•Capable of Controlling LED Currents Greater
Than 1A
•Adjustable Switching Frequency
•Low Quiescent Current
•Adaptive Programmable Off-Time Allows for
Constant Ripple Current
•Thermal Shutdown
•No 120Hz Flicker
•Low Profile 10-Pin VSSOP Package or 14-Pin
SOICvoltage to the buck regulator. Additional features
•Patent Pending Drive Architecture
APPLICATIONS
•Retro Fit Triac Dimming
•Solid State Lighting
•Industrial and Commercial Lighting
•Residential Lighting
DESCRIPTION
The LM3445 is an adaptive constant off-time AC/DC
buck (step-down) constant current controller designed
to be compatible with triac dimmers. The LM3445
provides a constant current for illuminating high
power LEDs and includes a triac dim decoder. The
dim decoder allows wide range LED dimming using
standard triac dimmers. The high frequency capable
architecture allows the use of small external passive
components. The LM3445 includes a bleeder circuit
to ensure proper triac operation by allowing current
flow while the line voltage is low to enable proper
firing of the triac. A passive PFC circuit ensures good
power factor by drawing current directly from the line
for most of the cycle, and provides a constant positive
include thermal shutdown, current limit and V
under-voltage lockout.
CC
Typical LM3445 LED Driver Application Circuit
1
2All trademarks are the property of their respective owners.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
(1) For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI
web site at www.ti.com.
(1)
TOP MARK
Connection Diagram
Top ViewTop View
Figure 1. 10-Pin VSSOPFigure 2. 14-Pin SOIC
Package Number DGSPackage Number D
SOICVSSOPNameDescription
121ASNSPWM output of the triac dim decoder circuit. Outputs a 0 to 4V PWM signal with a duty cycle
132FLTR1First filter input. The 120Hz PWM signal from ASNS is filtered to a DC signal and compared to a 1 to
143DIMInput/output dual function dim pin. This pin can be driven with an external PWM signal to dim the
14COFFOFF time setting pin. A user set current and capacitor connected from the output to this pin sets the
35FLTR2Second filter input. A capacitor tied to this pin filters the PWM dimming signal to supply a DC voltage
46GNDCircuit ground connection.
77ISNSLED current sense pin. Connect a resistor from main switching MOSFET source, ISNS to GND to set
88GATEPower MOSFET driver pin. This output provides the gate drive for the power switching MOSFET of the
99V
1010BLDRBleeder pin. Provides the input signal to the angle detect circuitry as well as a current path through a
2,5,6,11-N/CNo Connect
CC
PIN DESCRIPTIONS
proportional to the triac dimmer on-time.
3V, 5.85 kHz ramp to generate a higher frequency PWM signal with a duty cycle proportional to the
triac dimmer firing angle. Pull above 4.9V (typical) to tri-state DIM.
LEDs. It may also be used as an output signal and connected to the DIM pin of other LM3445s or
other LED drivers to dim multiple LED circuits simultaneously.
constant OFF time of the switching controller.
to control the LED current. Could also be used as an analog dimming input.
the maximum LED current.
buck controller.
Input voltage pin. This pin provides the power for the internal control circuitry and gate driver.
switched 230Ω resistor to ensure proper firing of the triac dimmer.
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
ABSOLUTE MAXIMUM RATINGS
(1)(2)
BLDR to GND-0.3V to +17V
VCC, GATE, FLTR1 to GND-0.3V to +14V
ISNS to GND-0.3V to +2.5V
ASNS, DIM, FLTR2, COFF to GND-0.3V to +7.0V
COFF Input Current100mA
Continuous Power Dissipation
ESD Susceptibility, HBM
Junction Temperature (T
(3)
(4)
)150°C
J-MAX
Internally Limited
2 kV
Storage Temperature Range-65°C to +150°C
Maximum Lead Temperature Range (Soldering)260°C
(1) Absolute maximum ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions for which the
device is intended to be functional, but device parameter specifications may not be guaranteed. For ensured specifications and test
conditions, see the Electrical Characteristics. All voltages are with respect to the potential at the GND pin, unless otherwise specified.
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/Distributors for availability and
specifications.
