Top Flite F6F Hellcat Instruction Manual

INSTRUCTION MANUAL
www.top-ite.com
WARRANTY
Top Flite Models guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modication. In no case shall Top Flite’s liability exceed the original cost of the purchased kit. Further, Top Flite reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the nal assembly or material used for nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
For product support contact www.top-ite.com/support
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
WARNING! This product may use a lithium polymer (LiPo) battery. Improper handling may result in FIRE! You are responsible for following all safety precautions as outlined in this instruction manual.
SPECIFICATIONS
Wingspan:
Wing Area:
Weight:
Loading:
Length:
Radio: 7 channel minimum
Engine:
Elec. Motor:
Flight Battery:
86 in [2184mm]
1358 sq in [87.6 dm
24.7– 27 lb [11222– 12247g]
Wing
42– 46 oz/sq ft [128–140 g/dm
66.3 in [1683mm]
3.4–3.7 cu in [55–61cc] spark ignition gas
Rimre .65 (80-85-160) Outrunner Brushless
12 S (2x6S) 5000 mAh/5500 mAh
ESC:
160A High Voltage
2
]
2
]
© 2018 Top Flite, a Hobbico® company.
TOPA0716
1
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Academy of Model Aeronautics . . . . . . . . . . . . . . . . . . 2
SCALE COMPETITION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . 3
ELECTRIC MOTOR SAFETY PRECAUTIONS . . . . . . . . 3
LITHIUM BATTERY WARNING . . . . . . . . . . . . . . . . . . . . 4
DECISIONS YOU MUST MAKE . . . . . . . . . . . . . . . . . . . . 5
Gas Engine Recommendations. . . . . . . . . . . . . . . . . . . 5
Electric Motor Recommendations . . . . . . . . . . . . . . . . 5
Radio Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasoline Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electric Motor Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Basic Radio Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Advanced Radio Set-up . . . . . . . . . . . . . . . . . . . . . . . . 5
S.Bus System Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . 5
S.Bus System Set-Up (Standard Servos) . . . . . . . . . . . 6
S.Bus System Set-Up (S.Bus Servos). . . . . . . . . . . . . . 7
Retractable Landing Gear . . . . . . . . . . . . . . . . . . . . . . . 7
Pneumatic Retracts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electric Retracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . 7
Required Hardware and Accessories . . . . . . . . . . . . . . 7
Adhesives and Building Supplies . . . . . . . . . . . . . . . . . 7
Covering Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Optional Supplies and Tools . . . . . . . . . . . . . . . . . . . . . 8
IMPORTANT BUILDING NOTES . . . . . . . . . . . . . . . . . . . 8
MODEL INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . 8
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ASSEMBLE THE WINGS . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install the Wing Tip Light. . . . . . . . . . . . . . . . . . . . . . . . 9
Install the Flap Servo. . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install the Aileron Servo . . . . . . . . . . . . . . . . . . . . . . . 12
Install the Aileron and Flap Pushrods . . . . . . . . . . . . . 13
Mount the Retracts . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Join the Wing Panels. . . . . . . . . . . . . . . . . . . . . . . . . . 17
ASSEMBLE THE FUSELAGE. . . . . . . . . . . . . . . . . . . . . 18
Install the Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install the Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mount the Retractable Tail Gear . . . . . . . . . . . . . . . . . 21
INSTALL THE ELEVATOR AND RUDDER SERVOS . . . 22
ELECTRIC MOTOR INSTALLATION . . . . . . . . . . . . . . . 26
GAS ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . 28
INSTALL THE PNEUMATIC AIR VALVE CONTROLS. . 33
ASSEMBLE AND INSTALL THE FUEL TANK . . . . . . . . 34
INSTALL THE COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FINISH THE WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Installing the Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Install the Belly Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
APPLY THE FINAL DETAILS . . . . . . . . . . . . . . . . . . . . . 42
Install the Cockpit Kit . . . . . . . . . . . . . . . . . . . . . . . . . 42
Apply the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Install the Antenna Mast . . . . . . . . . . . . . . . . . . . . . . . 46
GET THE MODEL READY TO FLY. . . . . . . . . . . . . . . . . 46
Install the Propeller . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Balance the Model Laterally . . . . . . . . . . . . . . . . . . . . 47
Check the Control Directions . . . . . . . . . . . . . . . . . . . 47
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . . . 47
Balance the Model (C.G.) . . . . . . . . . . . . . . . . . . . . . . 49
CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Identify Your Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Ground Check and Range Check. . . . . . . . . . . . . . . . 50
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuel Mixture Adjustments . . . . . . . . . . . . . . . . . . . . . . 51
Takeoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SERVO SETUP DIAGRAMS . . . . . . . . . . . . . . . . . . . 53–56
INTRODUCTION
In the late 1930’s the Grumman engineers were looking at ways to improve the performance of the F4F Wildcat. They realized the Wildcat could not be developed any farther and a new, larger plane would need to be designed. The F6F Hellcat was born. It had a larger engine, higher speed, greater rate of climb, increased range and more  repower. We had many requests for a F6F Hellcat so Top Flite developed the Giant F6F Hellcat ARF to get you in the air quickly with a great looking model, without the sanding and covering required to build a kit.
For the latest technical updates or manual corrections to the Giant F6F Hellcat ARF visit the Top Flite web site at www. top- ite.com. Open the “Airplanes” link, then select the Giant F6F Hellcat ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
Academy of Model Aeronautics
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to  y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid  ying near full-scale aircraft and avoid  ying near or over groups of people.
