Taylor H63 Installation Manual
Shake Freezer
Model H63
Operating Instructions
048887 --M 5/09/02
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E May, 2002 Taylor
All rights reserved.
048887--M
Taylor
The word T aylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Compressor Warranty Disclaimer 2.......................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Identification 4...............................
Accessories 6..........................................................
Section 5 Important: To the Operator 7.................................
Symbol Definitions 7....................................................
Power Switch 8.........................................................
Liquid Crystal Display 8..................................................
Consistency Control 8...................................................
Product Ready Light 8...................................................
Reset Mechanism 8.....................................................
Operating Screen Descriptions 8..........................................
Operator Menu 11.......................................................
Section 6 Operating Procedures 15.....................................
Assembly 15............................................................
Sanitizing 19............................................................
Priming 20..............................................................
Daily Closing Procedures 21..............................................
Daily Opening Procedures 22..............................................
Manual Brush Cleaning 23................................................
Draining Product From The Freezing Cylinder 23............................
Rinsing 24..............................................................
Hopper Cleaning 24......................................................
Disassembly 24..........................................................
Brush Cleaning 25.......................................................
Model H63 Table of Contents
Table of Contents -- Page 2
Section 7 Important: Operator Checklist 26..............................
During Cleaning and Sanitizing 26.........................................
Troubleshooting Bacterial Count 26........................................
Regular Maintenance Checks 26...........................................
Winter Storage 27........................................................
Section 8 Troubleshooting Guide 28....................................
Section 9 Parts Replacement Schedule 33...............................
Section 10 Parts List 34.................................................
Wiring Diagrams 41......................................................
Note: Contin u ing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
Table of Contents Model H63
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used to clean or rinse the machine.
Failure to follow this instruction may result in serious
electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with
a hand shut-off valve. On the underside rear of the
base pan, two 3/8” I.P.S. water connections for inlet
and outlet have been provided for easy hook-up. 1/2”
inside diameter water lines should be connected to the
machine. (Flexible lines are recommended, if local
codes permit.) Depending on local water conditions, it
may be advisable to install a water strainer to prevent
foreign substances from clogging the automatic water
valve. There will be only one water “in” and one water
“out” connection. DO NOT install a hand shut-off valve
on the water “out” line! Water should always flow in this
order: first, through the automatic water valve; second,
through the condenser; and third, through the outlet
fitting to an opentrapdrain.
Code (NEC), ANSI/NFPA 70--1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard!
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
Stationary appliances which are not equipped with a
power cord and a plug or other device to disconnect
the appliance from the power source must have an
all--pole disconnecting device with a contact gap of at
least 3 mm installed in the external installation.
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
Air Cooled Units
Air cooled units require a minimum of 6” (152 mm) of
clearance around all sides of the freezer and 7-1/2”
(191 mm) on the bottom to allow for adequate air flow
across the condenser. Failure to allow adequate
clearance can reduce the refrigeration capacity of the
freezer and possibly cause permanent damage to the
compressor.
Electrical Connections
Each freezer requires one power supply. Check the
data label on the freezer for fuse, circuit ampacity and
electrical specifications. Refer to the wiring diagram
provided inside of the control box, for proper power
connections.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Beater rotation must be clockwise as viewed looking
into the freezing cylinder.
NOTE: The following procedures should
be performed by a trained service technician.
To correct rotation on a three-phase unit, interchange
any two incoming power supply lines at freezer main
terminal block only.
To correct rotation on a single-phase unit, change the
leads inside the beater motor. (Follow the diagram
printedonthemotor.)
Electrical connections are made directly to the
terminal block provided in the main control box
mounted on the right hand side of the freezer.
050831
Model H63 To the Installer
1
Section 2 To the Operator
The Model H63 shake freezer has been carefully
engineered and manufactured to give you dependable
operation. This unit, when properly operated and
cared for, will produce a consistent, quality product.
Like all mechanical products, it will require cleaning
and maintenance. A minimum amount of care is
necessary if the operating procedures outlined in this
manual are followed closely .
