Note: Contin u ing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
E June, 2001 Taylor (Original Publication)
(Updated September, 2010)
All rights reserved.
055165--M
The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.
Model H60Table of Contents
Taylor Company
750 N. Blackhawk Blvd.
Rockton, IL 61072
Page 5
Section 1To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used. Failure to follow this
instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with
a hand shut--off valve. On the underside rear of the
base pan, two 3/8” I.P.S. water connections for inlet
and outlet have been provided for easy hook--up. 1/2”
inside diameter water lines should be connected to the
machine. (Flexible lines are recommended, if local
codes permit.) Depending on local water conditions, it
may be advisable to install a water strainer to prevent
foreign substances from clogging the automatic water
valve. There will be only one water “in” and one water
“out” connection. DO NOT install a hand shut--off valve
on the water “out” line! Water should always flow inthis
order: first, through the automatic water valve; second,
through the condenser; and third, through the outlet
fitting to an opentrapdrain.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70--1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard!
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
Stationary appliances which are not equipped with a
power cord and a plug or other device to disconnect
the appliance from the power source must have an
all--pole disconnecting device with a contact gap of at
least 3 mm installed in the external installation.
This equipment is provided with a grounding lug
that is to be properly attached to the rear of the frame
by the authorized installer. The installation location is
marked by the equipotential bonding symbol (5021 of
IEC 60417--1) on the removable panel and the frame.
Air Cooled Units
Air cooled units require a minimum of 6” (152 mm)
minimum air clearance on all sides and 7--1/2” (191
mm) minimum on bottom. Minimum air clearances
must be met to assure adequate air flow for optimum
performance. Failure to allow adequate clearance can
reduce the refrigeration capacity of the freezer and
possibly cause permanent damage to the compressor.
Electrical Connections
Each freezer requires one power supply. Check the
data label on the freezer for fuse, circuit ampacity and
electrical specifications. Refer to the wiring diagram
provided inside of the control box, for proper power
connections.
CAUTION: This machine must be properly
grounded! Failure to do so can result in severe
personal injury from electrical shock!
Beater rotation must be clockwise as viewed looking
into the freezing cylinder.
NOTE: The following procedures should
be performed by a trained service technician.
To correct rotation on a three--phase unit, interchange
any two incoming power supply lines at freezer main
terminal block only.
To correct rotation on a single--phase unit, change the
leads inside the beater motor. (Follow the diagram
printedonthemotor.)
Electrical connections are made directly to the
terminal block provided in the main control box
mounted on the right hand side of the freezer.
080627
Model H60To the Installer
1
Page 6
Section 2To the Operator
The Model H60 shake freezer has been carefully
engineered and manufactured to give you dependable
operation. This unit, when properly operated and
cared for, will produce a consistent, quality product.
Like all mechanical products, it will require cleaning
and maintenance. A minimum amount of care is
necessary if the operating procedures outlined in this
manual are followed closely .
This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.
Your Taylor freezer will NOT eventually compensate
for and correct any errors during the set--up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’soperation,bothassemblyand
disassembly, go through these procedures together in
order to be properly trained and to make sure that no
confusion exists.
In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized
Taylor parts, purchased from an authorized Taylor
Distributor, and the required service work is provided
by an authorized Taylor service technician. Taylor
reserves the right to deny warranty claims on
equipment or parts if non--approved parts or
refrigerant were installed in the machine, system
modificationswereperformedbeyondfactory
recommendations, or it is determined that the failure
was caused by neglect or abuse.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.
The user is responsible for returning the product to the
appropriate collection facility, asspecified by your local
code.
For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty card
accompanying this machine. However, due to the
Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerantsarebeingadvertisedasdrop--in
replacements for numerous applications. It should be
noted that, in the event of ordinary service to this
machine’s refrigeration system, only the refrigerantspecified on the affixed data label should be used.
The unauthorized use of alternate refrigerants will void
your compressor warranty. It will be the owner’s
responsibility to make this fact known to any technician
he employs.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. Taylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test
new alternates as they are being developed. Should a
new alternate prove, through our testing, that it would
be accepted as a drop--in replacement, then the above
disclaimer would become null and void. T o find out the
current status of an alternate refrigerant as it relates to
your compressor warranty, call the local Taylor
Distributor or the Taylor Factory. Be prepared to
provide the Model/Serial Number of the unit in
question.
080627
2
Model H60To the Operator
Page 7
Section 3Safety
We at Taylor are concerned about the safety of the
operator when he or she comes in contact with the
freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built--in safety
features to protect both you andthe service technician.
As an example, warning labels have been attached to
the freezer to further point out safety precautions to the
operator.
IMPORTANT -- Failure to adhere to the following
safety precautions may result in severe personal
injury. Failure to comply with these warnings may
damage the machine and its components.
Componentdamagewillresultinpart
replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.
SDO NOT allow untrained personnel to
operate this machine.
SDO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
SDO NOT remove the door, beater, scraper
blades, drive shaft or torque rotor shaft
unless the power switch is in the OFF
position.
Failure to follow these instructions may result in severe
personal injury to fingers or hands from hazardous
moving parts.
SUSE EXTREME CAUTION when removing
the beater assembly. The scraper blades
are very sharp and may cause injury.
SDO NOT put objects or fingers in the door
spout or the spinner housing.
Failure to follow these instructions may result in
contaminated product or personal injury from blade
contact.
This freezer must be placed on a level surface.
SDO NOT operate the freezer unless it is
properly grounded.
Failure to comply may result in personal injury or
equipment damage.
SDO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
SDO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
Failure to follow these instructions may result in
electrocution or damage to the machine. Contact your
local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow this instruction may result in
serious electrical shock.
Model H60Safety
disassemble the unit during the HEAT cycle. The
product is hot and under extreme pressure.
DO NOT obstruct air intake and discharge openings:
6” (152 mm) minimum air clearance on all sides and
7--1/2” (191 mm) minimum on bottom. Failure to follow
this instruction may cause poor freezer performance
and damage to the machine.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the machine and at a height
of 1.6 meters from the floor.
3
DO NOT draw product or attempt to
080627
Page 8
Section 4Operator Parts Identification
H60
4
Model H60Operator Parts Identification
Page 9
H60 Exploded View Parts Identification
ITEMDESCRIPTIONPART NO.
1COVER-- HOPPER COMPLETE053809
2AGITATOR A.X44797
3PANEL A.- -SIDE LEFTX48285
4STUD-- NOSE CONE011390
5PAN-- DRIP 1 9--1/2 LONG035034
6SHIELD--SPLASH--WIRE046177
7TRAY-- DRIP 14.8046275
8SCREW-- 1/4--20X3/8 RHM011694
9CASTER-- SWV 5 /8 STEM018794
10P ANEL A.-- SIDE RIGHTX48286
11PANEL-- SIDE UPPER042317
12O--RING--.643 OD X .077W018572
ITEMDESCRIPTIONPART NO.
13TUBE A.--FEED --OUTER-- HTX34641
14O--RING--.291 ID X .080W018550
15TUBE A.--FEED --SC-- INNERX32824-- 5
16GASKET-- SYRUP DOOR045326
17DOOR A.--SYRUP CABINETX45325
18ADAPTOR A.--CASTERX18915
19PANEL--REAR W/LOUVERS026980--SP
20LOUVER--SIDE013631
21PANEL A.-- FRONTX46634
22TRIM--REAR CORNER046668
23TRIM A.--SHELFX45334
Model H60Operator Parts Identification
5
Page 10
H60 Door and Beater Assemblies
ITEMDESCRIPTIONPART NO.
1SEAL-- DRIVE SHAFT032560
2SHAFT-- BEATER035527
3BEATER A.--7 QT--1 PINX46233
4BEARING--FRONT013116
5GASKET-- DOOR 5.177ID016672
6BEARING--GUIDE014496
7TORQUE A.X17381
8ARM-- TORQUE014500
9O--RING-- .291 ID X .080W018550
10BEARING--SPINNER017032
11VALVE A.--DRAWX54821
ITEMDESCRIPTIONPART NO.