2
SCALE COMPETITION
The Top Flite Giant Hellcat is a scale model and is therefore
eligible to compete in the Fun Scale class in AMA competition. We receive many favorable reports of Top Flite ARFs in scale competition! In Fun Scale, the “builder of the model” rule does not apply. To receive the  ve points for scale documentation, the only proof required that a full size aircraft of this type in this paint/markings scheme did exist is a single sheet such as a kit box cover from a plastic model, a photo, or a pro le painting, etc. If the photo is in black and white, other written documentation of color must be provided. Contact the AMA for a rule book with full details.
SAFETY PRECAUTIONS
PROTECT YOUR MODEL, YOURSELF & OTHERS…
FOLLOW THESE IMPORTANT SAFETY PRECAUTIONS
1. Your Giant F6F Hellcat ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Giant F6F Hellcat ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or un yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition, a correctly sized engine, and other components as speci ed in this instruction manual. All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every  ight.
5. If you are not an experienced pilot or have not  own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your  rst  ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
6. This model has been  ight-tested to exceed normal use. However, the Hellcat should be  own in a scale-like manner. High speed straight down dives should be avoided. It was not designed to be used for extremely high stress  ying, such as racing, or if an engine larger than one in the recommended range is used.
WARNING: The cowl and landing gear covers included
in this kit are made of  berglass, the  bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove  berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding  berglass parts. Vacuum the parts and the work area thoroughly after working with  berglass parts.
WARNING: Drilling, sawing, sanding, or machining
wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood
ENGINE SAFETY PRECAUTIONS
Failure to follow these safety precautions may result in severe injury to yourself and others.
Keep all engine fuel in a safe place, away from high heat, sparks or  ames, as fuel is very  ammable. Do not smoke near the engine or fuel; and remember that engine exhaust gives off a great deal of deadly carbon monoxide. Therefore do not run the engine in a closed room or garage.
Get help from an experienced pilot when learning to operate engines.
Use safety glasses when starting or running engines. Use a “chicken stick” or electric starter to start the engine.
If you do  ip the propeller with your  ngers, wear a heavy leather glove, such as a welder’s glove. When hand starting gas engines, if the engine should back re, the large prop can cause severe injury to your hand and  ngers.
Do not run the engine in an area of loose gravel or sand; the propeller may throw such material in your face or eyes.
Keep your face and body as well as all spectators away from the plane of rotation of the propeller as you start and run the engine.
Keep these items away from the prop: loose clothing, shirt sleeves, ties, scarfs, long hair or loose objects such as pencils or screwdrivers that may fall out of shirt or jacket pockets into the prop.
Stop the engine before making any engine adjustments.
The engine and muf er get hot! Do not touch them during
or right after operation. Make sure fuel lines are in good condition so fuel will not leak onto a hot engine, causing a  re.
To stop a gasoline powered engine an on/off switch must be
connected to the engine ignition. Do not throw anything into the propeller of a running engine.
ELECTRIC MOTOR
SAFETY PRECAUTIONS
WARNING A spinning propeller has the potential to cause serious and permanent injury to yourself and others.
WARNING Once the motor batteries are connected the electric motor can start at any time. Make sure the fail safe is set on your radio to prevent the motor from starting if the transmitter signal is lost.
WARNING: Stand clear of the propeller when handling the aircraft. Make sure the aircraft is held securely until the battery has been disconnected.
3
ALWAYS
ALWAYS remove the propeller if the motor batteries will be connected when working on your plane.
ALWAYS remove the motor batteries from the plane when charging.
ALWAYS switch on the transmitter first, then the receiver.
ALWAYS unplug the motor batteries first before switching off the receiver then transmitter.
NEVER
NEVER touch the motor during or right after operation.
The motor gets HOT!
NEVER switch off the transmitter with the motor batteries plugged in.
NEVER reach through the arc of the propeller when plugging the battery into the ESC.
LITHIUM BATTERY WARNING!
This product recommends the use of a lithium
polymer (LiPo) battery. Improper handling of
a LiPo battery could result in FIRE! A lithium battery fire has the potential to ignite surrounding areas and may cause property damage or cause personal injury.
For safe LiPo handling, follow ALL of these guidelines:
MOST IMPORTANT! Never leave the battery or
charger unattended during charging or discharging.
WARNING: Read the entire instruction sheet included with your motor batteries. Failure to follow the instructions could cause permanent damage to the battery and its surroundings and cause bodily harm!
ALWAYS
ALWAYS follow the charging instructions included with your charger for charging LiPo batteries. LiPo batteries can cause serious damage or fire if misused.
ALWAYS use a LiPo-approved charger. ALWAYS set the charger’s output volts to match the
battery volts. ALWAYS charge a LiPo battery in a fireproof location
away from combustible materials.
ALWAYS balance charge the battery. ALWAYS store and transport LiPo batteries in a fireproof
container away from combustible materials.
ALWAYS KEEP OUT OF THE REACH OF CHILDREN. ALWAYS keep LiPo batteries out of the reach of animals.
A punctured battery may cause a fire. ALWAYS disconnect the battery and unplug the charger
after the charge is complete.
ALWAYS keep a supply of sand accessible when charging a LiPo battery. Dumping sand on the battery will assist in extinguishing a LiPo chemical fire.