(3) Internal thermal shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ= 165°C (typ.) and
disengages at TJ= 145°C (typ).
(4) Human Body Model, applicable std. JESD22-A114-C.
OPERATING CONDITIONS
V
CC
Junction Temperature−40°C to +125°C
8.0V to 12V
ELECTRICAL CHARACTERISTICS
Limits in standard type face are for TJ= 25°C and those with boldface type apply over the full Operating Temperature
Range ( TJ= −40°C to +125°C). Minimum and Maximum limits are specified through test, design, or statistical correlation.
Typical values represent the most likely parametric norm at TJ= +25ºC, and are provided for reference purposes only.
Limits in standard type face are for TJ= 25°C and those with boldface type apply over the full Operating Temperature
Range ( TJ= −40°C to +125°C). Minimum and Maximum limits are specified through test, design, or statistical correlation.
Typical values represent the most likely parametric norm at TJ= +25ºC, and are provided for reference purposes only.
SymbolParameterConditionsMinTypMaxUnits
INTERNAL PWM RAMP
f
RAMP
V
RAMP
D
RAMP
DIM DECODER
t
ANG_DET
V
ASNS
I
ASNS
V
DIM
V
TSTH
R
DIM
CURRENT SENSE COMPARATOR
V
FLTR2
R
FLTR2
V
OS
GATE DRIVE OUTPUT
V
DRVH
V
DRVL
I
DRV
t
DV
THERMAL SHUTDOWN
T
SD
THERMAL SHUTDOWN
R
θJA
Frequency5.85kHz
Valley voltage0.961.001.04V
Peak voltage2.853.003.08
Maximum duty cycle96.598.0%
Angle detect rising thresholdObserved on BLDR pin6.797.217.81V
ASNS filter delay4µs
ASNS VMAX3.854.004.15V
ASNS drive capability sinkV
ASNS drive capability sourceV
DIM low sink currentV
DIM High source currentV
= 2V7.6mA
ASNS
= 2V-4.3
ASNS
= 1V1.652.80
DIM
= 4V-4.00-3.00
DIM
DIM low voltagePWM input voltage0.91.33V
threshold
DIM high voltage2.333.15
Tri-state threshold voltageApply to FLTR1 pin4.875.25V
DIM comparator tri-state impedance10MΩ
FLTR2 open circuit voltage720750780mV
FLTR2 impedance420kΩ
Current sense comparator offset voltage-4.00.14.0mV
(1) Junction-to-ambient thermal resistance is highly application and board-layout dependent. In applications where high maximum power
dissipation exists, special care must be paid to thermal dissipation issues in board design. In applications where high power dissipation
and/or poor package thermal resistance is present, the maximum ambient temperature may have to be derated. Maximum ambient
temperature (T
of the device in the application (P
given by the following equation: T
) is dependent on the maximum operating junction temperature (T
A-MAX
), and the junction-to ambient thermal resistance of the part/package in the application (R
The LM3445 contains all the necessary circuitry to build a line-powered (mains powered) constant current LED
driver whose output current can be controlled with a conventional triac dimmer.
OVERVIEW OF PHASE CONTROL DIMMING
A basic "phase controlled" triac dimmer circuit is shown in Figure 12.
An RC network consisting of R1, R2, and C1 delay the turn on of the triac until the voltage on C1 reaches the
trigger voltage of the diac. Increasing the resistance of the potentiometer (wiper moving downward) increases the
turn-on delay which decreases the on-time or "conduction angle" of the triac (θ). This reduces the average power
delivered to the load. Voltage waveforms for a simple triac dimmer are shown in Figure 13. Figure 13a shows the
full sinusoid of the input voltage. Even when set to full brightness, few dimmers will provide 100% on-time, i.e.,
the full sinusoid.
Figure 13. Line Voltage and Dimming Waveforms
Figure 13b shows a theoretical waveform from a dimmer. The on-time is often referred to as the "conduction
angle" and may be stated in degrees or radians. The off-time represents the delay caused by the RC circuit
feeding the triac. The off-time be referred to as the "firing angle" and is simply 180° - θ.