12O--RING--1--1/16 OD X .139W013029
13NUT-- STUD *GENERAL USAGE* 021508
14TUBE--VINYL 3/16 X 1/16 WAL020940--
15FITTING-- QD MALE INSERT036296
16O--RING--5/16 OD X .070 W016272
17DOOR A.--1 SPOUT--METALX17373
18HOUSING--SPINNER *4 SPIGOT017269
19BLADE A.--SPINNER *8 3/8X35570
20BLADE--SCRAPER-- PLASTIC046237
21CLIP--SCRAPER BLADE*8.75”046238
6
Model H60Operator Parts Identification
Page 11
H60 Syrup Tank -- 045533
ITEMDESCRIPTIONPART NO.
1TANK--SYRUP --4 QT.045533
1aCOVER-- TANK W/ FTG035759--1
1bTIP--NYLON--WHITE TRANSL.042747*
1cO -- RING--3.437 ID X .275 W016037
1dTUBE-- DIP-- 4 QT.015441--7
1d-- 1O--RING-- .291 ID X .080W018550
2PLUG-- Q.D. CO2 1/8 MP021077
3SOCKET-- Q.D. CO2 90DEG 1/4021524
4SOCKET-- Q.D. LIQ.--90DEG--1/4021026
Model H60Operator Parts Identification
ITEMDESCRIPTIONPART NO.
4a**RESTRICTOR-- SYRUP030917
4b**GASKET-- RUBBER023551
5O--RING-- 5/8 OD X .103W016030
6PLUG-- Q.D. LIQ. 3/4--18 FP021081
6aVALVE A.- -QD P LUG021081-- 2
6bINSERT021081-- 1
7DECAL-- SET 4 SYRUP FLAVOR021523
8
*TIP--NYLON--GREY 024261
** NOTE: NOT USED ON CHOCOLATE.
DECAL-- SYRUP TANK INST.
(DUAL SUPPLIER, ORDER AS NEEDED)
7
045533-- 1
Page 12
Accessories
ITEMDESCRIPTIONPART NO.
1BRUSH-MIX PUMP BODY -
3” X 7” WHITE
2BRUSH-END-DOOR-SPOUT039719
3KIT A.-TUNE UPX34615
4BRUSH-DOUBLE ENDED013072
5BRUSH-REAR BRG 1IN.D X 2IN013071
023316
ITEMDESCRIPTIONPART NO.
6BRUSH-DRAW VALVE014753
7LUBRICANT-TAYLOR HI PERF048232
8PAIL-MIX 10 QT.013163
To better communicate in the International arena, the
words on many of our operator switches and buttons
have symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.
The following chart identifies the symbol definitions
used on the operator switches.
=ON
=OFF
=MIXLOW
= MIX OUT
=HEATMODE
= CLEAN MANUALLY
=CALIBRATE
= WASH
=AUTO
=MENU
= CHOCOLATE
= STRAWBERRY
= VANILLA
= OPTIONAL
=RINSE
Model H60Important: To the Operator
9
Page 14
Power Switch
When placed in the ON position, the power switch
allows control panel operation. The power switch is
located on the left side of the control channel.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front
control panel. The LCD is used to show the current
mode of operation, and whether or not there is
sufficient mix.
LCD Indicator -- MIX LOW
Flavor Selector Keypad
Four shake flavors are offered from the Model H60
freezer: chocolate, strawberry, vanilla (unflavored
product), and an optional flavor. Press the desired
shake flavor key and openthe draw valve. Product and
syrup will automatically blend to produce the chosen
flavor.
RINSE
The “MIX LOW” indicator flashes to indicate that there
is a low supply of mix. The mix hopper should be filled
as soon as possible.
LCD Indicator -- MIX OUT
The MIX OUT light will illuminate, indicating that the
mix hopper has an insufficient supply of mix to operate
the freezer. The MIX OUT indicator will flash. At this
time, the freezer will go into the STANDBY mode of
operation. To return the freezer to the AUTO mode, fill
the hopper with mix and press the AUTO key . The
freezer will automatically begin operation.
Consistency Control
The viscosity (thickness) of the shake is controlled by
a sensing device called the consistency control. The
consistency control knob is located to the lower right
of the control channel. T o achieve a thicker shake, turn
the knob clockwise and counterclockwise to achieve a
thinner shake consistency.
After theshake isdrawn, press the RINSE key torinse
excess syrup and mix from the spinner housing.
Reset Mechanism
The reset button is located under the right side panel.
The reset mechanism protects the beater motor from
an overload condition. If an overload occurs, the reset
mechanism will trip. To properly reset the freezer,
press the reset button firmly and clear the tone per
instructions in “Clearing Fault Tones” on page 14.
If the reset mechanism trips again, contact your
authorized Taylor Distributor to resolve the problem.
Allow the refrigeration system to cycle on and off 2 or
3 times before an accurate consistency can be
evaluated.
Warning: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
10
Model H60Important: To the Operator
Page 15
Operating Screen Descriptions
When the machine is powered the system will initialize.
The screen will display “INITIALIZING”. There will be
four types of data the system will check: LANGUAGE,
SYSTEM DATA, CONFIG DATA, and LOCKOUT
DATA.During the INITIALIZING... LANGUAGE
screen, the alarm will be on. If the system data,
configuration data, or lockout history data has become
corrupt, the following screen will alert the operator that
the system settings may have been changed.
If any of the requirements for a brush clean have not
been met, the time displayed will remain at 5:00
minutes. When all the requirements for a brush
cleaning are met, and the five minutes expire, the
screen will change to the second screen, which is the
standard power switch OFF screen.
POWER SWITCH OFF
-- = -- = -- = -- = -- = -UNIT CLEANED
NVRAM FAULT
RESET TO DEFAULTS
PRESS SEL KEY
Once the system has initialized the SAFETY
TIMEOUT screen is displayed and the alarm is turned
on.
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60
seconds or until any key is pressed.
After the safety timeout has been completed, and the
power switch is OFF, one of the following screens is
displayed.
The first screen is displayed if the machine is not in a
brush clean state.
When the power switch is set in the ON position, the
system mode of operation screen is displayed. In this
example, the machine is ON, but no mode of operation
has been selected. The second line of the display
indicates whether there is a sufficient supply of mix in
the hopper or if there is a LOW or OUT mix condition.
The third line of the display shows the temperature of
the mix hopper. After pressing the AUTO key, the last
line of the display shows the month and date (MM =
month, DD = day) that the machine needs to be
disassembled and brush cleaned.
MODE: OFF
MIX: OK
HOPPER: 40.0F
BRUSH CLEAN ON: MM/DD
The next display indicates the freezer is operating in
two different modes. The following information is
given:
The machine is operating in the WASH and PUMP
modes and the mix level in the hopper is low. The
temperature of the mix hopper is 40_F(4.4_C), and the
machine needs to be brush cleaned on October 31st.
POWER SWITCH OFF
MIX: OUTTIME: 4:30
HOPPER: 62.1
BARREL: 67.7
Model H60Important: To the Operator
11
MODE: WSH--PMP
MIX: LOW
HOPPER TEMP: 40.0 F
BRUSH CLEAN ON: 10/31
Page 16
The following displays pertain to the HEAT cycle:
Effective 12/8/06, a System Alert screen was added to
display an alert and alarm 15 minutes prior to the start
of the heat cycle. The system alert functions similar to
the Fault Description except there is no menu item.
The alarm will sound and show on the display. The
alarm will sound until the SEL key is pressed to clear
the fault. This feature allows the operator time to make
sure the freezer is in AUTO or STANDBY, and has the
proper amount of mix in the hopper before the start of
the heat cycle.
SYSTEM ALERT
HEAT TREAT CYCLE
SEL
While in the heating phase, you will see this display. It
shows the present temperature of the hopper.
This example illustrates that the temperature is being
lowered, but has not yet reached the set point.
MODE: HEAT
PHASE: COOL
HOPPER TEMP: 55.0 F
BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in
four hours.
When the entire heat cycle has been completed, the
normal display will appear, showing the machine in the
STANDBY mode. The machine may now be placed in
the AUTO mode or left in the STANDBY mode.
MODE: STANDBY
MIX: OK
HOPPER: 41.0 F
BRUSH CLEAN ON: MM/DD
MODE: HEAT
PHASE: HEAT
HOPPER: 140.0 F
BRUSH CLEAN ON: MM/DD
The mix temperature must be raised above 151_F
(66.1_C) within 90 minutes or the freezer will be locked
in STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F
(60_C). The phase shows that the machine is in the
heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes
into the holding phase of the cycle. The holding phase
will hold the temperature above 151_F (66.1_C) for a
minimum of 30 minutes.