ALWAYS remove the batteries from the plane after a crash. Set them aside in a safe location for at least 20 minutes. If the batteries are damaged in the crash, they could catch fire. If the battery starts to swell, quickly move the battery to a safe location, preferably outside away from combustible material. Place it in a bucket, covering the battery with sand.
NEVER
NEVER use water to try and put out a LiPo fire. NEVER charge or use a battery that is deformed, bent,
crushed or has any type of visible damage. NEVER use a NiCd/NiMH peak charger to charge a
LiPo battery. NEVER charge in excess of 4.20V per cell unless the
battery is rated for a higher voltage. NEVER charge at currents greater than 1C unless the
battery is rated for a higher charge rate.
NEVER trickle-charge a LiPo battery. NEVER allow the battery temperature to exceed 140
degrees F (60 degrees C). NEVER disassemble or modify the pack wiring in any
way or puncture the cells, as this may result in a fire. NEVER discharge below 2.7V per cell. It is recommended
to not discharge below 3.7V per cell. NEVER charge the battery or set the charger on
combustible materials. NEVER charge the battery inside a vehicle or in a
location that could be damaged in the event of a LiPo fire.
NEVER put a LiPo battery in the pocket of any clothing. NEVER charge the batteries in the plane. Disconnect the
batteries and remove them from the plane immediately after landing.
NEVER allow the battery to short circuit by touching exposed wires together. This may cause a fire.
NEVER operate or store batteries below 40˚F or above
110 ˚F (4 -4 3˚C )
We, as the manufacturer, provide you with a top quality, thoroughly tested ARF and instructions, but ultimately the quality and  yability of your  nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no repre­sentations are expressed or implied as to the performance or safety of your completed model.
REMEMBER: Take your time and follow the instructions to end up with a well-built model that is straight and true.
4
DECISIONS YOU MUST MAKE
This is a partial list of items required to  nish the Giant F6F
Hellcat ARF that may require planning or decision-making before starting to build. Order numbers are provided in parentheses.
Gas Engine Recommendations
The recommended engine size range for the Giant F6F
Hellcat ARF is a 55 – 61cc [3.4 – 3.7 ci.] two-stroke gasoline engine. We used the DLE-55, DLE-61 and O.S. GT60 engines. Other engines can also be used but you may need to make modi cations for mounting those engines.
DLE-55 (DLEG0455)DLE-61 (DLEG0061)O.S. GT60 (OSMG1560)
The stock muf ers for DLE engines can be used. The OSMG1560 O.S. GT60 requires (4) 2" (51mm) standoffs
(OSMG8962) An aftermarket muf er will also be required for the O.S.
GT60 engine.
Electric Motor Recommendations
Great Planes RimFire 65 [80-85-160] Outrunner
Brushless Motor (GPMG4805)
Great Planes ElectriFly Programmable HV 160A ESC
(GPMM2260)
OR
Castle Creations Phoenix Edge 160HV 50V 160 Amp
ESC (CSEM0300)
Male Star Plug (HCAM4010) (for the ESC)Great Planes 6mm Female Bullet Connectors (3)
(GPMM3117)
Series Connector (GPMM3143)Two Onyx LiPo 50C 5000 mAh 22.2V Batteries
(ONXP3612)
Great Planes Standoff Brushless Motor Mount XX
Large (GPMG1275)
Propeller 24x12E
Radio Equipment
The radio installation for the Giant F6F Hellcat ARF can be
achieved using four different radio set-ups: a Basic Radio Set-up, an Advanced Radio Set-up and the S.Bus System Set-up using S.Bus servos or non S.Bus servos. All control surfaces require the use of a high-quality, metal geared servo of at least 95 oz-in of torque. A servo of 40 oz-in of torque can be used for the throttle and choke. We have included in the back of this manual 4 diagrams showing the different set-ups, what is required for each set-up and where the components are used. Once you have decided on which radio set-up you are going to use, remove the diagram and follow it as you install the radio system. This instruction manual will show the installation of the non S.Bus set-up.
The following list shows the common components required
for all set-ups.
Gasoline Set-up
(2) Heavy-Duty On/Off Switch (FUTM4390)
(TACM2761) (ignition and receiver)
(1) 3200mAh LiFe Receiver Battery (HCAM6446)(1) 1300mAh LiFe Ignition Battery (HCAM6411)(1) R/C foam rubber (1/4" [6mm] (HCAQ1000)(2) Optional Ernst Charge Receptacle Futaba J FM
(ERNM3001)
(2) Dubro #813 1/8” Fuel Line Barb (DUBQ0670)(1) Dubro #800 Large Tygon Fuel Line (DUBQ0493)(1) Propeller Drill Guide (DLEQ0551)(1) Optional: Sullivan CT-1 Fuel Filter (SULQ2387)
Electric Motor Set-up
(1) Heavy-Duty On/Off Switch (FUTM4390)
(TACM2761) (receiver)
(1) 3200mAh LiFe Receiver Battery (HCAM6446)
OR
(1) Castle Creations BEC 2.0 20A BEC (CSEM1540)
(1) R/C foam rubber (1/4" [6mm] (HCAQ1000)(1) Optional Ernst Charge Receptacle Futaba J FM
(ERNM3001)
(1) Spinner Adapter (electric only) (GPMQ4590)(1) 10-32 x 1” Socket Head Cap Screw (electric only)(1) Optional: Schumacher Products ArmSafe Arming
Kit w/12AWG (SUDP0304)
Basic Radio Set-up
The Basic Radio Set-up connects the two aileron servos,
two  ap servos, two elevator servos and the rudder and tail wheel steering servos with Y-harnesses. This method will require a 7-channel receiver.
