Chapter 5: Customer Service

 

Contacting Service ...............................................................................................................................................................

43

Contacting Sales ...................................................................................................................................................................

43

Reporting Freight or Parts Damage ...................................................................................................................................

44

Chapter 6: Additional Information

 

Troubleshooting Guide........................................................................................................................................................

45

Wiring Diagram

52

Chapter 7: Warranty Information

 

TC650 Warranty ...................................................................................................................................................................

56

TC900 Warranty ...................................................................................................................................................................

59

Truefitness.com / 800.426.6570 / 636.272.7100

CHAPTER 1: SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE SAFETY INSTRUCTIONS

This equipment is intended for a commercial or institutional setting. This owner’s manual should be accessible to all personal trainers, faculty, and members.

WARNING: ALL EXERCISERS MUST READ ALL INSTRUCTIONS BEFORE USING THE EQUIPMENT.

WARNING:Heart rate monitoring systems may be inaccurate for some individuals. Over-exercising may result in serious injury or death. If you feel faint, stop exercising immediately.

WARNING:Equipment should be immediately taken out of use if it fails to work properly or when a warning is presented electronically.

TRUE STRONGLY recommends seeing a physician for a complete medical exam before undertaking an exercise program, particularly if the user has a family history of high blood pressure or heart disease, is over the age of 45, smokes, has high cholesterol, is obese or has not exercised regularly in the past year. Additionally, TRUE recommends consulting a fitness professional on the correct use of this product. If at any time while exercising the user experiences faintness, dizziness, pain or shortness of breath, he or she must stop immediately.

WARNING:To reduce the risk of electrical shock, always unplug this TRUE product before cleaning or attempting any maintenance activity. Do not handle the plug with wet hands.

WARNING:To reduce the risk of burns, fire, electric shock, or injury, it is imperative to connect each product to a properly grounded 110V electrical outlet. A risk of electrical shock may result from improper connection of the equipment’s grounding conductor. Check with a qualified electrician if you are unsure about proper ground techniques. Do not modify the plug provided wiht this product. If it will not fit an electrical outlet, have a proper outlet installed by a qualified electrician. Your TRUE Fitness product must be properly grounded to reduce risk of shock if the equipment malfunctions. Your equipment is equipped with an electrical cord, which includes an equipment grounding conductor and a grounding plug. The plug must be inserted into an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A temporary adapter cannot be used to connect this plug to a two-pole receptacle in North America. If a properly grounded 15 amp outlet is not available, a qualified electrician must install one.

WARNING:Do not move the equipment by lifting the console. Do not use the console as a handlebar during a workout.

WARNING:This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

WARNING:Keep equipment stable on flat ground.

Truefitness.com / 800.426.6570 / 636.272.7100

5 of 61

CHAPTER 1: SAFETY INSTRUCTIONS

WARNING: Replace warning labels that may be worn, damaged, or missing.

WARNING: Replace any non-working or damaged components, remove the unit from service until repair is performed.

WARNING: To reduce the risk of burns, fire, and electric shock or injury to persons, follow these instructions:

This appliance should never be left unattended when plugged in.

Do not use any type of extension cord with this product.

Unplug it from the outlet when not in use and before any servicing.

Do not operate the equipment while being covered with a blanket, plastic, or anything that insulates or stops airflow.

WARNING: Risk of personal injury-crushing hazard when equipment is in operation - Keep feet, hands, and fingers away from moving parts.

CAUTION:

Do not use typing or web surfing features at excessive speeds. Always stabilize yourself by holding a stationary handle when using typing or web surfing features. (Varies by console option)

Health related injuries may result from incorrect or excessive use of exercise equipment.

Do not use the contact heart rate grips as a handlebar during a workout.

Any changes or modifications to this equipment could void the product warranty.

To disconnect, turn power OFF at the ON/OFF switch if applicable, then remove plug from electrical outlet.

Never operate a TRUE product if it has a damaged power cord or electrical plug, or if it has been dropped, damaged, or even partially immersed in water. Contact TRUE Customer Service for a replacement.

Use a TRUE AC power cord or AC/DC adapter only.

*Note the plug configuration for the power adapter may vary by country.

Position this product so the power cord plug is accessible to the user.

Keep the power cord away from heated surfaces. Do not pull the equipment by the power cord or use the cord as a handle. Do not run the power cord along the side or under the treadmill.

If the electrical supply cord is damaged it must be replaced by the manufacturer, an authorized service agent, or a similarly qualified person to avoid a hazard.

Do not use this product in areas where aerosol spray products are being used or where oxygen is being administered. Such substances create the danger of combustion and explosion.

Always follow the console instructions for proper operation.