In this example, the hopper temperature is 151_F
(66.1_C).
MODE: HEAT
PHASE: HOLD
HOPPER: 151.0 F
BRUSH CLEAN ON: MM/DD
The final phase of the heat treatment cycle is the
cooling phase. Now the freezer must cool the mix
below 41_F(5_C). If the product fails to cool in two
hours, the freezer will lock out.
Hard Lock: There are two causes for a hard lock:
1.Fourteen days have elapsed since the last
brush cleaning. The following screen will be
displayed.
14 DAY TIMEOUT
CLEANING REQ’D
FREEZER LOCKED
PRESS SEL KEY
2.There has been a thermistor failure (freezing
cylinder, hopper, or glycol) during the heat
treatment process.
SYSTEM FAULT
SERVICE REQ’D
FREEZER LOCKED
PRESS SEL KEY
All four LED’s on the front of the freezer will light. Press
the MENU/SEL key.
The next display is the screen which will appear after
the failure message. To comply with health codes, heat
treatment system freezers must complete a heat
treatment cycle daily, and must also be brush cleaned
every 14 days. Brush cleaning is the normal
disassembly and cleaning procedures. Failure to
070316
12
Model H60Important: To the Operator
Page 17
follow these guidelines will cause the control to lock the
freezer out of the AUTO mode. Press the WASH key.
If the following screen appears, a soft lock has
occurred during the heat treatment cycle.
NO AUTO OPERATION
ALLOWED UNTIL
BRUSH CLEANING
PRESS WASH KEY
The next display is the screen which will appear after
the brush cleaning message and illustrates that the
control is in the OFF mode and the machine needs to
be disassembled and brush cleaned.
MODE: OFF
MIX: OK
HOPPER TEMP: 41.0 F
FREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIX
LOW LED’s will light.
Soft Lock: If a heat treatment cycle has not been
initiated within the last 24 hours, all four LED’s on the
front of the machine will light and a message will
appear on the LCD. Line 3 of the LCD will indicate the
reason the message appears.
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
Following are the variable messages which will appear
on line 3:
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below
41_F(5_C) by the end of the COOL cycle, thefollowing
screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the MENU/SEL key to advance to the next
display.
When one of these messages appears, automatic
freezer operation cannot take place until the freezer is
disassembled and brush cleaned or has completed a
heat treatment cycle.
The next display willinstruct the operator to start a heat
treatment cycle manually (by pressing the AUTO key),
or to disassemble and brush clean the freezer. If the
AUTO key is pressed, the freezer will automatically
start the heat treatment cycle and only the heat cycle
LED will light.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
1.POWER SWITCH OFF: Power switch was in
the OFF position.
If the WASH key is pressed, the next display will
appear and the freezer will have to be disassembled
and brush cleaned.
2.MIX OUT PRESENT: There was mix out
condition present.
MODE: OFF
3.AUTO OR STANDBY OFF: The unit was not in
the AUTO or STANDBY mode.
MIX: OK
HOPPER TEMP: 41.0F
FREEZER LOCKED
4.NO HEAT CYCLE TRIED: A heat treatment
cycle was not attempted in the last 24 hours.
(AUTO HEAT TIME was advanced, or a power
loss was experienced at the time the cycle was
to occur, or a heat cycle failure not due to a
thermistor failure.)
Model H60Important: To the Operator
Once the freezer is unlocked by starting a heat
treatment cycle, only the heat cycle LED will light. If the
freezer is unlocked by brush cleaning, the mix low and
mix out LED’s will light.
13
Page 18
Operator Menu
The OPERATOR MENU is used to enter the operator
function displays. To access the OPERATOR MENU,
simply press the MENU/SEL key. The cursor will flash
over the letter “A” indicating that this is screen “A”. To
select a different screen, use the arrow keys and move
the cursor to the desired screen selection and press
the MENU/SEL key.
3.CHK REFRIG SYS PSI: Place the power
switch in the OFF position. Wait 5 minutes for
the machine to cool. Place the power switch in
the ON position. Clear the tone per instructions
in “Clearing Fault Tones” on page 14.
4.COMP ON TOO LONG: Place the power
switch in the OFF position. Call service
technician. Clear the tone per instructions in
“Clearing Fault Tones” on page 14.
OPERATOR MENU
BCDEFGHIJK
A
EXIT FROM MENU
<------ ------>SEL
Screen “B” is FAULT DESCRIPTION. The fault
description will indicate if there is a fault with the
freezer and the side of the freezer where the fault
occurred.
FAULT DESCRIPTION
VARIABLE MESSAGE
CLRSEL
Clearing Fault Tones
To clear the tone for any faults which have been
corrected, press the CALIBRATE key. To see if there
is more than one fault per cylinder, press the
MENU/SEL key. When the last fault is displayed, the
control will return to the OPERATOR MENU. To return
to the main screen, move the cursor to “A” and press
the MENU/SEL key again.
Listed below are the variable messages which will
appear, along with the corrective action:
1.NO FAULT FOUND: There was no fault found
in the freezer. Nothing will appear on the screen
after this variable message appears.
2.BEA TER OVERLOAD: Press the reset button
firmly. Clear the tone per instructions in
“Clearing Fault Tones” on page 14.
5.HOPPER THERM BAD: Place t he power
switch in the OFF position. Call service
technician.
6.BARREL THERM BAD: Place the power
switch in the OFF position. Call service
technician.
7.GLYCOL THERM BAD: Place the power
switch in the OFF position. Call service
technician.
8.HOPPER OVER TEMP: The hopper
temperature has risen too high as follows. Clear
the tone per instructions in “Clearing Fault
Tones” on page 14.
a.The hopper temperature reaches 41_F.
(5_C.) or higher after a power failure.
b.The hopper temperature has not fallen below
41_F. ( 5_ C.) by the end of the COOL phase
in the heat cycle.
9.BARREL OVER TEMP: The barrel temperature
has risen too high as follows. Clear the tone per
instructions in “Clearing Fault Tones” on
page 14.
a.The barrel temperature reaches 41_F. (5 _C.)
or higher after a power failure.
b.The barrel temperature has not fallen below
41_F. ( 5_ C.) by the end of the COOL phase
in the heat cycle.
10.POWER FAILURE: This message will appear
in the FAUL T DESCRIPTION if a power failure
has occurred. Clear the tone per instructions in
“Clearing Fault Tones” on page 14.
060807
14
Model H60Important: To the Operator
Page 19
Screen “C” is SET CLOCK. This screen will display the
current date and time. The date and time may only be
changed after the freezer has been manually brush
cleaned but before it has been placed in the AUTO
mode. Move the cursor under the number you wish to
change. Press the plus key to increase the number;
press the minus key to decrease the number. When
the desired time and date appears, press the
MENU/SEL key once to return to the OPERATOR
MENU.
Press the MENU/SEL key to view the second screen
of the SYSTEM INFORMATION display. This screen
will indicate the version number and number of
language strings.
Language
V1.10r00English457
SEL
SET CLOCK
10:21 AM11/07/2001
-- -<------ ------>+++------SEL
If an illegal date is entered, the following screen will
appear. The correct date must be entered before
leaving this display.
SET CLOCK
10:34 AM02/30/2001
-- --I N V A L I D D A T E
<------ ------>+++------SEL
Screen “D” is SET RINSE TIME. This screen is used
to set the amount of time needed to rinse the spinner
housing of syrup after a shake has been drawn. Press
the plus key to increase the number; press the minus
key to decrease the number. When the desired time
appears, press the MENU/SEL key once to return to
the OPERATOR MENU.
Press the MENU/SEL key to view the third screen of
the SYSTEM INFORMA TION display. This screen will
indicate the Bill of Material number and serial number
for the unit. Press the MENU/SEL key once to return
to the Operator Menu.
B.O.M.0H6027E710
S/NK0000000
SEL
Screen “F” is AUTO HEAT TIME. This screen is used
to set the time of day in which the heat treatment cycle
will start. Move the cursor under the number you wish
to change. Press the plus key to increase the number;
press the minus key to decrease the number. When
the desired time appears, press the MENU/SEL key
once to return to the OPERATOR MENU.
