Taylor H-60 Installation Manual

Page 1
Shake Freezer
Model H60
Operating Instructions
055165 --M
6/01/01 (Original Publication)
(Updated 9/1/10)
Page 2
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E June, 2001 Taylor (Original Publication)
(Updated September, 2010) All rights reserved.
055165--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 3
Table of Contents
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Compressor Warranty Disclaimer 2.......................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Identification 4...............................
H60 4.................................................................
H60 Door and Beater Assemblies 6.......................................
H60 Syrup Tank -- 045533 7..............................................
Accessories 8..........................................................
Section 5 Important: To the Operator 9.................................
Symbol Definitions 9....................................................
Power Switch 10.........................................................
Liquid Crystal Display 10..................................................
Consistency Control 10...................................................
Flavor Selector Keypad 10................................................
Reset Mechanism 10.....................................................
Operating Screen Descriptions 11..........................................
Operator Menu 14.......................................................
Section 6 Operating Procedures 17.....................................
Assembly 17............................................................
Sanitizing 22............................................................
Priming 23..............................................................
Daily Closing Procedures 24..............................................
Table of Contents Model H60
Page 4
Table of Contents -- Page 2
Daily Opening Procedures 26..............................................
Syrup System 27.........................................................
Closing Procedures 28...................................................
Draining Product From T he Freezing Cylinder 28............................
Rinsing 28..............................................................
Cleaning 29.............................................................
Disassembly 29..........................................................
Brush Cleaning 30.......................................................
Sanitizing the Syrup System 31............................................
Section 7 Important: Operator Checklist 32..............................
During Cleaning and Sanitizing 32.........................................
Troubleshooting Bacterial Count 32........................................
Regular Maintenance Checks 32...........................................
Winter Storage 33........................................................
Section 8 Troubleshooting Guide 34....................................
Section 9 Parts Replacement Schedule 39...............................
Section 10 Parts List 40.................................................
Wiring Diagrams 52......................................................
Note: Contin u ing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E June, 2001 Taylor (Original Publication)
(Updated September, 2010) All rights reserved. 055165--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Model H60 Table of Contents
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 5
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used. Failure to follow this instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow inthis order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.
Air Cooled Units
Air cooled units require a minimum of 6” (152 mm) minimum air clearance on all sides and 7--1/2” (191 mm) minimum on bottom. Minimum air clearances must be met to assure adequate air flow for optimum performance. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Electrical Connections
Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box, for proper power connections.
CAUTION: This machine must be properly grounded! Failure to do so can result in severe personal injury from electrical shock!
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
NOTE: The following procedures should
be performed by a trained service technician.
To correct rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer.
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Model H60 To the Installer
1
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Section 2 To the Operator
The Model H60 shake freezer has been carefully engineered and manufactured to give you dependable operation. This unit, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely .
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, asspecified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. T o find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
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Model H60To the Operator
Page 7
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you andthe service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater, scraper
blades, drive shaft or torque rotor shaft unless the power switch is in the OFF position.
Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
S USE EXTREME CAUTION when removing
the beater assembly. The scraper blades are very sharp and may cause injury.
S DO NOT put objects or fingers in the door
spout or the spinner housing.
Failure to follow these instructions may result in contaminated product or personal injury from blade contact.
This freezer must be placed on a level surface.
S DO NOT operate the freezer unless it is
properly grounded.
Failure to comply may result in personal injury or equipment damage.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
Model H60 Safety
disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air clearance on all sides and 7--1/2” (191 mm) minimum on bottom. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
3
DO NOT draw product or attempt to
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Page 8
Section 4 Operator Parts Identification
H60
4
Model H60Operator Parts Identification
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H60 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER-- HOPPER COMPLETE 053809
2 AGITATOR A. X44797
3 PANEL A.- -SIDE LEFT X48285
4 STUD-- NOSE CONE 011390
5 PAN-- DRIP 1 9--1/2 LONG 035034
6 SHIELD--SPLASH--WIRE 046177
7 TRAY-- DRIP 14.8 046275
8 SCREW-- 1/4--20X3/8 RHM 011694
9 CASTER-- SWV 5 /8 STEM 018794
10 P ANEL A.-- SIDE RIGHT X48286
11 PANEL-- SIDE UPPER 042317
12 O--RING--.643 OD X .077W 018572
ITEM DESCRIPTION PART NO.
13 TUBE A.--FEED --OUTER-- HT X34641
14 O--RING--.291 ID X .080W 018550
15 TUBE A.--FEED --SC-- INNER X32824-- 5
16 GASKET-- SYRUP DOOR 045326
17 DOOR A.--SYRUP CABINET X45325
18 ADAPTOR A.--CASTER X18915
19 PANEL--REAR W/LOUVERS 026980--SP
20 LOUVER--SIDE 013631
21 PANEL A.-- FRONT X46634
22 TRIM--REAR CORNER 046668
23 TRIM A.--SHELF X45334
Model H60 Operator Parts Identification
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Page 10
H60 Door and Beater Assemblies
ITEM DESCRIPTION PART NO.
1 SEAL-- DRIVE SHAFT 032560
2 SHAFT-- BEATER 035527
3 BEATER A.--7 QT--1 PIN X46233
4 BEARING--FRONT 013116
5 GASKET-- DOOR 5.177ID 016672
6 BEARING--GUIDE 014496
7 TORQUE A. X17381
8 ARM-- TORQUE 014500
9 O--RING-- .291 ID X .080W 018550
10 BEARING--SPINNER 017032
11 VALVE A.--DRAW X54821
ITEM DESCRIPTION PART NO.
12 O--RING--1--1/16 OD X .139W 013029
13 NUT-- STUD *GENERAL USAGE* 021508
14 TUBE--VINYL 3/16 X 1/16 WAL 020940--
15 FITTING-- QD MALE INSERT 036296
16 O--RING--5/16 OD X .070 W 016272
17 DOOR A.--1 SPOUT--METAL X17373
18 HOUSING--SPINNER *4 SPIGOT 017269
19 BLADE A.--SPINNER *8 3/8 X35570
20 BLADE--SCRAPER-- PLASTIC 046237
21 CLIP--SCRAPER BLADE*8.75” 046238
6
Model H60Operator Parts Identification
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H60 Syrup Tank -- 045533
ITEM DESCRIPTION PART NO.
1 TANK--SYRUP --4 QT. 045533
1a COVER-- TANK W/ FTG 035759--1
1b TIP--NYLON--WHITE TRANSL. 042747*
1c O -- RING--3.437 ID X .275 W 016037
1d TUBE-- DIP-- 4 QT. 015441--7
1d-- 1 O--RING-- .291 ID X .080W 018550
2 PLUG-- Q.D. CO2 1/8 MP 021077
3 SOCKET-- Q.D. CO2 90DEG 1/4 021524
4 SOCKET-- Q.D. LIQ.--90DEG--1/4 021026
Model H60 Operator Parts Identification
ITEM DESCRIPTION PART NO.
4a** RESTRICTOR-- SYRUP 030917
4b** GASKET-- RUBBER 023551
5 O--RING-- 5/8 OD X .103W 016030
6 PLUG-- Q.D. LIQ. 3/4--18 FP 021081
6a VALVE A.- -QD P LUG 021081-- 2
6b INSERT 021081-- 1
7 DECAL-- SET 4 SYRUP FLAVOR 021523
8
* TIP--NYLON--GREY 024261
** NOTE: NOT USED ON CHOCOLATE.
DECAL-- SYRUP TANK INST.
