Taylor H62, H63 User Manual

Models H62 & H63
Shake/Slush Freezers
Original Operating Instructions
067343--M
4/1/09 (Original Publication)
(Updated 4/16/12)
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E April, 2009 Taylor
All rights reserved. 067343--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 2.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Id en t ificatio n 7...............................
H62 Exploded View 7....................................................
H63 Exploded View 8....................................................
Door and Beater Assembly 9.............................................
Accessories 10..........................................................
Section 5 Important: To the Operator 11.................................
Symbol Definitions 12....................................................
Power Switch 13.........................................................
Liquid Crystal Display 13..................................................
Consistency Control 13...................................................
Reset Mechanism 13.....................................................
Operating Screen Descriptions 14..........................................
Freezer Locks 16........................................................
Operator Menu 17.......................................................
Section 6 Operating Procedures 22.....................................
Assembly 22............................................................
Sanitizing 26............................................................
Priming 27..............................................................
Daily Closing Procedures 28..............................................
Models H62 & H63 Table of Contents
Table of Contents -- Page 2
Daily Opening Procedures 29..............................................
Manual Brush Cleaning 30................................................
Draining Product From T he Freezing Cylinder 31............................
Rinsing 32..............................................................
Hopper Cleaning 32......................................................
Disassembly 33..........................................................
Brush Cleaning 34.......................................................
Section 7 Important: Operator Checklist 35..............................
During Cleaning and Sanitizing 35.........................................
Troubleshooting Bacterial Count 35........................................
Regular Maintenance Checks 35...........................................
Winter Storage 36........................................................
Section 8 Troubleshooting Guide 37....................................
Section 9 Parts Replacement Schedule 42...............................
Section 10 Parts List 43.................................................
Wiring Diagrams 53......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in structions.
E April, 2009 Taylor (Original Publication)
(Updated April, 2012) All rights reserved. 067343--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents Models H62 & H63
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit, making sure that all possible hazards the user or equipment may come into have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
Models H62 & H63 To the Installer
1
Air Cooled Units
Electrical Connections
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each freezer requires one power supply . Check the data label on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
111012
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
2
Models H62 & H63To the Installer
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Beater Rotation
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery , recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures must be performed by an authorized Taylor service technician.
To correct rotation on a three-- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer.
Models H62 & H63 To the Installer
conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
3
WARNING: R404A refrigerant used in
Section 2 To the Operator
The Models H62 and H63 shake freezers have been carefully engineered and manufactured to give you dependable operation. These units, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed datalabel should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the T aylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
4
Models H62 & H63To the Operator
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
S Cord Connected Units: Only Taylor
authorized service technicians may install a plug on this unit.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Models H62 & H63 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
111020
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
6
Models H62 & H63Safety
Section 4 Operator Parts Identification
H62 Exploded View
Figure 1
ITEM DESCRIPTION PART NO.
1 KIT A.-COVER-HOPPER X65368 2 SPACER-PROBE *SQ HOLE* 030966 3 DISC-PROBE *SQ HOLE* 030965 4 PROBEA.-MIXLOW-HT X42077 5 BLADE A.-AGITATOR X56591-SP1 6 PANEL-REAR 067501 7 SCREW-1/4-20X3/8 SLTD 011694 8 PANEL A.-DUCT-RIGHT X67499-SP1 9 PANEL-FRONT-UPPER 067305
Models H62 & H63 Operator Parts Identification
ITEM DESCRIPTION PART NO.
10 GASKET-BASE PAN 067316 11 SHELF-TRAY-DRIP 056076 12 PANEL A.-FRONT-LOWER X69419 13 SHIELD-SPLASH 049203 14 TRAY-DRIP 056858 15 PANEL-SIDE LEFT 067500-SP1 16 PAN-DRIP 11-5/8 LONG 027503 17 STUD-NOSE CONE 011390
*18 SCREW-10X7/16 UNSLOTTED 066234
*NOT SHOWN
120215
7
H63 Exploded View
ITEM DESCRIPTION PART NO.
1 KIT A.-COVER-HOPPER X65369 2 BLADE A.-AGITATOR X56591-SP1 3 TRIM-REAR CORNER 046668 4 PANEL A.-DUCT-RIGHT X67958-SP1 5 PANEL-REAR W/LOUVERS 026980-SP 6 ADAPTOR A.-CASTER X18915 7 CASTER-SWV 5/8 STEM 4IN 018794 8 SCREW-1/4-20X5/8 005542 9 CASTER-4" SWV 5/8 STEM
W/BRAKE
120214
034081
Figure 2
8
ITEM DESCRIPTION PART NO.
10 PANEL-SERVICE 048380 11 TRAY-DRIP 14.8 046275 12 SHIELD-SPLASH-WIRE
13-11/16 L 13 PAN-DRIP 19-1/2 LONG 035034 14 STUD-NOSE CONE
5/16-18X3/8-1 15 PANEL A.-FRONT X48371 16 PANEL-SIDE LEFT 067721-SP1
046177
011390
Models H62 & H63Operator Parts Identification
Door and Beater Assembly
Figure 3
ITEM DESCRIPTION PART NO.
1 VALVE A.--DRAW X56119
2 O--RING-- 1--1/16 OD X .139W 020571
3 O--RING 5/8 OD X .103 W 016030
4 NUT--STUD 021508
5 PLUG--PRIME 067192
6 DOOR A.--1 SPOUT X67194--SER
7 O--RING-- .291 ID X .080W 018550
8 ARM--TORQUE 067428
Models H62 & H63 Operator Parts Identification
ITEM DESCRIPTION PART NO.
9 TORQUE A.--SOFT SLUSH X67190
10 BEARING --GUIDE 014496
11 GASKET--DOOR 5.177 ID 016672
12 BEARING --FRONT 013116
13 BEATER A.--7 QT BLADELESS X45719
SHAFT--BEATER H62 067489 14
SHAFT--BEATER H63 035527
15 SEAL--DRIVE SHAFT 032560
9
120214
Accessories
ITEM DESCRIPTION PART NO.
1 BRUSH-MIX PUMP BODY -
3” X 7” WHITE 2 BRUSH-END-DOOR-SPOUT 039719 3 BRUSH-DOUBLE ENDED 013072 4 BRUSH-REAR BRG 1IN.D X 2IN 013071 5 BRUSH-DRAW VALVE 014753
111012
023316
Figure 4
10
ITEM DESCRIPTION PART NO.
6 LUBRICANT-TAYLOR HI PERF 048232 7 PAIL-MIX 10 QT. 013163 8 TRAY-PARTS-BARREL 7 QT. 067406
* KIT A.-TUNE UP X67224
** SANITIZER·STERA SHEEN SEE NOTE *Not Shown **Note: A sample container of sanitizer is sent with the
unit. For reorders,orderStera Sheen part no. 055492 (100 2 oz. packs) or Kay-5 part no. 041082 (200 packs).
Models H62 & H63Operator Parts Identification
Section 5 Important: To the Operator
H62
Figure 5
ITEM
1 POWER SWITCH (TOGGLE) 2 LED INDICATOR--MIX LOW (PCB A--LED) 3 LED INDICATOR--MIX OUT (PCB A--LED) 4 LED INDICATOR--HEAT MODE 5 LIQUID CRYSTAL DISPLAY
Models H62 & H63 Important: To the Operator
DESCRIPTION
ITEM DESCRIPTION
6 LED INDICATOR-- CLEAN MANUALLY 7 CONSISTENCY CONTROL
(SWITCH--TORQUE) 8 KEYPADS 9 COVER--VISCOSITY ADJUSTMENT
120206
11
H63
ITEM
1 POWER SWITCH (TOGGLE) 2 LIQUID CRYSTAL DISPLAY 3 LED INDICATOR--MIX LOW (PCB A--LED) 4 LED INDICATOR--MIX OUT (PCB A--LED) 5 LED INDICATOR--HEAT MODE 6 LED INDICATOR--CLEAN MANUALLY 7 CONSISTENCY CONTROL
(SWITCH--TORQUE)
8 COVER--VISCOSITY ADJUSTMENT
DESCRIPTION
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
Figure 6
The following chart identifies the symbol definitions used on the operator switches.
=ON
=OFF
=MIXLOW
= MIX OUT
=HEATMODE
= CLEAN MANUALLY
= WASH
=AUTO
=MENU
120206
12
Models H62 & H63Important: To the Operator
Power Switch
When placed in the ON position, the power switch allows control panel operation. The power switch is located on the left side of the control channel.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current mode of operation, and whether or not there is sufficient mix.