Note: See the included layout drawing for required servos, servo extensions and Y-harnesses.
Advanced Radio Set-up
The Advanced Set-up has each servo plugged into the receiver
on its own channel. The channels can then be mixed together using the transmitter. This method will require an 11-channel receiver for the controls. A 13-channel receiver is required for the optional drop tank and if the lights will be controlled through the receiver.
Note: See the included layout drawing for required servos and servo extensions.
S.Bus System
A Cutting-Edge Alternative to Standard Servo Installation!
The innovative Futaba S.Bus system lets you unleash your
 ight system’s full potential and cut down on cable clutter at the same time. It uses digital serial data communication technology to transmit control signals between your receiver and servos. A single S.Bus cable can carry signals to as many channels as your transmitter can handle. You no longer have to worry about plugging in the wrong servo to the wrong channel, because each servo knows what channel it is dedicated to in advance.
5
SBD-1 S.Bus Decoder Cables allow the use of existing
Battery
Servo
Channel
Changing
Tool
analog and digital servos, too. By providing today’s pilots with tomorrow’s technology, the Futaba S.Bus system is nothing short of revolutionary.
Installing the S.Bus System
Installation is actually simpli ed as compared to your normal system installation. Using the S.Bus system you plug a battery into the SBC-1 channel changing tool, using it to program which channel you want the servo to operate on.
Once programmed, the servo will operate as required, regardless of which lead it is plug ged into. Do this for all of the servos that you want to operate on the S.Bus system. Install
the servos in the airplane and plug them into the S.Bus lead, piggybacking them one onto another. Once completed, you plug one lead into the receiver for all of the servos and all of the servos will function as programmed. One lead operates up to 16 servos!
S.Bus leads are available in a number of different lengths to accommodate installation into any size airplane, regardless of its complexity.
There are many choices for the
S. Bus receivers; some are tiny 3-port receivers with others being up to 18 channels. The 8 PWM outputs can be used as you would normally set up a
model, allowing you to split the model and have some of it set up as S.Bus while other servos are not using the S. Bus system. Something else to note is that some of the S. Bus servos and receivers are HV, or High
Voltage, meaning that you could run a straight 2S LiPo for your receiver battery.
Many servo choices are available for use in a wide variety of aircraft from micros to the largest models.
Your system is not limited to programming only through the
SBC-1 channel changing tool and your transmitter. Utilizing the USB interface, the CIU-2, you can do all of the programming using your PC. Programming with this interface gives more  exibility and programming options than can be achieved with any other radio system. To utilize standard, non-S.Bus servos, you simply use the S.Bus decoder instead of the S.Bus lead.
S.Bus System Set-up (using standard servos)
This set-up allows the use of non S.Bus servos. The retract
servo (or controller for electric retracts), optional drop tank and optional receiver controlled lights are plugged directly into the receiver.
NOTE: See the included layout drawing for required servos, servo extension, S.Bus hubs and S.Bus Decoders. This set-up will also require a SBC-1 S.Bus Channel Setting Tool (FUTM4190) or CIU-3 USB Interface (FUTM0953) to program the S.Bus decoders.
S.BUS SYSTEM
WING
Battery
Hub
Servo Servo ServoServo
S.Bus Receiver
Hub
Hub
6
S.Bus System Set-up (using S.Bus servos)
This set-up uses programmable S.Bus servos. The retract
servo (or controller for electric retracts), optional drop tank and optional receiver controlled lights are plugged directly into the receiver.
NOTE: See the included layout drawing for required servos, servo extension and S.Bus hubs. The S.Bus servos can be programmed from some of the Futaba transmitters (see the instruction manual included with your transmitter), the SBC-1 S.Bus Channel Setting Tool (FUTM4190) or CIU-3 USB Interface (FUTM0953).
Retractable Landing Gear
The Top Flite Giant F6F Hellcat ARF has been designed for
Robart pneumatic and electric main and tail gear retracts. Following is the complete list of items required to install the Robart retracts:
Pneumatic Retracts
(1) Robart #150-W 100 Degree Pneumatic Rotating
White Main Gear (ROBQ1675)
(1) Robart #160WC-W Pneumatic White Fork Tail
Wheel Retract (ROBQ1677)
(1) Robart #157VRX Large-Scale Deluxe Air Control
Kit – includes pressure tank, air line tubing, variable­rate air valve, T- ttings (ROBQ2305)
(1) Robart #169 10' [3048mm] red & purple Pressure
tubing (ROBQ2369)
(1 pkg.) #190 Air Line Quick Disconnects
(ROBQ2395)
(1) Futaba S3004 Standard Servo (FUTM0004)(1) Robart #164E Rechargeable Electric Air Pump
Robart TFF6FCOMBO Main and Tail Wheel Retract,
White Mains and Tail Wheel and Tires Combo Pneumatic Hellcat ROBQ1685
Robart TFF6FCOMBO-E Main and Tail Wheel
Retract, White Mains and Tail Wheel and Tires, (1) 36" (915mm) Extension, (1) 24" (610mm) Extension and (2) 12" (305mm) Extension Combo Electric Hellcat (ROBQ1686)
ADDITIONAL ITEMS REQUIRED
Required Hardware and Accessories
In addition to the items listed in the “Decisions You Must Make” section, following is the list of hardware and accessories required to  nish the Top Flite Giant F6F Hellcat ARF. Order numbers are provided in parentheses.