This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.
Your Taylor freezer will NOT eventually compensate
for and correct any errors during the set-up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’s operation, both assembly and
disassembly, go through these procedures together in
order to be properly trained and to make sure that no
confusion exists.
In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.
The user is responsible for returning the product to the
appropriate collection facility, as specified by your local
code.
For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty card
accompanying this machine. However, due to the
Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerants are being advertised as drop-in
replacements for numerous applications. It should be
noted that, in the event of ordinary service to this
machine’s refrigeration system, only the refrigerant
specified on the affixed data label should be used.
The unauthorized use of alternate refrigerants will void
your compressor warranty. It will be the owner’s
responsibility to make this fact known to any technician
he employs.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. T aylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test
new alternates as they are being developed. Should a
new alternate prove, through our testing, that it would
be accepted as a drop-in replacement, then the above
disclaimer would become null and void. To find out the
current status of an alternate refrigerant as it relates to
your compressor warranty, call the local Taylor
Distributor or the Taylor Factory. Be prepared to
provide the Model/Serial Number of the unit in
question.
070122
2
Model H63To the Operator
Section 3 Safety
We at Taylor are concerned about the safety of the
operator when he or she comes in contact with the
freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built-in safety
features to protect both you and the service technician.
As an example, warning labels have been attached to
the freezer to further point out safety precautions to the
operator.
IMPORTANT -- Failure to adhere to the following
safety precautions may result in severe personal
injury. Failure to comply with these warnings may
damage the machine and its components.
Component damage will result in part
replacement expense and service repair expense.
To Operate Safely:
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove the door, beater, scraper
blades, drive shaft, or torque rotor shaft
unless the power switch is in the OFF
position.
S DO NOT put objects or fingers in the door
spout or the spinner housing.
Failure to follow these instructions may result in
contaminated product or severe personal injury to
fingers or hands from hazardous moving parts.
USE EXTREME CAUTION when removing
the beater assembly. The scraper blades are very
sharp and may cause injury.
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
Failure to follow these instructions may result in
electrocution or damage to the machine. Contact your
local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow this instruction may result in
serious electrical shock.
DO NOT draw product or attempt to
disassemble the unit during the HEAT cycle. The
product is hot and under extreme pressure.
This freezer must be placed on a level
surface. Failure to comply may result in personal injury
or equipment damage.
DO NOT obstruct air intake and discharge openings:
6” (152 mm) minimum air clearance on all sides and
7--1/2” (191 mm) minimum on bottom. Failure to follow
this instruction may cause poor freezer performance
and damage to the machine.
This freezer is designed to operate indoors, under
normal ambient temperatures of 70_-- 7 5 _F
(21_-- 2 4 _C). The freezer has successfully performed
in high ambient temperatures of 104_ F(40_C) at
reduced capacities.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the machine and at a height
of 1.6 meters from the floor.
070122
Model H63 Safety
3
Section 4 Operator Parts Identification
H63
ITEM DESCRIPTION PART NO.
1 COVER A. --HOPPER INS. 053809
2 AGITATOR A. *HT*20 QT X44797
3 PANEL A.- -SIDE LEFT X48285
4 STUD-- NOSE CONE 011390
5 PAN-- DRIP 19-- 1/2 LONG 035034
6 SHIELD--SPLASH--WIRE 046177
7 TRAY-- DRIP 14.8 046275
8 SCREW-- 1/4--20X5/8 005542
9 CASTER-- SWV 5/8 STEM 018794
10 PANEL A.-- SIDE RIGHT X48286
11 PANEL-- SIDE UPPER 042317
ITEM DESCRIPTION PART NO.
12 O--RING--.643 OD X .077W 018572
13 TUBE A.-- FEED --OUTER-- HT X34641
14 O--RING--.291 ID X .080W 018550
15 TUBE A.-- FEED --SC-- INNER X32824-- 5
16 ADAPTOR A.--CASTER X18915
17 PANEL-- REAR W/LOUVERS 026980--SP
18 PANEL-- SERVICE 048380
19 LOUVER--SIDE 013631
20 PANEL A. --FRONT X48371
21 TRIM --REAR CORNER 046668
4
Model H63Operator Parts Identification
H63 Door and Beater Assemblies
ITEM DESCRIPTION PART NO.