Figure 13c shows a waveform from a so-called reverse phase dimmer, sometimes referred to as an electronic
dimmer. These typically are more expensive, microcontroller based dimmers that use switching elements other
than triacs. Note that the conduction starts from the zero-crossing, and terminates some time later. This method
of control reduces the noise spike at the transition.
Since the LM3445 has been designed to assess the relative on-time and control the LED current accordingly,
most phase-control dimmers, both forward and reverse phase, may be used with success.
A bridge rectifier, BR1, converts the line (mains) voltage (Figure 15c) into a series of half-sines as shown in
Figure 15b. Figure 15a shows a typical voltage waveform after diode D3 (valley fill circuit, or V
BUCK
).
Figure 15. Voltage Waveforms After Bridge Rectifier Without Triac Dimming
Figure 16c and Figure 16b show typical triac dimmed voltage waveforms before and after the bridge rectifier.
Figure 16a shows a typical triac dimmed voltage waveform after diode D3 (valley fill circuit, or V
Figure 16. Voltage Waveforms After Bridge Rectifier With Triac Dimming
BUCK
).
LM3445 LINE SENSING CIRCUITRY
An external series pass regulator (R2, D1, and Q1) translates the rectified line voltage to a level where it can be
sensed by the BLDR pin on the LM3445.
D1 is typically a 15V zener diode which forces transistor Q1 to “stand-off” most of the rectified line voltage.
Having no capacitance on the source of Q1 allows the voltage on the BLDR pin to rise and fall with the rectified
line voltage as the line voltage drops below zener voltage D1 (see ANGLE DETECT).
A diode-capacitor network (D2, C5) is used to maintain the voltage on the VCC pin while the voltage on the
BLDR pin goes low. This provides the supply voltage to operate the LM3445.
Resistor R5 is used to bleed charge out of any stray capacitance on the BLDR node and may be used to provide
the necessary holding current for the dimmer when operating at light output currents.
TRIAC HOLDING CURRENT RESISTOR
In order to emulate an incandescent light bulb (essentially a resistor) with any LED driver, the existing triac will
require a small amount of holding current throughout the AC line cycle. An external resistor (R5) needs to be
placed on the source of Q1 to GND to perform this function. Most existing triac dimmers only require a few
milliamps of current to hold them on. A few “less expensive” triacs sold on the market will require a bit more
current. The value of resistor R5 will depend on:
•What type of triac the LM3445 will be used with
•How many light fixtures are running off of the triac
With a single LM3445 circuit on a common triac dimmer, a holding current resistor between 3 kΩ and 5 kΩ will
be required. As the number of LM3445 circuits is added to a single dimmer, the holding resistor R5’s resistance
can be increased. A few triac dimmers will require a resistor as low as 1 kΩ or lower for a single LM3445 circuit.
The trade-off will be performance vs efficiency. As the holding resistor R5 is increased, the overall efficiency per
LM3445 will also increase.
The Angle Detect circuit uses a comparator with a fixed threshold voltage of 7.21V to monitor the BLDR pin to
determine whether the triac is on or off. The output of the comparator drives the ASNS buffer and also controls
the Bleeder circuit. A 4 µs delay line on the output is used to filter out noise that could be present on this signal.
The output of the Angle Detect circuit is limited to a 0V to 4.0V swing by the buffer and presented to the ASNS
pin. R1 and C3 comprise a low-pass filter with a bandwidth on the order of 1.0Hz.
The Angle Detect circuit and its filter produce a DC level which corresponds to the duty cycle (relative on-time) of
the triac dimmer. As a result, the LM3445 will work equally well with 50Hz or 60Hz line voltages.
BLEEDER
While the BLDR pin is below the 7.21V threshold, the bleeder MOSFET is on to place a small load (230Ω) on the
series pass regulator. This additional load is necessary to complete the circuit through the triac dimmer so that
the dimmer delay circuit can operate correctly. Above 7.21V, the bleeder resistor is removed to increase
efficiency.
FLTR1 PIN
The FLTR1 pin has two functions. Normally, it is fed by ASNS through filter components R1 and C3 and drives
the dim decoder. However, if the FLTR1 pin is tied above 4.9V (typical), e.g., to VCC, the Ramp Comparator is
tri-stated, disabling the dim decoder. See MASTER/SLAVE OPERATION.