AUTO HEAT TIME
TIME: 12:00 AM
-- --
<------ ------>+++------SEL
SET RINSE TIME
TIME: 3.0 SEC
Screen “G” is CURRENT CONDITIONS. This screen
gives the viscosity of the product and the hopper and
barrel temperatures. The last line of the display is the
+ + +-- -- --S E L
compressor countdown safety timer. The safety timer
prevents the compressor from running more than 11
minutes (other than during the cooling phase of the
Screen “E” is SYSTEM INFORMATION. The first
screen will indicate the software version used in the
unit.
SOFTWARE VERSION
H60 Control UVC2
Version 2.03
SEL
Model H60Important: To the Operator
heat treatment cycle).
Press the MENU/SEL key once to view the
SERVINGS COUNTER screen.
VISCHOPPERBARREL
038.528.5
TIME C11:0011:00
08 1111
15
Page 20
The SERVINGS COUNTER screen indicates the
number of times the draw switch has closed (number
of draws) since the last brush cleaning or since the last
serving counter reset. A maximum of 32,767 draws
can be recorded; an additional draw will cause the
counter to restart at zero. Pressing the MENU/SEL key
will return the display to the Operator Menu.
SERVINGS COUNTER
DRAWS
12
SEL
Draws are counted during the AUTO mode of
operation only.
Screen “H” is HEAT CYCLE DATA. The information
from the previous heat treatment cycles can be
obtained through this screen. The most recent heat
treatment cycle data will be shown first; press the plus
key to scroll through the remaining heat cycle displays.
If a heat treatment cycle failure should occur, a two
character message will appear on the second line of
the screen. Press the MENU/SEL key once to return
to the OPERATOR MENU.
Pressing the CALIBRATE key on any HEAT CYCLE
DATA screen will cause the extended data screen to
be displayed. This screen shows the hopper, barrel,
and glycol temperatures, and the amount of time the
freezer spent in the phase of the heat cycle when the
heat cycle completed, or was terminated.
HOPPERBARRELGLYCOL
151.0134.5178.0
PHASE TIME: 1:201
Screen “I” is the LOCKOUT HISTORY. This screen
displays a history of the last 40 hard locks, soft locks,
and brush clean dates. Page numbers are indicated in
the upper right hand corner. Page 1 always contains
the most recent failure. Press the PUMP/+++ key to
cycle through the pages.
The second line of the screen displays the date and
time a failure occurs. The third line indicates the
reason for a failure, or will indicate a successful brush
cleaning has occurred. Some failures occur for
multiple reasons. When this occurs, a page will be
generated for each reason. Press the MENU/SEL key
once to return to the Operator Menu.
00:0000:0000:00
HEATOVERCOOLRC
00:0000:0000:00
TEMP AT END0.01
Listed below are the variable messages which could
appear:
HTFailure in the heating phase.
CLFailure in the cooling phase.
TTFailure in meeting total heat treatment cycle
time requirement.
MO Mix out condition.
OPOperator interruption.
PFPower failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the 3rd line of the
display.)
BOBeater overload.
HOHigh pressure cut--out.
THFailed thermistor probe.
PSPower switch placed in the OFF position.
MLMix Low Condition.
1414 Day Timeout Occurred.
RCHeat Cycle Record Cleared.
LOCKOUT HISTORY1
11/21/0102:08
SOFTLOCK ABORT
+ + +-- -- --S E L
Screen “J” is the SERVICE MENU. This screen can
only be accessed by a service technician.
Screen “K” is the STANDBY MODE. To place the
freezer in the STANDBY mode, move the cursor under
the word “yes”. Press t he MENU/SEL key to execute
the command. Pressing the MENU/SEL key again will
return you to the main screen. To exit the STANDBY
mode and place the unit in AUTO, press the AUTO key
once. Pressing the AUTO key again will place the unit
in the OFF mode.
STANDBY MODE
STANDBYYESNO
-- -- --
<------ ------>SEL
16
Model H60Important: To the Operator
Page 21
Section 6Operating Procedures
The Model H60 has one 7 quart (6.6 liter) freezing
cylinder. This automatic freezer offers four separate
flavors which are blended and ejected from one spout.
(Use only single strength syrup that is free of pulp and
seeds.)
We begin our instructions at the point where we enter
the store in the morning and find the parts
disassembled and laid out to air dry from the previous
night’s brush cleaning.
These opening procedures will show you how to
assemble these parts into the freezer, sanitize them,
and prime the freezer with fresh mix in preparation to
serve your first shake.
If you are disassembling the machine for the first time
or need information to get to this starting point in our
instructions, turn to page 29, “Disassembly”, and start
there.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: T aylor Lube HP).
Note: Make sure the seal is not installed inside--out.
The ridge that protrudes inthe center of the sealshould
be on the outside.
Install the drive shaft. Insert the drive shaft into the
freezing cylinder, hex end first, and into the rear shell
bearing until the seal fits securely over the rear shell
bearing. Be certain the drive shaft fits into the drive
coupling without binding.
Figure 1
MAKE SURE THE POWER SWITCH IS IN
THE OFF POSITION!. Failure to do so may cause
injury from hazardous moving parts, or electrocution.
Be certain your hands are sanitized before
assembling the freezer.
Step 1
Lubricate the groove and shaft portion of the beater
drive shaft. Slide the seal over the shaft and groove
until it snaps into place. DO NOT lubricate the hex end
of the drive shaft. Fill the inside portion of the seal with
1/4” more lubricant. Lubricate the flat side of the seal
that comes in contact with the bearing.
Figure 2
Model H60Operating Procedures
17
Page 22
Step 2
Install the beater assembly. First check scraper blades
for any nicks or signs of wear. If any nicks are present,
replace both blades.
If blades are in good condition, install the scraper blade
clips on the scraper blades. Place the rear scraper
blade over the rear holding pin on the beater.
Figure 3
Figure 5
Step 3
Install the torque rotor assembly. Assemble the torque
rotor by sliding the two o--rings on the front of the shaft
and lubricate them thoroughly to prevent leaking.
Place the white plastic guide bearing on the rear of the
rotor shaft. DO NOT lubricate plastic guide bearing.
Note: The hole on the scraper blade must fit securely
over the pin to prevent costly damage.
Hold the rear blade on the beater and slide it halfway
into the freezing cylinder .Install the front scraper blade
over the front holding pin. Slide the beater assembly
completely into the freezing cylinder.
Figure 4
Make sure the beater assembly is in position over the
drive shaft. Turn the beater slightly to be certain that
the beater is properly seated. When in position, the
beater will not protrude beyond the front of the freezing
cylinder.
Figure 6
Insert the torque rotor, plastic guide bearing end first,
making sure that it fits into the hole in the beater drive
shaft. Rotate it several times to check for proper
positioning.
Figure 7
18
Model H60Operating Procedures
Page 23
Step 4
Install the draw valve. Lubricate the plastic spinner
bearing. Insert the plastic spinner bearing into the top
of the draw valve.
Figure 8
Slide the two o--rings onto the draw valve and
lubricate.
Figure 10
Step 5
Assemble the freezer door. Place the large rubber
gasket into the groove on the back side of the freezer
door. DO NOT lubricate the gasket.
Slide the white plastic front bearing onto the bearing
hub, making certain that the flanged end of the bearing
is resting against the freezer door. DO NOT lubricate
the front bearing.
Figure 9
Lubricate the inside of the door spout, top and bottom,
and insert the draw valve into the freezer door from the
top. It will be necessary to rotate the draw valve to the
right when assembling the door to the freezer.
Model H60Operating Procedures
19
Figure 11
Page 24
Install the freezer door. Locate the torque rotor in the
center hole of the freezer door . Position the door on the
four studs on the front of the freezing cylinder and
firmly push it into place. Install the four handscrews on
the studs and finger--tighten equally in a criss--cross
pattern to insure the door is snug. Do not
over--tighten.
Step 7
Snap the plastic spinner housing onto the bottom ofthe
door spout.
Figure 14
Figure 12
Step 6
Install the rear drip pan. Slide the drip pan into the hole
in the front panel.
Figure 13
Install the spinner blade. Lubricate the shaft of the
spinner blade. Insert the spinner blade from the bottom
into the center of the draw valve until the shaft appears
at the top of the draw valve.
Figure 15
20
Model H60Operating Procedures
Page 25
Locate the spinner coupling and slip it over the slotted
end of the spinner blade shaft. Raise the slip collar on
the coupling and turn the shaft until the spinner
coupling slips down into its locking position.
