Taylor H62 Installation Manual

Models H62 & H63

Shake/Slush Freezers

Operating Instructions

067343--M

4/1/09

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E April, 2009 Taylor

067343--M

Taylor Company

The word T aylor and the Crown design are registered trademarks in the United States of America and certain other countries.

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 2.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Id en t ificatio n 7...............................

H63 Exploded View 8....................................................

Door and Beater Assembly 9.............................................

Accessories 10..........................................................

Section 5 Important: To the Operator 11.................................

Symbol Definitions 12....................................................

Power Switch 13.........................................................

Liquid Crystal Display 13..................................................

Consistency Control 13...................................................

Reset Mechanism 13.....................................................

Operating Screen Descriptions 14..........................................

Freezer Locks 16........................................................

Operator Menu 17.......................................................

Table of Contents Models H62 & H63

Table of Contents -- Page 2

Section 6 Operating Procedures 22.....................................

Assembly 22............................................................

Sanitizing 26............................................................

Priming 27..............................................................

Daily Closing Procedures 27..............................................

Daily Opening Procedures 28..............................................

Manual Brush Cleaning 29................................................

Draining Product From T he Freezing Cylinder 29............................

Rinsing 30..............................................................

Hopper Cleaning 30......................................................

Disassembly 30..........................................................

Brush Cleaning 31.......................................................

Section 7 Important: Operator Checklist 32..............................

During Cleaning and Sanitizing 32.........................................

Troubleshooting Bacterial Count 32........................................

Regular Maintenance Checks 32...........................................

Winter Storage 33........................................................

Section 8 Troubleshooting Guide 34....................................

Section 9 Parts Replacement Schedule 39...............................

Section 10 Parts List 40.................................................

Wiring Diagrams 48......................................................

Note: Continuing research results in steady improvements; therefore, in fo rmation in this manual is subject to change without notice.

E April, 2009 Taylor

067343--M

Taylor Company

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Models H62 & H63 Table of Contents

Section 1 To the Installer

The following are general installation instructions. For complete installation details, please see the check out card.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.

This unit has many sharp edges that can

cause severe injuries.

Site Preparation

Review the area the unit is to be installed in before uncrating the unit, making sure that all possible hazards the user or equipment may come into have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

Models H62 & H63 To the Installer

Air Cooled Units

Electrical Connections

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box, for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

A back flow prevention device is required

on the incoming water connection side. Please

refer to the applicable National, State, and local codes for determining the proper configuration.

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.

Models H62 & H63To the Installer

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

Beater Rotation

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery , recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be performed by an authorized Taylor service technician.

To correct rotation on a three-- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.

To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)

Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer.

Models H62 & H63 To the Installer

conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

WARNING: R404A refrigerant used in

Section 2 To the Operator

The Models H62 and H63 shake freezers have been carefully engineered and manufactured to give you dependable operation. These units, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will NOT eventually compensate for and correct any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized T aylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility,as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the T aylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

Models H62 & H63To the Operator

Section 3 Safety

We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been disconnected. Contact your local authorized Taylor Distributor for service.

S Stationary appliances which are not

S Appliances that are permanently connected

S Supply cords used with this unit shall be

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

Models H62 & H63 Safety

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Models H62 & H63Safety

Section 4 Operator Parts Identification

H62 Exploded View

Figure 1

ITEM DESCRIPTION PART NO.

1 KIT A.-COVER-HOPPER X65368 2 SPACER-PROBE *SQ HOLE* 030966 3 DISC-PROBE *SQ HOLE* 030965 4 PROBEA.-MIXLOW-HT X42077 5 BLADE A.-AGITATOR X56591 6 PANEL-REAR 067501 7 SCREW-1/4-20X3/8 SLTD 011694 8 PANEL A.-DUCT-RIGHT X67499-SP1

Models H62 & H63 Operator Parts Identification

ITEM DESCRIPTION PART NO.

9 PANEL-FRONT-UPPER 067305 10 GASKET-BASE PAN 067316 11 SHELF-TRAY-DRIP 056076 12 PANEL A.-FRONT-LOWER X67304 13 SHIELD-SPLASH 049203 14 TRAY-DRIP 056858 15 PANEL-SIDE LEFT 067500-SP1 16 PAN-DRIP 11-5/8 LONG 027503

100324

H63 Exploded View

ITEM DESCRIPTION PART NO.

1 KIT A.-COVER-HOPPER X65369 2 BLADE A.-AGITATOR X56591 3 TRIM-REAR CORNER 046668 4 PANEL-SIDE RIGHT 067722 5 PANEL-REAR W/LOUVERS 026980-SP 6 ADAPTOR A.-CASTER X18915 7 CASTER-SWV 5/8 STEM 4IN 018794 8 SCREW-1/4-20X5/8 005542 9 CASTER-4" SWV 5/8 STEM

W/BRAKE

100324

034081

Figure 2

ITEM DESCRIPTION PART NO.

