Taylor H71 Installation Manual

Page 1
Models H71/H84
Heat Treatment
Soft Serve Freezers
Operating Instructions
048886-M
1/21/02
Page 2
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E January, 2002 Taylor
All rights reserved. 048886--M
Page 3
Table of Contents
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Compressor Warranty Disclaimer 2.......................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Id en t ificatio n 4...............................
H71 4.................................................................
H84 6.................................................................
Beater Door Assembly -- H71 8...........................................
Beater Door Assembly -- H84 9...........................................
Feed Tube Assembly 10..................................................
Accessories 11..........................................................
Section 5 Important: To the Operator 12.................................
Symbol Definitions 13....................................................
Power Switch 13.........................................................
Liquid Crystal Display 13..................................................
Indicator Lights 13.......................................................
Reset Mechanism 13.....................................................
Adjustable Draw Handle 14...............................................
Operating Screen Descriptions 14..........................................
Operator Menu 18.......................................................
Section 6 Operating Procedures 22.....................................
Assembly 22............................................................
Sanitizing 26............................................................
Priming 28..............................................................
Daily Closing Procedures 29..............................................
Daily Opening Procedures 30..............................................
Manual Brush Cleaning 31................................................
Draining Product From T he Freezing Cylinder 31............................
Rinsing 32..............................................................
Hopper Cleaning 32......................................................
Disassembly 32..........................................................
Brush Cleaning 32.......................................................
Models H71 & H84 Table of Contents
Page 4
Table of Contents -- Page 2
Section 7 Important: Operator Checklist 34..............................
During Cleaning and Sanitizing 34.........................................
Troubleshooting Bacterial Count: 34........................................
Regular Ma intenance Checks: 34..........................................
Winter Storage 35........................................................
Section 8 Troubleshooting Guide 36....................................
Section 9 Parts Replacement Schedule 39...............................
Section 10 Parts List 40.................................................
Wiring Diagrams 51......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Table of Contents Models H71 & H84
Page 5
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used. Failure to follow this instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside rear of the base pan, two 3/8” I.P .S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting; to an opentrapdrain.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety . Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condensers. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.
Electrical Connections
Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
Models H71 & H84 To th e Installer
performed by a trained service technician.
To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located behind the service panel.
1
Note: The following procedures should be
050816
Page 6
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Models H71 and H84, freezers, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation review these procedures in order to be properly trained and to makesure that there is no confusion.
In the event that you should require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
050816
2
Models H71 & H84To th e Operator
Page 7
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the servicetechnician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Fail ure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater, scraper
blades, or drive shaft unless the power switch is in the OFF position.
Failure to follow these instructions may result in severe personal injury from hazardous moving parts.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
S DO NOT put objects or fingers in door
spout.
S USE EXTREME CAUTION when removing
the beater assembly.
Failure to follow these instructions may result in contaminated product or personal injury from blade contact.
DO NOT draw product during the HEAT cycle
because of high product temperatures.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air space around all sides. Install the deflector provided to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
050816
Models H71 & H84 Safety
3
Page 8
Section 4 Operator Parts Identification
H71
4
Models H71 & H84Operator Parts Identification
Page 9
H71 Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER 053809 2 PANEL A.-LOWER SIDE X39075-SER 3 AGITATOR A. *HT*20 QT. X44797 4 PANEL-UPPER·SIDE-LEFT 024426 5 STUD-NOSE CONE 022822 6 PANEL-REAR 026980 7 PANEL-UPPER SIDE RIGHT 028823 8 PAN-DRIP 11 -5/8 LONG 027503
9 PANEL A.-LOWER SIDE X24424-SER 10 ADAPTOR A. -CASTER X18915 11 PANEL-SERVICE 046392
ITEM DESCRIPTION PART NO.
12 TRAY-DRIP 14.8 046275 13 SHIELD-SPLASH-WIRE 046177 14 PANEL A. -FRONT X45630 15 CASTER-SWV 5/8 STEM 4IN 018794 16 SCREW 011694 17 CARRIAGE BOLT 012347 18 TRIM-REAR CORNER-RIGHT 046391 19 LOUVER SIDE -R&L 017471 20 PIN-RETAINER-HOPPER CVR 043934
*21 TRIM-REAR CORNER-LEFT 046390
*NOT SHOWN
Models H71 & H84 Operator Parts Identification
5
Page 10
H84
6
Models H71 & H84Operator Parts Identification
Page 11
H84 Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER 053809
2 AGITATOR A. *HT*20 QT. X44797
3 PANEL-UPPER SIDE LEFT 028822
4 PAN-DRIP 17-1/4”LONG 027504
5 STUD-NOSE CONE 022822
6 PANEL A.-SIDE L OWER LEFT X46447-SER
7 PANEL-SERVICE 046229
8 ADAPTOR A.-CASTER X18915
9 PANEL-REAR 044632 10 PANEL-UPPER SIDE RIGHT 028823 11 PANEL A. -SIDE LOWER R X46448-SER
ITEM DESCRIPTION PART NO.
12 SHIELD-SPLASH-WIRE 046170 13 TRAY-DRIP 22-13/16 X 5-1/8 046171 14 PANEL A. -FRONT X46167 15 CASTER-SWV 5/8 STEM 4IN 018794 16 LOUVER-SIDE-RIGHT 017471 17 LOUVER-SIDE-LEFT 028288 18 TRIM-REAR·CORNER·RIGHT 013663 19 SCREW 011694 20 PIN-RETAINER-HOPPER CVR 043934 21 CARRIAGE BOLT 012347
*22 TRIM-REAR·CORNER·LEFT 013761
*NOT SHOWN
Models H71 & H84 Operator Parts Identification
7
Page 12
Beater Door Assembly -- H71
ITEM DESCRIPTION PART NO.
1 DOOR A.-1 SPOUT X51531-9
2 VALVE A.-DRAW X33582
3 O-RING (DRAW VALVE) 014402
4 BEATER ASSEMBLY X31761
5 HANDLE A.-DRAW-ADJ. X44212
5a DRAW HANDLE 044197 5b SCREW-ADJUSTMENT 055092 5c O-RING (SCREW ADJ.) 015872 5d NUT-JAM 5/16 -24 029639-BLK
ITEM DESCRIPTION PART NO.
6 DESIGN CAP 014218 7 DRIVE SHAFT SEAL 032560 8 PIVOT PIN X22820
9 O-RING (PIVOT PIN) 016272 10 DRIVE SHAFT 032564 11 FRONT BEARING 050216 12 SCRAPER BLADE 035174 13 GASKET (FREEZER DOOR) 048926 14 STUD NUT 021508
8
Models H71 & H84Operator Parts Identification
Page 13
Beater Door Assembly -- H84
ITEM DESCRIPTION PART NO.
1 SEAL-DRIVE SHAFT 032560 2 SHAFT-BEATER 032564 3 BLADE-SCRAPER-PLASTIC 035174 4 BEATER A.-3.4QT-HELICORE X31761 5 SEAL-DRAW VALVE 034698 6 BEARING-FRONT 050216 7 GASKET-DOOR HT 4”-DOUBLE 048926 8 DOOR A.-3 SPOUT X51532-11
9 HANDLE A.-DRAW-ADJ. STLS X33687 9a HANDLE-ADJUSTABLE 028804 9b SCREW-ADJUSTMENT-5/16-24 055092
Models H71 & H84 Operator Parts Identification
ITEM DESCRIPTION PART NO.
9c O -RING-1/4 OD X .070W 50 015872
9d NUT-JAM 5/16 -24 029639-BLK 10 O-RING-5/16 OD X .070W 016272 11 ROD A. -PIVOT X20683 12 NUT-STUD LONG 034382 13 VALVE A. -DRAW*SELF CLEAN X33582 14 O-RING-7/8 OD X .103W 014402 15 CAP-DESIGN-1.010”ID-6 POINT 014218 16 NUT-STUD SHORT 034383 17 VALVE A. -DRAW CENTER X37376
9
Page 14
Feed Tube Assembly
4
2
1
1a
5
ITEM DESCRIPTION PART NO.
1 AIR ORIFICE 022465--100
1a O-- RING 016137
2 TUBE-- FEED-- INNER X32824--2
3
ITEM DESCRIPTION PART NO.
3 TUBE-- FEED--INNER-- O--RING 018550
4 TUBE-- FEED-- OUTER X34641
5 T U B E -- F E E D -- O U T E R -- O -- R I N G 018572
10
Models H71 & H84Operator Parts Identification
Page 15
Accessories
3
0 4
82
6 0
8
1
2
4
5
6
ITEM DESCRIPTION PART NO.
1 BRUSH-MIX PUMP BODY-3 X 7 023316 2 BRUSH-END-DOOR-SPOUT 039719
KIT A.-TUNE UP-H71 X49463-10
3
KIT A.-TUNE UP-H84 X49463-3
4 BRUSH-DOUBLE ENDED 013072
7
B
U
L
H
P
ITEM DESCRIPTION PART NO.
5 BRUSH-REAR BRG 1IN.D X 2IN 013071 6 BRUSH-DRAW VALVE 1”ODX2” 013073 7 LUBRICANT-TAYLOR HI PERF. 048232 8 PAIL-MIX 10 QT. 013163
* SANITIZER·KAY-5·125·PKTS 041082
*NOT SHOWN
R
E
Models H71 & H84 Operator Parts Identification
11
Page 16
Section 5 Important: To the Operator
H71
H84
ITEM DESCRIPTION
1 POWER SWITCH (TOGGLE)
2 LCD DISPLAY
3 KEYPADS
4 MIX LOW INDICATOR LIGHT
ITEM DESCRIPTION
5 MIX OUT INDICATOR LIGHT
6 HEAT MODE INDICATOR LIGHT
7 CLEAN MANUALLY INDICATOR L IGHT
12
Models H71 & H84Important: To the Operator
Page 17
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
=AUTO
=ON
=OFF
= WASH
Indicator Lights
MIX LOW - When the MIX LOW light begins to flash,
it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. On double head units, the word “LOW” will also display on the LCD indicator next to the word “MIX”.