LED Indicator -- MIX LOW
LED Indicator -- CLEAN MANUALLY
The CLEAN MANUALLY indicator flashes to indicate that the freezer must be disassembled and brush cleaned within 24 hours.
When all four indicators are flashing, the freezer is in a locked condition. Once a hard lock condition has been remedied, two indicators will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four indicators will stop flashing once the unit has been placed in a heat cycle.
Consistency Control
The viscosity (thickness) of the shake is controlled by a sensing device called the consistency control. The consistency control knob is located to the lower right of the control channel. T o achieve a thicker shake, turn the knob clockwise and counterclockwise to achieve a thinner shake consistency.
The MIX LOW indicator flashes to indicate that the mix hopper has a low supply of mix. The mix hopper should be filled as soon as possible.
LED Indicator -- MIX OUT
The MIX OUT indicator flashes to indicate that the mix hopper has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer goes into the STANDBY mode. To return the freezer to the AUTO mode, fill the hopper with mix and press the AUTO key. The freezer will automatically begin operation.
LED Indicator -- HEAT MODE
The HEAT MODE indicator flashes to indicate that the freezer is in the process of a heat cycle.
Allow the refrigeration system t o cycle on and off 2 or 3 times before an accurate consistency can be evaluated.
Reset Mechanism
The reset button is located in the left side panel of the H62. The reset button is located in the right side panel of the H63. The reset mechanism protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the reset button firmly and clear the tone per instructions in “Clearing Fault Tones” on page 18.
If the reset mechanism trips again, contact your authorized Taylor Distributor to resolve the problem.
Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death.
Models H62 & H63 Important: To the Operator
13
Operating Screen Descriptions
When the machine is powered the system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.
If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
POWER SWITCH OFF
-- = -- = -- = -- = -- = -­UNIT CLEANED
NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY
Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.
After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.
The first screen is displayed if the machine is not in a brush clean state.
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.
MODE: ON MIX: OK HOPPER TEMP: 40.0F BRUSH CLEAN ON: MM/DD
The next display indicates the freezer is operating in two different modes. The following information is given:
The machine is operating in the WASH mode and the mix level in the hopper is low. The temperature of the mix hopper is 40_F(4.4_C), and the machine needs to be brush cleaned on October 31st.
POWER SWITCH OFF MIX: OUT TIME: 4:30 HOPPER: 62.1 BARREL: 67.7
14
MODE: WASH MIX: LOW HOPPER TEMP: 40.0 F BRUSH CLEAN ON: 10/31
Models H62 & H63Important: To the Operator
The following displays pertain to the HEAT cycle:
A System Alert screen displays an alert and alarm 15 minutes prior to the start of the heat cycle. The alarm will sound and show on the display. The alarm will sound until the SEL key is pressed to clear the fault. This feature allows the operator time to make sure the freezer is in AUTO or STANDBY, and has the proper amount of mix in the hopper before the start of the heat cycle.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.
In this example, the hopper temperature is 151_F (66.1_C).
MODE: HEAT PHASE: HOLD HOPPER: 151.0 F BRUSH CLEAN ON: MM/DD
SYSTEM ALERT
HEAT TREAT CYCLE
SEL
While in the heating phase, you will see this display. It shows the present temperature of the hopper.
MODE: HEAT PHASE: HEAT HOPPER: 140.0 F BRUSH CLEAN ON: MM/DD
During the heating phase, the mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.
The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F(5_C). If the product fails to cool in two hours, the freezer will lock out.
This example illustrates that the temperature is being lowered, but has not yet reached the set point.
MODE: HEAT PHASE: COOL HOPPER TEMP: 55.0 F BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in four hours.
When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.
MODE: STANDBY MIX: OK HOPPER: 41.0 F BRUSH CLEAN ON: MM/DD
Models H62 & H63 Important: To the Operator
15
Freezer Locks
There are two types of freezer lock conditions that can occur: Hard Lock or Soft Lock. A Hard Lock requires that the machine be disassembled and brush cleaned. A Soft Lock can be corrected by either disassembling and brush cleaning the machine or by starting another heat treatment cycle.
Hard Lock: There are two causes for a hard lock. The freezer will hard lock if either the Brush Clean Timer has elapsed or if a Thermistor Failure (freezing cylinder or hopper) occurred during a Heat Cycle.
1. The following screen will be displayed if a Brush Clean Cycle Time has occurred.
BRUSH CLEAN TIMEOUT FREEZER LOCKED CLEANING REQ’D
> BRUSH CLEAN
Touching the MENU/SEL key will display the following screen.
The next display is the screen which will appear after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode.
Press the WASH key.
NO AUTO OPERATION
ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY
Note: The heat treatment schedule can be adjusted
from 2 to 14 days. Always comply with local guidelines for the maximum number of days allowed between brush clean cycles.
The next display will appear after the brush cleaning message. It indicates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.
FREEZER LOCKED
2. The following screen will display if there has been a thermistor failure (freezing cylinder or hopper) during the heat treatment process.
SYSTEM FAULT FREEZER LOCKED SERVICE REQ’D
> BRUSH CLEAN
All four LED’s on the front of the freezer will light. Press the MENU/SEL key.
MODE: OFF MIX: OK HOPPER TEMP: 41.0 F FREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIX LOW LED’s will flash.
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED’s on the
front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears.
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
16
Models H62 & H63Important: To the Operator
Following are the variable messages which will appear on line 3:
1. POWER SWITCH OFF: Power switch was in the OFF position.
2. MIX OUT PRESENT: There was a mix out condition present.
3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.
4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below 41_F(5_C) by the end of the COOL cycle, the following screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the MENU/SEL key to advance to the next display.
MODE: OFF MIX: OK HOPPER TEMP: 41.0F FREEZER LOCKED
Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED’s will light.
Operator Menu
Screen “A” is the OPERATOR MENU. It is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU/SEL key. The cursor will flash over the letter “A” indicating that this is screen “A”. To select a different screen, use the arrow keys and move the cursor to the desired screen selection and press the MENU/SEL key .
OPERATOR MENU
A
BCDEFGHIJKLMN EXIT FROM MENU <------ ------> SEL
When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle.
Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer.
The next display will instruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer. If the
FAULT DESCRIPTION VARIABLE MESSAGE
AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle
CLR SEL
LED will light.
Models H62 & H63 Important: To the Operator
17
Clearing Fault Tones
To clear the tone for any faults which have been corrected, press the <-- -- arrow key. To see if there is more than one fault, press the MENU/SEL key. When the last fault is displayed, the control will return to the OPERATOR MENU. To return to the main screen, move the cursor to “A” and press the MENU/SEL key again.
9. BARREL OVER TEMP: The barrel temperature has risen too high as follows. Clear the tone.
a. The barrel temperature was 41_F(5_C) or
higher for four hours.
b. The barrel temperature was 45_F(7_C)or
higher for more than one hour.
10. POWER FAILURE: This message will appear in the FAUL T DESCRIPTION if a power failure has occurred. Clear the tone.
Listed below are the variable messages which will appear, along with the corrective action:
1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
2. BEA TER OVERLOAD: Press the reset button firmly and clear the tone .
3. HPCO COMPRESSOR: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position and clear the tone.
4. COMP ON TOO LONG: Place the power switch in the OFF position and clear the tone. Call service technician.
5. HOPPER THERM BAD: Place the power switch in the OFF position. Call service technician.
6. BARREL THERM BAD: Place the power switch in the OFF position. Call service technician.
7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call service technician.
8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone.
a. The hopper temperature was 41_F(5_C) or
higher for four hours.
Screen “C” is SET CLOCK. This screen will display the current date and time. The date and time may only be changed after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time and date appears, press the MENU/SEL key once to return to the OPERATOR MENU.
SET CLOCK 10:21 AM 12/07/2009
-- -­<------ ------> +++ ------ SEL
If an invalid date is entered, the following screen will appear.
SET CLOCK 10:34 AM 02/30/2010
-- -- I N V A L I D D A T E <------ ------> +++ ------ SEL
When the MENU/SEL key is pressed, the controller will return to the previous LCD screen to allow for correction of the calendar entry. The controller will not advance to the next screen until a valid date has been entered. Once a valid date has been entered, pressing the MENU/SEL key will display a the Daylight Saving Time screen.
DAYLIGHT SAVING TIME
ENABLE DISABLE _____
<--------> SEL
b. The hopper temperature was 45_F(7_C) or
higher for more than one hour.