Close supervision is necessary when used near children under the age of 15, or disabled persons.

Do not use this product outdoors, near water, while wet, or in areas of high humidity including extreme temperature changes.

Never operate a TRUE product with the air openings blocked. Keep air openings free of lint, hair or any obstructing material.

Never insert objects into any openings in this product. If an object should drop inside, turn off the power, unplug the power cord from the outlet and carefully retrieve it. If the item cannot be reached, contact TRUE Customer Service.

Never place liquids of any type directly on the unit except in the accessory tray or bottle holders. Containers with lids are recommended.

Wear shoes with rubber or high traction soles. Do not use shoes with heels, leather soles, cleats or spikes. Make sure no stones are embedded in the soles. Do not use this product in bare feet. Keep all loose clothing, shoelaces and towels away from moving parts.

Do not reach into or underneath the unit, or tip it on its side during operation.

Use correct ergonomic positioning while running on treadmill.

Do not allow animals on or near the equipment while in operation.

Truefitness.com / 800.426.6570 / 636.272.7100

6 of 61

CHAPTER 1: SAFETY INSTRUCTIONS

CAUTION:

Use the side handrails whenever additional stability is required. In case of emergency, such as tripping, the side handrails should be grabbed and the user should place his/her feet on the side platforms. The front handlebars should be used to grasp the heart rate sensors or to rest the hand on while operating the activity zone keys, but not for stability, emergency, or continuous use.

Do not exceed TC650 maximum user weight of 500lbs (226 kg).

Do not exceed TC900 maximum user weight of 500lbs (226 kg).

Do not use if you have a cold or fever.

When using this exercise machine, basic precautions should always be followed.

Use this equipment only for its intended use as described in this manual.

Do not use attachments not recommended by the manufacturer.

Allow only trained personnel to service this equipment.

Avoid the possibility of bystanders being struck or caught between moving parts by making sure that they are out of reach of the equipment while it is in motion.

This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.

Children shall not play with the appliance.

Cleaning and user maintenance shall not be made by children without supervision.

Allow only one person at a time on the equipment while it’s operating.

It is the sole responsibility of the owner/operator to ensure regular and scheduled maintenance is performed.

To avoid injury stand on the side rails before starting the treadmill.

Avoid exiting treadmill while leaving the tread belt in motion.

Never walk or jog backwards on the treadmill.

When mounting the treadmill, ensure the treadmill belt is not running and then proceed with one step at a time to maintain balance using the handrails as needed.

While the treadmill is in use, proceed at a speed that the user can safely maintain with the ability to immediately engage the safety key to stop the treadmill belt if necessary.

CAUTION:

To avoid serious injury, do not touch the incline rack while the treadmill is in use.

To avoid serious injury, do not touch the belt while the treadmill is in use.

NOISE EMMISIONS:

Noise emission under load is higher than without load.

Note: A-weighted emission sound pressure level at the trainer’s ear: 67dBA

Noise emission under load is 60dB. (According to TUV testing result.) Noise emission is 60 dB (A), which is at speed 12km/h and no load.

Truefitness.com / 800.426.6570 / 636.272.7100

7 of 61

CHAPTER 1: SAFETY INSTRUCTIONS

SPACE REQUIREMENTS:

TRUE’s recommendation is to leave a minimum of 24” (0.6m) on each side of the treadmill and a 79” (2 m) safety zone at the rear of the treadmill.

TC650:

TC900:

Truefitness.com / 800.426.6570 / 636.272.7100

8 of 61

CHAPTER 1: SAFETY INSTRUCTIONS

GROUNDING INSTRUCTIONS:

This product must be grounded, if it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER:

Improper connection of the equipment-grounding conductor can result in a risk of electric shock.

Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Do not remove the motor cover or you may risk injury due to electric shock.

120-Volt: This model is for use on a nominal 120-V circuit and has a grounding plug that looks like the plug illustrated in figure A. Make sure the product is connected to an outlet having the same configuration as the plug. No adaptor should be used with this product.

230-Volt: This model is for use on a circuit having a nominal rating more than 120-V and is factory-equipped with a specific electric cord and has a grounding plug that looks like the plug illustrated in figure B. Make sure that the product is connected to an outlet having the same configuration as the plug in Figure B. No adapter should be used with this product. If the product must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel.

Truefitness.com / 800.426.6570 / 636.272.7100

9 of 61

True TC650, TC900 User Manual

CHAPTER 1: SAFETY INSTRUCTIONS

Truefitness.com / 800.426.6570 / 636.272.7100

10 of 61

CHAPTER 1: SAFETY INSTRUCTIONS

WARNING DECALS:

WARNING: Replace warning labels that may be worn, damaged, or missing.