MIX OUT - When the MIX OUT light begins to flash, it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer . At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO key. The freezer will automatically begin operation.
HEATMODE - When the HEAT MODE light is flashing, it indicates that the freezer is in the process of a heat cycle.
CLEAN MANUALLY - When the CLEAN MANUALLY light is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.
=MENU
=MIXLOW
= MIX OUT
=HEATMODE
= CLEAN MANUALLY/BRUSH CLEAN
=POWER
Power Switch
When placed in the ON position, the power switch allows Softecht control panel operation.
Liquid Crystal Display
When the MIX LOW, MIX OUT HEAT MODE, and CLEAN MANUALLY indicator lights are all flashing, this signifies a locked condition.
Reset Mechanism
The reset button is located in the service panel. The Model H84 has two reset mechanisms, one for each side of the freezer.
The reset mechanism protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH key and observe the freezer’s performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from operator end) direction without binding.
Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death.
If it is turning properly, press the W ASH key to cancel
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current mode of operation, and whether or not there is sufficient mix.
Models H71 & H84 Important: To the Operator
cycle. Press the AUTO key on both sides of the machine to resume normal operation. If the freezer shuts down again, contact your authorized service technician.
13
Page 18
Adjustable Draw Handle
This unit features an adjustable draw handle to provide the best portion control, giving a better, consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. of product by weight per 10 seconds. To INCREASE the flow rate, turn the screw COUNTERCLOCKWISE, and CLOCKWISE to DECREASE the flow rate. In addition, for purposes of SANITIZING and RINSING, the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP. When drawing product,
always have the restrictive bar on the BOTTOM.
IMPORTANT: Once the draw rate is set, tighten the lock nut with a wrench.
Operating Screen Descriptions
This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.
After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.
The first screen is displayed if the machine is not in a brush clean state. If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes.
H71 Screen:
POWER SWITCH OFF TIME: 4:40 HOPPER: 62.1 BARREL: 67.7
H84 Screen:
POWER SWITCH OFF OUT TIME: 4:40 OUT
68.5 HOPPER 62.1
69.5 BARREL 67.7
When the machine is powered the system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.
NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY
Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.
SAFETY TIMEOUT
ANY KEY ABORTS
When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
POWER SWITCH OFF
-- = -- = -- = -- = -- = -­UNIT CLEANED
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition (H84 only). The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.
H71 Screen:
MODE: OFF
HOPPER TEMP: 40.0F BRUSH CLEAN ON: MM/DD
14
Models H71 & H84Important: To the Operator
Page 19
H84 Screen:
OFF :MODE: OFF OK :MIX: OK
40.0F HOPPER 40.0F BRUSH CLEAN ON: MM/DD
The following displays pertain to the HEAT cycle:
While in the heating phase, you will see this display. It shows the present temperature of the hopper.
H71 Screen:
MODE: HEAT PHASE: HEAT HOPPER TEMP: 140.0 F BRUSH CLEAN ON: MM/DD
The next display indicates the freezer is operating in two different modes. The following information is given:
The machine is operating in the WASH mode, the temperature of the mix hopper is 40_F(4.4_C), and the machine needs to be brush cleaned on October 31st.
H71 Screen:
MODE: WASH
HOPPER TEMP: 40.0 F BRUSH CLEAN ON: 10/31
H84 Screen:
The next display indicates the freezer is operating in 3 different modes. The following information is given:
The left side of the freezer is operating in the STANDBY mode, and the mix level in the hopper is OUT. The right side is operating in the WASH mode, and the mix level in the hopper is LOW. The temperature of the mix in both hoppers is 40_F. (4.4_C.), and the machine needs to be brush cleaned on October 31st.
H84 Screen:
HEAT :MODE: HEAT HEAT :PHASE: HEAT
140.0F HOPPER 140.0F BRUSH CLEAN ON: MM/DD
CAUTION: DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
The mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.
In this example, the hopper temperature is 151_F (66.1_C).
H71 Screen:
MODE: HEAT PHASE: HOLD HOPPER TEMP: 151.0 F BRUSH CLEAN ON: MM/DD
H84 Screen:
STANDBY :MODE: WASH OUT :MIX: LOW
40.0F HOPPER 40.0F BRUSH CLEAN ON: 10/31
Models H71 & H84 Important: To the Operator
15
HEAT :MODE: HEAT HOLD :PHASE: HOLD
151.0F HOPPER 151.0F BRUSH CLEAN ON: MM/DD
Page 20
The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F(5_C). If the product fails to cool in two hours, the freezer will lock out.
This example illustrates that the temperature is being lowered, but has not yet reached the set point.
H71 Screen:
MODE: HEAT PHASE: COOL HOPPER TEMP: 55.0 F BRUSH CLEAN ON: MM/DD
Hard Lock: There are two causes for a hard lock:
1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.
14 DAY TIMEOUT
CLEANING REQ’D
FREEZER LOCKED
PRESS SEL KEY
2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
H84 Screen:
HEAT :MODE: HEAT COOL :PHASE: COOL
55.0F HOPPER 55.0F BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in four hours.
When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.
H71 Screen:
MODE: STANDBY
HOPPER TEMP: 41.0 F BRUSH CLEAN ON: MM/DD
H84 Screen:
SYSTEM FAULT
SERVICE REQ’D
FREEZER LOCKED
PRESS SEL KEY
All four LED’s on the front of the freezer will light. Press the SEL key.
The next display is the screen which will appear after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH key.
NO AUTO OPERATION
ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY
The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.
H71 Screen:
STANDBY :MODE: STANDBY OK :MIX: OK
41.0F HOPPER 41.0F BRUSH CLEAN ON: MM/DD
16
MODE: OFF
HOPPER TEMP: 41.0 F FREEZER LOCKED
Models H71 & H84Important: To the Operator
Page 21
H84 Screen:
OFF :MODE: OFF OK :MIX: OK
41.0F HOPPER 41.0F FREEZER LOCKED
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED’s on the
front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears. Following are the variable messages which will appear on line 3:
1. POWER SWITCH OFF: Power switch was in the OFF position.
2. MIX OUT PRESENT: There was mix out condition present.
3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.
If the temperature of the product has not fallen below 41_F(5_C) by the end of the COOL cycle, the following screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the SEL key to advance to the next display.
When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle. The next display will instruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer . If the AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.
H71 Screen:
MODE: OFF
HOPPER TEMP: 41.0F FREEZER LOCKED
H84 Screen:
OFF :MODE: OFF OK :MIX: OK
41.0F HOPPER 41.0F FREEZER LOCKED
Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED’s will light.
Models H71 & H84 Important: To the Operator
17
Page 22
Operator Menu
The OPERATOR MENU is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU key. The cursor will flash over the letter “A” indicating that this is screen “A”. To select a different screen, use the arrow keys and move the cursor to the desired screen selection and press the SEL key.
7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call a service technician.
8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone.
a. The hopper temperature reaches 41_F.
(5_C.) or higher after a power failure.
OPERATOR MENU
BCDEFGHIJ
A EXIT FROM MENU <--- ---> SEL
Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred. To clear the tone for any faults which have been corrected, press the left arrow key. To see if there is more than one fault per cylinder, press the SEL key. When the last fault is displayed, the control will return to the OPERATOR MENU. To return to the main screen, move the cursor to “A” and press the SEL key again.
Listed below are the variable messages which will appear, along with the corrective action:
1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
2. BEATER OVERLOAD: Press the reset button firmly. Clear the tone.
b. The hopper temperature has not fallen below
41_F. ( 5_C.) by the end of the COOL phase in the heat cycle.
9. BARREL OVER TEMP: The barrel (freezing cylinder) temperature has risen too high as follows. Clear the tone.
a. The barrel (freezing cylinder) temperature
reaches 41_F. (5_C.) or higher after a power failure.
b. The barrel (freezing cylinder) temperature
has not fallen below 41_F. (5_C.) by the end of the COOL phase in the heat cycle.
10. POWER FAILURE: This message will appear in the FAUL T DESCRIPTION if a power failure has occurred. Clear the tone.
H71 Screen:
3. HPCO COMPRESSOR: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position. Clear the tone.
4. COMP ON TOO LONG: Place the power switch in the OFF position. Call a service technician. Clear the tone.
5. HOPPER THERM BAD: Place the power switch in the OFF position. Call a service technician.
6. BARREL THERM BAD: Place the power switch in the OFF position. Call a service technician.
H84 Screen:
18
FAULT DESCRIPTION VARIABLE MESSAGE
CLR SEL
FAULT DESCRIPTION L: VARIABLE MESSAGE R: VARIABLE MESSAGE CLR SEL
Models H71 & H84Important: To the Operator
Page 23
Screen “C” is SET CLOCK. This screen will display the current date and time. The date and time may be changed only after the freezer has been manually brush cleaned, but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number . When the desired time and date appears, press the SEL key once to return to the OPERAT OR MENU.
SET CLOCK 10:21 AM 06/07/2001
-- -­<--- ---> +++ -- -- -- SEL
If an illegal date is entered, the following screen will appear. The correct date must be entered before leaving this display.
SET CLOCK 10:34 AM 02/30/2002
-- -- I N V A L I D D A T E <--- ---> +++ -- -- -- SEL
Screen “D” is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.