Optional Black paint for the plywood radial engine
frame
Propeller and spare propellers suitable for your gas
engine or motor
Painted Pilot: We used the 1/5 Scale pilot from Best
Pilots at www. Bestpilots.typepad.com
(2) Y-Harness Futaba (FUTM4135)/Tactic (TACM2751)
for the lights
(1) Optional Futaba CPS-1 Channel Power Switch
(FUTM0940) to switch the lights on/off using a switch on your transmitter
(1) 10" [254mm] long, 7/64" Ball-end Hex Wrench
OR
(1) 7/64" Ball-end Hex Wrench (GPMR8003) plus
(1) 5/32" x .014 Round Brass Tube K&S #8128 (K+SR8128) (See page 38)
Electric Retracts
(1) Robart #150E-W 100 Degree Electric White
Rotating Main Gear (ROBQ1676)
(1) Robart #160WCE-W Electric White Fork Tail
Wheel Retract (ROBQ1678)
(1) Robart #177E12S 12" (305mm) Actuator Extension
(ROBM0178)
(1) Futaba 8" Servo Extension (FUTM4140) or Tactic
6" Servo Extension (TACM2701)
Retract Options
Robart 13850F6F White Aluminum Main Wheel/Hub
5.0" Hellcat (ROBQ1679)
Robart 138BF6F316 White Aluminum Tail wheel/Hub
2.0" 3/16" Axle Hellcat (ROBQ1680)
Robart TF150F6FCOMBO Main Retracts and
Tail Wheel Retract Combo Pneumatic Hellcat
(ROBQ1682)
Robart TF150F6FCOMBO-E Main Retracts and Tail
wheel Retract, (1) 36" (915mm) Extension, (1) 24" (610mm) Extension and (2) 12" (305mm) Extension Combo Electric Hellcat (ROBQ1683)
Robart TFF6FWHEELCOMBO White Aluminum
Main and Tail wheel Tire and wheel Combo Hellcat (ROBQ1684)
Adhesives and Building Supplies
This is the list of Adhesives and Building Supplies that are
required to  nish the Giant F6F Hellcat ARF.
1/2 oz. [15g] Pro Thin CA (GPMR6001)1/2 oz. [15g] Pro Medium CA (GPMR6007)Pro 30-minute epoxy (GPMR6047)Pro 6-minute epoxy (GPMR6045)Threadlocker thread locking cement (PAAR2242)Mixing sticks (50, GPMR8055)Mixing cups (GPMR8056)Epoxy brushes (6, GPMR8060)Denatured alcohol (for epoxy clean up)PT-56 canopy glue (PAAR3300)Milled  berglass (GPMR6165)Masking tapeDrillDrill bits: 1/16" [1.5mm], 5/64" [2mm], 3/32" [2.5 mm],
1/8" [3 mm], 3/16" [4.5 mm], 13/64" [5mm], 5/16
[8mm], 1/2" [13mm]
Small metal  leStick-on segmented lead weights (GPMQ4485)Silver solder w/ ux (STAR2000)Hobbico Soldering Iron 60 Watt (HCAR0776)
7
Revell #1 Light Duty Aluminum Handle Knife w/Blade
and Safety Cap (RMXR6903)
Revell #11 Light Duty Blades (5-pack, RMXR6930)Sanding tools and sandpaper assortmentCurved-tip canopy scissors for trimming plastic
parts (HCAR0667)
Hex wrench SAE (HCAR0520)
Covering tools
Top Flite MonoKote sealing iron (TOPR2100)Top Flite Hot Sock iron cover (TOPR2175)Top Flite MonoKote trim seal iron (TOPR2200)Top Flite MonoKote heat gun (TOPR2000)
Optional Supplies and Tools
Here is a list of optional tools mentioned in the manual that will help you build the Giant F6F Hellcat ARF.
2 oz. [57g] spray CA activator (GPMR6035)CA applicator tips (HCAR3780)CA debonder (GPMR6039)Scale Warbird Template (TOPR2187)36" metal rulerHobbico High Precision Diagonal Cutter 5"
(HCAR0630)
Pliers with wire cutterRobart Super Stand II (ROBP1402)Panel Line Pen (TOPQ2510)Rotary tool such as DremelRotary tool reinforced cut-off wheel (GPMR8200)Servo horn drill (HCAR0698)AccuThrow De ection Gauge (GPMR2405)CG Machine™ (GPMR2400)Precision Magnetic Prop Balancer (TOPQ5700)
Replacement covering for the F6F Hellcat
Flat White (TOPQ0504) Flat Insignia Blue (TOPQ0507) Flat Medium Blue (TOPQ0517)
MODEL INSPECTION
Before starting to build, take an inventory of this model to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the instruction manual.
Top Flite Product Support Ph: (217) 398-8970, ext. 5
3002 N Apollo Drive, Suite 1 Fax: (217) 398-7721 Champaign, IL 61822
E-mail: airsupport@top- ite.com
ORDERING REPLACEMENT PARTS
Replacement parts for the Top Flite Giant F6F Hellcat ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company. Not all parts are available separately (an aileron cannot be purchased separately, but is only available with the wing kit). Replacement parts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order  rms. Hardware items (screws, nuts, bolts) are also available from these outlets.
