Toshiba BMS-TP0640ACE, BMS-TP0640PWE, BMS-TP5120PWE INSTALLATION MANUAL

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BMS-TP0640ACE

BMS-TP5120ACE

INSTALLATION MANUAL

TOUCH SCREEN CONTROLLER

for Air Conditioning Control System

• Thank you very much for purchasing the TOSHIBA Touch Screen Controller.

• Please read this manual carefully beforehand for proper installation of the controller.

BMS-TP0640PWE

BMS-TP5120PWE

CONTENTS

1 Precautions for Safety .............................................................................................................. 1

2 Outline of Control System........................................................................................................ 2

3 Accessory parts ........................................................................................................................ 2

4 Selection of Installation place .................................................................................................. 3

5 Points for Installation Work ...................................................................................................... 4

6 Connecting the Network wires ................................................................................................ 6

7 Connecting the Power cable .................................................................................................... 7

8 Control Wiring Diagram (Connection example) .................................................................. 9

9 Air conditioner Address Table and Before-Trial Operation Check list .................................. 10

10 Schedule Table for Each R.C. group/indoor Name ............................................................ 12

11 Installation ................................................................................................................................ 13

12 Trial Operation ......................................................................................................................... 14

13 Trouble shooting ..................................................................................................................... 17

14 Control Specifications ............................................................................................................ 19

APPENDIX

Precautions for Safety

• Ensure that all Local, National and International regulations are satisfied.

• Read these “Precautions for Safety” carefully before installation.

• The precautions described below include important items regarding safety. Observe them without fail.

• After the installation work, perform a trial operation to check for any problem. Follow the Owner’s Manual

to explain how to use and maintain the controller to the customer.

• Turn off the main power supply switch (or breaker) before the controller maintenance.

• Ask the customer to keep the Installation Manual together with the Owner’s Manual.

• Ask an authorized dealer or qualified installation professional to install/maintain the

conditioner.

• Turn off the main power supply switch or breaker before starting electrical work.

Make sure all power switches are off. Failure to do so may cause electric shock.

• Connect the connecting wire correctly.

If the connecting wire is connected in a wrong way, electric parts may be damaged.

• Do not modify the controller by removing any of the safety guards or by-bypassing any of

the safety interlock switches.

• Exposure of the controller to water or moisture before installation may cause a short-circuit

of electrical parts.

Do not store it in a wet basement or expose to rain or water.

• After unpacking the controller, examine it carefully if there is possible damage.

• Perform installation work properly according to the Installation Manual.

Inappropriate installation may result in water leakage, electric shock or fire.

• Electrical work must be performed by a qualified electrician in accordance with the

Installation Manual. Make sure the conditioner uses an exclusive power supply.

An insufficient power supply capacity or improper installation may cause fire.

• Use the specified wires for connecting the terminals securely fix. To prevent external forces

applied to the terminals from affecting the terminals.

• Conform to the regulations of the local electric company when connecting the power supply.

Inappropriate grounding may cause electric shock.

• Do not install the air conditioner in a location subject to a risk of exposure to a combustible

gas.

If a combustible gas leaks, and stays around the controller, a fire may occur.

WARNING

CAUTION

Upon customer’s approval, install the Touch Screen Controller at a place which satisfies the

following conditions.

• Place where the Touch Screen Controller can be installed securely.

• Place which can reserve a sufficient service space for safe maintenance or check.

• Place where CF (Compact Flash) card can be removed easily.

• Place which provides sufficient space for connecting/checking the terminals of interface, Input-

Output ports, etc.

Avoid the following places.

• Places where a device generating high frequency (inverter, non-utility generator, medical apparatus,

or communication equipment) is installed. (A bad influence may generated by malfunction of the

controller, control error, or noise may affect such equipment.)

Accessory parts

Touch Screen Controller

Touch Screen Controller fixture

Guard cover

Simple stand

Terminal connector

Jumper pin

Triangle thread screw (M3 x 6)

Triangle thread screw (M4 x 8)

CF (Compact Flash) card for data files

CF (Compact Flash) card adapter

Installation Manual

Part name

Q'ty

Touch panel computer

For in-wall installation

For preventing CF (Compact Flash) card from coming out

For contact input/output (connected already)

For RS-485 settings (set already)

For guard cover

For simple stand

Inserted in the card slot

This manual

Remarks

Outline of Control System

When installed this Air Conditioning Control System in a Toshiba air conditioner, enables easy central

control of up to 64 (for BMS-TP0640ACE, BMS-TP0640PWE) or up to 512 (for BMS-TP5120ACE, BMS-

TP5120PWE) indoor units with multi-functions integrated into the controller. This system allows advanced,

operation control, and power-saving operation for medium to large buildings.

This system also provides elaborate, advanced functions such as operation status monitoring, control,

and scheduled operation of all air conditioners for each block, tenant or area.