(DUAL SUPPLIER, ORDER AS NEEDED)
7
045533-- 1
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Accessories
ITEM DESCRIPTION PART NO.
1 BRUSH-MIX PUMP BODY -
3” X 7” WHITE 2 BRUSH-END-DOOR-SPOUT 039719 3 KIT A.-TUNE UP X34615 4 BRUSH-DOUBLE ENDED 013072 5 BRUSH-REAR BRG 1IN.D X 2IN 013071
023316
ITEM DESCRIPTION PART NO.
6 BRUSH-DRAW VALVE 014753 7 LUBRICANT-TAYLOR HI PERF 048232 8 PAIL-MIX 10 QT. 013163
* SANITIZER·KAY-5·125·PKTS 041082
SANITIZER-STERA SHEEN-GR
*
100 PKTS
*NOT SHOWN
8
055492
Model H60Operator Parts Identification
Page 13
Section 5 Important: To the Operator
Item Description
1 Power Switch (Toggle) 2 Liquid Crystal Display 3 LCD Indicator -- MIX LOW (PCB A.--LED) 4 LCD Indicator -- MIX OUT (PCB A.--LED) 5 Consistency Control (Switch--Torque) 6 Flavor Selector Keypad (Switch--Membrane) 7 Rinse Key (Switch--Membrane)
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
=ON
=OFF
=MIXLOW
= MIX OUT
=HEATMODE
= CLEAN MANUALLY
=CALIBRATE
= WASH
=AUTO
=MENU
= CHOCOLATE
= STRAWBERRY
= VANILLA
= OPTIONAL
=RINSE
Model H60 Important: To the Operator
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Page 14
Power Switch
When placed in the ON position, the power switch allows control panel operation. The power switch is located on the left side of the control channel.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current mode of operation, and whether or not there is sufficient mix.
LCD Indicator -- MIX LOW
Flavor Selector Keypad
Four shake flavors are offered from the Model H60 freezer: chocolate, strawberry, vanilla (unflavored product), and an optional flavor. Press the desired shake flavor key and openthe draw valve. Product and syrup will automatically blend to produce the chosen flavor.
RINSE
The “MIX LOW” indicator flashes to indicate that there is a low supply of mix. The mix hopper should be filled as soon as possible.
LCD Indicator -- MIX OUT
The MIX OUT light will illuminate, indicating that the mix hopper has an insufficient supply of mix to operate the freezer. The MIX OUT indicator will flash. At this time, the freezer will go into the STANDBY mode of operation. To return the freezer to the AUTO mode, fill the hopper with mix and press the AUTO key . The freezer will automatically begin operation.
Consistency Control
The viscosity (thickness) of the shake is controlled by a sensing device called the consistency control. The consistency control knob is located to the lower right of the control channel. T o achieve a thicker shake, turn the knob clockwise and counterclockwise to achieve a thinner shake consistency.
After theshake isdrawn, press the RINSE key torinse
excess syrup and mix from the spinner housing.
Reset Mechanism
The reset button is located under the right side panel. The reset mechanism protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the reset button firmly and clear the tone per instructions in “Clearing Fault Tones” on page 14.
If the reset mechanism trips again, contact your authorized Taylor Distributor to resolve the problem.
Allow the refrigeration system to cycle on and off 2 or 3 times before an accurate consistency can be evaluated.
Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death.
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Model H60Important: To the Operator
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Operating Screen Descriptions
When the machine is powered the system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.
If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
POWER SWITCH OFF
-- = -- = -- = -- = -- = -­UNIT CLEANED
NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY
Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.
After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.
The first screen is displayed if the machine is not in a brush clean state.
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.
MODE: OFF MIX: OK HOPPER: 40.0F BRUSH CLEAN ON: MM/DD
The next display indicates the freezer is operating in two different modes. The following information is given:
The machine is operating in the WASH and PUMP modes and the mix level in the hopper is low. The temperature of the mix hopper is 40_F(4.4_C), and the machine needs to be brush cleaned on October 31st.
POWER SWITCH OFF MIX: OUT TIME: 4:30 HOPPER: 62.1 BARREL: 67.7
Model H60 Important: To the Operator
11
MODE: WSH--PMP MIX: LOW HOPPER TEMP: 40.0 F BRUSH CLEAN ON: 10/31
Page 16
The following displays pertain to the HEAT cycle:
Effective 12/8/06, a System Alert screen was added to display an alert and alarm 15 minutes prior to the start of the heat cycle. The system alert functions similar to the Fault Description except there is no menu item. The alarm will sound and show on the display. The alarm will sound until the SEL key is pressed to clear the fault. This feature allows the operator time to make sure the freezer is in AUTO or STANDBY, and has the proper amount of mix in the hopper before the start of the heat cycle.
SYSTEM ALERT
HEAT TREAT CYCLE
SEL
While in the heating phase, you will see this display. It shows the present temperature of the hopper.
This example illustrates that the temperature is being lowered, but has not yet reached the set point.
MODE: HEAT PHASE: COOL HOPPER TEMP: 55.0 F BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in four hours.
When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.
MODE: STANDBY MIX: OK HOPPER: 41.0 F BRUSH CLEAN ON: MM/DD
MODE: HEAT PHASE: HEAT HOPPER: 140.0 F BRUSH CLEAN ON: MM/DD
The mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.
In this example, the hopper temperature is 151_F (66.1_C).
MODE: HEAT PHASE: HOLD HOPPER: 151.0 F BRUSH CLEAN ON: MM/DD
The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F(5_C). If the product fails to cool in two hours, the freezer will lock out.
Hard Lock: There are two causes for a hard lock:
1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.
14 DAY TIMEOUT
CLEANING REQ’D
FREEZER LOCKED
PRESS SEL KEY
2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
SYSTEM FAULT
SERVICE REQ’D
FREEZER LOCKED
PRESS SEL KEY
All four LED’s on the front of the freezer will light. Press the MENU/SEL key.
The next display is the screen which will appear after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to
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Model H60Important: To the Operator
Page 17
follow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH key.
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
NO AUTO OPERATION
ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY
The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.
MODE: OFF MIX: OK HOPPER TEMP: 41.0 F FREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIX LOW LED’s will light.
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED’s on the
front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears.
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
Following are the variable messages which will appear on line 3:
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below 41_F(5_C) by the end of the COOL cycle, thefollowing screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the MENU/SEL key to advance to the next display.
When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle.
The next display willinstruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer. If the AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
1. POWER SWITCH OFF: Power switch was in the OFF position.
If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.
2. MIX OUT PRESENT: There was mix out condition present.
MODE: OFF
3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.
MIX: OK HOPPER TEMP: 41.0F FREEZER LOCKED
4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)
Model H60 Important: To the Operator
Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED’s will light.
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Page 18
Operator Menu
The OPERATOR MENU is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU/SEL key. The cursor will flash over the letter “A” indicating that this is screen “A”. To select a different screen, use the arrow keys and move the cursor to the desired screen selection and press the MENU/SEL key.
3. CHK REFRIG SYS PSI: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position. Clear the tone per instructions in “Clearing Fault Tones” on page 14.
4. COMP ON TOO LONG: Place the power switch in the OFF position. Call service technician. Clear the tone per instructions in “Clearing Fault Tones” on page 14.
OPERATOR MENU
BCDEFGHIJK
A EXIT FROM MENU <------ ------> SEL
Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred.