DIM DECODER
The ramp generator produces a 5.85 kHz saw tooth wave with a minimum of 1.0V and a maximum of 3.0V. The
filtered ASNS signal enters pin FLTR1 where it is compared against the output of the Ramp Generator.
The output of the ramp comparator will have an on-time which is inversely proportional to the average voltage
level at pin FLTR1. However, since the FLTR1 signal can vary between 0V and 4.0V (the limits of the ASNS pin),
and the Ramp Generator signal only varies between 1.0V and 3.0V, the output of the ramp comparator will be on
continuously for V
135° to provide a 0 – 100% dimming range.
The output of the ramp comparator drives both a common-source N-channel MOSFET through a Schmitt trigger
and the DIM pin (see MASTER/SLAVE OPERATION for further functions of the DIM pin). The MOSFET drain is
pulled up to 750 mV by a 50 kΩ resistor.
Since the MOSFET inverts the output of the ramp comparator, the drain voltage of the MOSFET is proportional
to the duty cycle of the line voltage that comes through the triac dimmer. The amplitude of the ramp generator
causes this proportionality to "hard limit" for duty cycles above 75% and below 25%.
The MOSFET drain signal next passes through an RC filter comprised of an internal 370 kΩ resistor, and an
external capacitor on pin FLTR2. This forms a second low pass filter to further reduce the ripple in this signal,
which is used as a reference by the PWM comparator. This RC filter is generally set to 10Hz.
The net effect is that the output of the dim decoder is a DC voltage whose amplitude varies from near 0V to 750
mV as the duty cycle of the dimmer varies from 25% to 75%. This corresponds to conduction angles of 45° to
135°, respectively.
The output voltage of the Dim Decoder directly controls the peak current that will be delivered by Q2 during its
on-time. See BUCK CONVERTER for details.
As the triac fires beyond 135°, the DIM decoder no longer controls the dimming. At this point the LEDs will dim
gradually for one of two reasons:
1. The voltage at V
decrease as V
2. Minimum on-time is reached which fixes the duty-cycle and therefore reduces the voltage at V
The transition from dimming with the DIM decoder to headroom or minimum on-time dimming is seamless. LED
currents from full load to as low as 0.5 mA can be easily achieved.
< 1.0V and off continuously for V
FLTR1
decreases and the buck converter runs out of headroom and causes LED current to
supplies the power which drives the LED string. Diode D3 allows V
BUCK
and off. V
has a relatively small hold capacitor C10 which reduces the voltage ripple when the valley fill
BUCK
capacitors are being charged. However, the network of diodes and capacitors shown between D3 and C10 make
up a "valley-fill" circuit. The valley-fill circuit can be configured with two or three stages. The most common
configuration is two stages. Figure 18 illustrates a two and three stage valley-fill circuit.
Figure 18. Two and Three Stage Valley Fill Circuit
The valley-fill circuit allows the buck regulator to draw power throughout a larger portion of the AC line. This
allows the capacitance needed at V
to be lower than if there were no valley-fill circuit, and adds passive
BUCK
power factor correction (PFC) to the application. Besides better power factor correction, a valley-fill circuit allows
the buck converter to operate while separate circuitry translates the dimming information. This allows for dimming
that isn’t subject to 120Hz flicker that can be perceived by the human eye.
to remain high while V+ cycles on
BUCK
VALLEY-FILL OPERATION
When the “input line is high”, power is derived directly through D3. The term “input line is high” can be explained
as follows. The valley-fill circuit charges capacitors C7 and C9 in series (see Figure 19) when the input line is
high.
Figure 19. Two Stage Valley-Fill Circuit When AC Line is High
Product Folder Links: LM3445
V
VF-CAP
=
2
V
AC-RMS
3
+
+
D3
C7
C9
C10
D4
D8
D9
V
BUCK
V+
+
-
+
-
V
BUCK
V
BUCK
V
VF-CAP
=
2
V
AC-RMS
LM3445
SNVS570L –JANUARY 2009–REVISED MAY 2013
www.ti.com
The peak voltage of a two stage valley-fill capacitor is:
(1)
As the AC line decreases from its peak value every cycle, there will be a point where the voltage magnitude of
the AC line is equal to the voltage that each capacitor is charged. At this point diode D3 becomes reversed
biased, and the capacitors are placed in parallel to each other (Figure 20), and V
equals the capacitor
BUCK
voltage.