Thus efficient control of air conditioners is readily with easy operation.

With an easy-to-see color LCD touch panel, this system allows you to quickly reference various settings

or detailed information and execute them by only touching the LCD panel.

(Note) Power cable is not supplied for the Touch Screen Controller. Prepare a 3-pin power cable conforming to applicable

safety standards. Be sure to connect the earth line each of the power cable securely.

Selection of Installation place

Install the Touch Screen Controller securely in a place that can sufficiently withstand the

weight of the controller.

If the foundation is not sturdy enough, the controller may fall and cause injury.

Perform specified installation work to guard the controller against earthquakes.

Improper installation may cause the controller to fall.

WARNING

To prevent damage on the Touch Screen Controller or personal injury, follow the instructions

below.

• Do not step, or put any heavy object on the packed controller.

• When carrying the controller, hold it paying attention not to apply excessive force.

• Do not block any of the air vents of the Touch Screen Controller.

REQUIREMENT

External View

249

95.7591.75

256

19 30

549

242

99.3

82.5

302

55.5

70 75

316

Function switch (F1, F2, F3)

PCI expansion unit

connector cover

Power input

terminal block

Power cable

Ethernet port

Intelligent

Server

USB mouse

CF (Compact Flash)

card slot (CF card for

data files)

POWER LED

M4 Tap (×4 pcs.)

(depth: 10 mm max.)

unit: mm

Universal Input/

Output port

Points for Installation Work

Work flow

Process

Determination of installation

condition

(Before work)

Point

• Clarify work categories.

• Determine items of detail control.

• Determine the installation position of the Touch Screen Controller.

• Create a control wiring diagram (see page 9).

• Create an address table for each block, tenant, and area (see

page 10, 11).

• Create a schedule table for each R.C. group/indoor name (see

page 12).

• Enter block/tenant/area names in each address table (see

page 11).

• Enter schedules in each schedule table (see page 12).

• Make connections according to the control wiring diagram (see

page 9).

• Intelligent Server (see APPENDIX page 6)

• TCS-NET Relay Interface (see APPENDIX page 7)

• Indoor unit (see APPENDIX page 8-15)

• Checking according to the Before-Trial Operation Check list

(page 10) using the control wiring diagram.

• Operate the indoor unit for each system according to the control

wiring diagram.

Check that there is no incorrect wiring or piping, and then create

a trial operation check list (page 16).

• Give operational explanation in an easy-to-understand manner.

Document creation

(Data input before work)

Enter block/tenant/area names.

Enter schedules for each

R.C. group/indoor name.

(Before installation)

Electrical work

(power/control lines)

Operation mode/address settings

Trial operation and adjustments

Owner’s manual, delivery

For installation, wiring or adjustment of the accessible components for the Touch Screen Controller,

refer to the manual “A04-016”.

NOTE

Points for Installation Work (continued)

All Block Tenant Area

Group/Unit

Indoor Unit

(line address + indoor unit address)

Building A 1-1 (header unit)

1-2 (follower unit)

1-3 (header unit)

1-4 (follower unit)

1-5 (header unit)

1-6 (follower unit)

1-7 (follower unit)

1-8 (header unit)

1-9 (follower unit)

2-1 (header unit)

2-2 (follower unit)

2-3 (header unit)

2-4 (header unit)

2-5 (header unit)

2-6 (follower unit)

2-7 (follower unit)

2-8 (follower unit)

2-9 (follower unit)

3-1 (header unit)

101

102

103

104

105

106

107

108

109

110

Shop A

Office A

Shop B

Office B

Shop C

Office C

Tenant A

Tenant B

Tenant C

Shared

space

1F outdoor

air conditioner

Management zone categories

Connecting the Network wires

Connect the Touch Screen Controller to Intelligent Servers and to an optional PC for creating monthly

reports using network wires (category 5UTP straight wire), via a Switching HUB (procured on site).

• Connect the Ethernet port of the controller to a port of the HUB with a network wire.

• Connect the Ethernet port 1 of the Intelligent Server to a port of the HUB with a network wire.

• Connect the PC’s Ethernet port to a port of the HUB with a network wire. (Not required if there is not

need to create reports.)

Ethernet

PC for creating monthly reports

Touch Screen Controller

Switching HUB

Intelligent Server No.1

Intelligent Server No.2

Network wires

(category 5UTP straight wire)

Ethernet port 1

Ethernet port 2

Ethernet port

Connecting the Power cable

Connect a proper input AC voltage to the power input terminal block. Failure to do so may cause a

failure.

CAUTION

Power cable is not supplied for the Touch Screen Controller. Prepare a 3-pin power cable conforming

to applicable safety standards. Be sure to connect the earth line each of the power cable securely.