FAULT DESCRIPTION VARIABLE MESSAGE
CLR SEL
Clearing Fault Tones
To clear the tone for any faults which have been corrected, press the CALIBRATE key. To see if there is more than one fault per cylinder, press the MENU/SEL key. When the last fault is displayed, the control will return to the OPERATOR MENU. To return to the main screen, move the cursor to “A” and press the MENU/SEL key again.
Listed below are the variable messages which will appear, along with the corrective action:
1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
2. BEA TER OVERLOAD: Press the reset button firmly. Clear the tone per instructions in “Clearing Fault Tones” on page 14.
5. HOPPER THERM BAD: Place t he power switch in the OFF position. Call service technician.
6. BARREL THERM BAD: Place the power switch in the OFF position. Call service technician.
7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call service technician.
8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone per instructions in “Clearing Fault Tones” on page 14.
a. The hopper temperature reaches 41_F.
(5_C.) or higher after a power failure.
b. The hopper temperature has not fallen below
41_F. ( 5_ C.) by the end of the COOL phase in the heat cycle.
9. BARREL OVER TEMP: The barrel temperature has risen too high as follows. Clear the tone per instructions in “Clearing Fault Tones” on page 14.
a. The barrel temperature reaches 41_F. (5 _C.)
or higher after a power failure.
b. The barrel temperature has not fallen below
41_F. ( 5_ C.) by the end of the COOL phase in the heat cycle.
10. POWER FAILURE: This message will appear in the FAUL T DESCRIPTION if a power failure has occurred. Clear the tone per instructions in “Clearing Fault Tones” on page 14.
060807
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Model H60Important: To the Operator
Page 19
Screen “C” is SET CLOCK. This screen will display the current date and time. The date and time may only be changed after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time and date appears, press the MENU/SEL key once to return to the OPERATOR MENU.
Press the MENU/SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will indicate the version number and number of language strings.
Language V1.10r00 English 457
SEL
SET CLOCK 10:21 AM 11/07/2001
-- -­<------ ------> +++ ------ SEL
If an illegal date is entered, the following screen will appear. The correct date must be entered before leaving this display.
SET CLOCK 10:34 AM 02/30/2001
-- -- I N V A L I D D A T E <------ ------> +++ ------ SEL
Screen “D” is SET RINSE TIME. This screen is used to set the amount of time needed to rinse the spinner housing of syrup after a shake has been drawn. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the MENU/SEL key once to return to the OPERATOR MENU.
Press the MENU/SEL key to view the third screen of the SYSTEM INFORMA TION display. This screen will indicate the Bill of Material number and serial number for the unit. Press the MENU/SEL key once to return to the Operator Menu.
B.O.M. 0H6027E710 S/N K0000000
SEL
Screen “F” is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the MENU/SEL key once to return to the OPERATOR MENU.
AUTO HEAT TIME TIME: 12:00 AM
-- --
<------ ------> +++ ------ SEL
SET RINSE TIME TIME: 3.0 SEC
Screen “G” is CURRENT CONDITIONS. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the
+ + + -- -- -- S E L
compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 minutes (other than during the cooling phase of the
Screen “E” is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.
SOFTWARE VERSION H60 Control UVC2 Version 2.03
SEL
Model H60 Important: To the Operator
heat treatment cycle).
Press the MENU/SEL key once to view the SERVINGS COUNTER screen.
VISC HOPPER BARREL
0 38.5 28.5
TIME C 11:00 11:00
08 1111
15
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The SERVINGS COUNTER screen indicates the number of times the draw switch has closed (number of draws) since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU/SEL key will return the display to the Operator Menu.
SERVINGS COUNTER DRAWS 12
SEL
Draws are counted during the AUTO mode of operation only.
Screen “H” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a two character message will appear on the second line of the screen. Press the MENU/SEL key once to return to the OPERATOR MENU.
Pressing the CALIBRATE key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spent in the phase of the heat cycle when the heat cycle completed, or was terminated.
HOPPER BARREL GLYCOL
151.0 134.5 178.0
PHASE TIME: 1:20 1
Screen “I” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the PUMP/+++ key to cycle through the pages.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the MENU/SEL key once to return to the Operator Menu.
00:00 00:00 00:00 HEAT OVER COOL RC 00:00 00:00 00:00 TEMP AT END 0.0 1
Listed below are the variable messages which could appear:
HT Failure in the heating phase. CL Failure in the cooling phase. TT Failure in meeting total heat treatment cycle
time requirement. MO Mix out condition. OP Operator interruption. PF Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the 3rd line of the
display.) BO Beater overload. HO High pressure cut--out. TH Failed thermistor probe. PS Power switch placed in the OFF position. ML Mix Low Condition. 14 14 Day Timeout Occurred. RC Heat Cycle Record Cleared.
LOCKOUT HISTORY 1 11/21/01 02:08 SOFTLOCK ABORT
+ + + -- -- -- S E L
Screen “J” is the SERVICE MENU. This screen can only be accessed by a service technician.
Screen “K” is the STANDBY MODE. To place the freezer in the STANDBY mode, move the cursor under the word “yes”. Press t he MENU/SEL key to execute the command. Pressing the MENU/SEL key again will return you to the main screen. To exit the STANDBY mode and place the unit in AUTO, press the AUTO key once. Pressing the AUTO key again will place the unit in the OFF mode.
STANDBY MODE STANDBY YES NO
-- -- --
<------ ------> SEL
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Model H60Important: To the Operator
Page 21
Section 6 Operating Procedures
The Model H60 has one 7 quart (6.6 liter) freezing cylinder. This automatic freezer offers four separate flavors which are blended and ejected from one spout. (Use only single strength syrup that is free of pulp and seeds.)
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s brush cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first shake.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 29, “Disassembly”, and start there.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: T aylor Lube HP).
Note: Make sure the seal is not installed inside--out. The ridge that protrudes inthe center of the sealshould be on the outside.
Install the drive shaft. Insert the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 1
MAKE SURE THE POWER SWITCH IS IN
THE OFF POSITION!. Failure to do so may cause
injury from hazardous moving parts, or electrocution.
Be certain your hands are sanitized before assembling the freezer.
Step 1
Lubricate the groove and shaft portion of the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant. Lubricate the flat side of the seal that comes in contact with the bearing.
Figure 2
Model H60 Operating Procedures
17
Page 22
Step 2
Install the beater assembly. First check scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades.
If blades are in good condition, install the scraper blade clips on the scraper blades. Place the rear scraper blade over the rear holding pin on the beater.
Figure 3
Figure 5
Step 3
Install the torque rotor assembly. Assemble the torque rotor by sliding the two o--rings on the front of the shaft and lubricate them thoroughly to prevent leaking. Place the white plastic guide bearing on the rear of the rotor shaft. DO NOT lubricate plastic guide bearing.
Note: The hole on the scraper blade must fit securely over the pin to prevent costly damage.
Hold the rear blade on the beater and slide it halfway into the freezing cylinder .Install the front scraper blade over the front holding pin. Slide the beater assembly completely into the freezing cylinder.
Figure 4
Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder.
Figure 6
Insert the torque rotor, plastic guide bearing end first, making sure that it fits into the hole in the beater drive shaft. Rotate it several times to check for proper positioning.
Figure 7
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Model H60Operating Procedures
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Step 4
Install the draw valve. Lubricate the plastic spinner bearing. Insert the plastic spinner bearing into the top of the draw valve.
Figure 8
Slide the two o--rings onto the draw valve and lubricate.
Figure 10
Step 5
Assemble the freezer door. Place the large rubber gasket into the groove on the back side of the freezer door. DO NOT lubricate the gasket.