Figure 16
Step 8
Rotate the draw valve to the left, and center it in
position on the draw arm. Place the valve in the slotted
groove of the draw valve bracket.
Figure 18
Step 11
Install the front drip tray and splash shield.
Figure 19
Step 12
Slide the three o--rings into the grooves of the inner air
tube.
Figure 17
Step 9
Install the torque arm. Position the torque arm by
slipping it up through the slot in the operating arm, and
then down into the hole in the torque rotor shaft. Check
the torque arm by moving it back and forth to be sure
it moves freely and easily.
Step 10
Connect the syrup lines. Connect the syrup lines of the
spinner housing to the quick disconnect fittings on the
front panel.
Model H60Operating Procedures
21
Figure 20
Page 26
Slide the two o--rings into the grooves of the outer air
tube.
Figure 21
Step 13
Lay the inner air tube, outer air tube, and agitator in the
bottom of the mix hopper for sanitizing.
Sanitizing
Step 1
Prepare an approved 100 PPM sanitizing solution
(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2
gal. [7.6 liters] of Stera--SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 2
Pour the sanitizing solution over all the parts in the
bottom of the mix hopper and allow it to flow into the
freezing cylinder.
Note: You have just sanitized the mix hopper and
parts; therefore, be sure your hands are sanitized
before going on in these instructions.
Step 3
While the solution is flowing into the freezing cylinder,
take particular care to brush clean the mix level
sensing probes, the mix hopper, mix inlet hole, inner
and outer air tubes, the outside of the agitator housing,
and the agitator. Brush the exposed sides of the
hopper.
Step 4
Place the power switch in the ON position.
Figure 22
Step 5
Press the WASH key and allow the sanitizing solution
in the freezing cylinder to agitate for five minutes.
Figure 23
080627
22
Model H60Operating Procedures
Page 27
Step 6
With a pail beneath the dispensing spout, open and
close the draw valve six times. Draw off the remaining
sanitizing solution.
Figure 24
Step 7
Once the sanitizer stops flowing from the dispensing
spout, close the draw valve and press the WASH key,
cancelling the beater motor operation.
Step 9
Stand the assembled air tubes in the corner of the mix
hopper and place the agitator on the agitator housing.
Figure 26
Note: If the agitator stops turning during normal
operation, remove the agitator from the agitator
housing and brush clean these parts with sanitizing
solution. Install the agitator back onto the agitator
housing. Be sure your hands are sanitized when
performing this step.
Note: Be sure your hands are clean and sanitized
before continuing these instructions.
Step 8
Lubricate the o--rings on the inner and outer air tubes.
Place the inner air tube inside the outer air tube and lay
in bottom of mix hopper.
Figure 25
Priming
Step 1
Place a mix pail beneath the dispensing spout, and
open the draw valve. Pour two gallons (7.6 liters) of
FRESH mix into the mix hopper and allow it to flow into
the freezing cylinder. This will force out any remaining
sanitizing solution.
Figure 27
Model H60Operating Procedures
23
Page 28
When full strength mix is flowing from the dispensing
spout, close the draw valve.
Figure 28
Step 3
Press the AUTO key. W hen the unit cycles off, the
product will be ready to serve.
Figure 30
Step 4
Fill the hopper with fresh mix and place the mix hopper
cover in position.
Step 2
When mix stops bubbling down into the freezing
cylinder, install the assembled air tubes in the mix inlet
hole.
The pin on the inner air tube should be turned and
positioned at the bottom of the notch in the outer air
tube. This will align the holes in the air tubes and allow
mix and air to enter the freezing cylinder.
Note: Use only FRESH mix when priming the freezer.
Daily Closing Procedures
THIS PROCEDURE MUST BE PERFORMED ONCE
DAILY!
The function of the Heat Treatment Cycle is to destroy
bacteria by raising the temperature of the mix in the
freezing cylinder and the hopper to a specified
temperature for a specified period of time, and then
bringing the temperature back down low enough to
retard spoilage.
The Heat Treatment Cycle will start at the time
designated in the Auto Heat Time.
Important: The level of mix in the mix hopper must be
at the line on the agitator paddle. (The mix low light
must not be ON.)
Note: If the CLEAN MANUALLY light is flashing, the
machine must be disassembled and brush cleaned
within 24 hours.
Figure 29
The freezer must first be in the STANDBY or AUTO
mode before the HEAT cycle may be started.
MAKE SURE YOUR HANDS ARE SANITIZED
BEFORE PERFORMING THESE NEXT STEPS.
24
Model H60Operating Procedures
Page 29
Step 1
Remove the hopper cover, assembled air tube, and
agitator. Take these parts to the sink for further
cleaning and sanitizing.
Note: Pressing the left arrow key will stop the agitator
rotation for ten seconds.
Figure 31
Step 2
Remove the spinner blade from spinner housing.
Remove the spinner bearing from the draw valve and
the spinner housing from the freezer door spout.
Disconnect syrup lines from fittings on front panel.
Take these parts to the sink for further cleaning and
sanitizing.
Step 6
Install the air tube assembly. Lift and turn the inner air
tube of the assembled air tubes so the pin rests on top
of the outer air tube. This will close the hole in the
assembled air tubes, preventing mix in the hopper
from entering the freezing cylinder during the heating
and standby process.
Figure 32
Replace the hopper cover and install the rear drip pan.
Step 3
Remove the rear drip pan, front drip tray, and splash
shield and take to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a small
amount of an approved cleaning solution and brush
clean parts.
Step 4
Place the spinner housing, spinner blade, spinner
bearing, front drip tray, and splash shield on a clean,
dry surface to air-- dry overnight or until the heating
cycle is complete.
Step 5
Prepare a small amount of an approved 100 PPM sanitizing solution. USE WARM WATER AND FOLLOW
THE MANUFACTURER’S SPECIFICATIONS. Sanitize the air tube assembly, agitator, hopper cover, and
rear drip pan.
Important: Install the agitator back onto the
agitator housing.
Note: Press the <-- -- key to stop the agitator motion
for 10 seconds.
Step 7
Return to the freezer with a small amount of cleaning
solution. Dip the end brush into the cleaning solution
and brush clean the door spout and bottom of the draw
valve.
Note: To assure sanitary conditions are maintained,
brush each item for a total of 60 seconds, repeatedly
dipping the brush in cleaning solution.
Rinse a single service towel in cleaning solution and
wipe down the freezer door and area around the
bottom of the freezer door.
Note: Once the heating cycle has started it cannot be
interrupted. The heating cycle will take a maximum of
3 hours to complete.
DO NOT draw product or attempt to
disassemble the unit during the HEAT cycle. The
product is hot and under extreme pressure.
010917
Model H60Operating Procedures
25
Page 30
When the heating cycle is complete, the control will
return to the STANDBY mode.
There are three phases of the heat cycle; Heating,
Holding and Cooling. Each phase has a time limit. If
any 1 of the 3 phases fails to reach the proper
temperatures within the time limit, the cycle will
automatically abort and return to the STANDBY mode.
The LCD will display the message “HEAT TREAT
CYCLE FAILURE -- FREEZER LOCKED -- PRESS
SEL KEY”. The product may not be safe to serve. The
freezer will be locked out of the AUTO mode. Discard
product and brush clean machine.
Daily Opening Procedures
Sanitize the spinner housing and lines, spinner blade,
spinner bearing, front drip tray, and splash shield in this
solution.
Step 2
Return to the freezer with a small amount of sanitizing
solution. Dip the end brush into the sanitizing solution
and brush clean the door spout and bottom of the draw
valve.
Note: To assure sanitary conditions are maintained,
brush clean each item for a total of 60 seconds,
repeatedly dipping the brush in sanitizing solution.
Rinse a single service towel in sanitizing solution and
wipe down the freezer door and area around the
bottom of the freezer door.
Evaluate the condition of LED’s (lights) and screen
messages (Hard Lock or Soft Lock, etc.) before
performing opening procedures. As indicated in the
illustration below, 4 flashing LED’s, indicate a “locked”
condition.
Figure 33
MAKE SURE YOUR HANDS ARE CLEAN
AND SANITIZED BEFORE PERFORMING THESE
NEXT STEPS.
Replace the front drip tray and splash shield.