1 SEAL-- DRIVE SHAFT 032560
2 SHAFT-- BEATER 035527
3 BEATER A. --7QT--1 PIN X46233
4 BEARING--FRONT 013116
5 GASKET-- DOOR 5.177ID 016672
6 BEARING--GUIDE 014496
7 TORQUE A. X17381
8 ARM-- TORQUE 014500
Model H63 Operator Parts Identification
ITEM DESCRIPTION PART NO.
9 O--RING-- .291 ID X .080W 018550
10 DOOR A.--1 SPOUT-- METAL X17373
11 VALVE A. --DRAW X56119
12 O--RING--1--1/16 OD X .139W 013029
13 NUT--STUD *GENERAL USAGE* 021508
14 BLADE--SCRAPER-- PLASTIC 046237
15 CLIP --SCRAPER BLADE*8.75” 046238
5
Accessories
0
4
8
2
6
0
3
0
4
8
2
6
0
1
4
5
6
ITEM DESCRIPTION PART NO.
8
2
7
R
B
U
E
L
H
P
ITEM DESCRIPTION PART NO.
1 BRUSH-MIX PUMP BODY -
3” X 7” WHITE
2 BRUSH-END-DOOR-SPOUT 039719
3 KIT A.-TUNE UP X48404
4 BRUSH-DOUBLE ENDED 013072
023316
5 BRUSH-REAR BRG 1IN.D X 2IN 013071
6 BRUSH-DRAW VALVE 014753
7 LUBRICANT-TAYLOR HI PERF 048232
8 PAIL-MIX 10 QT. 013163
* SANITIZER·KAY-5·125·PKTS 041082
*NOT SHOWN
6
Model H63Operator Parts Identification
Section 5 Important: To the Operator
H63
Item Description
1 Power Switch (Toggle)
2 Liquid Crystal Display
3 LCD Indicator -- MIX LOW (PCB A.--LED)
4 LCD Indicator -- MIX OUT (PCB A.--LED)
5 Consistency Control (Switch--Torque)
6 Light--Indicator--Product Ready
Symbol Definitions
To better communicate in the International arena, the
words on many of our operator switches and buttons
have symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.
The following chart identifies the symbol definitions
used on the operator switches.
=ON
=OFF
=MIXLOW
= MIX OUT
=HEATMODE
= CLEAN MANUALLY
=CALIBRATE
= WASH
=AUTO
=MENU
Model H63 Important: To the Operator
7
Power Switch
Product Ready Light
When placed in the ON position, the power switch
allows control panel operation. The power switch is
located on the left side of the control channel.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front
control panel. The LCD is used to show the current
mode of operation, and whether or not there is
sufficient mix.
LCD Indicator -- MIX LOW
The “MIX LOW” indicator flashes to indicate that there
is a low supply of mix. The mix hopper should be filled
as soon as possible.
LCD Indicator -- MIX OUT
The MIX OUT light will illuminate, indicating that the
mix hopper has an insufficient supply of mix to operate
the freezer. The MIX OUT indicator will flash. At this
time, the freezer will go into the STANDBY mode of
operation. To return the freezer to the AUTO mode, fill
the hopper with mix and press the AUTO key . The
freezer will automatically begin operation.
Consistency Control
The viscosity (thickness) of the shake is controlled by
a sensing device called the consistency control. The
consistency control knob is located to the lower right
of the control channel. To achieve a thicker shake, turn
the knob clockwise and counterclockwise to achieve a
thinner shake consistency.
Allow the refrigeration system to cycle on and off 2 or
3 times before an accurate consistency can be
evaluated.
The Product Ready Indicator Light illuminates when
the product is ready to serve.