Slide the white plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the front bearing.
Figure 9
Lubricate the inside of the door spout, top and bottom, and insert the draw valve into the freezer door from the top. It will be necessary to rotate the draw valve to the right when assembling the door to the freezer.
Model H60 Operating Procedures
19
Figure 11
Page 24
Install the freezer door. Locate the torque rotor in the center hole of the freezer door . Position the door on the four studs on the front of the freezing cylinder and firmly push it into place. Install the four handscrews on the studs and finger--tighten equally in a criss--cross pattern to insure the door is snug. Do not
over--tighten.
Step 7
Snap the plastic spinner housing onto the bottom ofthe door spout.
Figure 14
Figure 12
Step 6
Install the rear drip pan. Slide the drip pan into the hole in the front panel.
Figure 13
Install the spinner blade. Lubricate the shaft of the spinner blade. Insert the spinner blade from the bottom into the center of the draw valve until the shaft appears at the top of the draw valve.
Figure 15
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Model H60Operating Procedures
Page 25
Locate the spinner coupling and slip it over the slotted end of the spinner blade shaft. Raise the slip collar on the coupling and turn the shaft until the spinner coupling slips down into its locking position.
Figure 16
Step 8
Rotate the draw valve to the left, and center it in position on the draw arm. Place the valve in the slotted groove of the draw valve bracket.
Figure 18
Step 11
Install the front drip tray and splash shield.
Figure 19
Step 12
Slide the three o--rings into the grooves of the inner air tube.
Figure 17
Step 9
Install the torque arm. Position the torque arm by slipping it up through the slot in the operating arm, and then down into the hole in the torque rotor shaft. Check the torque arm by moving it back and forth to be sure it moves freely and easily.
Step 10
Connect the syrup lines. Connect the syrup lines of the spinner housing to the quick disconnect fittings on the front panel.
Model H60 Operating Procedures
21
Figure 20
Page 26
Slide the two o--rings into the grooves of the outer air tube.
Figure 21
Step 13
Lay the inner air tube, outer air tube, and agitator in the bottom of the mix hopper for sanitizing.
Sanitizing
Step 1
Prepare an approved 100 PPM sanitizing solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are sanitized before going on in these instructions.
Step 3
While the solution is flowing into the freezing cylinder, take particular care to brush clean the mix level sensing probes, the mix hopper, mix inlet hole, inner and outer air tubes, the outside of the agitator housing, and the agitator. Brush the exposed sides of the hopper.
Step 4
Place the power switch in the ON position.
Figure 22
Step 5
Press the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes.
Figure 23
080627
22
Model H60Operating Procedures
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Step 6
With a pail beneath the dispensing spout, open and close the draw valve six times. Draw off the remaining sanitizing solution.
Figure 24
Step 7
Once the sanitizer stops flowing from the dispensing spout, close the draw valve and press the WASH key, cancelling the beater motor operation.
Step 9
Stand the assembled air tubes in the corner of the mix hopper and place the agitator on the agitator housing.
Figure 26
Note: If the agitator stops turning during normal operation, remove the agitator from the agitator housing and brush clean these parts with sanitizing solution. Install the agitator back onto the agitator housing. Be sure your hands are sanitized when
performing this step.
Note: Be sure your hands are clean and sanitized before continuing these instructions.
Step 8
Lubricate the o--rings on the inner and outer air tubes. Place the inner air tube inside the outer air tube and lay in bottom of mix hopper.
Figure 25
Priming
Step 1
Place a mix pail beneath the dispensing spout, and open the draw valve. Pour two gallons (7.6 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution.
Figure 27
Model H60 Operating Procedures
23
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When full strength mix is flowing from the dispensing spout, close the draw valve.
Figure 28
Step 3
Press the AUTO key. W hen the unit cycles off, the product will be ready to serve.
Figure 30
Step 4
Fill the hopper with fresh mix and place the mix hopper cover in position.
Step 2
When mix stops bubbling down into the freezing cylinder, install the assembled air tubes in the mix inlet hole.
The pin on the inner air tube should be turned and positioned at the bottom of the notch in the outer air tube. This will align the holes in the air tubes and allow mix and air to enter the freezing cylinder.
Note: Use only FRESH mix when priming the freezer.
Daily Closing Procedures
THIS PROCEDURE MUST BE PERFORMED ONCE DAILY!
The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.
The Heat Treatment Cycle will start at the time designated in the Auto Heat Time.
Important: The level of mix in the mix hopper must be at the line on the agitator paddle. (The mix low light must not be ON.)
Note: If the CLEAN MANUALLY light is flashing, the machine must be disassembled and brush cleaned within 24 hours.
Figure 29
The freezer must first be in the STANDBY or AUTO mode before the HEAT cycle may be started.
MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THESE NEXT STEPS.
24
Model H60Operating Procedures
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Step 1
Remove the hopper cover, assembled air tube, and agitator. Take these parts to the sink for further cleaning and sanitizing.
Note: Pressing the left arrow key will stop the agitator rotation for ten seconds.
Figure 31
Step 2
Remove the spinner blade from spinner housing. Remove the spinner bearing from the draw valve and the spinner housing from the freezer door spout. Disconnect syrup lines from fittings on front panel. Take these parts to the sink for further cleaning and sanitizing.
Step 6
Install the air tube assembly. Lift and turn the inner air tube of the assembled air tubes so the pin rests on top of the outer air tube. This will close the hole in the assembled air tubes, preventing mix in the hopper from entering the freezing cylinder during the heating and standby process.
Figure 32
Replace the hopper cover and install the rear drip pan.
Step 3
Remove the rear drip pan, front drip tray, and splash shield and take to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a small amount of an approved cleaning solution and brush clean parts.
Step 4
Place the spinner housing, spinner blade, spinner bearing, front drip tray, and splash shield on a clean, dry surface to air-- dry overnight or until the heating cycle is complete.
Step 5
Prepare a small amount of an approved 100 PPM san­itizing solution. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Sanit­ize the air tube assembly, agitator, hopper cover, and rear drip pan.
Important: Install the agitator back onto the agitator housing.
Note: Press the <-- -- key to stop the agitator motion
for 10 seconds.
Step 7
Return to the freezer with a small amount of cleaning solution. Dip the end brush into the cleaning solution and brush clean the door spout and bottom of the draw valve.
Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.
Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door.
Note: Once the heating cycle has started it cannot be interrupted. The heating cycle will take a maximum of 3 hours to complete.
DO NOT draw product or attempt to
disassemble the unit during the HEAT cycle. The
product is hot and under extreme pressure.
010917
Model H60 Operating Procedures
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Page 30
When the heating cycle is complete, the control will return to the STANDBY mode.
There are three phases of the heat cycle; Heating, Holding and Cooling. Each phase has a time limit. If any 1 of the 3 phases fails to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message “HEAT TREAT CYCLE FAILURE -- FREEZER LOCKED -- PRESS SEL KEY”. The product may not be safe to serve. The freezer will be locked out of the AUTO mode. Discard product and brush clean machine.
Daily Opening Procedures
Sanitize the spinner housing and lines, spinner blade, spinner bearing, front drip tray, and splash shield in this solution.
Step 2
Return to the freezer with a small amount of sanitizing solution. Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve.
Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door.
Evaluate the condition of LED’s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. As indicated in the illustration below, 4 flashing LED’s, indicate a “locked” condition.
Figure 33
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.
Replace the front drip tray and splash shield.