Press the SEL key to view the third screen of the SYSTEM INFORMATION display. This screen will indicate the Bill of Material number and serial number of the unit. Press the SEL key once to return to the OPERATOR MENU.
B.O.M. PH7133B000 S/N K0000000
SEL
Screen “E” is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the SEL key once to return to the OPERATOR MENU.
AUTO HEAT TIME TIME: 12:00 AM
-- --
<--- ---> +++ -- -- -- SEL
Screen “F” is CURRENT CONDITIONS. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 minutes (other than during the cooling phase of the heat treatment cycle).
SOFTWARE VERSION H71Control UVC2 Version 2.00
SEL
Press the SEL key once to view the SERVINGS COUNTER screen.
H71 Screen:
VISC HOPPER BARREL
0 38.5 28.5
Press the SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will
TIME C 11:00 11:00
indicate the language, version number and language strings used in the unit.
H84 Screen:
Language V1.10r00 English 459
SEL
Models H71 & H84 Important: To the Operator
19
VISC HOPPER BARREL
0 38.5 28.5
0.0 38.5 18.0 TIME C 11:00 11:00
Page 24
The SERVINGS COUNTER screen indicates the number of times the draw switch has closed (number of draws) since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU key/SEL will return the display to the Operator Menu.
H71 Screen:
SERVINGS COUNTER DRAWS 12
SEL
H84 Screen:
SERVINGS COUNTER LEFT RIGHT 12 15
SEL
Draws are counted during the AUTO mode of operation only.
Screen “G” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a 2 character message will appear on the second line of the screen. Press the SEL key once to return to the OPERATOR MENU.
Listed below are the variable messages which could appear:
HT Failure in the heating phase. CL Failure in the cooling phase. TT Failure in meeting total heat treatment cycle
time requirement. MO Mix out condition. OP Operator interruption. PF Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the third line of the
display.)
BO Beater overload. HO High pressure cut-out. TH Failed thermistor probe. PS Power switch placed in the OFF position. ML Mix Low Condition. 14 14 Day Timeout Occurred. RC Heat Cycle Record Cleared.
11/07 02:00 05:09 HEAT OVER COOL XX 01:09 00:45 01:14 TEMP AT END 38.5 1
20
Models H71 & H84Important: To the Operator
Page 25
Pressing the left arrow key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spent in the phases of the heat cycle when the heat cycle completed, or was terminated.
H71 Screen:
HOPPER BARREL GLYCOL
151.0 134.5 178.0
Screen “I” is the SERVICE MENU. This screen can only be accessed by a service technician.
Screen “J” is the STANDBY MODE. To place the freezer in the STANDBY mode, move the cursor under the word “yes”. Press the SEL key to execute the command. Pressing the SEL key again will return you to the main screen. To exit the STANDBY mode and place the unit in AUTO, press the AUTO key once. Pressing the AUTO key again will place the unit in the OFF mode.
PHASE TIME: 1:20 1
H84 Screen:
HOPPER BARREL GLYCOL
151.0 134.5 98.1
153.0 136.0 PHASE TIME: 1:20 1
Screen “H” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the +++ key to cycle through the pages.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the SEL key once to return to the Operator Menu, or twice to return to the Main Screen.
H71 Screen:
STANDBY MODE STANDBY YES NO
-- -- --
<--- ---> SEL
H84 Screen:
STANDBY MODE LEFT YES NO
-- -- --
<--- ---> SEL
STANDBY MODE RIGHT YES NO
-- -- --
<--- ---> SEL
LOCKOUT HISTORY 1 06/11/01 02:08 SOFTLOCK ABORT
+ + + -- -- -- S E L
Models H71 & H84 Important: To the Operator
21
Page 26
Section 6 Operating Procedures
The “Operator Parts Identification” section in this manual has been included to identify components referenced in these instructions. If this is the first time you have read these procedures, please turn to the “Operator Parts Identification” section, and familiarize yourself with these components before proceeding with the instructions.
Each unit stores mix in a hopper. The mix then flows through a mix feed tube down into the freezing cylinder. They both have 3.4 quart (3.2 liter) capacity freezing cylinders and 20 quart (18.9 liter) mix hoppers; one each for the Model H71 and two each for the Model H84.
Duplicate, where they apply, the following steps for the two freezing cylinders on the Model H84.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s cleaning.
The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first product.
Step 1
Lubricate the groove and shaft portion that come in contact with the bearing on the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant. Lubricate the flat side of the seal that comes in contact with the bearing.
Figure 1
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 32 “Disassembly”, and start there.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (Example: Taylor Lube HP).
MAKE SURE POWER SWITCH IS IN THE
“OFF” POSITION! Failure to follow this instruction
may result in severe personal injury from hazardous moving parts.
Be certain your hands are sanitized before assembling the freezer.
Note: Make sure the seal is not installed inside-out.
The ridge that protrudes in the center of the sealshould be on the outside.
Figure 2
22
Models H71 & H84Operating Procedures
Page 27
Install the drive shaft. Insert the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 3
Step 2
Install the beater assembly. First check the scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades.
USE EXTREME CAUTION when handling the beater assembly. The scraper blades are very sharp and may cause injury.
If the blades are in good condition, take one of the scraper blades and slip it under the hook at the front of the beater. Wrap the blade around the beater, following the helix and pushing the blade down onto the helix as you wrap. At the back end of the beater, slip the blade under the hook.
Holding the beater securely, slide the beater into the freezing cylinder about one-third of the way in. Looking into the freezing cylinder, align the hole at the rear of the beater with the flats on the end of the drive shaft.
Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft. The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft.
Figure 5
Repeat Steps 1 and 2 for the other side of the freezer on the Model H84.
Step 3
Assemble the freezer door. Place the large rubber gasket(s) in the groove(s) on the back side of the freezer door.
Slide the white plastic front bearing(s) onto the bearing hub(s), making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the gasket(s) or the front bearing(s).
Figure 6
Figure 4
Repeat this step for the second scraper blade.
Models H71 & H84 Operating Procedures
Note: There are two gaskets and two front bearings
for the Model H84 door, one for each freezing cylinder.
23
Page 28
Step 4
Install the freezer door. Insert the baffle rod(s) through the opening in the beater assembly(ies) and seat the door flush with the freezing cylinder(s). With the door seated on the freezer studs, install the handscrews. Tighten equally in a criss-cross pattern to insure the door is snug.
Figure 7
Note: On the Model H84, the short handscrews go on the bottom and the long handscrews go on top.
Lubricate the inside of the freezer door spout(s), top and bottom, and insert the draw valve(s) from the bottom until the slot in the draw valve(s) comes into view.
Figure 9
Step 6
Install the draw handle(s). Slide the o-ring into the groove on the pivot pin, and lubricate.
Step 5
Install the draw valve(s). Slide the three o-rings into the grooves on the draw valve(s) and lubricate.
Figure 8
Note: The Model H84 has three draw valves. For the left and right draw valves, follow the assembly and lubrication procedures explained previously. The center draw valve uses a seal and an o-ring. Slide the seal and o-ring into the grooves on the draw valve, and lubricate.
Figure 10
Slide the fork of the draw handle over the bar in the slot of the draw valve. Secure with pivot pin.
Figure 11
24
Models H71 & H84Operating Procedures
Page 29
Note: The Model H84 has three draw handles. Slide
the fork of the draw handle in the slot of the draw valve, starting from right to left. Slide the pivot pin through each draw handle as you insert them into the draw valves.
Step 7
Install the front drip tray and the splash shield under the door spout(s).
Step 9
Slide the three o-rings into the grooves of the inner air tube.
Figure 14
Slide the two o-rings into the grooves of the outer air tube.
Figure 12
Step 8
Slide the rear drip pan into the hole in the side panel.
Figure 13
Figure 15
Slide the small o-ring into the groove of the air orifice.
12077
Figure 16
Models H71 & H84 Operating Procedures
25
Page 30
Step 10
Lay the inner air tube, outer air tube, and agitator in the bottom of the mix hopper for sanitizing.
12151
Step 4
Press the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes.
Figure 17
Repeat Steps 9 and 10 for the other side of the freezer on the Model H84.
Sanitizing
Step 1
Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS.
Step 2
Pour the two gallons (7.6 liters) of sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are sanitized before going on in these instructions.
Figure 18
Step 5
With a pail beneath the door spout(s), open and close the draw valve six times. Open the draw valve and draw off the remaining sanitizing solution.
Note: On the Model H84, momentarily open the center draw valve to sanitize the center door spout.
Step 6
Once the sanitizer stops flowing from the door spout, close the draw valve and press the WASH key, cancelling the beater motor operation.
Repeat these steps for the other side of the freezer on the Model H84.
Step 3
Place the power switch in the ON position.
Figure 19
Note: Be sure your hands are clean and sanitized before going on in these instructions.
26
Models H71 & H84Operating Procedures
Page 31
Step 7
Lubricate the o-rings on the inner and outer air tubes. DO NOT lubricate the o-ring on the air orifice. Place the inner air tube inside the outer air tube.
Figure 20
Step 9
Stand the assembled air tube in the corner of the mix hopper and place the agitator on the agitator housing.
12153
Step 8
Install the air orifice into the hole in the top of the inner air tube. Make sure the hole in the air orifice is clean and not blocked.
12152
Figure 21
Note: If the hole in the air orifice should become plugged, use soap and hot water to clear the hole. Caution should be used not to enlarge the hole size in the air orifice.
Figure 22
Note: If the agitator should stop turning during normal operation, with sanitized hands, remove the agitator from the agitator housing and brush clean with sanitizing solution. Install the agitator back onto the agitator housing.