091210
Pressing the <-- -- arrow key or the -- --> arrow key will move the cursor left or right respectively. Pressing
18
Models H62 & H63Important: To the Operator
the MENU/SEL key while under “ENABLE” will accept the selection and will automatically increase the clock one hour at 2:00 a.m. on the first Sunday in every April. It will decrease one hour at 2:00 a.m. on the last Sunday in every October. Pressing the MENU/SEL key while under “DISABLE” will accept the selection and operate normally. Pressing the MENU/SEL key again will accept the selection and return to the OPERATOR MENU.
Screen “D” is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.
SOFTWARE VERSION H63 Control UVC2 Version X.XX
SEL
Press the MENU/SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will indicate the version number and number of language strings.
Screen “E” is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the MENU/SEL key once to return to the OPERA T OR MENU.
AUTO HEAT TIME TIME: 12:00 AM
-- --
<------ ------> +++ ------ SEL
Screen “F” is BRUSH CLEAN CYCLE. This option allows the manager to select the maximum number of days between brush cleanings. The brush clean cycle may only be changed after the freezer has been manually cleaned, but before it has been placed in the AUTO or STANDBY mode.
Screen “G” is CURRENT CONDITIONS. This screen displays the hopper and barrel temperatures. Press the MENU/SEL key once to view the SERVINGS COUNTER screen.
Language V1.10r00 English 457
SEL
Press the MENU/SEL key to view the third screen of the SYSTEM INFORMATION display. This screen will indicate the Bill of Material number and serial number for the unit. Press the MENU/SEL key once to return to the Operator Menu.
B.O.M. 0H6333C000 S/N K0000000
SEL
HOPPER BARREL
38.5 28.5
TIME C 11:00
The SERVINGS COUNTER screen indicates the number of draws since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU/SEL key will return the display to the Operator Menu.
SERVINGS COUNTER DRAWS 12
SEL
Draws are counted during the AUTO mode of operation only.
120126
Models H62 & H63 Important: To the Operator
19
Screen “H” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a two character message will appear on the second line of the screen. Press the MENU/SEL key once to return to the OPERATOR MENU.
00:00 00:00 00:00 HEAT OVER COOL RC 00:00 00:00 00:00 TEMP AT END 0.0 1
Listed below are the variable messages which could appear:
HT Failure in the heating phase. CL Failure in the cooling phase. TT Failure in meeting total heat treatment cycle
time requirement. MO Mix out condition. OP Operator interruption. PF Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the 3rd line of the
display.) BO Beater overload. HO High pressure cut--out. TH Failed thermistor probe. PS Power switch placed in the OFF position. ML Mix Low Condition. 14 14 Day Timeout Occurred. RC Heat Cycle Record Cleared.
Pressing the <-- -- arrow key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spent in the phase of the heat cycle when the heat cycle completed, or was terminated.
Screen “I” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the +++ key to cycle through the pages.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the MENU/SEL key once to return to the Operator Menu.
LOCKOUT HISTORY 1 12/21/09 02:08 SOFTLOCK ABORT
+ + + -- -- -- S E L
Screen “J” is the SERVICE MENU. This screen can only be accessed by a service technician.
Screen “K” is the STANDBY MODE. To place the freezer in the STANDBY mode, move the cursor under the word “yes”. Press the MENU/SEL key to execute the command. Pressing the MENU/SEL key again will return you to the main screen. To exit the STANDBY mode and place the unit in AUTO, press the AUTO key once. Pressing the AUTO key again will place the unit in the OFF mode.
HOPPER BARREL GLYCOL
151.0 134.5 178.0
PHASE TIME: 1:20 1
20
STANDBY MODE STANDBY YES NO
-- -- --
<------ ------> SEL
Models H62 & H63Important: To the Operator
Screen “L” is AUTO START TIME. This option allows the manager to set the time of day that the machine automatically enters the AUTO mode from the STANDBY mode. Selecting this option displays the AUTO START TIME Enable/Disable screen. Pressing the <---- key moves the cursor under the ENABLE screen. Pressing the -- --> key moves the cursor under the DISABLE selection.
AUTO START TIME ENABLE DISABLE
-- -- --
<------ ------> SEL
Pressing the MENU/SEL key with the cursor under the ENABLE selection displays the following screen.
AUTO START TIME TIME : 12:00 AM
<------ ------> +++ ------ SEL
To change the time, move the cursor under the number to change. Press the +++keytoincreasethenumber. Press the -- -- -- key to decrease the number. When the desired time appears, press MENU/SEL key to accept the setting.
Screen “M” is MIX LEVEL AUDIBLE. This option enables or disables an audible alarm for MIX LOW and MIX OUT conditions. Place the cursor under the desired selection by using the arrow keys. Press MENU/SEL to accept the setting.
MIX LEVEL AUDIBLE ENABLE DISABLE
-- -- -­<------ ------> SEL
Screen “N” is MANUAL HEAT CYCLE. This option allows a heat cycle to be initiated at any time.
MANUAL HEAT CYCLE
YES NO
-- -- --
<------ ------> SEL
091209
Models H62 & H63 Important: To the Operator
21
Section 6 Operating Procedures
The Models H62 and H63 have 7 quart (6.6 liter) freezing cylinders and offer one flavor.
The Model H63 has been selected to show you the pictured step--by--step operating procedures for both models contained in this manual. These models, for practical purposes of operation, are the same.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s brush cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first shake.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 33, “Disassembly”, and start there.
Assembly
Note: Make sure the seal is not installed inside--out.
The ridge that protrudes at the center of the seal should be on the outside.
Step 2
Install the drive shaft into the freezing cylinder , hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 7
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube HP).
MAKE SURE THE POWER SWITCH IS IN
THE OFF POSITION! Failure to do so may cause
injury from hazardous moving parts, or electrocution.
Be certain your hands are sanitized before assembling the freezer.
Step 1
Lubricate the groove and shaft portion of the beater drive shaft. Slide the drive shaft seal over the shaft and groove until it snaps into place. DO NOT lubricate the
hex end of the drive shaft.
Fill the inside portion of the seal with 1/4” more lubricant. Lubricate the flat side of the seal that comes in contact with the bearing.
120416
Figure 8
Note: After inserting the d rive shaft into the freezing cylinder, use a single service paper towel to remove any excess lubricant that was displaced from the drive shaft seal when it was installed onto the rear shell bearing.
22
Models H62 & H63Operating Procedures
Step 3
Slide the beater into the freezing cylinder.
Figure 9
Step 5
Assemble the torque rotor by sliding the two o--rings on the front of the shaft and lubricate them thoroughly to prevent leaking. Place the white plastic guide bearing on the rear of the rotor shaft. DO NOT lubricate the plastic guide bearing.
Step 4
Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder.
Figure 10
Figure 11
Step 6
Insert the torque rotor, plastic guide bearing end first, making sure that it fits into the hole in the beater drive shaft. Rotate it several times to check for proper positioning.
Figure 12
111012
Models H62 & H63 Operating Procedures
23
Step 7
Slide the two o--rings onto the draw valve and lubricate.
Figure 13
Step 9
Place the o--ring on the prime plug and lubricate.
Figure 15
Step 10
Screw the prime plug into position on the front of the door.
Step 8
Lubricate the inside of the door spout, top and bottom. Insert the draw valve into the freezer door from the top. It will be necessary to rotate the draw valve bracket to the right to allow installation of door on freezer.
Figure 14
Step 11
Place the large rubber gasket into the groove on the back side of the freezer door. Slide the white plastic front bearing onto the bearing hub. Make certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the gasket or the front bearing.
Figure 16
24
Models H62 & H63Operating Procedures
Step 12
Install the freezer door. Locate the torque rotor in the center hole of the freezer door. Position the door on the four studs on the front of the freezing cylinder and firmly push it into place. Install the four handscrews on the studs and finger--tighten equally in a criss--cross pattern to insure the door is snug. Do not
over--tighten.
Step 15
Install the torque arm. Position the torque arm by slipping it up through the slot in the operating arm and then down into the hole in the torque rotor shaft. Check the torque arm by moving it back and forth to be sure it moves freely and easily.
Figure 17
Step 13
Rotate the draw valve bracket to the left to engage the draw arm.
Step 14
Install the drip pan into the hole in the front panel.
Figure 18
Figure 19
Step 16
Install the front drip tray and splash shield.
Figure 20
Models H62 & H63 Operating Procedures
25
Step 17
Lay the agitator in the bottom of the mix hopper for sanitizing.
Figure 21
Sanitizing
Step 5
Press the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes.
Step 1
Prepare a pail of an approved 100 PPM sanitizing solu­tion (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera-- SheenR). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPE­CIFICATIONS.
Step 2
Pour the sanitizing solution over the agitator in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.