Step 3
Replace the spinner housing. Connect syrup lines to the quick disconnect fittings on the front panel.
Lubricate the spinner blade shaft and spinner bearing and replace these parts in the unit.
MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THIS NEXT STEP!
Step 4
Lift hopper cover and turn the inner air tube of the assembled air tubes so the pin rests at the bottom of the notch of the outer air tube.
Step 1
When the heating cycle is complete, the normal dis­play will appear, showing the machine in the STANDBY mode. Prepare a small amount of an ap­proved 100 PPM sanitizing solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
080627
Figure 34
Step 5
Press the AUTO key to resume normal operation. When the unit cycles off, product is ready to serve.
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Model H60Operating Procedures
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Syrup System
Two main objectives in your opening procedures must be to: (1) fill the syrup tanks, and (2) calibrate the syrup flow. This must be checked daily to insure the high quality shake you desire.
Discard syrup weekly and flush syrup lines at least once a week. This will prevent syrup clogging the lines and will break the bacteria chain. See page 30 to sanitize the syrup system.
Note: Strawberry syrup lines use restrictors at the syrup tank quick disconnect connection to maintain proper calibration. If thin viscosity syrups are used, it will be necessary to install a restrictor in the syrup line connection.
Step 2 Calibrating the syrup flow: Calibrating the syrup
flow must be done on a daily basis. It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake. The cause of too thin shakes is often too much syrup. The cause of too thick shakes is often too little syrup.
To determine the rate of syrup flow, you will need a calibrating cup indicating fl. ounces. The proper rate of syrup flow is 1 fl. ounce (29.6 ml.) of syrup in 6 seconds. Once this rate is set, the correct amount of syrup will be blended with the shake base regardless of the size of shake served.
Press the corresponding flavor button for the syrup being calibrated.
Hold an empty cup beneath the spinner housing. Press the CALIBRA TE key . A message will appear on the LCD.
To install the restrictors, unscrew the quick disconnect from the elbow portion of the syrup line. Make sure the o--ring rests on the end of the quick disconnect fitting. Place the restrictor on top of the o--ring and screw the quick disconnect back onto the syrup line.
The syrup tanks are located in the lower front syrup compartment. The air lines and syrup lines are color spiral wrapped. Be sure to match the color wrapped air and syrup line to the correct syrup flavor.
Step 1 Filling the syrup tanks: Pull back on the collar of the
quick disconnect fitting for the air lines. Allow the air pressure to dissipate from the syrup tanks. Disconnect the syrup lines.
CAUTION: Make sure you disengage the air line before you disengage the syrup line.
Remove the syrup tank from the compartment. Remove the syrup tank lid by lifting up on the locking lever. Fill the syrup tank with syrup to the indicating mark on the label. IMPORTANT: Do not overfill the
tanks.
Replace the tank lid, match and connect the spiral wrapped syrup line to the syrup tank. Connect the air line to the syrup tank.
Repeat this step for all syrup tanks.
Note: Refer to page 30 for sanitizing syrup tanks.
SYRUP SYSTEM PRESS AUTO -- -- -- START CAL WASH -- -- -- CONTINUOUS C A L -- -- -- S T O P
Press the WASH key. This will bleed any air pockets from the syrup line.
When a steady stream of syrup is flowing into the cup, press the CALIBRATE key to stop the syrup flow. Discard the syrup in the cup.
Hold the calibration cup under the spinner housing. Press the CALIBRATE key. Press the AUTO key to check the rate of syrup flow. After 6 seconds the flow of syrup will automatically stop. If the amount of syrup received is 1 fl. ounce (29.6 ml.), the syrup is properly calibrated.
Step 3 Adjusting the syrup pressure: If the amount ofsyrup
received is less than 1 fl. ounce (29.6 ml.), the syrup pressure must be increased. If the amount received is more than 1 fl. ounce (29.6 ml.), the pressure must be decreased.
Inside the syrup compartment is an air pressure manifold with individual regulators to control the amount of pressure to each tank and syrup line.
If less than 1 fl. ounce (29.6 ml.) is received, the pressure must be increased. Loosen the lock nut. Using a flat blade screwdriver, turn the adjusting screw clockwise.
Verify syrup calibration. Tighten the lock nut after the correct calibration is achieved.
Model H60 Operating Procedures
27
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If more than 1 fl. ounce (29.6 ml.) of syrup is received, the pressure must be decreased. Loosen the lock nut and turn the adjusting screw counterclockwise to zero. Remove the air line to the syrup tank to allow the pressure in the tank to dissipate. Reconnect the air line. Adjust the regulator to the new pressure setting and verify the syrup calibration. Tighten the lock nut.
Repeat the calibration procedures for each additional syrup line.
Important: When syrup calibration is complete, hold an empty calibration cup under the spinner housing. Press the RINSE key to rinse the spinner housing.
Note: Refer to page 31 for sanitizing syrup lines.
THIS PROCEDURE MUST BE PERFORMED WEEKLY!
Step 4
With a pail under the door spout, press the WASH key. Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper.
Manual Brush Cleaning
THIS PROCEDURE MUST BE PERFORMED EVERY TWO W EEKS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will be needed:
S Two cleaning pails S Necessary brushes (provided with freezer) S Cleaning solution S Single service towels
Draining Product From The Freezing Cylinder
Step 1
Press the AUTO key, cancelling compressor and beater motor operation.
Figure 35
Step 5
When the flow of product stops, press the WASH key, cancelling the wash cycle and close the draw valve.
Discard this product.
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level sensing probes, the outside of the agitator housing, and the mix inlet hole.
Step 2
Remove the spinner blade and spinner housing from the freezer door. Take these parts to the sink for cleaning.
Step 3
Remove the hopper cover, agitator, and assembled air tube from the mix hopper. Take these parts to the sink for cleaning.
28
Figure 36
Model H60Operating Procedures
Page 33
Step 2
With a mix pail beneath the door spout, press the WASH key.
Step 3
Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH key cancelling the wash cycle.
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Disassembly
Note: Failure to remove parts, brush clean and then
air dry these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machine will lock--out and will not operate in the AUTO mode.
BE SURE THE CONTROL SWITCH IS IN
THE OFF POSITION. Failure to do so may cause
injury from electrocution or hazardous moving parts.
Hopper Cleaning
Step 1
Prepare an approved 100 PPM cleaning solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probes, the outside of the agitator housing, and mix inlet hole.
Step 4
Press the WASH key and allow the cleaning solution in the freezing cylinder to agitate for five minutes.
Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw off all the solution.
Step 7
Once the cleaner stops flowing from the door spout, close the draw valve and press the WASH key cancelling wash cycle.
Step 1
Lift out the torque arm. Disengage the draw arm from the draw valve bracket and rotate the bracket to the right.
Step 2
Remove the handscrews, freezer door, torque rotor assembly, beater, scraper blades, and drive shaft from the freezing cylinder. Take these parts to the sink for cleaning.
Hint: If the guide bearing is not connected to the end of the torque rotor shaft, it is still lodged in the beater drive shaft. To remove the guide bearing, insert the torque arm into the side hole of the drive shaft and push the bearing forward.
Step 3
Remove the front drip tray and splash shield.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
If an approved cleaner other than Kay--5R or Stera--SheenR is used, dilute according to label instructions. IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
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Step 2
Remove the:
S Seal from the drive shaft S O--rings and guide bearing from the torque
rotor
S Draw valve from the freezer door S O--rings from the draw valve S Spinner bearing from the draw valve S Gasket and front bearing from the freezer
door.