To replace any worn or missing decals contact TRUE FITNESS by visiting www.truefitness.com or contact customer service at 800-883-8783.

SAMPLE

SAMPLE

COMPLIANCES:

This equipment complies with all applicable codes and regulations. For a complete list of compliances, please visit www.truefitness.com.

Truefitness.com / 800.426.6570 / 636.272.7100

11 of 61

CHAPTER 2: ASSEMBLY GUIDE

IMPORTANT SAFETY INSTRUCTIONS

Read and understand all instructions and warnings prior to use.

Obtain a medical exam before beginning any exercise program. If at any time during exercise youfeel faint, dizzy, or experience pain, stop and consult your physician.

Obtain proper instruction prior to use.

This unit is intended for commercial use only.

Inspect the unit for incorrect, worn, or loose components and do not use until corrected, replaced,or tightened prior to use.

Do not wear loose or dangling clothing while using the unit.

Care should be used when mounting or dismounting the unit.

Read, understand, and test the emergency stop procedures before use.

Disconnect all power before servicing the unit.

Do not exceed maximum user weight of 400 lbs.

Keep the top side of the moving surface clean and dry.

Keep children and animals away.

Use caution when moving and assembling unit.

All exercise equipment is potentially hazardous. If attention is not paid to the conditions ofequipment usage, death, or serious injury could occur.

Save these instructions.

Basic Guidelines for Setting Up the Equipment:

After removing the equipment from the packaging, place the equipment on a clean, level surface. Make sure the electrical cord easily reaches a grounded three-pronged outlet.

Important Electrical Requirements – 120V:

Your TRUE equipment requires a dedicated 120 volt, alternating current (AC), 20 amp grounded outlet circuit. This means nothing else can be plugged into the same circuit. Most power circuits are rated for this 120V AC 20 amp requirement, but you must ensure the equipment does not share the circuit with anything else.

Important Electrical Requirements – 220V:

Your TRUE equipment requires a dedicated 230 volt, alternating current (AC), 15 amp grounded outlet circuit. This means nothing else can be plugged into the same circuit. Most power circuits are rated for this 230V AC 15 amp requirement, but you must ensure the equipment does not share the circuit with anything else.

DANGER: Do not use an extension cord or ungrounded outlet:

The ground helps prevent electrical damage to your equipment and enhances your safety by helping to prevent shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the equipment is properly grounded. Do not modify the plug provided with the unit if it will not fit the outlet. Have a proper outlet installed by a qualified electrician.

Truefitness.com / 800.426.6570 / 636.272.7100

12 of 61

CHAPTER 2: ASSEMBLY GUIDE

PRE-ASSEMBLY CHECKLIST:

ITEM

DESCRIPTION

Qty.

 

A

Console Rack

1

 

B

Frame

1

 

C

Pedestal - Left

1

 

D

Pedestal - Right

1

 

E

Handrail - Left

1

 

F

Handrail - Right

1

 

G

Lower Console Rack Cover

1

 

H

Lower Shoulder Cover-Left

1

 

I

Lower Shoulder Cover-Right

1

 

J

Hand Grip Assembly - Left

1

 

K

Hand Grip Assembly - Right

1

 

L

Rear Console Cover

1

13 of 61

Truefitness.com / 800.426.6570 / 636.272.7100

CHAPTER 2: ASSEMBLY GUIDE

PRE-ASSEMBLY CHECK LIST: TC650/900

Item

Description

Qty

 

 

 

A

Bolt M8 x P1.25 x 25

10

 

 

 

B

Screw M5 x P0.8 x 10

2

 

 

 

C

Lock Washer M8

10

 

 

 

D

Lock Nut M8 x P1.25

1

 

 

 

E

Cap-Motor Cover Screw

1

 

 

 

F

Hole Plug-Motor Cover

2

 

 

 

G

Bolt 1/4”-20 x 3/4”

4

 

 

 

H

Screw M4 x P0.7x12

27

 

 

 

Tools Required (not included):

Open End Wrenches: 15/16”, 7/8”, and 1/2”

Hex Keys: 5/32”, 3/16”, 4mm, and 8mm

Screwdrivers: #2 Phillips with 4” long tip, #2 Phillips with 8” long tip, 5/16” slotted approximately 6” long

Item

Description

Qty

 

 

 

I

Bolt M5 x P0.8 x 60

1

 

 

 

J

Bolt 5/16”-24 x 1-1/2”

8

 

 

 

K

Bolt 1/4”-20 x 5/8”

8

 

 

 

L

External Tooth Star Washer M8

8

 

 

 

M

Lock Washer 1/4”

8

 

 

 

N

Spacer

1

 

 

 

O

Retainer-Power Cord

1

 

 

 

P

Wire Tie

2

 

 

 

7/16” 6-point socket, short extension, and ratchet

Long-nose pliers, small (optional)

Wire cutters, small (optional)

CAUTION:

•Use. caution when assembling treadmill. Unpacking and assembling of this treadmill is a two person task. •Remove. all treadmill components from packaging.