Step 3
While the solution is flowing into the freezing cylinder, take particular care to brush clean the mix level sensing probes, the mix hopper, mix inlet hole, the outside of the agitator housing, and the agitator. Brush the exposed sides of the hopper.
Step 4
Place the power switch in the ON position.
Figure 22
Step 6
With a pail beneath the dispensing spout, open and close the draw valve six times. Draw off the remaining sanitizing solution.
Figure 23
110527
26
Models H62 & H63Operating Procedures
Step 7
Once the sanitizer stops flowing from the dispensing spout, close the draw valve and press the WASH key, cancelling the beater motor operation.
Figure 24
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THE NEXT STEP.
Priming
Note: If a powdered or concentrated mix will be used,
follow the manufacturer’s mix preparation instructions before placing the mix in the mix hopper. DO NOT
attempt to mix the product in the hopper!
Step 1
Place a mix pail beneath the door spout and open the draw valve. Fill the hopper with FRESH mix and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength product is flowing from the door spout, close the draw valve. Open the prime plug by turning it counterclockwise until the air in the freezing cylinder is allowed to escape.
Step 8
Place the agitator on the agitator housing.
Figure 25
Note: If the agitator stops turning during normal operation, place the unit in the OFF mode. Remove the agitator from the agitator housing and brush clean these parts with sanitizing solution. Install the agitator back onto the agitator housing and place the unit in the ON mode. Be sure your hands are sanitized when
performing this step.
Figure 26
Step 2
When product rises to the bleed port, close the prime plug by turning it clockwise until it is snug against the freezer door.
Step 3
Press the AUTO key. When the unit cycles off, the product will be ready to serve.
Figure 27
091210
Models H62 & H63 Operating Procedures
27
Step 4
Fill the hopper with fresh mix and place the mix hopper cover in position.
Note: Use only FRESH mix when priming the freezer.
Daily Closing Procedures
THIS PROCEDURE MUST BE PERFORMED ONCE DAILY!
The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.
Step 1
Remove the hopper cover and the agitator. Take these parts to the sink for further cleaning and sanitizing.
Note: Pressing the <-- -- arrow key will stop the agitator rotation for ten seconds.
Figure 28
Step 2
Remove the drip pan, front drip tray, and splash shield, and take them to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a small amount of an approved cleaning solution and brush clean the parts.
The Heat Treatment Cycle will start at the time designated in the Auto Heat Time.
Important: The level of mix in the mix hopper must be at the line on the agitator paddle. (The mix low light must not be ON.)
Note: If the CLEAN MANUALLY light is flashing, the machine must be disassembled and brush cleaned within 24 hours.
The freezer must first be in the STANDBY or AUTO mode before the HEAT cycle may be started.
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THE NEXT STEP.
Step 3
Place the front drip tray and splash shield on a clean, dry, surface to air--dry overnight or until the heating cycle is complete.
Step 4
Prepare a small amount of an approved 100 PPM san­itizing solution. Sanitize the agitator, hopper cover, and drip pan.
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THE NEXT STEP.
Step 5
Install the agitator back onto the agitator housing.
Note: Pressing the <-- -- arrow key will stop the agitator motion for 10 seconds.
Step 6
Install the hopper cover and the drip pan.
28
Models H62 & H63Operating Procedures
Step 7
Return to the freezer with a small amount of cleaning solution. Dip the end brush into the cleaning solution and brush clean the door spout and bottom of the draw valve.
Note: T o assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.
Step 8
Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door.
Step 9
Rotate the draw valve bracket to the right to disengage it from the draw arm before entering a heat cycle.
Daily Opening Procedures
Evaluate the condition of LED’s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing the Opening Procedures. As indicated in the illustration below, four flashing LED’s indicate a “locked” condition.
Note: Once the heating cycle has started, it cannot be interrupted. The heating cycle will take a maximum of four hours to complete.
DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot.
When the heating cycle is complete, the control will return to the STANDBY mode.
There are three phases of the heat cycle; Heating, Holding and Cooling. Each phase has a time limit. If any one of the three phases fails to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message “HEAT TREAT CYCLE FAILURE -- FREEZER LOCKED -- PRESS SEL KEY”. The product may not be safe to serve. The freezer will be locked out of the AUTO mode. Discard the product and brush clean the machine.
Figure 29
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.
Step 1
When the heating cycle is complete, the normal dis­play will appear, showing the machine in the STANDBY mode.
Step 2
Rotate the draw valve bracket to the left to engage the draw arm.
Step 3
Prepare a small amount of an approved 100 PPM san­itizing solution (examples: Kay--5R or Stera-­SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 4
Sanitize the front drip tray and splash shield in the sanitizing solution.
110527
Models H62 & H63 Operating Procedures
29
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result in serious electrical shock.
Step 5
Return to the freezer with a small amount of sanitizing solution. Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve.
Note: T o assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Step 6
Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door.
Step 7
Install the front drip tray and splash shield.
Step 8
Press the AUTO key to resume normal operation. When the unit cycles off, product is ready to serve.
Figure 31
Manual Brush Cleaning
THIS PROCEDURE MUST BE PERFORMED EVERY 14 DAYS.
Figure 30
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will be needed:
S Two cleaning pails S Necessary brushes (provided with freezer) S Cleaning solution S Single service towels
30
Models H62 & H63Operating Procedures
Draining Product From The Freezing Cylinder
Step 1
Press the AUTO key, cancelling compressor and beater motor operation.
Step 4
Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper.
Figure 34
Figure 32
Step 2
Remove the hopper cover and the agitator from the mix hopper. Take these parts to the sink for cleaning.
Step 3
With a pail under the door spout, press the WASH key.
Figure 33
Step 5
When the flow of product stops, press the WASH key, cancelling the wash cycle and close the draw valve.
Discard this product.
Figure 35
Models H62 & H63 Operating Procedures
31
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level sensing probes, the outside of the agitator housing, and the mix inlet hole.
Figure 36
Step 2
With a mix pail beneath the door spout, press the WASH key.
Step 3
Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH key cancelling the wash cycle.
Figure 38
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Hopper Cleaning
Figure 37
Step 1
Prepare a pail of an approved 100 PPM cleaning solu­tion (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera-- SheenR). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPE­CIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probes, the outside of the agitator housing, and mix inlet hole.
110531
32
Models H62 & H63Operating Procedures
Step 4
Press the WASH key and allow the cleaning solution in the freezing cylinder to agitate for five minutes.
Disassembly
Note: Failure to remove parts, brush clean and then
air dry these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machine will lock--out and will not operate in the AUTO mode.
BE SURE THE POWER SWITCH IS IN THE
OFF POSITION. Failure to do so may cause injury
from electrocution or hazardous moving parts.
Step 1
Lift out the torque arm. Rotate the draw valve bracket to the right to disengage it from the draw arm
Figure 39
Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw off all the solution.
Step 7
Once the cleaner stops flowing from the door spout, close the draw valve and press the WASH key, cancelling the wash cycle.
Step 2
Remove the handscrews, freezer door, torque rotor assembly, beater, scraper blades, and drive shaft from the freezing cylinder. T ake these parts to the sink for cleaning.
Hint: If the guide bearing is not connected to the end of the torque rotor shaft, it is still lodged in the beater drive shaft. To remove the guide bearing, insert the torque arm into the side hole of the drive shaft and push the bearing forward.
Step 3
Remove the front drip tray and splash shield.
Figure 40
Models H62 & H63 Operating Procedures
33
Figure 41
Brush Cleaning
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result in serious electrical shock.
Step 1
Prepare a sink with an approved cleaning solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the:
S Seal from the drive shaft S O--rings and guide bearing from the torque
rotor
S Draw valve and prime plug from the freezer
door
S O--rings from the draw valve and prime plug S Gasket and front bearing from the freezer
door.
Note: To remove o--rings, use a single service towel to grasp the o--ring. Apply pressure in an upward direction until the o--ring pops out of its groove. With the other hand, push the top of the o-- ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o--ring to be removed, always remove the rear o--ring first. This will allow the o--ring to slide over the forward rings without falling into the open grooves.
Step 3
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder.
Figure 42
Step 4
Remove the drip pan from the front panel and take to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide.
Step 5
Thoroughly brush clean all disassembled parts, including the parts tray, in the cleaning solution. Make sure all lubricant and mix film is removed. Take particular care to brush cleanthe drawvalve core in the freezer door. Place the cleaned parts in the parts tray to air--dry overnight.
Step 6
Wipe clean all exterior surfaces of the freezer.