Note: To remove o--rings, use a single service towel to grasp the o--ring. Apply pressure in an upward direction until the o--ring pops out of its groove. With the other hand, push the top of the o--ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o--ring to be removed, always remove the rear o--ring first. This will allow the o--ring to slide over the forward rings without falling into the open grooves.
Step 3
Remove the o--rings from the inner and outer air tubes.
Step 4
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder.
Step 6
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mixfilm is removed. Take particular care to brush clean the draw valve core in the freezer door. Place all the cleaned parts on a clean dry surface to air--dry overnight.
Step 7
Wipe clean all exterior surfaces of the freezer.
Sanitizing the Syrup System
Two main objectives in your cleaning procedures must be to:
1. Discard all syrup at least once a week.
2. Flush the syrup lines at least once a week.
This must be performed on a regular basis (a) to keep a build--up of old syrup from clogging the lines, and (b) to break the bacteria chain which develops in the tanks and lines. Remember: Calibrating the syrup flow must be done every morning, especially after flushing the syrup lines.
Figure 37
Step 5
Remove the rear drip pan from the front panel and take to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide.
Step 1 Sanitizing the syrup tanks. Pull back on the collar of
the quick disconnect fitting of the air line. Allow the air pressure to dissipate from the syrup tank. Disconnect the syrup line.
Remove the syrup tank from its compartment. Remove the syrup tank lid by lifting up on the locking lever, and discard the remaining syrup.
Rinse the syrup tank with clean warm water.
Prepare one--half gallon (1.9 liters) of the recommended sanitizing solution with warm water in the syrup tank. Brush clean the inside and outside of the tank. Remove syrup line fitting. Remove the dip tube and o--ring from the syrup tank.
Thoroughly brush clean the dip tube, syrup line fitting, and o--ring using the sanitizing solution. Reassemble the dip tube, o--ring, and syrup line fitting.
30
Model H60Operating Procedures
Page 35
Pour off all sanitizing solution and place the tank in an upside--down position on a clean dry surface to air dry.
Repeat this procedure for all the syrup tanks.
Press the WASH key. Flush the syrup line until the solution runs clear. Press the CALIBRATE key to stop the flow of sanitizing solution.
Step 2 Sanitizing the syrup lines. Prepare one gallon (3.8
liters) of the recommended sanitizing solution with warm water in a spare syrup tank. Replace and lock the tank lid into position. Place this tank in the syrup compartment.
Connect one of the air lines and the corresponding syrup line to the syrup tank filled with sanitizing solution.
Place the power switch in the ON position.
Press the corresponding flavor button for the syrup line being sanitized.
Place an empty pail beneath the spinner housing. Press the CALIBRATE key. A message will appear on the LCD.
Note: This procedure will thoroughly clean the ends of the syrup lines that attach to the spinner housing to prevent bacteria build-- up.
Turn the syrup tank with the sanitizing solution upside--down. Press the CALIBRATE key. Press the WASH key to clear the syrup line of any remaining sanitizer. When the sanitizer has been flushed from the syrup lines, press the CALIBRA TE key to complete this step.
Repeat this procedure for all syrup lines.
The fourth syrup line is for the spinner rinse. Press the RINSE key to further flush this rinse line. Place the power switch to the OFF position.
Model H60 Operating Procedures
31
Page 36
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly . The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE PERFORMED EVERY TWO WEEKS.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all the brushes supplied for thorough
cleaning. The brushes are specially designed to reach all the mix passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 6. Empty all syrup from the tanks and discard at
least once a week.
j 7. Thoroughly clean and sanitize the syrup lines at
least once a week.
j 8. The temperature of the mix in the mix hopper
and the walk--in cooler should be below 40_F. (4.4_C.).
Regular Maintenance Checks
j 1. Rotate the scraper blades to allow both sides of
the knife edge to wear evenly. This will contribute to self--sharpening and help maintain fast, efficient freezing.
j 2. Replace scraper blades that are bent,
damaged, or worn down. Before installing beater, be certain that the scraper blades are properly attached over the beater pins.
j 3. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 4. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 5. Dispose of o--rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 6. Follow all lubricating procedures as outlined in
“Assembly”.
j 7. On air--cooled units, check the condenser for
accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. The condenser should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
j 8. On water cooled units, check the water lines for
kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.
051208
32
Model H60Important: Operator Checklist
Page 37
Winter Storage
Disconnect the freezer from the main power source to prevent possible electrical damage.
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
On water cooled freezers, disconnect the water supply. Relieve pressure on spring in water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer (such as the beater, blades, the drive shaft, and the freezer door) and place them in a dry, protected place. Rubber trim parts and gaskets can be protected by wrapping with moisture--proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
080627
Model H60 Important: Operator Checklist
33
Page 38
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
1. Soft lock message appears on LCD.
a. More than 24 hours since
the last heat cycle.
b. The power switch is in the
OFF position.
c. The freezer is not in the
AUTO or STANDBY mode.
d. Mix out condition. d. The level of mix in the mix
a. The freezer must go
through a heat cycle every 24 hours. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
b. The power switch must be
in the ON position. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
c. The freezer must be in the
AUTO or STANDBY mode. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
hopper must be above the MIX OUT probe before starting the heat cycle. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
PAGE
REF.
13
13
13
13
e. The agitator is not
installed.
f. The agitator is not
rotating.
34
e. The agitator must be
cleaned and installed before starting the heat cycle. The freezer must now be disassembled and brush cleaned.
f. The agitator must be
cleaned before starting the heat cycle. Disassemble the freezer and brush clean.
25
25
Model H60Troubleshooting Guide
Page 39
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
2. Hard lock message appears on LCD.
3. No product being dispensed with draw valve open and machine in the AUTO mode.
a. There has been a
thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
b. More than 14 days since
last brush cleaning.
a. There is a freeze--up in
the mix inlet hole.
b. The assembled air tubes
are installed incorrectly.
c. Beater rotating
counter--clockwise.
d. There is an inadequate
amount of mix in the hopper.
a. The freezer must be
12 disassembled and brush cleaned.
b. The freezer must be
12 disassembled and brush cleaned every 14 days.
a. Call a service technician
-- -- -­to adjust hopper temperature.
b. Install in the mix inlet hole,
24 using the end with the hole in it. Pin on inner air tube must be positioned at the bottom of notch in the outer air tube.
c. Contact service technician
-- -- -­to correct rotation to clockwise.
d. Fill the hopper with mix. 23
4. The product is too stiff. a. Improper lubrication of torque rotor o--rings.
b. Improper consistency
control adjustment.
c. The torque rotor is
binding.
d. Not enough syrup is being
blended with product.
e. Torque arm not installed. e. Install torque arm. 21
a. Lubricate the o--rings
properly.
b. Product, with no syrup
blended (vanilla), should be dispensed at 26_ to 28_F. ( - - 3.3 _ to --2.2_C.).
c. Before installing the
torque arm, check to see if the torque rotor can be rotated freely without binding.
d. Calibrate the syrup
system. Syrup delivery should be 1 oz. (29.6 ml) in six seconds.