Repeat Steps 5 through 9 for the other side of the freezer on the Model H84.
Step 10
Return to the freezer with a small amount of sanitizing solution. Dip the door spout brush into the sanitizing solution and brush clean the door spout(s) and bottom of the draw valve(s).
Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Install the design cap(s).
Models H71 & H84 Operating Procedures
27
Page 32
Priming
Note: Evaluate the condition of LED’s (lights) and
screen messages before performing priming procedures. If all 4 LED’s are flashing, the unit is locked.
Step 1
With a mix pail beneath the door spout, open the draw valve. Pour two gallons (7.6 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the dispensing spout, close the draw valve.
The pin on the inner air tube should be turned and positioned at the bottom of the notch in the outer air tube. This will align the holes in the air tubes and allow mix and air to enter the freezing cylinder.
12155
Figure 25
Step 3
Press the AUTO key. When the unit cycles off, the product will be ready to serve.
Figure 23
Step 2
When mix stops bubbling down into the freezing cylinder, install the assembled air tubes in the mix inlet hole.
12154
Figure 24
Figure 26
Step 4
Fill the hopper with FRESH mix and place the mix hopper cover in position.
12156
Figure 27
28
Models H71 & H84Operating Procedures
Page 33
Note: Use only FRESH mix when priming the freezer.
Repeat Steps 1 through 4 for the other side of the
freezer on the Model H84.
Note: These units feature adjustable draw handles to provide the best portion control, giving a better, consistent quality to your product, and controlling costs. The draw handles can be adjusted for different flow rates. See page 14 for more information on adjusting these handles.
IMPORTANT! Once the draw rate is set, tighten the lock nut with a wrench.
Daily Closing Procedures
Note: Pressing the left arrow button will stop the agitator(s) motion for ten seconds.
THIS PROCEDURE MUST BE PERFORMED DAILY!
The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.
The Heat Treatment Cycle will start at the time designated in the AUTO HEAT TIME.
IMPORTANT: The level of mix in the mix hopper(s) must be at the line on the agitator paddle. (The mix low light must not be on.)
Step 1
The freezer must be in the STANDBY or the AUTO mode before the Heat Treatment Cycle may be started. (Both sides of the H84 must be in STANDBY or AUTO.)
Step 2
Remove the hopper cover(s). Remove the rear drip pan, front drip tray and splash shield and take them to the sink for further cleaning.
Figure 28
Step 4
Remove the design cap(s) from the freezer door spout(s). Take the hopper cover(s), air orifice(s), air tube assembly(ies), design cap(s) and agitator(s) to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a small amount of an approved cleaning solution and brush clean parts. Place the front drip tray, splash shield, design cap(s) and air orifice(s) on a clean, dry surface to air-dry overnight or until heating cycle is complete.
Note: If the hole in the air orifice(s) should become plugged, use soap and hot water to clear the hole. Caution should be used not to enlarge the hole size in the air orifice.
Step 5
Prepare a small amount of an approved 100 PPM sani­tizing solution (example: Kay-5r). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Sanitize the rear drip pan, air tube assembly(ies), agitator(s) and hopper cover(s).
MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THESE NEXT STEPS!
Step 3
Remove the air orifice(s), feed tube assembly(ies) and agitator(s).
Models H71 & H84 Operating Procedures
Important: Install the agitator(s) back onto the
agitator housing(s).
Note: Pressing the left arrow button will stop the agitator(s) motion for ten seconds.
29
Page 34
Step 6
Install the air tube assembly(ies). Lift and turn the inner air tube of the assembled air tubes so the pin rests on top of the outer air tube. This will close the hole in the assembled air tubes, preventing mix in the hopper from entering the freezing cylinder during the heating and standby process.
Figure 29
Replace the hopper cover(s). Install the rear drip pan.
Step 7
Return to the freezer with a small amount of cleaning solution. With a pail beneath the door, dip the end brush into the cleaning solution and brush clean the door spout(s) and bottom of the draw valve(s).
Note: Once the heating cycle has started it cannot be interrupted. The heating cycle will take a maximum of 4 hours to complete with full hoppers.
When the heating cycle is complete, the control will return to the STANDBY mode.
CAUTION: Do not draw product or attempt to disassemble the unit during the Heat Treatment Cycle. The product is hot and under extreme pressure.
There are three phases of the heat cycle; Heating, Holding and Cooling. Each phase has a time limit. If any 1 of the 3 phases fails to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message “HEAT TREAT CYCLE FAILURE -- FREEZER LOCKED--PRESS SEL KEY”. The product may not be safe to serve. The freezer will be locked (soft locked) out of the AUTO mode. The option is given to press the AUTO key to begin a new heat cycle or to press the WASH key to place the side(s) into the OFF mode to allow a brush clean of the unit.
Daily Opening Procedures
Figure 30
Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.
Step 8
Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door.
Evaluate the condition of LED’s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. As indicated in the illustration below, 4 flashing LED’s, indicate a “locked” condition.
Figure 31
Note: If the unit is hard locked, refer to the “Manual Brush Cleaning” section starting on page 31.
30
Models H71 & H84Operating Procedures
Page 35
Step 1
When the heating cycle is complete, the normal dis­play will appear, showing the machine in the STAND­BY mode. Prepare a small amount of an approved 100 PPM sanitizing solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS.
Sanitize the design caps, air orifices, front drip tray, and the splash shield in this solution.
Step 2
Return to the freezer with a small amount of sanitizing solution. Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve.
Manual Brush Cleaning
THIS PROCEDURE MUST BE DONE EVERY 14 DAYS!
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will be needed:
Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Step 3
Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door.
Replace the design caps, air orifices, front drip tray and the splash shield.
MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THIS NEXT STEP!
Step 4
Lift the hopper cover and turn the inner air tube of the assembled air tubes so the pin rests at the bottom of the notch of the outer air tube.
12155
S Two cleaning pails
S Necessary brushes (provided with freezer)
S Cleaning solution
S Single service towels
Draining Product From The Freezing Cylinder
Step 1
Press the AUTO key, cancelling compressor and beater motor operation.
Step 2
Remove the hopper cover, agitator, and assembled air tube from the mix hopper. Take these parts to the sink for cleaning.
Step 3
With a pail under the door spout, press the WASH key. Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper.
Step 4
When the flow of product stops, press the WASH key,
Figure 32
Step 5
Press the AUTO key to resume normal operation. When the unit cycles off, product is ready to serve.
Models H71 & H84 Operating Procedures
cancelling the wash cycle and close the draw valve.
Discard this product.
Repeat Steps 1 through 4 for the other side of the
freezer on the Model H84.
31
Page 36
Rinsing
Step 8
Place an empty pail beneath the door spout.
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level sensing probes, the outside of the agitator housing, and the mix inlet hole.
Step 2
With a mix pail beneath the door spout, press the WASH key.
Step 3
Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH key cancelling the wash cycle.
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear .
Repeat Steps 1 through 3 for the other side of the freezer on the Model H84.
Hopper Cleaning
Step 1
Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS.
Step 2
Pour the two gallons (7.6 liters) of cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probes, the outside of the agitator housing, and mix inlet hole.
Step 9
Open the draw valve on the freezer door and draw off all the solution.
Step 10
Once the cleaner stops flowing from the door spout, close the draw valve and press the WASH key cancelling the wash cycle.
Repeat Steps 1 through 10 for the other side of the freezer on the Model H84.
Disassembly
Note: Failure to remove parts, brush clean and then
air dry these parts, will result in damage to the related parts. These parts must be removed and the freezer cleaned every 14 days or the machine will lock-out and not operate in the AUTO mode.
MAKE SURE POWER SWITCH IS IN THE
“OFF” POSITION! Failure to follow this instruction
may result in severe personal injury from hazardous moving parts.
Step 1
Remove the handscrews, freezer door, beater(s) and scraper blades, and drive shaft(s) from the freezing cylinder(s) and take to the sink for cleaning.
Step 2
Remove the front drip tray and splash shield.
Brush Cleaning
Step 4
Prepare two more gallons (7.6 liters) of the cleaning solution.
Step 5
Pour the solution into the mix hopper.
Step 6
Brush the exposed sides of the hopper. Wait at least 5 minutes before proceeding with these instructions.
Step 7
Press the WASH key. This will cause the cleaning solution in the freezing cylinder to be agitated.
Step 1
Prepare a sink with an approved cleaning solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFI­CATIONS.
IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the seal(s) from the drive shaft(s).
32
Models H71 & H84Operating Procedures
Page 37
Step 3
From the freezer door, remove the following:
S gaskets(s) S front bearing(s) S pivot pin S draw handle(s) S design cap(s) S draw valve(s)
Remove all o-rings.
Note: To remove o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o-ring to be removed, always remove the rear o-ring first. This will allow the o-ring to slide over the forward rings without falling into the open grooves.
Step 4
From the inner and outer air tubes, remove the o-ring(s) and air orifice(s). Remove the o-ring(s) from the air orifice(s).
Step 5
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing(s) at the back of the freezing cylinder(s).
Step 6
Remove the rear drip pan from the front panel and take to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide.
Step 7
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve core(s) in the freezer door. Place all the cleaned parts on a clean dry surface to air-dry overnight.
Step 8
Wipe clean all exterior surfaces of the freezer.
Figure 33
Models H71 & H84 Operating Procedures
33
Page 38
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE
PERFORMED EVERY T WO WEEKS.
Troubleshooting Bacterial Count:
j 1. Thoroughly clean and sanitize machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all mix passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder and the drive hub opening in the rear wall of the mix hopper, on pump style units. Be sure to have a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 6. Temperature of mix in mix hopper and walk-in
cooler should be below 40_F. ( 4 . 4 _C.).
j 7. Discard remaining mix from freezer during
“Closing Procedures”.