34
Models H62 & H63Operating Procedures
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. CLEANING AND SANITIZING MUST BE
PERFORMED EVERY 14 DAYS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all the brushes supplied for thorough
cleaning. The brushes are specially designed to reach all the mix passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 6. The temperature of the mix in the mix hopper
and the walk--in cooler should be below 40_F. (4.4_C.).
Regular Maintenance Checks
j 1. Rotate the scraper blades to allow both sides of
the knife edge to wear evenly. This will contribute to self--sharpening and help maintain fast, efficient freezing.
j 2. Replace scraper blades that are bent,
damaged, or worn down.
j 3. Before installing beater, be certain that the
scraper blades are properly attached over the beater pins.
j 4. Check the rear shell bearing for signs of wear
(excessive mix leakage in drip pan) and be certain it is properly cleaned.
j 5. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 6. Dispose of o--rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 7. Follow all lubricating procedures as outlined in
“Assembly”.
j 8. On air--cooled units, check the condenser for
accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. The condenser should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
j 9. On water cooled units, check the water lines for
kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.
Models H62 & H63 Important: Operator Checklist
35
Winter Storage
Disconnect the freezer from the main power source to prevent possible electrical damage.
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
On water cooled freezers, disconnect the water supply. Relieve pressure on spring in water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local T aylor Distributor can perform this service for you.
Wrap detachable parts of the freezer (such as the beater, blades, the drive shaft, and the freezer door) and place them in a dry, protected place. Rubber trim parts and gaskets can be protected by wrapping with moisture--proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
36
Models H62 & H63Important: Operator Checklist
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
1. Soft lock message appears on LCD.
a. More than 24 hours since
the last heat cycle.
b. The power switch is in the
OFF position.
c. The freezer is not in the
AUTO or STANDBY mode.
d. Mix out condition. d. The level of mix in the mix
a. The freezer must go
through a heat cycle every 24 hours. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
b. The power switch must be
in the ON position. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
c. The freezer must be in the
AUTO or STANDBY mode. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
hopper must be above the MIX OUT probe before starting the heat cycle. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
PAGE
REF.
17
17
17
17
e. The agitator is not
installed.
f. The agitator is not
rotating.
Models H62 & H63 Troubleshooting Guide
37
e. The agitator must be
cleaned and installed before starting the heat cycle. The freezer must now be disassembled and brush cleaned.
f. The agitator must be
cleaned before starting the heat cycle. Disassemble the freezer and brush clean.
28
28
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
2. Hard lock message appears on LCD.
a. There has been a
thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
b. More than 14 days since
last brush cleaning.
3. No product being dispensed with draw valve open and machine in the
a. There is an inadequate
amount of mix in the hopper.
AUTO mode.
b. There is a freeze-up in the
mix inlet hole.
c. Beater rotating
counter-clockwise.
4. The product is too stiff. a. Improper lubrication of
torque rotor o-rings.
b. Improper consistency
control adjustment.
a. The freezer must be
16 disassembled and brush cleaned.
b. The freezer must be
16 disassembled and brush cleaned every 14 days.
a. Fill the hopper with mix. 27
b. Call a service technician
-- -- -­to adjust hopper temperature.
c. Contact service technician
-- -- -­to correct rotation to clockwise.
a. Lubricate the o-rings
23
properly.
b. Product should be
13 dispensed at 27_ to 29_F. (-2.8_ to -1.7_C.).
c. The torque rotor is
binding.
c. Before installing the
torque arm, check to see
25
if the torque rotor can be rotated freely without binding.
d. Torque arm not installed. d. Install torque arm. 25
090826
38
Models H62 & H63Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
5. The product is too soft. a. Improper consistency control adjustment.
b. The torque rotor is
binding.
c. Improper lubrication of
torque rotor o-rings.
d. Lubrication of torque rotor
guide bearing.
e. Not enough air space
around unit (air-cooled).
f. Dirty condenser
(air-cooled)
g. The mix is out-of-date. g. Use only fresh mix. 28
h. Loss of condenser
cooling.
6. The mix in the hopper is
too cold.
a. The temperature is out of
adjustment.
a. Product should be
dispensed at 27_ to 29_F. (-2.8_ to -1.7_C.).
b. Before installing the
torque arm, check to see if the torque rotor can be rotated freely without binding.
c. Lubricate the o-rings
properly.
d. Do not lubricate the guide
bearing.
e. Allow for adequate air flow
across the condenser.
f. Clean regularly. 35
h. Locate cause of water
-- -- --
loss and correct.
a. Call a service technician
-- -- -­to adjust hopper temperature.
13
23
24
23
2
7. The mix in the hopper is too warm while in the AUTO mode.
8. The drive shaft is stuck in the gear box coupling.
a. The hopper cover is not in
position.
b. The temperature is out of
adjustment.
a. Mix and lubricant collected
in the drive coupling.
b. Rounded corners of drive
shaft, coupling, or both.
a. Place the cover in
position.
b. Call a service technician
to adjust hopper temperature.
a. Brush-clean rear shell
bearing area regularly.
b. Call service technician to
correct cause and replace the necessary components. (Note: Do not lubricate end of drive shaft.)
28
-- -- --
35
22
Models H62 & H63 Troubleshooting Guide
39
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
9. The freezing cylinder walls are scored.
10. Excessive mix leakage from the dispensing spout.
11. Excessive mix leakage into the rear drip pan.
a. The front bearing is
missing or worn.
b. The gear box is out of
alignment.
c. The beater pins are
broken.
d. The beater assembly is
bent.
a. The draw valve o-rings
are worn or missing.
b. There is unadequate
lubrication on the draw valve o-rings.
c. The wrong type of
lubricant was being used (Example: petroleum base lubricant).
a. Worn or missing seal on
drive shaft.
a. Install or replace front
24
bearing.
b. Call a service technician
-- -- --
to realign gear box.
c. Call service technician to
35
repair or replace.
d. Call a service technician
-- -- -­to repair or replace beater and to correct cause of insufficient mix in freezing cylinder.
a. Replace regularly. 42
b. Lubricate properly. 24
c. Use food grade lubricant
22 (Example: Taylor Lube High Performance).
a. Replace regularly. 35
b. Inadequate lubrication of
drive shaft.
c. Seal installed inside-out
b. Follow lubrication
procedures in “Assembly”.
c. Install correctly. 22
on drive shaft.
d. Bad rear shell bearing. d. Call service technician to
replace rear shell bearing.
e. Drive shaft and beater
e. Call service technician. -- -- --
working forward.
22
-- -- --
40
Models H62 & H63Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
12. No freezer operation after placing unit in the AUTO mode.
13. Liquid Crystal Display is blank after power switch is placed in the ON position.
14. Product not feeding into freezing cylinder.
a. Unit unplugged. a. Plug into wall receptacle. -- -- --
b. Circuit breaker off or
blown fuse.
c. Beater motor out on reset. c. Clear the tone and reset
b. Turn circuit breaker on or
replace fuse.
-- -- --
13
freezer.
d. Compressor off on high
pressure cut out.
d. Clear the tone. Place unit
in the AUTO mode. If
18
problem persists, contact service technician.
e. Water turned off
e. Re-establish water supply. -- -- --
(water-cooled units.)
a. Unit unplugged. a. Plug into wall receptacle. -- -- --
b. Circuit breaker off or
blown fuse.
c. Screen intensity out of
adjustment.
b. Turn circuit breaker on or
replace fuse.
c. Call service technician to
adjust.
-- -- --
-- -- --
a. Inadequate mix in hopper. a. Fill hopper with mix. 27
b. Mix inlet hole frozen up. b. Hopper temperature
needs adjustment. Call service technician.
-- -- --
Models H62 & H63 Troubleshooting Guide
41
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Drive Shaft Seal X 1
Front Bearing X 1
Freezer Door Gasket X 1
Draw Valve O-Rings X 2
Torque Rotor Guide Bearing X 1
Torque Rotor O-Rings X 2
Prime Plug O--Ring X 1
Double Ended Brush Inspect & Replace if
Necessary
Black Bristle Brush, 1” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 1-1/2” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 3” x 7” Inspect & Replace if
Necessary
End Brush--Door Spout Inspect & Replace if
Necessary
Minimum 1
Minimum 1
Minimum 1
Minimum 1
Minimum 1
42
Models H62 & H63Parts Replacement Schedule
Section 10 Parts List
UPDATE
REMARKS PARTS
WARR.
CLASS
H63
H62
DESCRIPTION PART
QTY.
QTY.