Figure 20. Two Stage Valley-Fill Circuit When AC Line is Low
A three stage valley-fill circuit performs exactly the same as two-stage valley-fill circuit except now three
capacitors are now charged in series, and when the line voltage decreases to:
Diode D3 is reversed biased and three capacitors are in parallel to each other.
The valley-fill circuit can be optimized for power factor, voltage hold up and overall application size and cost. The
LM3445 will operate with a single stage or a three stage valley-fill circuit as well. Resistor R8 functions as a
current limiting resistor during start-up, and during the transition from series to parallel connection. Resistors R6
and R7 are 1 MΩ bleeder resistors, and may or may not be necessary for each application.
BUCK CONVERTER
The LM3445 is a buck controller that uses a proprietary constant off-time method to maintain constant current
through a string of LEDs. While transistor Q2 is on, current ramps up through the inductor and LED string. A
resistor R3 senses this current and this voltage is compared to the reference voltage at FLTR2. When this
sensed voltage is equal to the reference voltage, transistor Q2 is turned off and diode D10 conducts the current
through the inductor and LEDs. Capacitor C12 eliminates most of the ripple current seen in the inductor. Resistor
R4, capacitor C11, and transistor Q3 provide a linear current ramp that sets the constant off-time for a given
output voltage.
A buck converter’s conversion ratio is defined as:
Constant off-time control architecture operates by simply defining the off-time and allowing the on-time, and
therefore the switching frequency, to vary as either VINor VOchanges. The output voltage is equal to the LED
string voltage (V
), and should not change significantly for a given application. The input voltage or V
LED
BUCK
(3)
in
this analysis will vary as the input line varies. The length of the on-time is determined by the sensed inductor
current through a resistor to a voltage reference at a comparator. During the on-time, denoted by tON, MOSFET
switch Q2 is on causing the inductor current to increase. During the on-time, current flows from V
the LEDs, through L2, Q2, and finally through R3 to ground. At some point in time, the inductor current reaches a
maximum (I
) determined by the voltage sensed at R3 and the ISNS pin. This sensed voltage across R3 is
L2-PK
BUCK
, through
compared against the voltage of dim decoder output, FLTR2, at which point Q2 is turned off by the controller.
, the current through L2 continues to flow through the LEDs via D10.
OFF
MASTER/SLAVE OPERATION
Multiple LM3445s can be configured so that large strings of LEDs can be controlled by a single triac dimmer. By
doing so, smooth consistent dimming for multiple LED circuits is achieved.
When the FLTR1 pin is tied above 4.9V (typical), preferably to VCC, the ramp comparator is tri-stated, disabling
the dim decoder. This allows one or more LM3445 devices or PWM LED driver devices (slaves) to be controlled
by a single LM3445 (master) by connecting their DIM pins together.
MASTER/SLAVE CONFIGURATION
TI offers an LM3445 demonstration PCB for customer evaluation through our website. The following description
and theory uses reference designators that follow our evaluation PCB. The LM3445 Master/Slave schematics are
illustrated below (Figure 23 through Figure 25) for clarity. Each board contains a separate circuit for the Master
and Slave function. Both the Master and Slave boards will need to be modified from their original stand alone
function so that they can be coupled together. Only the Master LM3445 requires use of the Master/Slave circuit
for any number of slaves.
MASTER BOARD MODIFICATIONS
•Remove R10 and replace with a BAS40 diode
•Connect TP18 to TP14 (VCC)
•Connect TP17 (gate of Q5) to TP15 (gate of Q2)
SLAVE BOARD(S) MODIFICATIONS
•Remove R11 (disconnects BLDR)
•Tie TP14 (FLTR1) to V
CC
MASTER/SLAVE(S) INTERCONNECTION
•Connect TP19 of Master to TP10 of Slave (Master VCC Control)
•Connect TP6 (DIM pin) of Master to TP6 (DIM pin) of Slave (Master DIM Control)
MASTER/SLAVE THEORY OF OPERATION
By placing two series diodes on the Master VCC circuit one forces the master VCC UVLO to become the
dominant threshold. When Master VCC drops below UVLO, GATE stops switching and the RC timer (>200 µs)
rises above the TL431 threshold (2.5V) which in turn pulls down on the gate of the Slave pass device (Q1).