To locate a hobby dealer, visit www.top- ite.com and click
on “Where to Buy”. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
IMPORTANT BUILDING NOTES
Anytime a sheet metal screw is installed in wood,  rst
install the screw, remove the screw and apply a couple of drops of thin CA in the hole to harden the threads. After the CA has cured, reinstall the screw.
Photos and sketches are placed before the step they
refer to. Frequently you can study photos in following steps to get another view of the same parts.
You will see this symbol anytime cyanoacrylate
glue is required.
.
You will see this symbol anytime a threaded
screw or nut is installed.
You will see this symbol anytime
epoxy is recommended.
Anytime a hole needs to be drilled you will see
this symbol with the recommended size drill bit.
REPLACEMENT PARTS LIST
Order No. Description
TOPA1980 TOPA1981 TOPA1982 TOPA1983 TOPA1984 TOPA1985 TOPA1986 TOPA1987 TOPA1988 TOPA1989 TOPA1990 TOPA1991 TOPA1992 TOPA1993 TOPA1994 TOPA1995 TOPA1996 TOPA1997 TOPA1998 TOPA1999
Fuselage Parts Set Wing Set Horizontal Stabilizer Parts Set Rudder Cowl Canopy Gear Doors Dummy Engine Antennas Belly Pan Tail Gear Cover Hatch Cockpit Kit Drop Tank Complete Drop Tank Only Drop Tank Release Pitot Tube Wingtip Lens Light Set Decals
8
CONTENTS
1
4
20
21
22
23
24
17
18
19
25
26
16
6
7
27
2
5
14
28
15
13
8
ASSEMBLE THE WINGS
Important: If you remove all the parts from the plastic bags, save the plastic bag the cowl comes in. This bag will be used later when the cowl is installed.
Start with the left wing so the assembly matches the photos the  rst time through.
3
10
12
9
1. Cowl
2. Fuselage
3. Rudder
4. Right Wing Panel
5. Left Wing Panel
11
6. Belly Pan
7. Center Wing Panel
8. Right Stabilizer
9. Left Stabilizer
10. Landing Gear Covers
11. Tail Gear Cover
12. Dummy Engine Ring
13. Cowl Ring
14. Main Wheels
15. Tail Wheel
16. Can opy
17. Left Cockpit Side
18. Right Cockpit Side
19. Cockpit Floor
20. Seat
21. Instrument Panel
22. Cockpit Ar more
23. Rudder Pedals
24. Dummy Engine
25. Spinner Back Plate
26. Spinner Cone
27. Stabilizer Tubes
28. W ing Tube
1. If necessary, use a covering iron with a covering sock
to go over the wing,  ap and aileron to remove any wrinkles.
The best method to remove the wrinkles is to glide the iron
over the covering until the wrinkles disappear, then go over the area again, pushing down on the iron to bond the covering to the wood. If the wrinkles don’t disappear, the balsa in that area might be  exing inward. If this is happening, don’t press down. Simply let the heat of the iron shrink the covering. If the wrinkles momentarily disappear, then immediately reappear, the iron may be too hot, thus causing air bubbles. Lower the temperature of the iron or use a sharp #11 blade or T-pin to puncture several holes in the covering, then reheat. The suggested iron temperature is around 360 degrees F.
The Grumman F6F Hellcat went from test models to
combat in less than 18 months. Grumman built a total of
12,275 F6F Hellcats. It  rst saw combat in August 1943 in
an attack on Marcus Island. The F6F Hellcat was credited with destroying 5,223 aircraft. It had a kill-to-loss ratio of 19:1 with the U.S. Navy/Marine Corps. The F6F Hellcat was considered one of the best  ghters of WWII.
Install the Wing Tip Light
1. The red LED will be installed in the left outer wing panel.
Using a 4.8 volt receiver battery and receiver, plug each LED into the receiver. Plug the receiver battery into the receiver. Use a piece of masking tape to identify the LED color.
9
2. Tie the end of the string from the wing tip light recess
to the plug of the red LED. Secure the string with a piece of masking tape.
3. Pull the wire through the wing until the connector exits
the root of the wing panel.
4. Insert the LED in one of the plywood LED supports.
Position the support in the light recess so that it matches the shape of the wing leading edge.
7. Glue the LED support in the wing tip.
8. Last chance to test the red LED to make sure it is
working and is the correct color. Position the wing tip lens over the LED and mark the outline of the lens on the wing.
5. Attach the white wing tip light decal on the front of the
LED support and the adjacent side of the wing tip light recess.
The LED support can also be painted white.
6. Glue the red LED in the hole in the plywood LED support.
9. Use a T-pin to poke holes in the covering inside the
lens outline.
10. Wipe off the outline and glue the lens to the wing tip
with canopy glue.
11. Go back to step 1 and install the green LED in the
right outer wing panel.
10
Install the Flap Servo
1. Carefully remove the left  ap servo hatch from the
❏ ❏
wing by peeling off the masking tape holding the hatch to the wing. Use a paper towel dampened with lighter  uid (CAUTION: Very Flammable) or similar solvent to remove any glue left behind from the tape.
2. Install the rubber grommets and metal eyelets in
❏ ❏
the  ap servo.
5. Once the epoxy has
❏ ❏
cured, remove the clamps. Place a 1/16" [1.6mm] spacer, such as a piece of cardstock or a piece of paper folded several times, under the servo and between each mounting block to raise the servo off the servo hatch. After the servo is installed the spacer will be removed, providing adequate spacing for vibration isolation.