NUMBER
+BLADE-SCRAPER-PLASTIC 9-1 046237 000 S/N M2017161 & PRIOR U/D #223
+CLIP-SCRAPER BLADE 8.75 I 046238 103 S/N M2017161 & PRIOR U/D #223
ACCUMULATOR-COPPER 2"DIA 13" 053377 1 1 103
ADAPTOR A.-CASTER X18915 4 103
ADAPTOR-5/16 BARB-5/16FS 047958 7 4 103
ARMAFLEX 1/2 ID X 3/8WALL R50325 10' 10' 000
ARMAFLEX 3/8 ID X 1/4WALL R50322 1' 5' 000
ARM-TORQUE 5.813L SS 067428 1 1 103
BEARING-FRONT 013116 1 1 000
BEARING-GUIDE 014496 1 1 000
BEATER A.-7QT-BLADELESS X45719 1 1 S/N M2017162 & UP U/D #223
BEATER A.-7QT-1 PIN-SUPPO X46233 103 S/N M2017161 & PRIOR U/D #223
+ Available Separately
Models H62 & H63 Parts List
BELT-V-4L420 004338 1 000
BELT-V-4L370 004227 1 000
43
BLADE A.-AGITATOR *C708* X56591-SP1 1 1 S/N M2017162 & UP U/D #223
BLADE A.-AGITATOR *C708* X56591 103 S/N M2017161 & PRIOR U/D#223
BLADE-SCRAPER-PLASTIC 9-1 046237 000 S/N M2017161 & PRIOR U/D#223
BLOCK-TERMINAL 2P L1,L2 - 1PH 039422 1 1 103 208-230V 60HZ 1PH
BLOCK-TERMINAL 3P L1,L2,L3 - 3PH 039423 1 1 103 208-230V 60HZ 3PH - 3 WIRE
BLOCK-TERMINAL 3P .25 SPA 057201 1 1 103
BLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 1 1 103
BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 1 1
BOLT-CARRIAGE 1/4-20X3/4 012347 4 4 000
BRUSH-DBL END-PUMP & FEED 013072 1 1 000
BRUSH-DRAW VALVE 1-1/2"OD 014753 1 1 000
BRUSH-END-DOOR-SPOUT-SS-H 039719 1 1 000
BRUSH-MIX PUMP BODY-3" X 023316 1 1 000
BRUSH-REAR BRG 1"D X 2"LG 013071 1 1 000
BUSHING-PANEL 013289 6 103
CABLE-RIBBON-14C-14"L SIP 040040-015 1 1 103
CABLE-RIBBON-10C-34"L-DIL 040040-023 1 1 103
120213
CABLE-RIBBON-20C-35"L-DIL 040040-026 1 1 103
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
208-230V 60HZ 1PH
512
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
CABLE-RIBBON-20C-33"L-DIL 040040-027 1 1 103
CABLE-RIBBON-50C-35"L-DIL 040040-044 1 103
CABLE-RIBBON-50C-20"L-DIL 040040-011 1 103
CAP-AGITATOR HOUSING 080071 1 1 S/NM2017162 & UP U/D #223
CAPACITOR-MOTOR-AGITATOR 057525 1 1 103
+SCREW-10-32X3/4SLTD OVAL 001086 3 3 000
+SCREW-10-32X3/4SLTD OVAL 001086 2 000
+WASHER-#10 INTERNAL TOOTH 024420 2 000
+CAPACITOR-RUN 20UF/440V 012906 1 1 103
+CAPACITOR-START 189-227UF/33 033044-1 1 1 103
+ RELAY-START-COMPRESSOR 051957-27 1 1 103
CAPACITOR-RUN 20UF/440V 012906 1 1
CAPACITOR-RUN 4.0UF/400V 500311 1
CAPACITOR-RUN 4UF/440V 051785 1 103
CARD-CHECKOUT-HT-5YR 041247-W5 1 1 000
CASTER-4" SWV 5/8 STEM X 018794 2 103
CASTER-4" SWV 5/8 STEM W/BRAKE 034081 2 103
CLAMP-HOSE 35/64-STEPLESS 047344 16 14 000
CLIP-SCRAPER BLADE 8.75 I 046238 103 S/N M2017161 & PRIOR
CLIP-RETAININGTHERMISTOR 066099 1 1
COLLAR-HOLDING-STEPPED *0H63* 067952 3 3
COLLAR-HOLDING .730DX.109 019481 2 103
COMPRESSOR RS80C1E-CAV-22 051958-27 1 1
COMPRESSOR RS80C1E-TF5-224 051958-33 1 1 512 208-230V 60HZ 3PH - 3 WIRE
CONDENSER-AC 16X16 3ROW 14FPI 056944 1 103
CONDENSER-AC 12LX18HX4.3- 019558 1 103
COUPLING-DRIVE 3/4 HEX X 012721 1 103
DECAL-DEC-TAYLOR 052284-SP 1 1 000
DECAL-INST-CLN-DAY-HT-SHK 046698 1 1 000
DECAL-INST-CLN-MAN-HT 046699 1 1 000
DECAL-TROUBLESHOOT 038374 1 1 000
DIAGRAM-WIRING*H62* 067368-27 1 1 000 208-230V 60HZ 1PH
DIAGRAM-WIRING*H62* 067368-33 1 1 000 208-230V 60HZ 3PH - 3 WIRE
+ Available Separately
Parts List Models H62 & H63
44
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
DISPLAY-LIQUIDCRYSTAL X38062-SER 1 1 103
DOOR A.-PARTIAL-1 SPT X67194-SER 1 1 103
+PLUG-PRIME *H63* 067192 1 1 103
+O-RING-5/8 OD X .103W 016030 1 1 000
+VALVE A.-DRAW *H63* X56119 1 1 103
+O-RING-1-1/16 OD X.139W 020571 2 2 000
+GASKET-DOOR 5.177ID X 5.9 016672 1 1 000
DRYER-FILTER-HP62-3/8 X 1 048901 1 1 000
EYELET-RESET BUTTON 013739 1 1 103
FAN-5 BLADE 12" PUSH 26DE 029771 1 103
FASTENER-CLIP 1/4-20 U-TY 045865 12 16 000
FASTENER-DOOR LATCH 030787 2 000
FASTENER-DOOR STRIKE 030788 2 000
FILTER A.-GLYCOL X47323-SP 1 000
FILTER-INLINE-GLYCOL-40 MICRON 041670 1
FILTER-INLINE-GLYCOL-40 MICRON 041670 1
FILTER A.-GLYCOL X47323 1
FILTER-AIR-21.688X15.813H 052779-9 1 000
FILTER-AIR-18.00LX14.25HX.70W 052779-4 1 000
FILTER-CORCOM 6EH1 040140-001 1 1 000
GASKET-BASE PAN *0H62*C92 067316 1 000
GASKET-DOOR 5.177ID X 5.9 016672 1 1 000
GASKET-DRIP LIP 036435 1 1 000
GEAR A.*REDUCER 4.21:1 021286-SER 1 212
GEAR A.-REDUCER 4.21:1 012235-SER 1 212
GUARD-POWER SWITCH 034830 1 103
GUIDE A.-DRIP PAN X28863 1 103
GUIDE A.-DRIP PAN *H60* X47900 1 103
HARNESS A.-WIRE-GLYCOL PU X58481 1 1 103
HARNESS-WIRE-CONTROL *0H62* 067398 1 1
HARNESS-WIRE-THERM.PROBESH62 059241 1 1
HARNESS-WIRE-MAINPOWER *0H62 067405-27G 1 208-230V 60HZ 1PH
HARNESS-WIRE-MAIN POWER *0H63* 067364-27G 1 208-230V 60HZ 1PH
+ Available Separately
Models H62 & H63 Parts List
45
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
REPLACED X56586-03
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
HARNESS-WIRE-MAINPOWER 067405-33G 1 208-230V 60HZ 3PH - 3 WIRE
HARNESS-WIRE 5472 MAIN POWER 056884-33G 1 208-230V60HZ 3PH - 3 WIRE
THERMOSTAT-HI LIMIT OPEN 200 035786 1 103
HARNESS-WIRE-BTRMTR *H63* 067363-27G 1
HARNESS-WIRE-BTRMTR *H63* 067363-27G 1
HARNESS-WIRE-COMP *0H62-0 067365-33 1 1 208-230V 60HZ 3PH - 3 WIRE
HARNESS-WIRE-CTRL/TORQUEH60 059244 1 1
HARNESS-WIRE-FAN*0H62* 067391-G 1
HARNESS-WIRE 5472 COND FAN MTR 056893 1
HEATER A.-GLYCOL-2500W *H60* X47331-27 1 103
HEATER-COMPRESSOR CRANKCASE 067429-27 1 1 103 H62-33 3/12/2009 - H63-33 3/25/2009