The valley-fill circuit could consist of one large circuit to power all LM3445 series connected, or each LM3445
circuit could have a separate valley-fill circuit located near the buck converter.
Figure 25. Master/Slave Configuration With One Valley-Fill Circuit
THERMAL SHUTDOWN
Thermal shutdown limits total power dissipation by turning off the output switch when the IC junction temperature
exceeds 165°C. After thermal shutdown occurs, the output switch doesn’t turn on until the junction temperature
drops to approximately 145°C.
For simplicity, choose efficiency between 75% and 85%.
CALCULATING OFF-TIME
The “Off-Time” of the LM3445 is set by the user and remains fairly constant as long as the voltage of the LED
stack remains constant. Calculating the off-time is the first step in determining the switching frequency of the
converter, which is integral in determining some external component values.
PNP transistor Q3, resistor R4, and the LED string voltage define a charging current into capacitor C11. A
constant current into a capacitor creates a linear charging characteristic.
(6)
Resistor R4, capacitor C11 and the current through resistor R4 (i
are all fixed. Therefore, dv is fixed and linear, and dt (t
) can now be calculated.
OFF
), which is approximately equal to V
COLL
LED
/R4,
Common equations for determining duty cycle and switching frequency in any buck converter:
Therefore:
With efficiency of the buck converter in mind:
Substitute equations and rearrange:
Off-time, and switching frequency can now be calculated using the equations above.
(7)
(8)
(9)
(10)
(11)
SETTING THE SWITCHING FREQUENCY
Selecting the switching frequency for nominal operating conditions is based on tradeoffs between efficiency
(better at low frequency) and solution size/cost (smaller at high frequency).
) changes with both line variations and over the course of each
BUCK
SNVS570L –JANUARY 2009–REVISED MAY 2013
half-cycle of the input line voltage. The voltage across the LED string will, however, remain constant, and
therefore the off-time remains constant.
The on-time, and therefore the switching frequency, will vary as the V
voltage changes with line voltage. A
BUCK
good design practice is to choose a desired nominal switching frequency knowing that the switching frequency
will decrease as the line voltage drops and increase as the line voltage increases (see Figure 26).
Figure 26. Graphical Illustration of Switching Frequency vs V
BUCK
The off-time of the LM3445 can be programmed for switching frequencies ranging from 30 kHz to over 1 MHz. A
trade-off between efficiency and solution size must be considered when designing the LM3445 application.
The maximum switching frequency attainable is limited only by the minimum on-time requirement (200 ns).
Worst case scenario for minimum on time is when V
string voltage (V
) is at its minimum value.
LED
is at its maximum voltage (AC high line) and the LED
BUCK
The maximum voltage seen by the Buck Converter is:
INDUCTOR SELECTION
The controlled off-time architecture of the LM3445 regulates the average current through the inductor (L2), and
therefore the LED string current. The input voltage to the buck converter (V
over the course of each half-cycle of the input line voltage. The voltage across the LED string is relatively
constant, and therefore the current through R4 is constant. This current sets the off-time of the converter and
therefore the output volt-second product (V
x off-time) remains constant. A constant volt-second product
LED
makes it possible to keep the ripple through the inductor constant as the voltage at V
Figure 27. LM3445 External Components of the Buck Converter
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The equation for an ideal inductor is:
Given a fixed inductor value, L, this equation states that the change in the inductor current over time is
proportional to the voltage applied across the inductor.
During the on-time, the voltage applied across the inductor is,
V
L(ON-TIME)
= V
BUCK
- (V
LED
+ V
+ IL2x R3)(15)
DS(Q2)
Since the voltage across the MOSFET switch (Q2) is relatively small, as is the voltage across sense resistor R3,
we can simplify this to approximately,
V
L(ON-TIME)
= V
BUCK
- V
LED
During the off-time, the voltage seen by the inductor is approximately:
V
L(OFF-TIME)
The value of V
= V
LED
L(OFF-TIME)
will be relatively constant, because the LED stack voltage will remain constant. If we
rewrite the equation for an inductor inserting what we know about the circuit during the off-time, we get:
Re-arranging this gives:
From this we can see that the ripple current (Δi) is proportional to off-time (t
dominated by V
LED
divided by a constant (L2).