Regular Maintenance Checks:
j 1. Replace scraper blades that are nicked or
damaged. Before installing beater, be certain that scraper blades are properly attached.
j 2. Check rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. Check the condenser(s) for accumulation of dirt
and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Never use screwdrivers or other
metal probes to clean between the fins.
Failure to comply can result in severe personal injury from electrical shock.
j 7. On water cooled units, check the water lines for
kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.
060111
34
Models H71 & H84Important: Operator Checklist
Page 39
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Relieve pressure on spring in water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
081111
Models H71 & H84 Important: Operator Checklist
35
Page 40
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAG E
1. All four LED’s are flashing. a. The freezer is locked. a. See soft lock and hard lock information.
2. Soft lock message appears on
LCD.
3. Hard lock message appears
on LCD.
b. More than 24 hours since the
last heat cycle.
c. Power switch is in the OFF
position.
d. Freezer not in the AUTO or
STANDBY mode.
e. Mix out condition. e. Hopper should be at least 1/2
f. Agitator not installed. f. Agitator must be cleaned and
g. Agitator not rotating. g. Agitator must be cleaned
h. Insufficient mix in mix hopper. h. The level of mix in the mix
a. More than 14 days since last
brush cleaning.
b. A barrel or hopper thermistor
is faulty.
b. Freezer must go through a
Heat Treatment Cycle every 24 hours. Freezer must now be disassembled and brush cleaned or placed in a heat cycle.
c. Powerswitchmustbeinthe
ON position. Freezer must now be disassembled and brush cleaned or placed in a heat cycle.
d. Freezer must be in the AUTO
or STANDBY mode. Freezer must now be disassembled and brush cleaned or placed in a heat cycle.
full before starting the Heat Treatment Cycle. Freezer must now be disassembled and brush cleaned or placed in a heat cycle.
installed before starting the heat cycle. Freezer must now be disassembled and brush cleaned.
before starting the heat cycle. Disassemble freezer and brush clean.
hopper must be above the mix low probe before starting the Heat Treatment Cycle. The freezer must now be disassembled and brush cleaned.
a. Freezer must be
disassembled and brush cleaned every 14 days.
b. Call a service technician. 16
REF.
16 -- 17
17
17
17
17
29
27
29
16
36
Models H71 & H84Troubleshooting Guide
Page 41
PROBLEM PROBABLE CAUSE REMEDY PAG E
4. Drive shaft stuck in gear box
coupling.
5. No product being dispensed
with draw valve open and machine in AUTO mode.
6. Product too stiff. a. Barrel viscosity set too cold. a. Contact service technician to
7. Product too soft. a. Barrel viscosity set too warm. a. Contact service technician to
8. Mix in hopper too cold. a. Temperature out of
9. Mix in hopper too warm. a. Temperature out of
10. Freezing cylinder walls
scored.
a. Rounded corners of drive
shaft, coupling, or both.
b. Mix and lubricant collected in
drive coupling.
a. Freeze-up in mix inlet hole. a. Call service technician to
b. Beater rotating counter-clock-
wise.
c. Inadequate mix in hopper. c. Fill hopper with mix. 29
d. Air orifice not installed. d. Install in assembled inner air
e. Inner air tube in the closed
position.
b. Air orifice not installed. b. Install in assembled air tubes. 27
c. Inner air tube in the closed
position.
b. Not enough air space around
unit (air-cooled).
c. Worn scraper blades. c. Replace regularly. 39
d. Dirty condenser (air-cooled). d. Clean regularly. 34
e. Out-of-date mix. e. Use only fresh mix. 29
f. Loss of condenser cooling
water (water-cooled).
adjustment.
adjustment.
b. Hopper cover not in position. b. Place cover in position. ----
c. Agitator not installed, or
installed upside down.
d. Agitator not rotating. d. Remove agitator and clean. 27
a. Beater assembly bent. a. Call service technician to
b. Missing or worn front bearing. b. Install or replace front bearing. 39
a. Call service technician to
correct cause and replace the necessary components. Do not lubricate end of drive shaft.
b. Brush clean rear shell bearing
area regularly.
adjust hopper temperature.
b. Contact service technician to
correct rotation to clockwise.
tubes.
e. Place inner air tube in the
open position.
adjust barrel viscosity.
c. Place inner air tube in the
open position.
adjust barrel viscosity.
b. Allow for adequate air flow
across the condenser(s).
f. Locate cause of water loss
and correct.
a. Call service technician to
adjust hopper temperature.
a. Call service technician to
adjust hopper temperature.
c. Install agitator correctly. 27
repair or replace beater and to correct cause of insufficient mix in freezing cylinder.
REF.
----
33
----
----
27
28
----
28
----
1
34
----
----
----
Models H71 & H84 Troubleshooting Guide
37
Page 42
PROBLEM PROBABLE CAUSE REMEDY PAG E
11. Excessive mix leakage into
rear drip pan.
12. Excessive mix leakage from
the door spout.
13. No freezer operation after
placing unit in AUTO.
14. Product not feeding into
freezing cylinder.
REF.
a. Worn or missing seal on drive
shaft.
b. Inadequate lubrication of drive
shaft.
c. Worn rear shell bearing. c. Call service technician to
d. Seal installed inside-out on
drive shaft.
e. Wrong type lubricant being
used (Example: petroleum base lubricant).
a. Worn or missing draw valve
o-rings.
b. Inadequate lubrication on
draw valve o-rings.
c. Wrong type lubricant being
used (Example: petroleum base lubricant).
a. Unit unplugged. a. Plug into wall receptacle. ----
b. Circuit breaker off or blown
fuse.
c. Power switch in the OFF
position.
a. Inadequate mix in hopper. a. Fill hopper with mix. 29
b. Mix inlet hole frozen up. b. Hopper temperature needs
c. Assembled air tubes installed
incorrectly.
d. Air orifice not installed. d. Install in assembled air tubes. 27
e. Inner air tube blocked. e. With sanitized hands, remove
a. Replace regularly. 39
b. Follow lubrication procedures
in “Assembly”.
replace rear shell bearing.
d. Install correctly. 22
e. Use proper lubricant
(Example: Taylor Lube HP).
a. Replace regularly. 39
b. Lubricate properly. 24
c. Use food grade lubricant
(Example: Taylor Lube HP).
b. Turn circuit breaker on or
replace fuse.
c. Place power switch to the ON
position.
adjustment. Call service technician.
c. Pin on inner air tube must be
positioned at the bottom of the notch in the outer air tube.
inner air tube. Brush clean with sanitizing solution.
22
----
22
22
----
13
----
28
27
38
Models H71 & H84Troubleshooting Guide
Page 43
Section 9 Parts Replacement Schedule
PART
DESCRIPTION
Scraper Blade X Minimum 2 4
Drive Shaft Seal X 1 2
Freezer Door Gasket X 1 2
Front Bearing X 1 2
Draw Valve O-Ring X 3 7
Pivot Pin O-Ring X 1 1
Design Cap X 1 3
Inner Air Tube O-Ring X 3 6
Outer Air Tube O-Ring X 2 4
Air Orifice O-Ring X 1 2
Center Draw Valve Seal (Model H84 only)
White Bristle Brush, 3” x 7” Inspect & Replace
White Bristle Brush, 1-1/2” x 2” Inspect & Replace
Black Bristle Brush, 1” x 2” Inspect & Replace
Double Ended Brush Inspect & Replace
End Brush Inspect & Replace
EVERY
3MONTHS
X 1
EVERY
6MONTHS
if Necessary
if Necessary
if Necessary
if Necessary
if Necessary
ANNUALLY QUANTITIES
H71 H84
Minimum 1 1
Minimum 1 1
Minimum 1 1
Minimum 1 1
Minimum 1 1
TO BE
REPLACED
Models H71 & H84 Troubleshooting Guide
39
Page 44
Section 10 Parts List
UPDATE
REMARKS PARTS
WARR.
CLASS
H84
QTY.
H71
QTY.
NUMBER
DESCRIPTION PART
HOUSING A.-W/WHEEL X30160 1 1 103
MOTOR-BLOWER FAN 230V 046536- 1 1 103 J4090000/UP HP62 86
HOUSING A.-W/WHEEL X30160 1 1 103
CAP-RADIATOR (OLD STYLE) 035179 1 1 103 J4019999/PRIOR 79
ADAPTOR A.-CASTER X18915 4 4 103
ACCUMULATOR-GLYCOL (OLD STYLE) 035175 1 1 103 J4019999/PRIOR (SEE TANK) 79
AGITATOR A. *HT*20 QT HOPPER X44797 1 2 103
+ Available Separately
Parts List Models H71 & H84
BEARING-FRONT 050216 1 2 000
BEARING-REAR SHELL *NICK.PLATE 031324 1 2 000
+GUIDE-DRIP SEAL 028992 1 2 000
+NUT-BRASS BEARING 028991 1 2 000
+WASHER-BEARING LOCK 012864 1 2 000
BEATER A.-3.4QT-HELICORE X31761 1 2 103
+BLADE-SCRAPER-PLASTIC 035174 2 4 000
BELT-AX35 022848 2 000
BELT-AX31 041575 4 000
BELT-RD 3/16W X 4.70 ID 043121 1 000 AGITATOR MOTOR
BELT-RD 3/16 W X 4.01 ID 036161 1 000 AGITATOR MOTOR
40
BELT-RD 3/16 W X 9.12 ID 039108 1 000 AGITATOR MOTOR
BLOCK-TERMINAL-2 POLE 039422 1 2 103
BLOCK-TERMINAL-5 POLE 024329 1 2 103
BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 1 2 103
BLOCK-TERMINAL-PLUG 7P .2 SIP 040322-003 2 4 103
BLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 1 2 103
BLOWER A. X47833- 1 1 103 J4090000/UP HP62 86
BLOWER A. X30153- 1 1 103 J4089999/PRIOR 86
MOTOR-BLOWER FAN 230V 030157- 1 1 103 J4089999/PRIOR 86
BRUSH-DOUBLE ENDED-PUMP&FEEDT 013072 1 1 000
BRUSH-DRAW VALVE 1”ODX2”X17”L 013073 1 1 000
BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 1 000
BRUSH-MIX PUMP BODY-3”X7”WHITE 023316 1 1 000
BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 1 000
Page 45
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
PART
DESCRIPTION PARTS
QTY.