10 PANEL-SERVICE 048380 11 TRAY-DRIP 14.8 046275 12 SHIELD-SPLASH-WIRE

13-11/16 L 13 PAN-DRIP 19-1/2 LONG 035034 14 STUD-NOSE CONE

5/16-18X3/8-1 15 PANEL A.-FRONT X48371 16 PANEL-SIDE LEFT 067721

046177

011390

Models H62 & H63Operator Parts Identification

Door and Beater Assembly

Figure 3

ITEM DESCRIPTION PART NO.

1 SEAL--DRIVE SHAFT 032560

SHAFT--BEATER H62 067489

SHAFT--BEATER H63 035527

3 BEATER A.--7QT-- 1 PIN X46233

4 BEARING--FRONT 013116

5 GASKET--DOOR 5.177ID 016672

6 BEARING--GUIDE 014496

7 TORQUE A.--SOFT SLUSH X67190

ARM--TORQUE H62 067428

ARM--TORQUE H63 014500

Models H62 & H63 Operator Parts Identification

ITEM DESCRIPTION PART NO.

9 O--RING-- .291 ID X .080W 018550

10 DOOR A.--1 SPOUT X67194

11 VALVE A.--DRAW X56119

12 O--RING--1--1/16 OD X .139W 020571

13 NUT--STUD *GENERAL USAGE* 021508

14 BLADE--SCRAPER --PLASTIC 046237

15 CLIP--SCRAPER BLADE*8.75” 046238

16 PLUG--PRIME 067192

17 O--RING 5/8 OD X .103 W 016030

090406

Accessories

ITEM DESCRIPTION PART NO.

1 BRUSH-MIX PUMP BODY -

3” X 7” WHITE 2 BRUSH-END-DOOR-SPOUT 039719 3 BRUSH-DOUBLE ENDED 013072 4 BRUSH-REAR BRG 1IN.D X 2IN 013071 5 BRUSH-DRAW VALVE 014753

090903

023316

Figure 4

ITEM DESCRIPTION PART NO.

6 LUBRICANT-TAYLOR HI PERF 048232 7 PAIL-MIX 10 QT. 013163 8 TRAY-PARTS-BARREL 7 QT. 067406

* SANITIZER·KAY-5·125·PKTS 041082 * KIT A.-TUNE UP X67224

*NOT SHOWN

Models H62 & H63Operator Parts Identification

Section 5 Important: To the Operator

H62

Figure 5

Item

1 Power Switch (Toggle) 2 LED Indicator -- MIX LOW (PCB A.--LED) 3 LED Indicator -- MIX OUT (PCB. A.--LED) 4 LED Indicator -- HEAT MODE

Models H62 & H63 Important: To the Operator

Description

Item Description

5 Liquid Crystal Display 6 LED Indicator -- CLEAN MANUALLY 7 Consistency Control (Switch--Torque) 8 Keypads

H63

Item

1 Power Switch (Toggle) 2 Liquid Crystal Display 3 LED Indicator -- MIX LOW 4 LED Indicator -- MIX OUT 5 LED Indicator -- HEAT MODE 6 LED Indicator -- CLEAN MANUALLY 7 Consistency Control (Switch--Torque)

Description

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

Figure 6

The following chart identifies the symbol definitions used on the operator switches.

=ON

=OFF

=MIXLOW

= MIX OUT

=HEATMODE

= CLEAN MANUALLY

= WASH

=AUTO

=MENU

Models H62 & H63Important: To the Operator

Power Switch

When placed in the ON position, the power switch allows control panel operation. The power switch is located on the left side of the control channel.

Liquid Crystal Display

The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current mode of operation, and whether or not there is sufficient mix.

LED Indicator -- MIX LOW

LED Indicator -- CLEAN MANUALLY

The CLEAN MANUALLY indicator flashes to indicate that the freezer must be disassembled and brush cleaned within 24 hours.

When all four indicators are flashing, the freezer is in a locked condition. Once a hard lock condition has been remedied, two indicators will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four indicators will stop flashing once the unit has been placed in a heat cycle.

Consistency Control

The viscosity (thickness) of the shake is controlled by a sensing device called the consistency control. The consistency control knob is located to the lower right of the control channel. To achieve a thicker shake, turn the knob clockwise and counterclockwise to achieve a thinner shake consistency.

The MIX LOW indicator flashes to indicate that the mix hopper has a low supply of mix. The mix hopper should be filled as soon as possible.

LED Indicator -- MIX OUT

The MIX OUT indicator flashes to indicate that the mix hopper has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer goes into the STANDBY mode. To return the freezer to the AUTO mode, fill the hopper with mix and press the AUTO key. The freezer will automatically begin operation.

LED Indicator -- HEAT MODE

The HEAT MODE indicator flashes to indicate that the freezer is in the process of a heat cycle.

Allow the refrigeration system to cycle on and off 2 or 3 times before an accurate consistency can be evaluated.

Reset Mechanism

The reset button is located in the left side panel of the H62. The reset button is located in the right side panel of the H63. The reset mechanism protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the reset button firmly and clear the tone per instructions in “Clearing Fault Tones” on page 18.

If the reset mechanism trips again, contact your authorized Taylor Distributor to resolve the problem.

Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death.

Models H62 & H63 Important: To the Operator

+ 38 hidden pages