18
10
21
27
Model H60 Troubleshooting Guide
35
Page 40
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
5. The product is too soft. a. Improper consistency control adjustment.
b. The torque rotor is
binding.
c. Improper lubrication of
torque rotor o--rings.
d. Lubrication of torque rotor
guide bearing.
e. Too much syrup is being
blended with product.
f. Not enough air space
around unit (air--cooled).
g. The scraper blades are
worn.
h. Dirty condenser
(air--cooled)
a. Product, with no syrup
10 blended (vanilla), should be dispensed at 26_ to 28_F. ( - - 3.3 _ to -- 2.2_C.).
b. Before installing the
18 torque arm, check to see if the torque rotor can be rotated freely without binding.
c. Lubricate the o--rings
19 properly.
d. Do not lubricate the guide
18 bearing.
e. Calibrate the syrup
27 system. Syrup delivery should be 1 oz. (29.6 ml) in six seconds.
f. Allow for adequate air flow
across the condenser.
g. Replace regularly. 32
h. Clean regularly. 32
1
6. Large pressure adjustments are necessary to receive 1 fl. oz. (29.6 ml) in six seconds.
7. The mix in the hopper is too cold.
8. The mix in the hopper is too warm while in the AUTO mode.
i. The mix is out-- of--date. i. Use only fresh mix. 24
j. Loss of condenser
cooling.
a. There is hardened syrup
in the syrup line.
b. The syrup line and the air
line are not matched
j. Locate cause of water
loss and correct.
a. Clean and sanitize the
syrup lines once a week.
b. Match the syrup and the
air lines to the syrup tank.
-- -- --
properly to the syrup tank.
a. The temperature is out of
adjustment.
a. Call a service technician
to adjust hopper
-- -- --
temperature.
a. The temperature is out of
adjustment.
a. Call a service technician
to adjust hopper
-- -- --
temperature.
b. The hopper cover is not in
position.
b. Place the cover in
position.
30
27
24
36
Model H60Troubleshooting Guide
Page 41
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
9. The drive shaft is stuck in the gear box coupling.
10. The freezing cylinder walls are scored.
11. Excessive mix leakage from the dispensing spout.
a. Rounded corners of drive
shaft, coupling, or both.
b. Mix and lubricant collected
in the drive coupling.
a. The beater assembly is
bent.
b. The front bearing is
missing or worn.
c. The gear box is out of
alignment.
d. The beater pins are
broken.
a. The draw valve o--rings
are worn or missing.
b. There is unadequate
lubrication on the draw valve o--rings.
a. Call service technician to
17 correct cause and replace the necessary components. Do not lubricate end of drive shaft.
b. Brush--clean rear shell
32 bearing area regularly.
a. Call a service technician
-- -- -­to repair or replace beater and to correct cause of insufficient mix in freezing cylinder.
b. Install or replace front
19
bearing.
c. Call a service technician
-- -- -­to realign gear box.
d. Call service technician to
32
repair or replace.
a. Replace regularly. 39
b. Lubricate properly . 19
12. Excessive mix leakage into the rear drip pan.
c. The wrong type of
lubricant was being used (Example: petroleum base
c. Use food grade lubricant
(Example: Taylor Lube High Performance).
lubricant).
a. Worn or missing seal on
a. Replace regularly. 32
drive shaft.
b. Inadequate lubrication of
drive shaft.
b. Follow lubrication
procedures in “Assembly”.
c. Bad rear shell bearing. c. Call service technician to
replace rear shell bearing.
d. Drive shaft and beater
d. Call service technician. -- -- --
working forward.
e. Seal installed inside--out
e. Install correctly. 17
on drive shaft.
17
17
-- -- --
Model H60 Troubleshooting Guide
37
Page 42
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
13. No freezer operation after placing unit in the AUTO mode.
14. Water continues to flow through spinner housing.
15. Spinner shaft will not rotate to blend syrup into product.
16. Liquid Crystal Display is blank after power switch is placed in the ON position.
a. Unit unplugged. a. Plug into wall receptacle. -- -- --
b. Circuit breaker off or
blown fuse.
c. Beater motor out on reset. c. Clear the tone and reset
b. Turn circuit breaker on or
replace fuse.
-- -- --
10
freezer.
d. Compressor off on high
pressure cut out.
d. Clear the tone. Place unit
in the AUTO mode. If
14
problem persists, contact service technician.
e. Water turned off
(water--cooled units.)
a. Rinse solenoid stuck
open.
a. Flexible cable broken. a. Call service technician to
e. Re--establish water
supply.
a. Call service technician for
repair.
-- -- --
-- -- --
-- -- --
replace cable.
b. Pin missing in female
quick disconnect.
b. Call service technician to
replace disconnect.
-- -- --
a. Unit unplugged. a. Plug into wall receptacle. -- -- --
17. Product not feeding into freezing cylinder.
b. Circuit breaker off or
blown fuse.
c. Screen intensity out of
adjustment.
b. Turn circuit breaker on or
replace fuse.
c. Call service technician to
adjust.
-- -- --
-- -- --
a. Inadequate mix in hopper. a. Fill hopper with mix. 23
b. Mix inlet hole frozen up. b. Hopper temperature
-- -- -­needs adjustment. Call service technician.
c. Assembled air tubes
installed incorrectly.
c. Install in mix inlet hole,
using end with the hole in
24
it. Pin on inner air tube must be positioned at the bottom of the notch in the outer air tube.
38
Model H60Troubleshooting Guide
Page 43
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Drive Shaft Seal X 1
Scraper Blades X 2
Freezer Door Gasket X 1
Front Bearing X 1
Draw Valve O--Rings X 2
Torque Rotor Guide Bearing X 1
Torque Rotor O--Rings X 2
Inner Air Tube O--Rings X 3
Outer Air Tube O--Rings X 2
Double Ended Brush Inspect & Replace if
Necessary
Black Bristle Brush, 1” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 1--1/2” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 3” x 7” Inspect & Replace if
Necessary
End Brush Inspect & Replace if
Necessary
Minimum 1
Minimum 1
Minimum 1
Minimum 1
Minimum 1
Model H60 Parts Replacement Schedule
39
Page 44
Section 10 Parts List
79
UPDATE
REMARKS PARTS
W/TANK-GLYCOL)
WARR.
CLASS
H60
QTY.
NUMBER
DESCRIPTION PART
FITTING A.-AIR ACCUMULATOR X48548 1 103 J5010000/UP 90
+ TUBE-VINYL 1/8 ID X 1/16 WALL 020938-6 1 000
ACCUMULATOR A.-AIR *5472*PRTL X46916 1 103
+ Available Separately
Parts List Model H60
+ BOOT-GYLCOL ACCUMULATOR 042150 1 000 J4019999/PRIOR 79
ACCUMULATOR A.-GLYCOL *H60* X46650 1 103 J4019999/PRIOR (REPLACED
ADAPTOR A.-CASTER X18915 4 103
AGITATOR A. *HT*20 QT HOPPER X44797 1 103
ARM-TORQUE 014500 1 103
BEARING-FRONT 013116 1 000
BEARING-GUIDE 014496 1 000
BEARING-REAR SHELL *NICK.PLATE 031324 1 000
+ GUIDE-DRIP SEAL 028992 1 000
40
+ NUT-BRASS BEARING 028991 1 000
+ WASHER-BEARING LOCK 012864 1 000
BEARING-SYRUP CAB. DOOR *5472* 045339 2 000
BEATER A.-7QT-1 PIN-SUPPORT X46233 1 103
+ BLADE-SCRAPER-PLASTIC 9-13/16L 046237 2 000
+ CLIP-SCRAPER BLADE 046238 2 000
BELT-RD 3/16 W X 4.95 ID 036162 1 000 AGITATOR
BELT-V-4L370 004227 1 000 60Hz
BLADE A.-SPINNER *8 3/8 INCH* X35570 1 103
BLOCK-TERMINAL 2 POLE 039422 1 103 1 PHASE
BLOCK-TERMINAL 3 POLE 039423 1 103 3 PHASE
+ SCREW 8 X 1 1/4 RD HD 039420 2 000 FOR 039422 & 039423 TERMINAL BLOCK
BLOCK-TERMINAL 5 POLE 024329 1 103
BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 1 103
BLOCK-TERMINAL-PLUG 6P .2 SIP 040322-002 1 103
BLOCK-TERMINAL-PLUG 7P .2 SIP 040322-003 2 103
BLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 2 103
Model H60
Page 45
UPDATE
REMARKSWARR.