Reset Mechanism
The reset button is located under the right side panel.
The reset mechanism protects the beater motor from
an overload condition. If an overload occurs, the reset
mechanism will trip. To properly reset the freezer,
press the reset button firmly and clear the tone per
instructions in “Clearing Fault Tones” on page 12.
If the reset mechanism trips again, contact your
authorized Taylor Distributor to resolve the problem.
Warning: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
Operating Screen Descriptions
When the machine is powered the system will initialize.
The screen will display “INITIALIZING”. There will be
four types of data the system will check: LANGUAGE,
SYSTEM DATA, CONFIG DATA, and LOCKOUT
DATA. During the INITIALIZING... LANGUAGE
screen, the alarm will be on. If the system data,
configuration data, or lockout history data has become
corrupt, the following screen will alert the operator that
the system settings may have been changed.
NVRAM FAULT
RESET TO DEFAULTS
PRESS SEL KEY
8
Model H63Important: To the Operator
Once the system has initialized the SAFETY
TIMEOUT screen is displayed and the alarm is turned
on.
MODE: OFF
MIX: OK
HOPPER TEMP: 40.0F
BRUSH CLEAN ON: MM/DD
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60
seconds or until any key is pressed.
After the safety timeout has been completed, and the
power switch is OFF, one of the following screens is
displayed.
The first screen is displayed if the machine is not in a
brush clean state.
POWER SWITCH OF F
MIX: OUT TIME: 4:30
HOPPER: 62.1
BARREL: 67.7
If any of the requirements for a brush clean have not
been met, the time displayed will remain at 5:00
minutes. When all the requirements for a brush
cleaning are met, and the five minutes expire, the
screen will change to the second screen, which is the
standard power switch OFF screen.
The next display indicates the freezer is operating in
two different modes. The following information is
given:
The machine is operating in the WASH and PUMP
modes and the mix level in the hopper is low. The
temperature of the mix hopper is 40_F(4.4_C), and the
machine needs to be brush cleaned on October 31st.
MODE: WSH -PMP
MIX: LOW
HOPPER TEMP: 40.0 F
BRUSH CLEAN ON: 10/31
The following displays pertain to the HEAT cycle:
While in the heating phase, you will see this display. It
shows the present temperature of the hopper.
MODE: HEAT
PHASE: HEAT
HOPPER: 140.0 F
BRUSH CLEAN ON: MM/DD
The mix temperature must be raised above 151_F
(66.1_C) within 90 minutes or the freezer will be locked
in STANDBY, and the cycle failure display will appear.
POWER SWITCH OF F
-- = -- = -- = -- = -- = -UNIT CLEANED
In the example, the hopper temperature is 140_F
(60_C). The phase shows that the machine is in the
heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes
into the holding phase of the cycle. The holding phase
will hold the temperature above 151_F (66.1_C) for a
When the power switch is set in the ON position, the
minimum of 30 minutes.
system mode of operation screen is displayed. In this
example, the machine is ON, but no mode of operation
has been selected. The second line of the display
In this example, the hopper temperature is 151_F
(66.1_C).
indicates whether there is a sufficient supply of mix in
the hopper or if there is a LOW or OUT mix condition.
The third line of the display shows the temperature of
the mix hopper. After pressing the AUTO key, the last
line of the display shows the month and date (MM =
month, DD = day) that the machine needs to be
MODE: HEAT
PHASE: HOLD
HOPPER: 151.0 F
BRUSH CLEAN ON: MM/DD
disassembled and brush cleaned.
Model H63 Important: To the Operator
9
The final phase of the heat treatment cycle is the
cooling phase. Now the freezer must cool the mix
below 41_F(5_C). If the product fails to cool in two
hours, the freezer will lock out.
This example illustrates that the temperature is being
lowered, but has not yet reached the set point.
MODE: HEAT
PHASE: COOL
HOPPER TEMP: 55.0 F
BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in
four hours.
When the entire heat cycle has been completed, the
normal display will appear, showing the machine in the
STANDBY mode. The machine may now be placed in
the AUTO mode or left in the STANDBY mode.