Truefitness.com / 800.426.6570 / 636.272.7100

14 of 61

CHAPTER 2: ASSEMBLY GUIDE

TREADMILL ASSEMBLY STEPS:

Step 1 Remove Motor Cover:

a)Remove the screw (o) and washer (n)and then the seven remaining identified screws from the motor cover. Keep all motor cover hardware for reassembling the motor cover to the treadmill frame at Step 11.

b)While pulling the sides slightly outward, remove the motor cover from the treadmill frame (B) by pulling upwards. You will feel some snap catches release while performing this step.

c)Remove the Drip Guard Assembly

(a) from the treadmill frame. Keep all drip guard assembly hardware for reassembling the drip guard assembly to the treadmill frame at Step 4.

Step 2 Pedestal Installation:

a) Secure the pedestals to the treadmill frame using nine M8 x 25 bolts (a), nine M8 lock washers (c), and one M8 locknut (d) where shown.

Note: Do not fully tighten the hardware used in this step yet.

Note: Ensure the pedestal cables are routed between the treadmill frame and pedestal support brace as shown.

Hardware Required:

Qty. 9 M8 Lock Washers

Qty. 9 Bolts M8 x 25

Qty. 1 Lock Nut M8

Truefitness.com / 800.426.6570 / 636.272.7100

15 of 61

CHAPTER 2: ASSEMBLY GUIDE

TREADMILL ASSEMBLY STEPS:

Step 3 Frame Cable Connections:

a)Route the cables exiting from the right pedestal to the appropriate connection point as shown. Cables will be marked for easy identification.

b)Remove the nut and washer attached to the coaxial cable as shown.

c)Pass the front of the coaxial cable through the hole in the electrical panel and reinstall the washer and nut on the coaxial cable.

Truefitness.com / 800.426.6570 / 636.272.7100

16 of 61

CHAPTER 2: ASSEMBLY GUIDE

TREADMILL ASSEMBLY STEPS:

Step 4 Drip Guard Assembly:

a)Screw the M5 screws that were removed earlier and a M8 x 25 bolt (A) with a M8 split lock washer (C).

b)Secure all four right pedestal cables to the drip guard assembly using the zip tie in the location shown.

Note: Do not operate treadmill with drip guard assembly removed.

Required Hardware:

Qty. 1 Lock Washer M8

Qty 1 Bolt M8 x 25

Step 5 Hand Grip Assemblies:

a)Connect the wire coming from the bottom of the Contact Heart Rate (CHR) grip assembly to the corresponding wire located in the pedestal arm as shown.

b)Secure each CHR grip assembly to the pedestal arm with four screws and four lock washers.

Note: Confirm each grip assembly is assembled on the correct pedestal using the left and right orientation stickers on them.

Required hardware:

8 Bolt 1/4”-20 x 5/8”

8 Lock Washer 1/4”

Truefitness.com / 800.426.6570 / 636.272.7100

17 of 61

 

CHAPTER 2: ASSEMBLY GUIDE

TREADMILL ASSEMBLY STEPS:

Step 6 Console Rack:

a) Install the console rack onto the pedestals by resting the console rack tubing on top of the pedestal tubing cradles.

CAUTION: Do not pinch cabling during this step.

b)Install 8 Bolts 5/16”-24 x 1-1/2” and 8 external tooth lock washers through the pedestal tubing cradle and console rack, but do not tighten.

c)Tighten all hardware from steps 2a to 6c.

d)Install 4 M4 x 12 (H) screws and tighten.

Hardware Required:

8 Lock Washer M8

8 Bolts 5/16”-24 x 1-1/2”

4 Screws M4 x 12

Truefitness.com / 800.426.6570 / 636.272.7100

18 of 61

CHAPTER 2: ASSEMBLY GUIDE

TREADMILL ASSEMBLY STEPS:

Step 7 Console Rack Cable Connections:

a) Connect all wires from the left and right pedestal arms to the wires from the upper console rack cover as shown (all cables will be connected regardless of console option).

*Do not over torque the coax TV cable.

b) Route all cables into the underside of the upper console rack cover as shown to prevent wire pinching when installing the bottom console rack cover.

Truefitness.com / 800.426.6570 / 636.272.7100

19 of 61

Loading...
+ 42 hidden pages