HOSE-RUBBER 5/16"ID X 9/16"OD R502011 15' 15' 000
HOUSING A.-AGITATOR X80290-03 1 1 103 S/N M2017162 & UP U/D #223
CAP-AGITATOR HOUSING 080071 1 1 103 S/N M2017162 & UP U/D #223
BODY-AGITATOR HOUSING *C708* 056588 1 1 103
BUSHING-AGITATOR MAGNET *C70 057342 1 1 000
CAPACITOR-MOTOR-AGITATOR 057525 1 1 103
MAGNET A.-AGITATOR-INNER 066937 1 1 103
MOTOR-AGITATOR-24VAC 50/60 H 050535-03 1 1 103
O-RING-1-3/8 OD X .070W 017395 1 1 000
PLATE-HOLDING-AGITATOR*C708 056587 1 1 103
SCREW-4-40X1/4 SOCKET HEAD 600165 4 1 000
SCREW-8-32X3/16 SOCKET SET 006812 2 1 000
SWITCH-REED*DOOR INTERLOCK*68" 056771 103
SPRING-INTERLOCK DOOR 065409 000
FITTING DOOR INTERLOCK 065471 103
LABEL-CAUTION-AGITATOR 045191 1 000
LABEL-CAUTION-AGITATOR 045191 1 000
HOUSING A.-AGITATOR *C708 X56586-03J 103 M1035560-M2017161 & UP
INTERLOCK A.-DOOR X65658 103
KIT A.-COVER-HOPPER*SINGL X65368 1 103
KIT A.-COVER-HOPPER*SINGL X65369 1 103
+ Available Separately
Parts List Models H62 & H63
46
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
KIT A.-TUNE UP*0H63* X67224 1 1 000
BEARING-FRONT 013116 1 1 000
BEARING-GUIDE 014496 1 1 000
GASKET-DOOR 5.177ID X 5.938O 016672 1 1 000
O-RING-.291 ID X .080W 018550 2 2 000
O-RING-1-1/16 OD X.139W 020571 2 2 000
O-RING-5/8 OD X .103W 016030 1
SEAL-DRIVE SHAFT 032560 1 1 000
TOOL-O-RING REMOVAL-FREEZER 048260-WHT 1 1 000
KIT-MOUNTING-COMPRESSORR 052196 1 1 000
KNOB-ADJUSTMENT 014499 1 1 103
+SCREW-ADJUSTMENT 014498 1 1 000
+NUT-LOCK KNOB 013649 1 1
KNOB-DRAW VALVE 013635 1 1
LABEL-CAUTION-AGITATOR 045191 1 1
LABEL-CAUTION-GRD-PERM-ENG/S 032164 1 1
LABEL-DOOR-MOVE PART 032749 1 1 000
LABEL-OVERLOAD SETTING 045384 1 1
LABEL-WARN-CONDENSER-SHARP 059287 1 1
LABEL-WARN-COVER 051433 1 1
LABEL-WARN-ELEC-SGL-SMALL 032717 1 1
LUBRICANT-TAYLOR HI PERF- 048232 1 1 000
MAN-OPER H62/H63 YUM 067343-M 1 1 000
MOTOR A.-FAN 185 WATT 1400RP 500302-27 1 103
+CAPACITOR-RUN 4.0UF/400V 500311 1 103
MOTOR-FAN 80 WATT 1550 RPM C 051744-27 1 103
+CAPACITOR-RUN 4UF/440V 051785 1 103
MOTOR-AGITATOR-24VAC 50/60 HZ 050535-03 1 1 103
+CAPACITOR-MOTOR-AGITATOR 057525 1 1 103
MOTOR-1/2 HP 059742-27 1 1 212
CAPACITOR-START 72-88UF/330V 059757 1 1 103 U/D 208
CAPACITOR-RUN 10UF/370V 059998 1 1 103 U/D 208
NUT-STUD *GENERAL USAGE* 021508 4 4 103
+ Available Separately
Models H62 & H63 Parts List
47
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
O-RING-.291 ID X .080W 018550 2 2 000
PAIL-MIX 10 QT. 013163 1 1 000
PAN-DRIP 11-5/8 LONG 027503 1 103
PAN-DRIP 19-1/2 LONG 035034 1 103
CHIP-SOFTWARE *H62* BLADELESS X40636-SER 1 1
CONTROL-ROHS-UVC2 X63927-SER 1 1
CHIP-SOFTWARE *H60* CTRL UVC2 X40783 103 S/NM2017161 & PRIOR
CONTROL-ROHS-UVC2 X63927-SER 212 S/NM2017161 & PRIOR
CHIP-SOFTWARE MIX LEVEL X40799-SER 1 1 103
PANEL A.-DUCT-RIGHT *0H62* X67499-SP1 1
PANEL A.-FRONT-LOWER *0H62* X69419 1 S/N M1054820 & UP
PANEL-FRONT-UPPER *0H62* 067305 1
PANEL-SIDE-LEFT *0H62* 067500-SP1 1
PANEL-REAR *0H62* 067501 1
PANEL A.-FRONT *H63* X48371 1 103
PANEL A.-DUCT-AIR *0H63* X67958-SP1 1 103
PANEL-SIDE *H60*LEFT 067721-SP1 1 103
PANEL-REAR W/LOUVERS *547 026980-SP 1 103
PANEL-SERVICE *H63* 048380 1 103
PCB A.-CONTROL *H62* BLADELESS X80551-SER 1 1 S/N M2017162 & UP 40932
PCB A.-CONTROL *H60* UVC2 ROHS X65158-SER 212 M2017161 & PRIOR 3/02/09 - 4/13/09
PCB A.-INTERFACE-ROHS-HT INTF BASE-UK X63920-SER 1 1 212
PCB A.-LED-4 POSITION X63930-SER 1 1 212 DEC PLATE
PIN-RETAINING-HOPPER COVE 043934 4 4 103
PLATE A.-DEC-H63*PARTIAL X48382-SP 1 1 103
PROBEA.-MIXLOW-HT X42077 1 1 103
+DISC-PROBE *SQ HOLE* 030965 1 1 103
+SPACER-PROBE *SQ HOLE* 030966 1 1 103
PROBEA.-MIXOUT-SQUAREHOLE X41348 1 103
SPACER-PROBE-SQUARE HOLE-7/8 041346 1 103
SPACER-PROBE-ROUND HOLE-5/8D 041347 1 103
SPACER-PROBE-MIX LOW *8634* 043908 1 103
PULLEY-AK20X5/8 041162 1 1 103
+ Available Separately
Parts List Models H62 & H63
48
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
PULLEY-AK74 X 5/8 051013 1 1 103
PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 1 212
+ADAPTOR-1/8MP X 5/16 BARB-BR 047325 2 2 103
+BOOT-PUMP-GLYCOL 042131 1 1 000
+CLAMP-HOSE 35/64-STEPLESS EA 047344 2 2 000
+ELBOW-1/8P-STREET-BRASS 021760 2 2 103
+HOSE-RUBBER 5/16"ID X 9/16"OD R502011 4' 4' 000
RELAY-3 POLE-20A-208/240 50/60 066795-33 1 1 103
RELAY-DPDT 100UA TO 7A 1/8HP 052111-03 1 1 103
RELAY-SPST-30 A-240 V 032607-27 1 1 103
RELAY-START-COMPRESSOR 051957-27 1 1 103
RING A.-AIR FLOW-COND.* X57006 1 103
SANITIZER-STERA SHEEN -GREEN 055492 1 1 000
STANDOFF-NYLON 6-32X3/8L 040280-008 4 6 000
STARTER-1 PHASE 2.5 TO 4 AMP 066794-27H 1 1 103
OVERLOAD 067461-1H 1 1 103
STUD-NOSE CONE 5/16-18X3/ 011390 4 4 103
+SEAL-DRIVE SHAFT 032560 1 000
SHAFT-BEATER *0H62* 067489 1 0H62 - 6/1/2009 & UP
SHAFT-BEATER 036412 1 103 0H62 - 3/02/09 - 5/26/09
SHAFT-BEATER 035527 1 103
+SEAL-DRIVE SHAFT 032560 1 000
SHELF-TRAY-DRIP 056076 1 103
SHELL A.-INSULATED *H62*H X67284 1 512
+STUD-NOSE CONE 5/16-18X3/ 011390 4 103
+STUD-NOSE CONE 5/16-18X3/ 011390 4 103
SHELL A.-INSULATED *H63* X67863 1 512 S/N M1035560 & UP
SHIELD-MIX-GEARREDUCER 3 013356 1 103
SHIELD-RIBBONCABLE *5472 045059 1 103
SHIELD-SPLASH *M706/707/7 049203 1 103
SHIELD-SPLASH-WIRE 13-11/ 046177 1 103
SHIELD-TORQUE SWITCH *0H6 067442 1 103
SKIRT-AIR FLOW *60*H60*H6 055801 1 103
+ Available Separately
Models H62 & H63 Parts List
49
UPDATE
REMARKSWARR.