) multiplied by a voltage which is
OFF
These equations can be rearranged to calculate the desired value for inductor L2.
Refer to DESIGN EXAMPLE to better understand the design process.
SETTING THE LED CURRENT
The LM3445 constant off-time control loop regulates the peak inductor current (IL2). The average inductor current
equals the average LED current (I
inductor current.
). Therefore the average LED current is regulated by regulating the peak
AVE
Figure 28. Inductor Current Waveform in CCM
Knowing the desired average LED current, I
and the nominal inductor current ripple, ΔiL, the peak current for
AVE
an application running in continuous conduction mode (CCM) is defined as follows:
(23)
Or, the maximum, or "undimmed", LED current would then be,
(24)
This is important to calculate because this peak current multiplied by the sense resistor R3 will determine when
the internal comparator is tripped. The internal comparator turns the control MOSFET off once the peak sensed
voltage reaches 750 mV.
(25)
Current Limit: Under normal circumstances, the trip voltage on the PWM comparator would be less than or
equal to 750 mV, depending on the amount of dimming. However, if there is a short circuit or an excessive load
on the output, higher than normal switch currents will cause a voltage above 1.27V on the ISNS pin which will
trip the I-LIM comparator. The I-LIM comparator will reset the RS latch, turning off Q2. It will also inhibit the Start
Pulse Generator and the COFF comparator by holding the COFF pin low. A delay circuit will prevent the start of
another cycle for 180 µs.
VALLEY FILL CAPACITORS
Determining voltage rating and capacitance value of the valley-fill capacitors:
The maximum voltage seen by the valley-fill capacitors is:
This is, of course, if the capacitors chosen have identical capacitance values and split the line voltage equally.
Often a 20% difference in capacitance could be observed between like capacitors. Therefore a voltage rating
margin of 25% to 50% should be considered.
Determining the capacitance value of the valley-fill capacitors:
The valley fill capacitors should be sized to supply energy to the buck converter (V
) when the input line is
BUCK
less than its peak divided by the number of stages used in the valley fill (tX). The capacitance value should be
calculated when the triac is not firing, i.e. when full LED current is being drawn by the LED string. The maximum
power is delivered to the LED string at this time, and therefore the most capacitance will be needed.
Figure 29. Two Stage Valley-Ffill V
Voltage with no TRIAC Dimming
BUCK
From the above illustration and the equation for current in a capacitor, i = C x dV/dt, the amount of capacitance
needed at V
At 60Hz, and a valley-fill circuit of two stages, the hold up time (tX) required at V
will be calculated as follows:
BUCK
is calculated as follows. The
BUCK
total angle of an AC half cycle is 180° and the total time of a half AC line cycle is 8.33 ms. When the angle of the
AC waveform is at 30° and 150°, the voltage of the AC line is exactly ½ of its peak. With a two stage valley-fill
circuit, this is the point where the LED string switches from power being derived from AC line to power being
derived from the hold up capacitors (C7 and C9). 60° out of 180° of the cycle or 1/3 of the cycle the power is
derived from the hold up capacitors (1/3 x 8.33 ms = 2.78 ms). This is equal to the hold up time (dt) from the
above equation, and dv is the amount of voltage the circuit is allowed to droop. From the next section
(“Determining Maximum Number of Series Connected LEDs Allowed”) we know the minimum V
BUCK
voltage will
be about 45V for a 90VACto 135VACline. At 90VAClow line operating condition input, ½ of the peak voltage is
64V. Therefore with some margin the voltage at V
(P
OUT/VBUCK
), where P
is equal to (V
OUT
LED
x I
LED
can not droop more than about 15V (dv). (i) is equal to
BUCK
). Total capacitance (C7 in parallel with C9) can now be
calculated. See DESIGN EXAMPLE for further calculations of the valley-fill capacitors.