REQUIREMENT

Power Input Terminal Block

Power input terminal block

For M3.5 screws

Terminal pitch: 8.9 mm

Rated input voltage: 100 to 240 VAC

■■

■ Power Input Terminal Block

Universal Input/Output Port (I/O)

Pin No. Signal name

PI_PCOM

PI(0)

PI(1)

PI(2)

P_PO(0)

N_PO(0)

P_PO(1)

N_PO(1)

P_PO(2)

N_PO(2)

This port is provided with electrically-insulated 3 inputs and 3 outputs for universal use.

■ ■

■ Universal Input/Output port connector

Universal input plus common

Universal input 0

Universal input 1

Universal input 2

Universal output 0+

Universal output 0-

Universal output 1+

Universal output 1-

Universal output 2+

Universal output 2-

Remarks

↓ Front (LCD side)

10 1

Connector: MC1,5/10-GF-3,5(PHOENIX CONTACT)

Cable connector: MC1,5/10-STF-3,5(PHOENIX CONTACT)

■■

■ Specifications

[Input]

Input system : Current-driven input insulated by photo-coupler

Input resistance : 3 k ohms

Number of input signals : 3

External circuit power voltage : 12 to 24 V DC (±10%)

[Output]

Output system : Open-collector output insulated by photo-coupler

Output rating : 30 V DC, 100 mA maximum

Number of output signals : 3

■■

■ External Input/Output circuit

(1) Input circuit

10 k ohm

3 k ohm

1/2 W

PI_PCOM

PI(0) - PI(2)

Input/Output

connector

Input

contact

External power supply

(12 V - 24 V DC)

(2) Output circuit

330 ohm

load

(External circuit)

N_PO(0) - N_PO(2)

Input/Output

connector

External power supply

(Max. 30 V DC)

PC357

4.7 k ohm

P_PO(0) - P_PO(2)

2SD780A

Control Wiring Diagram

(Connection example)

U1,U2 U1,U2 U1,U2 U1,U2

U1,U2 U1,U2

U1,U2

U1,U2 U1,U2

U1,U2

U3,U4

16th floor

Touch Screen

Controller

Switching

HUB

8 door-lock control signal inputs

8 fire alarm inputs

8 power meter inputs

1st-8th

floor

9th-16th

floor

1st floor

2nd floor

15th floor

Digital Input/Output

Relay Interface

BMS-IFDD01E

Energy Monitoring

Relay Interface

BMS-IFWH3E

Energy Monitoring

Relay Interface

BMS-IFWH3E

Intelligent

Server

BMS-LSV2E

PC for creating

monthly reports

Printer

Main Bus

TCS-NET Relay Interface

Outdoor unit

Indoor unit

Digital Input/Output

Relay Interface

BMS-IFDD01E

BMS-

IFLSV1E

Intelligent server

software

BMS-STCC

Intelligent

Server

BMS-LSV2E

Intelligent server

software

BMS-STCC

BMS-

IFLSV1E

BMS-

IFLSV1E

BMS-

IFLSV1E

8 power meter inputs

Air conditioner Address Table

and Before-Trial Operation Check list: ( )

• Building name:

Key input

No.

Device Energy Monitoring

and Input/Output data

Power

meter No.

Outdoor

refrigerant

Outdoor unit

model name

R.C. group/

unit

name

Indoor unit

model name

Header

unit

Air Conditioner List

Block

name

Tenant

name

Area

name

Display name

Refrigerant line address

Indoor unit address

Group address

Intelligent Server address

TCS-NET relay I/F address

Fire alarm

No.

Address Information

Air conditioner Address Table and Before-Trial

Operation Check list (Example)

• Building name:

Key input

No.

Device Energy Monitoring

and Input/Output data

Power

meter No.

Outdoor unit

model name

MMY-AP1401HT8

R.C. group/

unit

name

PAC-B1 • IF-1

PAC-B1 • IF-2

PAC-B1 • IF-3

PAC-B1 • IF-4

PAC-B1 • IF-5

PAC-B1 • IF-1

PAC-M • IF-2

PAC-M • IF-3

PAC-M • IF-4

PAC-M • IF-5

PAC-M • IF-6

PAC-M • IF-7

PAC-M • IF-8

PAC-S • 2F-1

PAC-S • 2F-2

Indoor unit

model name

MMU-AP0091H

MMK-AP0091H

Header

unit

Air Conditioner List

Block

name

Tenant

name

Tenant A

Tenant B

Tenant C

Office A

Shared space

Tenant D

Area

name

Shop A

Shop B

Shop C

Shop D

Shop E

Shop F

Shop G

Office

Meeting room

Shop H

Display name

Refrigerant line address

Indoor unit address

Group address

Intelligent Server address

TCS-NET relay I/F address

Fire alarm

No.

Outdoor

refrigerant

PAC-B1

PAC-M

PAC-S

+ 26 hidden pages