CLASS
H63
QTY.
H62
QTY.
PART
NUMBER
DESCRIPTION PARTS
SWITCH A.-DRAW *H60* X54791 1 1 103
ARM A.-DRAW *H60* X54792 1 1 103
SWITCH-LEVER-SPDT-11A-125-27 039252 1 1 103
PIN-PIVOT 015478 1 1 103
E-RING 3/16 .335 OD 1500-18P 049178 1 1 000
+KNOB-DRAW VALVE 013635 1 1 103
+NUT-LOCK KNOB 013649 1 1 000
SWITCH A.-REED INTERLOCK DOO X65658 1 1 103
SWITCH-REED*DOOR INTERLOCK*6 056771 1 1 103
SPRING-INTERLOCK DOOR 065409 1 1 000
HUB A.-ARM X69208 1 1 103 M1035560 & UP REPLACES X17033
SWITCH A.-TORQUE *H60* X46656-SP 1 1 103 M1035560 & UP REPLACES X46656
SWITCH-LEVER-SPDT-1A-125V 062022 1 1 103
+SPRING-TORQUE*BROWN* 067458 1 1 103 M1035560 & UP REPLACES 014497
+KNOB-ADJUSTMENT 014499 1 1 103
+SCREW-ADJUSTMENT 014498 1 1 000
SWITCH-MEMBRANE-5 POSITION-8 044520 1 1 103
SWITCH-PRESSURE 440 PSI-SOLD 048230 1 1 103 LINE A.-DISCHARGE *0H62*
SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 1
TANK-GLYCOL 1.5QT-PLASTIC 047314 1 1 103
THERMOSTAT-HI LIMIT OPEN 200 F 035786 1 1 103 GLYCOL HEATER
TORQUE A. *H60* SOFT SLUS X67190 1 1 103
+ARM-TORQUE 5.813L SS 067428 1 1 103
TRANS.-120/208/240VPRI 24VSEC 051660 1 1 103
TRANS.-CONT.-32VA 120/200/240V 054834 1 103
TRANS.-CONT.-40VA 120/200 045754 1 103
TRAY-DRIP *C706/C707*BLAC 056858 1 103
TRAY-DRIP 14.8 046275 1 103
TRAY-PARTS-BARREL-7 QT *0H62 067406 1 1 000
TRIM-REAR CORNER *H60* 046668 2 103
VALVE-ACCESS-1/4MFL X 3/8ODSDR 053565 2 2 103
+BOOT-VALVE-EXPANSION 050900 1 1 000
VALVE-EXP-AUTO-1/4SX1/4 046365 1 1 103
+ Available Separately
Parts List Models H62 & H63
50
REMARKS
WARR.
CLASS
H63
QTY.
H62
QTY.
NUMBER
380-415V 50HZ 3N~
380-415V 50HZ 3N~
DESCRIPTION PART
ACTUATOR-CODED MAGNET 068440-A 1 103 380-415V 50HZ 3N~
NUT-8-32 ACORN SS 062388 2 103 380-415V 50HZ 3N~
O-RING-1-1/16 OD X.139W 020571 2 000 380-415V 50HZ 3N~
O-RING-5/8 OD X .103W 016030 1 000 380-415V 50HZ 3N~
PLUG-PRIME-METAL DOOR 067192 1 103 380-415V 50HZ 3N~
SCREW-8-32X3/4SLTD ROUND 016533 2 000 380-415V 50HZ 3N~
+CAPACITOR-RUN 20UF/370V 023606 1 1 103 220-240V 50HZ 1PH
+CAPACITOR-START 64-77UF/2 051960 1 1 103 220-240V 50HZ 1PH
+RELAY-START-COMPRESSOR 051957-40 1 1 103 220-240V 50HZ 1PH
BELT-V-4L410 007530 1 000 220-240V 50HZ 1PH / 380-415V 50HZ 3N~
BELT-V-4L420 004338 1 220-240V 50HZ 1PH / 380-415V 50HZ 3 N~
BELT-V-4L410 007530 1 000 200V 50/60HZ 3PH / 220-240V 50HZ 1 PH /
BELT-V-4L370 004227 1 200V 50/60HZ 3PH
BLOCK-TERMINAL 2P L1, N 039421 1 1 103 220-240V 50HZ 1PH
BLOCK-TERMINAL 7P GREEN 024156 1 1 200V 50/60HZ 3PH / 220-240V 50HZ 1PH /
BLOCK-TERMINAL 3P L1,L2,L 039423 1 1 200V 50/60HZ 3PH
BLOCK-TERMINAL 4P L1, L2, L3, N 039424 1 1 103 380-415V 50HZ 3N~
BLOCK-TERMINAL 7P GREEN 024156 1 1 103 220-240V 50HZ 1PH / 380-415V 50HZ 3N~
BUTTON A.-RESET *H62/H63 068443 1 380-415V 50HZ 3N~
COMPRESSOR RS80C1E-TF5-22 051958-33 1 1 200V 50/60HZ 3PH
50 Cycle Units
+ Available Separately
Models H62 & H63 Parts List
COMPRESSOR RS80C1E-CAZ-224 051958-40 1 1 512 220-240V 50HZ 1PH
51
COMPRESSOR RS80C1E-TFD-224 051958-58 1 1 512 380-415V 50HZ 3N~
CONTROLLER-MAG SAFETY INT 068439-03 1 380-415V 50HZ 3N~
DIAGRAM-WIRING*H62/H63* 067368-39 1 1 200V 50/60HZ 3PH
DIAGRAM-WIRING*H62* 067368-40 1 1 000 220-240V 50HZ 1PH
DIAGRAM-WIRING*H62* 067368-58A 1 000 380-415V 50HZ 3N~
DIAGRAM-WIRING*H62/H63 067368-58 1 000 380-415V 50HZ 3N~
DOOR A.-PARTIAL-1 SPT X68450 1 103 380-415V 50HZ 3N~
VALVE A.-DRAW *H63* X56119 1 103 380-415V 50HZ 3N~
HARNESS-WIRE-COMP W/GRND 067365-G 1 1 103 200V 50/60HZ 3PH
CLASS
H63
QTY.
H62
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
HARNESS-WIRE 5472 MAIN PO 056884-33G 1 1 103 200V 50/60HZ 3PH
HARNESS-WIRE-MAINPOWER * 067405-33G 1 103 200V 50/60HZ 3PH
HARNESS-WIRE-MAINPOWER * 067405-58 1 103 380-415V 50HZ 3N~
HARNESS-WIRE-CTRL*0H62*CA 068498-58 1 103 380-415V 50HZ 3N~
HARNESS A.-WIRE-RS80 380V X68464-2 1 103 380-415V 50 3N
HARNESS A.-WIRE-RS80 380V X68464-1 1 103 380-415V 50 3N
HARNESS-WIRE 5472 COND FA 056893-G 1 103 220-240V 50HZ 1PH
HARNESS-WIRE H63 POWER 1/ 067364-58 1 103 380-415V 50 3N
MOTOR-1/2 HP 059742-40 1 1 212 220-240V 50HZ 1PH / 380-415V 50HZ 3N~
MOTOR-FAN 75 WATT 050265-27 1 200V 50/60HZ 3PH
MOTOR-FAN 100W 220-240V 5 047178-34 1 103 220-240V 50HZ 1PH
OVERLOAD-THERMAL-3P-2.2-3 068442-35H 1 380-415V 50HZ 3N~
PANEL-FRONT-UPPER *0H62* 067305-SP 1 380-415V 50HZ 3N~
PANEL-SIDE-LEFT *0H62* 067500-SP2 1 380-415V 50HZ 3N~
PANEL-SIDE *H60*RIGHT 067722-SP1 1 200V 50/60HZ 3PH
PULLEY-AK23-5/8 016048 1 1 103 220-240V 50HZ 1PH / 380-415V 50HZ 3N~
PULLEY-AK69 X 5/8 051012 1 1 103 200V 50/60HZ 3PH
+ Available Separately
Parts List Models H62 & H63
52
H62/H63 067368--27 10/11
H62/H63 067368--33 10/11
H62/H63 067368--40 10/11
H62/H63 067368--58 10/11
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