6. Drill 1/16" [1.5 mm] holes through the blocks for the
❏ ❏
servo mounting screws. Mount the servo to the blocks with the screws that came with the servo. Remove the servo mounting screws and apply a couple of drops of thin CA in each hole to harden the threads. Allow the CA to fully harden.
Then, reinstall the screws and remove the spacer.
3. Center the servo arm spline of the  ap servo in the
❏ ❏
opening of the servo hatch cover. Position the two 7/8" x 5/8" x 3/8" [20 x 15 x 8mm] hardwood blocks as shown and mark the locations on the hatch cover.
To increase the strength of the glue joint, use a T-pin to prick holes into the gluing surface of the servo blocks and the plywood servo hatch. Be careful to not prick holes completely through the servo hatch and covering.
7. Make two marks on the top of the servo hatch,
❏ ❏
centered on the two  ap servo mounting blocks.
8. Drill 1/16" [1.5 mm ] holes through the servo hatch
❏ ❏
and into the servo blocks at the two previously made marks. Install two #2 x 3/8" (9.5mm) self-tapping  at head screws to secure the servo mounting blocks to the aileron servo hatch. Use thin CA to harden the screw threads.
4. Use 6-minute epoxy to glue the two blocks to the
❏ ❏
bottom of the servo hatch over the servo block locations.
Thoroughly coat the end of the blocks and allow them to set
for a few seconds to allow the blocks to absorb the epoxy.
Then, recoat the blocks. Use clamps to hold the blocks to
the servo hatch.
9. Following your radio setup diagram, connect the
❏ ❏
appropriate servo extension to your  ap servo. Cut a piece
11
of the supplied heat shrink tubing in half and slide it over the servo connections. Shrink the tubing by applying heat to the tubing.
10. If installing the S.Bus setup, connect the S.Bus
❏ ❏
decoder or S.Bus hub to the  ap servo extension. Secure the connection with a piece of heat shrink tubing if installing the S.Bus decoder.
NOTE: If installing the Non S.Bus setup, follow the instructions included with the SBC-1 S.Bus Channel Setting Tool (FUTM4190) or CIU-3 USB Interface (FUTM0953) to program the decoder. We set  ap number 1 to channel 7.
13. Place the  ap servo hatch with the servo in the wing.
❏ ❏
Be certain that the hatch is positioned correctly as shown. Secure the hatch using four #2 x 3/8" [9.5mm]  at head sheet metal screws. Use thin CA to harden the screw threads.
Install the Aileron Servo
11. Plug the  ap servo and receiver battery into the
❏ ❏
receiver. Switch on the transmitter and center the servo trims. Temporarily install a servo arm on the  ap servo, 60 degrees from the centerline of the servo. Test the movement for the correct direction.
12. Use the string in the wing to pull the  ap wires
❏ ❏
through to the aileron servo hatch location.
1. Install the aileron servo on the aileron servo hatch
❏ ❏
following the same method used to install the  ap servo.
2. Following your radio setup diagram, connect the
❏ ❏
appropriate servo extension to your aileron servo. Or, plug the aileron servo into the S.Bus decoder or hub. Secure the connectors with a piece of heat shrink tubing.
Note: We set aileron number 1 to channel 5 in the S.Bus setup.
3. Use the string in the wing to pull the  ap and aileron
❏ ❏
extensions or S.Bus decoder or hub through the wing.
12
4. Secure the aileron hatch to the wing using four #2
❏ ❏
x 3/8" [9.5mm]  at head sheet metal screws. Use thin CA to harden the screw threads.
1. Slide a silicone clevis retainer over a 4-40 threaded
❏ ❏
metal clevis. Thread a 4-40 nut followed by the 4-40 metal clevis, threaded 16 turns onto a 4-40 x 6" [152mm] metal pushrod. Attach the clevis to the aileron servo arm 5/8" [16mm] from the center of the arm.
5. Go back to step 1 on page 11 and install the right
❏ ❏
 ap and aileron servos following the same procedure. The left and right wing  ap servos face the same direction.
NOTE: If installing S.Bus, we put the right wing  ap #2 on channel 8 and right aileron #2 on channel 6.
Install the Aileron and Flap Pushrods
Do the left aileron  rst. Temporarily plug the aileron servo into the receiver. Switch on the transmitter and plug a receiver battery into the receiver. Center the aileron trim and adjust the aileron servo arm so that it is perpendicular to the centerline of the servo.
2. Position the control horn so that it is in line with the
❏ ❏
pushrod and over the plywood mounting plate. The holes in the control horn should be aligned with the hinge line of the aileron. On the aileron, mark the four mounting holes. Remove the control horn and drill a 5/64" [2mm] pilot hole at each mark. Do not drill completely through the aileron. Attach the control horn using four #4 x ½" sheet metal screws. Use thin CA to harden the holes.
13
3. Install the metal solder clevis in the 2nd hole from
❏ ❏
the outer end of the control horn. Center the aileron servo and aileron. Mark the pushrod where it meets the solder clevis. Remove the pushrod and the solder clevis and cut the pushrod 1/4" [6.5mm] past the mark. Solder the solder clevis to the pushrod using the techniques described in the following Hot Tip.
Hot Tip
HOW TO SOLDER
1. Use denatured alcohol or other solvent to thoroughly clean the pushrod. Roughen the end of the pushrod with coarse sandpaper where it is to be soldered.