Determining Maximum Number of Series Connected LEDs Allowed:
The LM3445 is an off-line buck topology LED driver. A buck converter topology requires that the input voltage
(V
) of the output circuit must be greater than the voltage of the LED stack (V
BUCK
) for proper regulation. One
LED
must determine what the minimum voltage observed by the buck converter will be before the maximum number
of LEDs allowed can be determined. Two variables will have to be determined in order to accomplish this.
1. AC line operating voltage. This is usually 90VACto 135VACfor North America. Although the LM3445 can
operate at much lower and higher input voltages a range is needed to illustrate the design process.
2. How many stages are implemented in the valley-fill circuit (1, 2 or 3).
In this example the most common valley-fill circuit will be used (two stages).
Figure 31 show three triac dimmed waveforms. One can easily see that the peak voltage (V
) from 0° to 90°
PEAK
will always be:
(27)
Once the triac is firing at an angle greater than 90° the peak voltage will lower and equal to:
(28)
The voltage at V
with a valley fill stage of two will look similar to the waveforms of Figure 32.
BUCK
The purpose of the valley fill circuit is to allow the buck converter to pull power directly off of the AC line when
the line voltage is greater than its peak voltage divided by two (two stage valley fill circuit). During this time, the
capacitors within the valley fill circuit (C7 and C8) are charged up to the peak of the AC line voltage. Once the
line drops below its peak divided by two, the two capacitors are placed in parallel and deliver power to the buck
converter. One can now see that if the peak of the AC line voltage is lowered due to variations in the line voltage,
or if the triac is firing at an angle above 90°, the DC offset (VDC) will lower. VDCis the lowest value that voltage
V
will encounter.
BUCK
Example:
Line voltage = 90VACto 135V
AC
Valley-Fill = two stage
Depending on what type and value of capacitors are used, some derating should be used for voltage droop when
the capacitors are delivering power to the buck converter. When the triac is firing at 135° the current through the
LED string will be small. Therefore the droop should be small at this point and a 5% voltage droop should be a
sufficient derating. With this derating, the lowest voltage the buck converter will see is about 42.5V in this
example.
To determine how many LEDs can be driven, take the minimum voltage the buck converter will see (42.5V) and
divide it by the worst case forward voltage drop of a single LED.
Example: 42.5V/3.7V = 11.5 LEDs (11 LEDs with margin)
OUTPUT CAPACITOR
A capacitor placed in parallel with the LED or array of LEDs can be used to reduce the LED current ripple while
keeping the same average current through both the inductor and the LED array. With a buck topology the output
inductance (L2) can now be lowered, making the magnetics smaller and less expensive. With a well designed
converter, you can assume that all of the ripple will be seen by the capacitor, and not the LEDs. One must
ensure that the capacitor you choose can handle the RMS current of the inductor. Refer to manufacture’s
datasheets to ensure compliance. Usually an X5R or X7R capacitor between 1 µF and 10 µF of the proper
voltage rating will be sufficient.
SWITCHING MOSFET
The main switching MOSFET should be chosen with efficiency and robustness in mind. The maximum voltage
across the switching MOSFET will equal:
(31)
The average current rating should be greater than:
The LM3445 Buck converter requires a re-circulating diode D10 (see the Typical Application circuit to carry the
inductor current during the MOSFET Q2 off-time. The most efficient choice for D10 is a diode with a low forward
drop and near-zero reverse recovery time that can withstand a reverse voltage of the maximum voltage seen at
V
. For a common 110VAC± 20% line, the reverse voltage could be as high as 190V.
Changes from Revision K (May 2013) to Revision LPage
•Changed layout of National Data Sheet to TI format .......................................................................................................... 31
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
Package Type Package
(1)
Drawing
Pins Package
Qty
Eco Plan
(2)
& no Sb/Br)
& no Sb/Br)
& no Sb/Br)
& no Sb/Br)
Lead/Ball FinishMSL Peak Temp
(3)
CU SNLevel-1-260C-UNLIMLM3445M
CU SNLevel-1-260C-UNLIM-40 to 125SULB
CU SNLevel-1-260C-UNLIM-40 to 125SULB
CU SNLevel-1-260C-UNLIMLM3445M
Op Temp (°C)Top-Side Markings
(4)
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
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