NUMBER
CABLE-RIBBON-10C-56”L-DIL/DILR 040040-039 1 1 103 J3IFR-LED
CABLE-RIBBON-14C-14”L SIP/SIPR 040040-015 1 1 103 J9UC-LCD
CABLE-RIBBON-20C-63”L-DIL/DILR 040040-047 1 103 J7UC-J9IFL
CABLE-RIBBON-20C-72”L-DIL/DIL 040040-037 1 1 103 J2UC-J12IFL
CABLE-RIBBON-20C-74”L-DIL/DILR 040040-038 1 103 J7UC-J9IFL
CABLE-RIBBON-20C-9DIL/DIL 040040-031 1 103 J11IFL-J12IFR
CABLE-RIBBON-50C-56”L-DIL/DIL 040040-036 1 1 103 J11UC-J2IFR
CABLE-RIBBON-50C-65DIL/DIL 040040-034 1 103 JI0UC-J2IFL
CABLE-2 COND -#22 SHIELDED 045154-45 1 103 POWER CABLE IF-UC (BULK # R6003001)
CABLE-2 COND -#22 SHIELDED 045154-55 1 103 POWER CABLE IF-UC (BULK # R6003001)
CAP-DESIGN-1.010”ID-6 POINT 014218 1 3 000
CAPACITOR-RUN- .8UF/400V 039482 1 1 103 AGITATOR MOTOR
CARD-CLEANING-HT-CARTOON-SS 051716 1 1 000 J7070000/UP 119
CARD-DAILY CLEAN-HT-SS 046703 1 1 000
CASTER-SWV 5/8 STEM 4IN WHEEL 018794 4 4 103
047519- 1 2 512 J4090000/UP HP62 86
CLAMP-HOSE 9/16 CRIMP TYPE 047344 14 22 000 GLYCOL TUBE
COMPRESSOR AH2490Z-AH556ET
+CAPACITOR-RUN 35UF/440V 048132 1 2 103 J4090000/UP (230-60-1) HP62 86
(French Manufacture - J9090000/Up)
+CAPACITOR-START-135-155UF/330V 036048 1 2 103 J4090000/UP (230 -50/60-1) HP62 86
(TECUMSEH)
+RELAY-START-COMPRESSOR 036047 1 2 103 J4090000/UP(230-50/60-1) HP62 86
+GROMMET-COMPRESSOR MOUNTING 037428 4 8 000
+SLEEVE-COMP. MOUNTING 037429 4 8 000
COMPRESSOR L53A113BBCA (BRISTOL) 038144- 1 2 512 J4089999/PRIOR (USE 047519- ) 86
+CAPACITOR-RUN- 20UF/440V 012906 1 2 103 J4089999/PRIOR (230 -60-1) 86
+CAPACITOR-START-161-193UF/250V 031790 1 2 103 J4089999/PRIOR (230-60-1) 86
+RELAY-START-COMPRESSOR 038145 1 2 103 J4089999/PRIOR (230-60-1) 86
CONDENSER-AC-12LX18HX4.3-5ROW 019558 1 2 103
COUPLING-DRIVE 3/4 HEX X 1-7/8 012721 1 2 103
+SCREW-5/16-18X 5/16 ALLEN SET 042511 2 4 000
COVER A.-HOPPER INS.-COMPLETE X42628-SER 1 2 103
+KNOB-MIX COVER 025429 1 2 103
+ Available Separately
Models H71 & H84 Parts List
41
Page 46
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
QTY.
PART
NUMBER
DESCRIPTION PARTS
+PIN-RETAINING-HOPPER COVER 043934 4 2 103
+RETAINER-HOPPER COVER 042619 2 4 103
+SCREW-8-32 X 1/2 OVAL HD-SS 043295 8 16 000
DECAL-DAILY CLEANING-HT SS/YOG 045273 1 1 000
DECAL-DEC-TAYLOR-H71 045677 1 000
+ Available Separately
DECAL-DEC-TAYLOR-H84 (NEW) 052278 1 000 J8120000/UP (ON POSITION-RIGHT SIDE) 141
DECAL-DEC-TAYLOR-H84 (OLD) 045676 1 000 PRIOR TO J8120000 141
DECAL-MANUAL CLEANING 046700 1 1 000
DECAL-TROUBLESHOOTING 038374 1 1 000
DEFLECTOR-BLOWER EXHAUST 047912 1 1 103 J4090000/UP HP62 86
DEFLECTOR-BLOWER EXHAUST 046586 1 103 J4089999/PRIOR 86
DIAGRAM-WIRING 047926- 1 000 J4090000/UP HP62 86
DIAGRAM-WIRING *PH71* 045635- 1 000 J4089999/PRIOR 86
DIAGRAM-WIRING 047986- 1 000 J4090000/UP HP62 86
DIAGRAM-WIRING *P/H84* 045371- 1 000 J4089999/PRIOR 86
DISPLAY-LIQUIDCRYSTAL X38062-SER 1 1 103
+LENS-DISPLAY 038221 1 1 103
+SCREW 2-56 X 1/2 FHM 038219 4 4 000
+NUT-HEX 038220 4 4 000
DOOR A.-HT-1 SPT X51531-9 1 103 J5080000/UP 96
DOOR A.-HT-1 SPT J5080000/PRIOR SEE KIT A.-DOOR 96
+ GASKET-DOOR -HT-4” SHELL 048926 1 000
+HANDLE A.-DRAW-ADJ. X44212 1 103
HANDLE-DRAW VALVE 044197 1 103
O-RING-1/4OD X .070W 50 DURO 015872 1 000
SCREW-ADJUSTMENT-5/16-24X1-1/ 033662 1 000
+NUT -5/16-24 18-8 SS JAM 029639-BLK 1 000
+PIN A.-PIVOT X22820 1 103
+O-RING-5/16 ODX .070W 016272 1 000
+VALVE A.-DRAW*SELF CLEANING* X33582 1 103
+O-RING-7/8 ODX .103W 014402 3 000
DOOR A.-HT-3SPT-4”LONG X51532 -11 1 103 J5080000/UP 96
DOOR A.-HT-3SPT-4”LONG J5080000/PRIOR SEE KIT A.-DOOR 96
Parts List Models H71 & H84
42
Page 47
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
PART
DESCRIPTION PARTS
QTY.
NUMBER
O-RING-1/4OD X .070W 50 DURO 015872 3 000
SCREW-ADJUSTMENT 033662 3 000
+ DECAL-FREEZER DOOR 021521 1 000
+GASKET-DOOR-HT 048926 2 000 J5080000/UP 96
+HANDLE A.-DRAW-ADJ X33687 3 103
HANDLE-ADJUSTABLE 028804 3 103
+NUT -5/16-24 18-8 SS JAM 029639-BLK 3 000
+ROD A.-PIVOT X20683 1 103
+O-RING-5/16 ODX .070W 016272 1 000
+VALVE A.-DRAW CENTER *754 HT* X37376 1 103
+SEAL-DRAW VALVE 034698 1 000
+VALVE A.-DRAW*SELF CLEANING* X33582 2 103
+O-RING-7/8 ODX .103W 014402 7 000
DRYER-FILTER HP62-3/8 X 1/4 S 048901 1 2 000 J4090000/UP HP62 86
DRYER-FILTER 3/8 X 1/4 SOLDER 045866 1 2 000 J4089999/PRIOR 86
FILTER-CORCOM 6EH1 040140-001 1 1 103
FILTER-INLINE-GLYCOL-40 MICRON 041670 1 1 103
+ARMAFLEX-BOOT 1-3/8 IDX 3/8W 047490 1 1 000 GLYCOL FILTER
FLUID A.-HEAT TRANSFER X39667 1 1 000 1 GALLON
FUSE-15 AMP-INLINE-NON DELAY 045293 1 2 000
GEAR A.*REDUCER 021286 1 2 212
GEAR A.*REDUCER-AGITATOR (NEW) 047988 1 1 103 BEGIN APROX 3-1-94 84
GEAR A.*REDUCER-AGITATOR (OLD) 039469 1 1 103 OLD STYLE 84
GUIDE A.-DRIP PAN X28863 1 103
GUIDE A.-DRIP PAN X28699 1 103
HEATER A.-GLYCOL*P/H71* X47339-SER 1 103 J4020000/UP 79
THERMOSTAT-HI LIMIT 035786 1 103
HEATER A.-GLYCOL*P/H71* X46912- 1 103 J4019999/PRIOR 79
HEATER A. -GLYCOL-4500 W-PRTL X47395-SER 1 103 J4020000/UP 79
HEATER A. -GLYCOL-4500 W-PRTL X42729- 1 103 J4019999/PRIOR 79
THERMOSTAT-HI LIMIT 035786 1 103
HINGE A. -MOTOR X25731 1 2 103 BEATER MOTOR
HOLDER-FUSE-IN LINE-TYPE HLR 045606 1 2 103
+ Available Separately
Models H71 & H84 Parts List
43
Page 48
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
J5080000 TO REPLACE X45156-SER
DOOR ASSY.