2. Apply a few drops of soldering  ux to the end of the pushrod. Then, use a soldering iron or a torch to heat it. “Tin” the heated area with silver solder by applying the solder to the end. The heat of the pushrod should melt the solder – not the  ame of the torch or soldering iron – thus allowing the solder to  ow. The end of the wire should be coated with solder all the way around.
3. Place the clevis on the end of the pushrod. Add an­other drop of  ux. Then, heat and add solder. The same as before, the heat of the parts being soldered should melt the solder, thus allowing it to  ow. Allow the joint to cool naturally without disturbing. Avoid excess blobs, but make certain the joint is thoroughly soldered. The solder should be shiny, not rough. If necessary, reheat the joint and allow to cool.
4. Immediately after the solder has solidi ed, but while it is still hot, use a cloth to quickly wipe off the  ux before it hardens. Important: After the joint cools, coat the joint with oil to prevent rust. Note: Do not use the acid  ux that comes with silver solder for electrical soldering.
4. Slide a silicone clevis retainer over the solder clevis.
Reinstall the aileron pushrod with the threaded clevis attached to the control horn. Adjust the threaded clevis so that the aileron is centered. Apply a drop of thread locker to the threads of the pushrod behind the clevis. Tighten the 4-40 nut against the clevis.
5. Assemble and connect the  ap pushrods following
the same procedure. We installed the pushrod in the outer hole of the control horn and the hole 5/8" [16mm] from the center of the servo arm.
6. Return to step 1 and install the aileron and  ap pushrods
on the right wing.
The F6F Hellcat was  tted with the 2,100 hp Pratt &
Whitney R-2800-10W engine, the same engine used in the Corsair and the P-47 Thunderbolt. It had a gross weight of 15,413 lbs. Its maximum speed was 376 mph at 23,400 ft. It carried six 50-caliber machine guns with 400 rounds of ammunition.
This is what a properly soldered clevis looks like – shiny solder with good  ow, no blobs and  ux removed.
14
Mount the Retracts
Install the left retract  rst.
3. Tie the Actuator extension or pressure lines along with
a  ap and aileron servo extension or S.Bus hub, depending on your setup, and a 16" (400 mm) servo extension for the wing tip lights to the string in the retract bay. Pull the lines out the hole in the top of the wing and tape them to the top of the wing.
1. Trim the a xle that is included with the Robart retracts to
2" [51mm] long. File a  at spot at the end of the axle. Insert the axle through the included 5" [127mm] wheel. Slide the 6mm thick aluminum wheel spacer onto the axle. Insert the axle into the retract. Apply a drop of threadlocker to the 10­32 x 3/16" [4.8mm] set screw, included with the retract, and tighten the set screw onto the  at of the axle. Make sure that the wheel rotates freely.
2. Connect a 12" (305mm) Actuator Extension (included
with the retracts) to the retract. If installing pneumatic retracts, attach the air lines to the retract.
4. Secure the retract in the wing with six 8-32 x 1" (25mm)
machine screws and #8 lock washers. Before installing, apply a drop of thread locker to the threads on the machine screws.
5. Operate the retract to make sure the wheel does not
bind in the wheel well.
6. Position the retract cover over the retract and drill 1/16"
(1.5mm) pilot holes using the holes in the cover as a guide. Mount the cover to the wing with #2 x 3/8" (9.5mm)  at head screws. Harden the screw holes with thin CA.
15
8. Install the second landing gear door mount and position
as shown.
9. Retract the landing gear and position the landing gear
door over the strut. Center the door in the opening. Place a piece of masking tape on each side of the retract. Mark the position of the mounting holes on the tape.
7. Extend the landing gear and snap one of the landing
gear door mounts over the retract. Rotate the mount and slide it up the strut past the pin.
10. Use the 1/16" (1.5mm) plywood spacers to adjust
the height of the gear doors to match the bottom of the wing. If one of the gear door mounts is too high, use 80 grit sandpaper to sand the face of the mount. Once satis ed with the height of the gear doors, glue the plywood spacers to the gear door mounts.
16
11. Center the gear door mounts and the mounting holes
on the gear doors with the marks on the wing. Using one of the mounting holes as a guide, mark the hole location on the gear door mount. Remove the gear door. Drill a 1/16" (1.5mm) pilot hole at the mark on the gear door mount.
12. Temporarily mount the gear door to the gear door
mount with a #2 x ½" (12.5mm) sheet metal screw. Drill the three remaining pilot holes using the holes in the gear door as a guide.
apply a couple of drops of thin CA between the gear door mount and the landing gear strut.
15. Go back to step 1 on page 15 of Mount the Retracts
and install the right retract.
Join the Wing Panels
Note: Keep the retracts in the retracted (up) position.
1. Use 6-minute epoxy to glue the two 3/8 x 2-3/8" [10 x
60mm] diameter forward wing dowels in the leading edge of the wing. The wing dowels should protrude approximately 5/8" [16mm] from the wing.
13. Install the gear door with #2 x ½" (12.5mm) sheet
metal screws.
14. Position the gear door on a strut in the opening and
extend the landing gear. Without disturbing the gear door,
2. Test  t the aluminum wing tubes in the wing center
section. Use medium grit sandpaper to roughen up the part of the tube that will be glued in the center section. Clean the tubes with denatured alcohol. Glue the tubes in the wing center section with 6-minute epoxy. Wipe off any excess epoxy with a paper towel dampened with denatured alcohol.
3. Place a mark 7/8" ( 22mm) from the end of the 5/16 x
1-3/8" (8 x 35mm) wing alignment dowels.
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