MODE: STANDBY
MIX: OK
HOPPER: 41.0 F
BRUSH CLEAN ON: MM/DD
The next display is the screen which will appear after
the failure message. Tocomply with health codes, heat
treatment system freezers must complete a heat
treatment cycle daily, and must also be brush cleaned
every 14 days. Brush cleaning is the normal
disassembly and cleaning procedures. Failure to
follow these guidelines will cause the control to lock the
freezer out of the AUTO mode. Press the WASH key.
NO AUTO OPERATION
ALLOWED UNTIL
BRUSH CLEANING
PRESS WASH KEY
The next display is the screen which will appear after
the brush cleaning message and illustrates that the
control is in the OFF mode and the machine needs to
be disassembled and brush cleaned.
Hard Lock: There are two causes for a hard lock:
1. Fourteen days have elapsed since the last
brush cleaning. The following screen will be
displayed.
14 DAY TIMEOUT
CLEANING REQ’D
FREEZER LOCKED
PRESS SEL KEY
2. There has been a thermistor failure (freezing
cylinder, hopper, or glycol) during the heat
treatment process.
SYSTEM FAULT
SERVICE REQ’D
FREEZER LOCKED
PRESS SEL KEY
All four LED’s on the front of the freezer will light. Press
the MENU/SEL key.
MODE: OFF
MIX: OK
HOPPER TEMP: 41.0 F
FREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIX
LOW LED’s will light.
Soft Lock: If a heat treatment cycle has not been
initiated within the last 24 hours, all four LED’s on the
front of the machine will light and a message will
appear on the LCD. Line 3 of the LCD will indicate the
reason the message appears.
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
10
Model H63Important: To the Operator
Following are the variable messages which will appear
on line 3:
1. POWER SWITCH OFF: Power switch was in
the OFF position.
2. MIX OUT PRESENT: There was mix out
condition present.
3. AUTO OR STANDBY OFF: The unit was not in
the AUTO or STANDBY mode.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
If the WASH key is pressed, the next display will
appear and the freezer will have to be disassembled
and brush cleaned.
4. NO HEAT CYCLE TRIED: A heat treatment
cycle was not attempted in the last 24 hours.
(AUTO HEAT TIME was advanced, or a power
loss was experienced at the time the cycle was
to occur, or a heat cycle failure not due to a
thermistor failure.)
If the following screen appears, a soft lock has
occurred during the heat treatment cycle.
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below
41_F(5_C) by the endof the COOL cycle, thefollowing
screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the MENU/SEL key to advance to the next
display.
MODE: OFF
MIX: OK
HOPPER TEMP: 41.0F
FREEZER LOCKED
Once the freezer is unlocked by starting a heat
treatment cycle, only the heat cycle LED will light. If the
freezer is unlocked by brush cleaning, the mix low and
mix out LED’s will light.
Operator Menu
The OPERATOR MENU is used to enter the operator
function displays. To access the OPERATOR MENU,
simply press the MENU/SEL key. The cursor will flash
over the letter “A” indicating that this is screen “A”. To
select a different screen, use the arrow keys and move
the cursor to the desired screen selection and press
the MENU/SEL key.
OPERATOR MENU
BCDEFGHIJK
A
EXIT FROM MENU
<--- ---> SEL
When one of these messages appears, automatic
freezer operation cannot take place until the freezer is
disassembled and brush cleaned or has completed a
heat treatment cycle.
Screen “B” is FAULT DESCRIPTION. The fault
description will indicate if there is a fault with the
freezer and the side of the freezer where the fault
occurred.
The next display will instruct the operator to start a heat
treatment cycle manually (by pressing the AUTO key),
or to disassemble and brush clean the freezer. If the
FAULT DESCRIPTION
VARIABLE MESSAGE
AUTO key is pressed, the freezer will automatically
start the heat treatment cycle and only the heat cycle
CLR SEL
LED will light.
Model H63 Important: To the Operator
11
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