J5080000 TO REPLACE X41954-SER
DOOR ASSY.
H71
QTY.
PART
NUMBER
047340- X X 000 SIZESVARY -ORDER INBULK - R50211 79
DESCRIPTION PARTS
+CLAMP-HOSE - 9/16 CRIMP 047344 14 22 000
HOSE-RUBBER 5/16”ID X 9/16”OD -GLYCOL
TUBE
+ Available Separately
+CAP-MAGNET *HT* 044796 1 2 103
HOUSING-A.-AGITATOR X51661 1 2 103 REPLACES X42843
MAGNET A.-AGITATOR-INNER X41733 1 2 103
BEARING-FRONT 2-1/8”ODX1.33ID 050216 1 000
DOOR A.-1 SPOUT X51531-9 1 103
GASKET-DOOR 048926 1 000
NUT-STUD 021508 4 103
KIT A.-1 SPT. DOOR FLD. REPLACEMENT X51531-2 1 103 MUST USE ON UNITS BEFORE S/N
O-RING-7/8 OD X .103W 014402 3 000
KIT A.-3 SPT. DOOR FLD. REPLACEMENT X51532-2 1 103 MUST USE ON UNITS BEFORE S/N
BEARING-FRONT 2-1/8”ODX1.33ID 050216 2 000
DOOR A.-3 SPOUT X51532-11 1 103
GASKET-DOOR HT 4”-DOUBLE 048926 2 000
NUT-STUD FLAT END-2-9/16” 034383 2 103 SHORT
NUT-STUD FLAT END-3-1/4” 034382 2 103 LONG
O-RING-7/8 OD X .103W 014402 7 000
SEAL-DRAW VALVE 034698 1 000
KIT A. -TUNE UP-1 SPOUT-HT X49463-10 1 000 REPLACES X46553 98 & 107
BEARING-FRONT 2-1/8”ODX1.33ID 050216 1 000
CAP-DESIGN-1.010”ID-6 POINT 014218 1 000
GASKET-DOOR HT 4”-DOUBLE 048926 2 000
O-RING-.291 ID X .080W 018550 3 000 INNER FEED TUBE
O-RING-.643 OD X .077W 018572 2 000 OUTER FEED TUBE
O-RING-3/8 OD X .070W 016137 1 000 ORIFICE
O-RING-5/16 OD X .070W 016272 1 000 PIVOT PIN
O-RING-7/8 OD X .103W 014402 3 000 DRAW VALVE
SEAL-DRIVE SHAFT 032560 1 000 DRIVE SHAFT
Parts List Models H71 & H84
44
Page 49
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
PART
DESCRIPTION PARTS
QTY.
NUMBER
TOOL- 0-RINGREMOVAL 048260-WHT 1 000
BEARING-FRONT 2-1/8”ODX1.33ID 050216 2 000
CAP-DESIGN-1.010”ID-6 POINT 014218 3 000
GASKET-DOOR HT 4”-DOUBLE 048926 2 000
O-RING-.291 ID X .080W 018550 6 000 INNERFEED TUBE
O-RING-.643 OD X .077W 018572 4 000 OUTER FEED TUBE
O-RING-3/8 OD X .070W 016137 2 000 ORIFICE
O-RING-5/16 OD X .070W 016272 1 000 DRAWHANDLE ROD
O-RING-7/8 OD X .103W 014402 7 000 DRAW VALVES
SEAL-DRAW VALVE 034698 1 000 CENTER DRAW VALVE
SEAL-DRIVE SHAFT 032560 2 000 DRIVE SHAFT
KIT A. -TUNE UP-3 SPOUT-HT X49463-3 1 000 REPLACES X45520 98 & 107
TOOL 0-RINGREMOVAL 048260-WHT 1 000
LABEL-CAUTION-AGITATOR 045191 1 2 000 MIX HOPPER
LABEL-MOVING PARTS WARNING 024315 3 3 000
LABEL-WARN-COVER 051433 5 8 000
LOUVER-SIDE 017471 2 1 103 Leftside on H84
LOUVER-SIDE 028288 1 103 Right side on H84
LUBRICANT-SUPER TAYLOR 4 OZ.TUBE 048232 1 1 000
MAN-OPER H71/H84 048886-M 1 1 000 J5032440/UP 91
MOTOR-1.5 HP 021522- 1 2 212
CAPACITOR-START 045862 1 2 103 LEESON-230-60-1
CAPACITOR-RUN 036084 1 2 103 LEESON-230-60-1
CAPACITOR-START 028315 1 2 103 CENTURY-230-60-1
CAPACITOR-RUN 033050 1 2 103 CENTURY-230-60-1
MOTOR-AGITATOR 047987- 1 1 103 BEGIN APPROX 3-1-94 84
MOTOR-AGITATOR 039468- 1 1 103 OLD STYLE 84
NUT-STUD 021508 4 103 J5080000/UP 96
NUT-STUD-UPPER (LONG) 034382 2 103 J5080000/UP (REPLACES 048928) 96
NUT-STUD-LOWER (SHORT) 034383 2 103 J5080000/UP(REPLACES 048929) 96
ORIFICE 022465-100 1 2 103 (016137 - O-RING)
PAIL-MIX 10 QT. 013163 1 1 000
PAN-DRIP 11 -5/8 LONG 027503 1 103 REAR SHELL BEARING
+ Available Separately
Models H71 & H84 Parts List
45
Page 50
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
QTY.
PART
NUMBER
DESCRIPTION PARTS
PAN-DRIP 17-1/4”LONG 027504 1 103 REAR SHELL BEARING
PANEL A.-FRONT *PH71* X45630 1 103
PANEL A.-FRONT *PH84* X46167 1 103
PANEL A.-SIDE LOWER-RIGHT X24424 -SER 1 103
PANEL A.-SIDE LOWER-RIGHT (LOUVERED) X46448-SER 1 103 J4120000/UP 89
+ Available Separately
PANEL A.-SIDE-LOWER-LEFT (LOUVERED) X39075-SER 1 103
PANEL A.-SIDE-LOWER-LEFT (LOUVERED) X46447-SER 1 103 J4120000/UP 89
PANEL-REAR 026980 1 103
PANEL-REAR 044632 1 103
PANEL-SERVICE *H71* 046392 1 103
PANEL-SERVICE *H84* 046229 1 103
PANEL-UPPER SIDE-LEFT 024426 1 103
PANEL-UPPER SIDE-LEFT 028822 1 103
PANEL-UPPER SIDE-RIGHT 028823 1 1 103
PCB A.-CONTROL *H71* X46555-SER 1 212
CHIP-SOFTWARE *H71* X40847 1 103
Includes:
PCB A.-UNIVERSAL CONTROL 64K X44863-SER 1 212 BASE BOARD 80
PCB A.-CONTROL *H84* UVC2 (NEW) X53030-SER 1 212 J9097106/UP 145
CHIP-SOFTWARE *H84* UVC2 X40780 1 103 J9097106/UP
Includes:
IC-PARALLEL PORT CHIP 040176-006 1 103
PCB A.-UVC2 X51169-SER 1 212 J9097106/UP (BASE BOARD)
PCB A.-CONTROL *H84* (OLD STYLE) X46228-SER 1 212 REPLACE W/X53030-SER
CHIP-SOFTWARE *H84* X40842 1 103 PRIOR TO J9097106 145
Includes:
IC-PARALLEL PORT CHIP 040176-006 1 103
PCB A.-UNIVERSAL CONTROL 64K X44863-SER 1 212 PRIOR TO J9097106 (BASE BOARD)
PCB A.-INTERFACE-HT-SS X47048-SER 1 2 212
Includes:
PCB A.-INTERFACE-HT-BASE X44747-SER 1 2 212 BASE BOARD 75
PCB A.-PERSONALITY-HT-SS X46904-SER 1 2 212
PCB A.-LED-4 POSITION X44752-SER 1 1 212
Parts List Models H71 & H84
46
Page 51
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
PART
DESCRIPTION PARTS
QTY.
NUMBER
+DISC-PROBE *SQ HOLE* 030965 1 2 103
+SPACER-PROBE *SQ HOLE* 030966 1 2 103
+O-RING-1/2OD X .070W 024278 2 4 000
+SPACER-PROBE-ROUND HOLE-5/8DIA 041347 1 2 103
PLATE A.-DEC *P/H71 X46388 1 103
PLATE A.-DEC-H84/PH84-PARTIAL X45397 1 103
PLUG-DRIP TRAY HOLE 029595 1 000
PROBEA.-MIXLOW-HT X42077 1 2 103
PROBEA.-MIXOUT-SQUAREHOLE X41348 1 2 103
+SPACER-PROBE-SQUARE HOLE-7/8 041346 1 2 103
PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 1 2 103 BARREL
PROBE-THERMISTOR-HOPPER-2%TOL 039470-BLK 2 3 103 HEATER AND HOPPER
PULLEY-2AK25 X .6255-.6265 021076 1 2 103 BEATER MOTOR
PULLEY-2AK74-5/8 027822 1 2 103 GEAR
PULLEY-AGT DR-1.910PDX5/16 THD 036210 1 3 103 AGITATOR MOTOR
+SCREW-8-32 X 1/4 ALLEN SET 043603 1 6 000
+SCREW-8-32 X 1/4 ALLEN SET 043603 2 2 000
PULLEY-AGT MTR-1.910PDX3/8BORE 042063 1 1 103 AGITATOR MOTOR
+BOOT-GLYCOL PUMP 042131 1 1 000
PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 1 112
RELAY-3 POLE-20A-208/240 50/60 012725- 1 2 103 MAIN COMPRESSOR
RELAY-SPDT-30 A-240 V 032607 - 1 1 103 AGITATOR MOTOR
SANITIZER KAY-5 (125 PACKETS) 041082 1 1 000
SHAFT-BEATER 032564 1 2 103
+SEAL-DRIVE SHAFT 032560 1 2 000
SHELL A.-INSULATED *H71* X46418 1 512
+STUD-NOSE CONE 022822 4 103
SHELL A.-INSULATED *H84* X45526 1 512
+STUD-NOSE CONE 022822 4 103
SHIELD-SPLASH-WIRE 13-11/16L 046177 1 103
SHIELD-SPLASH-WIRE 21-11/16 L 046170 1 103
SHROUD-FAN *P/H71*BACK 046400 1 103
SHROUD-FAN *P/H71*FRONT-TOP 046399 1 103
+ Available Separately
051103
Models H71 & H84 Parts List
47
Page 52
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
QTY.