Step 3
Replace the spinner housing. Connect syrup lines to
the quick disconnect fittings on the front panel.
Lubricate the spinner blade shaft and spinner bearing
and replace these parts in the unit.
MAKE SURE YOUR HANDS ARE SANITIZED
BEFORE PERFORMING THIS NEXT STEP!
Step 4
Lift hopper cover and turn the inner air tube of the
assembled air tubes so the pin rests at the bottom of
the notch of the outer air tube.
Step 1
When the heating cycle is complete, the normal display will appear, showing the machine in the
STANDBY mode. Prepare a small amount of an approved 100 PPM sanitizing solution (examples:
Kay--5Ror Stera--SheenR). USE WARM WATER
ANDFOLLOWTHEMANUFACTURER’S
SPECIFICATIONS.
080627
Figure 34
Step 5
Press the AUTO key to resume normal operation.
When the unit cycles off, product is ready to serve.
26
Model H60Operating Procedures
Page 31
Syrup System
Two main objectives in your opening procedures must
be to: (1) fill the syrup tanks, and (2) calibrate the syrup
flow. This must be checked daily to insure the high
quality shake you desire.
Discard syrup weekly and flush syrup lines at least
once a week. This will prevent syrup clogging the lines
and will break the bacteria chain. See page 30 to
sanitize the syrup system.
Note: Strawberry syrup lines use restrictors at the
syrup tank quick disconnect connection to maintain
proper calibration. If thin viscosity syrups are used, it
will be necessary to install a restrictor in the syrup line
connection.
Step 2
Calibrating the syrup flow: Calibrating the syrup
flow must be done on a daily basis. It is vital that the
correct amount of syrup be incorporated into the mix
to obtain a quality shake. The cause of too thin shakes
is often too much syrup. The cause of too thick shakes
is often too little syrup.
To determine the rate of syrup flow, you will need a
calibrating cup indicating fl. ounces. The proper rate of
syrup flow is 1 fl. ounce (29.6 ml.) of syrup in 6seconds. Once this rate is set, the correct amount of
syrup will be blended with the shake base regardless
of the size of shake served.
Press the corresponding flavor button for the syrup
being calibrated.
Hold an empty cup beneath the spinner housing. Press
the CALIBRA TE key . A message will appear on the
LCD.
To install the restrictors, unscrew the quick disconnect
from the elbow portion of the syrup line. Make sure the
o--ring rests on the end of the quick disconnect fitting.
Place the restrictor on top of the o--ring and screw the
quick disconnect back onto the syrup line.
The syrup tanks are located in the lower front syrup
compartment. The air lines and syrup lines are color
spiral wrapped. Be sure to match the color wrapped air
and syrup line to the correct syrup flavor.
Step 1
Filling the syrup tanks: Pull back on the collar of the
quick disconnect fitting for the air lines. Allow the air
pressure to dissipate from the syrup tanks. Disconnect
the syrup lines.
CAUTION: Make sure you disengage the air line
before you disengage the syrup line.
Remove the syrup tank from the compartment.
Remove the syrup tank lid by lifting up on the locking
lever. Fill the syrup tank with syrup to the indicating
mark on the label. IMPORTANT: Do not overfill the
tanks.
Replace the tank lid, match and connect the spiral
wrapped syrup line to the syrup tank. Connect the air
line to the syrup tank.
Repeat this step for all syrup tanks.
Note: Refer to page 30 for sanitizing syrup tanks.
SYRUP SYSTEM PRESS
AUTO-- -- --START CAL
WASH-- -- --CONTINUOUS
C A L-- -- --S T O P
Press the WASH key. This will bleed any air pockets
from the syrup line.
When a steady stream of syrup is flowing into the cup,
press the CALIBRATE key to stop the syrup flow.
Discard the syrup in the cup.
Hold the calibration cup under the spinner housing.
Press the CALIBRATE key. Press the AUTO key to
check the rate of syrup flow. After 6 seconds the flow
of syrup will automatically stop. If the amount of syrup
received is 1 fl. ounce (29.6 ml.), the syrup is properly
calibrated.
Step 3
Adjusting the syrup pressure: If the amount ofsyrup
received is less than 1 fl. ounce (29.6 ml.), the syrup
pressure must be increased. If the amount received is
more than 1 fl. ounce (29.6 ml.), the pressure must be
decreased.
Inside the syrup compartment is an air pressure
manifold with individual regulators to control the
amount of pressure to each tank and syrup line.
If less than 1 fl. ounce (29.6 ml.) is received, the
pressure must be increased. Loosen the lock nut.
Using a flat blade screwdriver, turn the adjusting screw
clockwise.
Verify syrup calibration. Tighten the lock nut after the
correct calibration is achieved.
Model H60Operating Procedures
27
Page 32
If more than 1 fl. ounce (29.6 ml.) of syrup is received,
the pressure must be decreased. Loosen the lock nut
and turn the adjusting screw counterclockwise to zero.
Remove the air line to the syrup tank to allow the
pressure in the tank to dissipate. Reconnect the air
line. Adjust the regulator to the new pressure setting
and verify the syrup calibration. Tighten the lock nut.
Repeat the calibration procedures for each additional
syrup line.
Important: When syrup calibration is complete, hold
an empty calibration cup under the spinner housing.
Press the RINSE key to rinse the spinner housing.
Note: Refer to page 31 for sanitizing syrup lines.
THISPROCEDUREMUSTBE PERFORMED
WEEKLY!
Step 4
With a pail under the door spout, press the WASH key.
Open the draw valve and drain the remaining product
from the freezing cylinder and mix hopper.
Manual Brush Cleaning
THISPROCEDUREMUSTBE PERFORMED
EVERY TWO W EEKS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will be
needed:
STwo cleaning pails
SNecessary brushes (provided with freezer)
SCleaning solution
SSingle service towels
Draining Product From The Freezing
Cylinder
Step 1
Press the AUTO key, cancelling compressor and
beater motor operation.
Figure 35
Step 5
When the flow of product stops, press the WASH key,
cancelling the wash cycle and close the draw valve.
Discard this product.
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into
the mix hopper. With the brushes provided, scrub the
mix hopper, mix level sensing probes, the outside of
the agitator housing, and the mix inlet hole.
Step 2
Remove the spinner blade and spinner housing from
the freezer door. Take these parts to the sink for
cleaning.
Step 3
Remove the hopper cover, agitator, and assembled air
tube from the mix hopper. Take these parts to the sink
for cleaning.
28
Figure 36
Model H60Operating Procedures
Page 33
Step 2
With a mix pail beneath the door spout, press the
WASH key.
Step 3
Open the draw valve on the freezer door. Drain all the
rinse water from the door spout, close the draw valve,
and press the WASH key cancelling the wash cycle.
Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
Disassembly
Note: Failure to remove parts, brush clean and then
air dry these parts, will result in damage to the related
parts. These parts must be removed every 14 days or
the machine will lock--out and will not operate in the
AUTO mode.
BE SURE THE CONTROL SWITCH IS IN
THE OFF POSITION. Failure to do so may cause
injury from electrocution or hazardous moving parts.
Hopper Cleaning
Step 1
Prepare an approved 100 PPM cleaning solution
(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2
gal. [7.6 liters] of Stera--SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it
to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder,
brush clean the mix hopper, mix level sensing probes,
the outside of the agitator housing, and mix inlet hole.
Step 4
Press the WASH key and allow the cleaning solution
in the freezing cylinder to agitate for five minutes.
Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw off
all the solution.
Step 7
Once the cleaner stops flowing from the door spout,
close the draw valve and press the WASH key
cancelling wash cycle.
Step 1
Lift out the torque arm. Disengage the draw arm from
the draw valve bracket and rotate the bracket to the
right.
Step 2
Remove the handscrews, freezer door, torque rotor
assembly, beater, scraper blades, and drive shaft from
the freezing cylinder. Take these parts to the sink for
cleaning.
Hint: If the guide bearing is not connected to the end
of the torque rotor shaft, it is still lodged in the beater
drive shaft. To remove the guide bearing, insert the
torque arm into the side hole of the drive shaft and
push the bearing forward.
Step 3
Remove the front drip tray and splash shield.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution
(examples: Kay--5Ror Stera--SheenR). USE
WARM WATER AND FOLLOW THE
MANUFACTURER’S SPECIFICATIONS.
If an approved cleaner other than Kay--5Ror
Stera--SheenRis used, dilute according to label
instructions. IMPORTANT: Follow label directions, as
too STRONG of a solution can cause parts damage,
while too MILD of a solution will not provide adequate
cleaning. Make sure all brushes provided with the
freezer are available for brush cleaning.
080627
Model H60Operating Procedures
29
Page 34
Step 2
Remove the:
SSeal from the drive shaft
SO--rings and guide bearing from the torque
rotor
SDraw valve from the freezer door
SO--rings from the draw valve
SSpinner bearing from the draw valve
SGasket and front bearing from the freezer
door.
Note: To remove o--rings, use a single service towel
to grasp the o--ring. Apply pressure in an upward
direction until the o--ring pops out of its groove. With
the other hand, push the top of the o--ring forward, and
it will roll out of the groove and can be easily removed.
If there is more than one o--ring to be removed, always
remove the rear o--ring first. This will allow the o--ring
to slide over the forward rings without falling into the
open grooves.
Step 3
Remove the o--rings from the inner and outer air tubes.
Step 4
Return to the freezer with a small amount of cleaning
solution. With the black bristle brush, brush clean the
rear shell bearing at the back of the freezing cylinder.
Step 6
Thoroughly brush clean all disassembled parts in the
cleaning solution, making sure all lubricant and mixfilm
is removed. Take particular care to brush clean the
draw valve core in the freezer door. Place all the
cleaned parts on a clean dry surface to air--dry
overnight.
Step 7
Wipe clean all exterior surfaces of the freezer.
Sanitizing the Syrup System
Two main objectives in your cleaning procedures must
be to:
1.Discard all syrup at least once a week.
2.Flush the syrup lines at least once a week.
This must be performed on a regular basis (a) to keep
a build--up of old syrup from clogging the lines, and (b)
to break the bacteria chain which develops in the tanks
and lines. Remember: Calibrating the syrup flow must
be done every morning, especially after flushing the
syrup lines.
Figure 37
Step 5
Remove the rear drip pan from the front panel and take
to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount
of mix, refer to the Troubleshooting Guide.
Step 1
Sanitizing the syrup tanks. Pull back on the collar of
the quick disconnect fitting of the air line. Allow the air
pressure to dissipate from the syrup tank. Disconnect
the syrup line.
Remove the syrup tank from its compartment.
Remove the syrup tank lid by lifting up on the locking
lever, and discard the remaining syrup.
Rinse the syrup tank with clean warm water.
Prepareone--halfgallon(1.9liters)ofthe
recommended sanitizing solution with warm water in
the syrup tank. Brush clean the inside and outside of
the tank. Remove syrup line fitting. Remove the dip
tube and o--ring from the syrup tank.
Thoroughly brush clean the dip tube, syrup line fitting,
and o--ring using the sanitizing solution. Reassemble
the dip tube, o--ring, and syrup line fitting.
30
Model H60Operating Procedures
Page 35
Pour off all sanitizing solution and place the tank in an
upside--down position on a clean dry surface to air dry.
Repeat this procedure for all the syrup tanks.
Press the WASH key. Flush the syrup line until the
solution runs clear. Press the CALIBRATE key to stop
the flow of sanitizing solution.
Step 2
Sanitizing the syrup lines. Prepare one gallon (3.8
liters) of the recommended sanitizing solution with
warm water in a spare syrup tank. Replace and lock
the tank lid into position. Place this tank in the syrup
compartment.
Connect one of the air lines and the corresponding
syrup line to the syrup tank filled with sanitizing
solution.
Place the power switch in the ON position.
Press the corresponding flavor button for the syrup line
being sanitized.
Place an empty pail beneath the spinner housing.
Press the CALIBRATE key. A message will appear on
the LCD.
Note: This procedure will thoroughly clean the ends
of the syrup lines that attach to the spinner housing to
prevent bacteria build-- up.
Turn the syrup tank with the sanitizing solution
upside--down. Press the CALIBRATE key. Press the
WASH key to clear the syrup line of any remaining
sanitizer. When the sanitizer has been flushed from
the syrup lines, press the CALIBRA TE key to complete
this step.
Repeat this procedure for all syrup lines.
The fourth syrup line is for the spinner rinse. Press the
RINSE key to further flush this rinse line. Place the
power switch to the OFF position.
Model H60Operating Procedures
31
Page 36
Section 7Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed
by federal, state, or local regulatory agencies,
and must be followed accordingly . The following
check points should be stressed during the
cleaning and sanitizing operations.
CLEANINGANDSANITIZINGMUSTBE
PERFORMED EVERY TWO WEEKS.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning.
j 2. Use all the brushes supplied for thorough
cleaning. The brushes are specially designed to
reach all the mix passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down
to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the
freezing cylinder. Be sure to have a generous
amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions
carefully. Too strong of a solution may damage
the parts and too weak of a solution will not do
an adequate job of cleaning or sanitizing.
j 6. Empty all syrup from the tanks and discard at
least once a week.
j 7. Thoroughly clean and sanitize the syrup lines at
least once a week.
j 8. The temperature of the mix in the mix hopper
and the walk--in cooler should be below 40_F.
(4.4_C.).
Regular Maintenance Checks
j 1. Rotate the scraper blades to allow both sides of
the knife edge to wear evenly. This will
contribute to self--sharpening and help maintain
fast, efficient freezing.
j 2. Replacescraperbladesthatarebent,
damaged, or worn down. Before installing
beater, be certain that the scraper blades are
properly attached over the beater pins.
j 3. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be
certain it is properly cleaned.
j 4. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive
socket clean and free of lubricant and mix
deposits.
j 5. Dispose of o--rings and seals if they are worn,
torn, or fit too loosely, and replace with new
ones.
j 6. Follow all lubricating procedures as outlined in
“Assembly”.
j 7. On air--cooled units, check the condenser for
accumulation of dirt and lint. A dirty condenser
will reduce the efficiency and capacity of the
machine. The condenser should be cleaned
monthly with a soft brush. Never use
screwdrivers or other metal probes to clean
between the fins.
Note: For machines equipped with an air filter,
it will be necessary to vacuum clean the filters
on a monthly schedule.
j 8. On water cooled units, check the water lines for
kinks or leaks. Kinks can occur when the
machine is moved back and forth for cleaning or
maintenancepurposes.Deterioratedor
cracked water lines should be replaced only by
an authorized Taylor mechanic.
051208
32
Model H60Important: Operator Checklist
Page 37
Winter Storage
Disconnect the freezer from the main power source to
prevent possible electrical damage.
If the place of business is to be closed during the winter
months, it is important to protect the freezer by
following certain precautions, particularly if the
building is subject to freezing conditions.
On water cooled freezers, disconnect the water
supply. Relieve pressure on spring in water valve. Use
air pressure on the outlet side to blow out any water
remaining in the condenser. This is extremelyimportant. Failure to follow this procedure may cause
severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service
for you.
Wrap detachable parts of the freezer (such as the
beater, blades, the drive shaft, and the freezer door)
and place them in a dry, protected place. Rubber trim
parts and gaskets can be protected by wrapping with
moisture--proof paper. All parts should be thoroughly
cleaned of dried mix or lubrication accumulations
which attract mice and other vermin.
080627
Model H60Important: Operator Checklist
33
Page 38
Section 8Troubleshooting Guide
PROBLEMPROBABLE CAUSEREMEDY
1. Soft lock message
appears on LCD.
a. More than 24 hours since
the last heat cycle.
b. The power switch is in the
OFF position.
c. The freezer is not in the
AUTO or STANDBY
mode.
d. Mix out condition.d. The level of mix in the mix
a. The freezer must go
through a heat cycle every
24 hours. The freezer
must now be
disassembled and brush
cleaned or placed in a
heat cycle.
b. The power switch must be
in the ON position. The
freezer must now be
disassembled and brush
cleaned or placed in a
heat cycle.
c. The freezer must be in the
AUTO or STANDBY
mode. The freezer must
now be disassembled and
brush cleaned or placed in
a heat cycle.
hopper must be above the
MIX OUT probe before
starting the heat cycle.
The freezer must now be
disassembled and brush
cleaned or placed in a
heat cycle.
PAGE
REF.
13
13
13
13
e. The agitator is not
installed.
f. The agitator is not
rotating.