PART
NUMBER
DESCRIPTION PARTS
SHROUD-FAN *P/H71*SIDE-TOP 046401 1 103
SHROUD-FAN-FRONT BOTTOM 039059 1 103
SHROUD-FRONT *8784* 042692 1 103
SHROUD-REAR *8784* 042693 1 103
SHROUD-TOP *8784* 042717 1 103
+ Available Separately
STARTER-1 PHASE-4.5 TO 7 AMP 041950-27K 1 2 103 SINGLE PHASE
STARTER-3 PHASE-3TO 5 AMP 041950-33J 1 2 103 THREE PHASE
SWITCH A.-DRAW X33322-SER 1 103 SELF CLOSING
ARM A.-DRAW X33326 1 103
BRACKET A.-SWITCH X43722 1 103
CLIP-HAIRPIN .026 WIRE 37/64L 014051 1 000
NUT-4-40 HEX -PLATED- 038623 2 000
PIN-PIVOT 015478 1 103
SCREW-4-40 X 5/8 RHM -ZP STEEL 027219 2 000
SPRING-RETURN-LEFT-SELFCLOSE 041660 1 103
SPRING-RETURN-RIGHT-SELF CLOSE 041661 1 103
SWITCH-LEVER-SPDT-10A-125-250V 028889 1 103
SWITCH A.-DRAW X38547 1 103 SELF CLOSING
ARM-SWITCH-DRAW-LEFT 038649 1 103
ARM-SWITCH-DRAW-RIGHT 038650 1 103
BRACKET A.-SPRING RETURN X38257 1 103
BRACKET A.-SWITCH *338-39-754 X38252 1 103
E-RING 1/4 032190 4 000
PIN-PIVOT-DRAWSWITCH 038484 1 103
ROD-SPRING RETAINER 038254 1 103
SCREW-8-32X3/8 HEX HD TYPE 23 039267 2 000
SPRING-EXTENSION.375X.045X1.00 038922 2 103
SPRING-RETURN-LEFT-TWIN TWIST 038923 1 103
SPRING-RETURN-RIGHT-TWIN TWIST 038924 1 103
SWITCH A.-DRAW-TWIN TWIST X39269 1 103
BRACKET-DRAW SWITCH-TWIN TWIST 039264 1 103
SCREW-4-40 X1/2 042604 4 000
SWITCH-LEVER-SPDT-11A-125-25 039252 2 103
Parts List Models H71 & H84
48
Page 53
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
LS)
H71
PART
DESCRIPTION PARTS
QTY.
NUMBER
SWITCH-MEMBRANE-5 POSITION-8”L 044520 1 1 103
SWITCH-MEMBRANE-5 POSITION-20” 044521 1 103
SWITCH-PRESSURE 440PSI 048230 1 2 103 J4090000/UP (REPLACES 046362) 86 & 119
SWITCH-PRESSURE 25PS OPEN 405 030886 1 2 103 J4089999/PRIOR 86
+BOOT-PRESSURE SWITCH 034682 1 2 000 J4089999/PRIOR
CAP-GLYCOL TANK 047314-1 1 1 103 J4020000/UP 79
SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 1 103 POWER SWITCH
TANK-GLYCOL 1.5QT -PLASTIC 047314 1 1 103 J4020000/UP 79
THERMALCOTE-1 JOINT COMPOUNT 076046 1 1 000 1OZTUBE
TRANS.-CONT.-40VA 120/200/240V 045754 1 1 103
TRAY-DRIP 14.8 046275 1 103
TRAY-DRIP 22-13/16 X 5-1/8 046171 1 103
TRIM-REAR CORNER LEFT 046390 1 103
TRIM-REAR CORNER RIGHT 046391 1 103
TRIM-REAR CORNER LEFT 013761 1 103
TRIM-REAR CORNER RIGHT 013663 1 103
TUBE A.-FEED-HT INNER X32824-2 1 2 103
+O-RING 018550 3 6 000
TUBE A.-FEED-HT OUTER X34641 1 2 103
+O-RING 018572 2 4 000
VALVE-ACCESS 1/4FLX5/16SDR-90 053027 1 2 103 French Manufacture -J9090000/Up (Main
VALVE-ACCESS 1/4FL X 3/8SDR -90 044455 1 2 103 USA Manufacture-Priorto J9090000
VALVE-ACCESS-1/4 MFL X 1/4S-90 047016 1 2 103 J4090000/UP HP62 (MAIN HS) 86
VALVE-ACCESS 1/4 X 3/8 SOLDER 029406 1 103 J4089999/PRIOR (MAIN HS) 86
VALVE-ACCESS 1/4 FL X 3/8 SOLDER 043232 2 103 J4089999/PRIOR (MAIN HS) 86
VALVE-EXP-AUTO-1/4S X1/4 FPT 046365 1 2 103
+BOOT-EXPANSION VALVE 050900 1 2 000
VALVE-SOLENOID 3-W 1/4FPT240V 037954 -27 2 103 GLYCOL HEATER
+COIL-SOLENOID VALVE 037954-27C 2 103 GLYCOL SOLENOID 86
VIDEO-TRAIN-SS-HT 049013-V 1 1 000 91
+ Available Separately
Models H71 & H84 Parts List
49
Page 54
UPDATE
UPDATE
REMARKSWARR.
CLASS
H84
QTY.
H71
QTY.
PART
NUMBER
REMARKS PARTS
WARR.
CLASS
H84
QTY.
H71
QTY.
NUMBER
J4090000
J4090000
031790 1 2 103 COMPRESSOR (230-50-1)PRIOR TO
J4090000
DESCRIPTION PARTS
WATER COOLED
ADAPTOR-3/8MP X 1/2BARB 011021 1 103
BLOWER-100 CFM 012796- 1 1 103
BRACKET-CONDENSER 047022 1 103
BRACKET-MOUNTING-WATERVALVE 038777 1 103
CLAMP-HOSE-ADJ 7/16 X 25/32 010031 4 8 000
CONDENSER-W/C-COAXIAL 045740 1 2 103 J4090000/UP HP62 87
CONDENSER-W/C COAX 031651 1 2 103 PRIOR TO J4090000
GUARD-BLOWER 022505 1 1 103
OUTLET A.-TEE X25900 1 103
HOSE-RUBBER R50200 3ft 8ft 000
SWITCH-PRESSURE 350 PSI 048231 1 2 103 REPLACES 046431 HP62
VALVE-WATER 3/8 REG/ HEAD PRESSURE 046686 1 2 103 J4090000/UP HP62 87
VALVE-WATER 3/8 REG /HEAD PRESSURE 008363 1 2 103 J4089999/PRIOR 87
+ Available Separately
Parts List Models H71 & H84
50
DESCRIPTION PART
50Hz
BLOCK-TERMINAL-7 POLE GREEN 024156 1 2 103
CAPACITOR-RUN 35UF/370V (TECUMSEH) 029439 1 2 103 COMPRESSOR (230-50-1) J4090000/UP
CAPACITOR-RUN 25UF/370VAC (BRISTOL) 023739 1 2 103 COMPRESSOR (230-50-1) PRIOR TO
CAPACITOR-START-161-193UF/250V
(BRISTOL)
RELAY-START (BRISTOL) 038146 1 2 103 COMPRESSOR (230-50-1) PRIOR TO
PULLEY -2AK30X .625-.6265 010052 1 2 103 BEATER MOTOR
PULLEY-AGT DR -1.690PDX5/16 THD 045717 1 1 103
PULLEY-AGT DR -1.910PDX5/16 THD 036210 2 103
PULLEY-AGT MTR-2.110PDX3/8 BORE 045718 1 1 103
STARTER-1 PHASE-4.5 TO 7 AMP 041950-33K 1 2 103 SINGLE PHASE
STARTER-3 PHASE-2.0 TO 3.3 AMP 041950-33H 1 2 103 THREE PHASE
Page 55
Model H71 047926--27 Rev . 2/03
Page 56
Model H71 Inset 047926--27 Rev . 2/03
Page 57
Model H71 047926--33 Rev . 2/03
Page 58
Model H71 047926--34 Rev . 2/03
Page 59
Model H71 047926--35 Rev . 2/03
Page 60
Model H71 047926--62 Rev . 2/03
Page 61
Model H84 047986--27 Rev . 2/03
Page 62
Model H84 Inset 047986--27 Rev . 2/03
Page 63
Model H84 047986--33 Rev . 2/03
Page 64
Model H84 047986--34 Rev . 2/03
Page 65
Model H84 047986--35 Rev . 2/03
Page 66
Model H84 047986--62 Rev . 2/03
Loading...