34
e. The agitator must be
cleaned and installed
before starting the heat
cycle. The freezer must
now be disassembled and
brush cleaned.
f. The agitator must be
cleaned before starting
the heat cycle.
Disassemble the freezer
and brush clean.
25
25
Model H60Troubleshooting Guide
Page 39
PROBLEMPROBABLE CAUSEREMEDY
PAGE
REF.
2. Hard lock message
appears on LCD.
3. No product being
dispensed with draw valve
open and machine in the
AUTO mode.
a. There has been a
thermistor failure (freezing
cylinder, hopper, or glycol)
during the heat treatment
process.
b. More than 14 days since
last brush cleaning.
a. There is a freeze--up in
the mix inlet hole.
b. The assembled air tubes
are installed incorrectly.
c. Beater rotating
counter--clockwise.
d. There is an inadequate
amount of mix in the
hopper.
a. The freezer must be
12
disassembled and brush
cleaned.
b. The freezer must be
12
disassembled and brush
cleaned every 14 days.
a. Call a service technician
-- -- -to adjust hopper
temperature.
b. Install in the mix inlet hole,
24
using the end with the
hole in it. Pin on inner air
tube must be positioned at
the bottom of notch in the
outer air tube.
c. Contact service technician
-- -- -to correct rotation to
clockwise.
d. Fill the hopper with mix.23
4. The product is too stiff.a. Improper lubrication of
torque rotor o--rings.
b. Improper consistency
control adjustment.
c. The torque rotor is
binding.
d. Not enough syrup is being
blended with product.
e. Torque arm not installed.e. Install torque arm.21
a. Lubricate the o--rings
properly.
b. Product, with no syrup
blended (vanilla), should
be dispensed at 26_ to
28_F. ( - - 3.3 _ to --2.2_C.).
c. Before installing the
torque arm, check to see
if the torque rotor can be
rotated freely without
binding.
d. Calibrate the syrup
system. Syrup delivery
should be 1 oz. (29.6 ml)
in six seconds.
18
10
21
27
Model H60Troubleshooting Guide
35
Page 40
PROBLEMPROBABLE CAUSEREMEDY
PAGE
REF.
5. The product is too soft.a. Improper consistency
control adjustment.
b. The torque rotor is
binding.
c. Improper lubrication of
torque rotor o--rings.
d. Lubrication of torque rotor
guide bearing.
e. Too much syrup is being
blended with product.
f. Not enough air space
around unit (air--cooled).
g. The scraper blades are
worn.
h. Dirty condenser
(air--cooled)
a. Product, with no syrup
10
blended (vanilla), should
be dispensed at 26_ to
28_F. ( - - 3.3 _ to -- 2.2_C.).
b. Before installing the
18
torque arm, check to see
if the torque rotor can be
rotated freely without
binding.
c. Lubricate the o--rings
19
properly.
d. Do not lubricate the guide
18
bearing.
e. Calibrate the syrup
27
system. Syrup delivery
should be 1 oz. (29.6 ml)
in six seconds.
f. Allow for adequate air flow
across the condenser.
g. Replace regularly.32
h. Clean regularly.32
1
6. Large pressure
adjustments are
necessary to receive 1 fl.
oz. (29.6 ml) in six
seconds.
7. The mix in the hopper is
too cold.
8. The mix in the hopper is
too warm while in the
AUTO mode.
i. The mix is out-- of--date.i. Use only fresh mix.24
j. Loss of condenser
cooling.
a. There is hardened syrup
in the syrup line.
b. The syrup line and the air
line are not matched
j. Locate cause of water
loss and correct.
a. Clean and sanitize the
syrup lines once a week.
b. Match the syrup and the
air lines to the syrup tank.
-- -- --
properly to the syrup tank.
a. The temperature is out of
adjustment.
a. Call a service technician
to adjust hopper
-- -- --
temperature.
a. The temperature is out of
adjustment.
a. Call a service technician
to adjust hopper
-- -- --
temperature.
b. The hopper cover is not in
position.
b. Place the cover in
position.
30
27
24
36
Model H60Troubleshooting Guide
Page 41
PROBLEMPROBABLE CAUSEREMEDY
PAGE
REF.
9. The drive shaft is stuck in
the gear box coupling.
10. The freezing cylinder walls
are scored.
11. Excessive mix leakage
from the dispensing spout.
a. Rounded corners of drive
shaft, coupling, or both.
b. Mix and lubricant collected
in the drive coupling.
a. The beater assembly is
bent.
b. The front bearing is
missing or worn.
c. The gear box is out of
alignment.
d. The beater pins are
broken.
a. The draw valve o--rings
are worn or missing.
b. There is unadequate
lubrication on the draw
valve o--rings.
a. Call service technician to
17
correct cause and replace
the necessary
components. Do not
lubricate end of drive
shaft.
b. Brush--clean rear shell
32
bearing area regularly.
a. Call a service technician
-- -- -to repair or replace beater
and to correct cause of
insufficient mix in freezing
cylinder.
b. Install or replace front
19
bearing.
c. Call a service technician
-- -- -to realign gear box.
d. Call service technician to
32
repair or replace.
a. Replace regularly.39
b. Lubricate properly .19
12. Excessive mix leakage
into the rear drip pan.
c. The wrong type of
lubricant was being used
(Example: petroleum base
c. Use food grade lubricant
(Example: Taylor Lube
High Performance).
lubricant).
a. Worn or missing seal on
a. Replace regularly.32
drive shaft.
b. Inadequate lubrication of
drive shaft.
b. Follow lubrication
procedures in “Assembly”.
c. Bad rear shell bearing.c. Call service technician to
replace rear shell bearing.
d. Drive shaft and beater
d. Call service technician.-- -- --
working forward.
e. Seal installed inside--out
e. Install correctly.17
on drive shaft.
17
17
-- -- --
Model H60Troubleshooting Guide
37
Page 42
PROBLEMPROBABLE CAUSEREMEDY
PAGE
REF.
13. No freezer operation after
placing unit in the AUTO
mode.
14. Water continues to flow
through spinner housing.
15. Spinner shaft will not
rotate to blend syrup into
product.
16. Liquid Crystal Display is
blank after power switch is
placed in the ON position.
a. Unit unplugged.a. Plug into wall receptacle.-- -- --
b. Circuit breaker off or
blown fuse.
c. Beater motor out on reset.c. Clear the tone and reset
b. Turn circuit breaker on or
replace fuse.
-- -- --
10
freezer.
d. Compressor off on high
pressure cut out.
d. Clear the tone. Place unit
in the AUTO mode. If
14
problem persists, contact
service technician.
e. Water turned off
(water--cooled units.)
a. Rinse solenoid stuck
open.
a. Flexible cable broken.a. Call service technician to
e. Re--establish water
supply.
a. Call service technician for
repair.
-- -- --
-- -- --
-- -- --
replace cable.
b. Pin missing in female
quick disconnect.
b. Call service technician to
replace disconnect.
-- -- --
a. Unit unplugged.a. Plug into wall receptacle.-- -- --
17. Product not feeding into
freezing cylinder.
b. Circuit breaker off or
blown fuse.
c. Screen intensity out of
adjustment.
b. Turn circuit breaker on or
replace fuse.
c. Call service technician to
adjust.
-- -- --
-- -- --
a. Inadequate mix in hopper.a. Fill hopper with mix.23
b. Mix inlet hole frozen up.b. Hopper temperature
-- -- -needs adjustment. Call
service technician.
c. Assembled air tubes
installed incorrectly.
c. Install in mix inlet hole,
using end with the hole in
24
it. Pin on inner air tube
must be positioned at the
bottom of the notch in the
outer air tube.
38
Model H60Troubleshooting Guide
Page 43
Section 9Parts Replacement Schedule
PART DESCRIPTIONEVERY 3 MONTHSEVERY 6 MONTHSANNUALLYQTY.
Drive Shaft SealX1
Scraper BladesX2
Freezer Door GasketX1
Front BearingX1
Draw Valve O--RingsX2
Torque Rotor Guide BearingX1
Torque Rotor O--RingsX2
Inner Air Tube O--RingsX3
Outer Air Tube O--RingsX2
Double Ended BrushInspect & Replace if
Necessary
Black Bristle Brush, 1” x 2”Inspect & Replace if
Necessary
White Bristle Brush, 1--1/2” x 2”Inspect & Replace if