H60
PART
R6003001)
016005-
CLASS
QTY.
NUMBER
047520- 1 512 J4063683/UP 8/25/99 USE -**F 83
DESCRIPTION PARTS
+ CAPACITOR-RUN- 35UF-370V (230-60-1) 029439 1 103 J4063683/UP 83
BRUSH-DOUBLE ENDED-PUMP& FEED TUBE 013072 1 000
BRUSH-DRAW VALVE 1-1/2”OD X 3” 014753 1 000
BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 000
BRUSH-MIX PUMP BODY-3”X7”WHITE 023316 1 000
BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 000
BUSHING-SYRUP CAB. DOOR *5472* 045340 2 000
CABLE-RIBBON-10C-34”L-DIL/DIL 040040-023 1 103 J3IC TO PCB LED
CABLE-RIBBON-10C-5”L-DIL/DIL 040040-024 1 103 LED TO LED
CABLE-RIBBON-14C-14”L SIP/SIPR 040040-015 1 103 LCD TO J9UC
CABLE-RIBBON-20C-41”-DIL/DIL 040040-046 1 103 J2UC TO J12IF
CABLE-RIBBON-20C-43”L-DIL/DIL 040040-045 1 103 J7UC TO J9IF
CABLE-RIBBON-50C-35”L-DIL/DIL 040040-044 1 103 J10UC TO J2IF
CABLE-2 COND -#22 SHIELDED 045154-40 1 103 POWER CABLE IF-UC (BULK P/N
CAP-CAPACITOR 1-7/16D TOP LEAD 020247 1 103
CAP-MAGNET *HT* 044796 1 103
CAP-GLYCOL (OLD) 035179 1 103 J4019999/PRIOR 79
CAP-GLYCOL (NEW) 047314-1 1 103 J4020000/UP 79
CAPACITOR-RUN- .8UF/400V 039482 1 103 AGITATOR
CAPACITOR-RUN- 4UF-370V 019624 1 103 FAN MOTOR
CAPACITOR-RUN- 5UF 450 VOLT 054327 1 103 K0117660 SPINNER MOTOR 153
CAPACITOR-START- 21-25UF/220V 020246 1 103 K0117659/PRIOR SPINNER MOTOR
CARD-DAILY CLEAN-HT-SHK 046701 1 000
CASTER-SWV 5/8 STEM 4IN WHEEL 018794 4 103
CHART-FLIP 050716 1 000
CLAMP-HOSE 14 000 J4020000/UP 79
COMPRESSOR AH7513Z-AH245ET
+ Available Separately
Model H60 Parts List
41
+ CAPACITOR-START-124-149UF/33 (230-60-1) 048134 1 103 J4063683/UP 83
(TECUMSEH)
+ GROMMET-COMPRESSOR MOUNTING 039923 4 000 J4063683/UP 83
Model H60
Page 46
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
X42628/025429/042619/043295
PART
NUMBER
DESCRIPTION PARTS
+ RELAY-START-COMPRESSOR (230-60-1) 048150 1 103 J4063683/UP 83
+ SLEEVE-COMP. MOUNTING 039924 4 000 J4063683/UP 83
+ VALVE-ACCESS 1/4FLX5/16SDR-90 053027 1 103 USE WITH FRENCH BUILT COMPRESSOR
COMPRESSOR M51B143BBCA (BRISTOL) 036880- 1 512 J4063682/PRIOR 83
+ Available Separately
+ CAPACITOR-RUN- 25 UF/440V (230-60-1) 037431 1 103 J4063682/PRIOR 83
031790 1 103 J4063682/PRIOR 83
(230-60-1)
+ CAPACITOR-START-161-193UF/250V
+ GROMMET-COMPRESSOR MOUNTING 037428 4 000 J4063682/PRIOR 83
+ RELAY-START-COMPRESSOR (230-60-1) 037430 1 103 J4063682/PRIOR 83
+ SLEEVE-COMP. MOUNTING 037429 4 000 J4063682/PRIOR 83
COMPRESSOR-AIR 032129-27 1 103
+ SWITCH-PRESSURE 016308 1 103
+ VALVE-CHECK 1/4MP 020959 1 103
+ TUBE-.170 ID X .250 OD 075885-14 1 000
+ TUBE-.170 ID X .250 OD 075885-18 1 000
CONDENSER-AC-12LX18HX4.3-5ROW 019558 1 103
COUPLING A.-DRIVE-SPINNER X17106 1 103
PIN-ROLL-.094D X .562L 015971 1 000
COVER-CONTROL BOX 046667 1 103 J4029999/PRIOR 82
COVER-CONTROL BOX 047558 1 103 J4030000/UP 82
COVER-HOPPER COMPLETE 053809 1 103 REPLACES
KNOB-MIX COVER 025429 1 103 USED WITH X42628 OLD STYLE COVER
RETAINER-HOPPER COVER 042619 2 103 USED WITH X42628 OLD STYLE COVER
SCREW-8-32 X 1/2 OVAL HD-SS 043295 8 000 USED WITH X42628 OLD STYLE COVER
CUP-DIVIDED SYRUP 017203 1 000
DECAL-DAILY CLEANING-HT-SH-H60 046698 1 000
DECAL-DEC-TAYLOR-H60 052281 1 000 J9040000/UP 141
DECAL-DEC-TAYLOR-H60 (OLD) 046178 1 000 PRIOR TO J9040000 141
DECAL-MANUAL CLEANING-HT-H60 046699 1 000
DECAL-SET 4 SYRUP FLAVOR 021523 1 000
Model H60
Parts List Model H60
42
Page 47
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
PART
NUMBER
DESCRIPTION PARTS
DECAL-SYRUP FLAVOR INSTRUCTION 020997 1 000
DECAL-TROUBLESHOOTING 038374 1 000
DIAGRAM-WIRING*H60* 046638- 1 000
DISPLAY-LIQUIDCRYSTAL X38062-SER 1 103
+ Available Separately
DOOR A.-PARTIAL-1 SPT X17373 1 103
+ BEARING-FRONT 013116 1 000
+ BEARING-SPINNER *452* 017032 1 000
+ O-RING-1-1/16 OD X .139W 013029 2
+ VALVE A.-DRAW *H60* X54821 1 K1013585 REPLACES X46671
DOOR A.-SYRUP CABINET X45325 1 103
DRYER-FILTER 3/8 X 1 /4 SOLDER 045866 1 000 J4063682/PRIOR 83
DRYER-FILTER-HP62 3/8 X 1/4 S 048901 1 000 J4063683/UP (REPLACES 047521) 83
FASTENER-CLIP 1/4-20 U-TYPE 045865 10 000 PANELS & SYRUP CAB
FILTER-CORCOM 6EH1 040140-001 2 103 QTY
FILTER-INLINE-GLYCOL-40 MICRON 041670 1 103
+ BOOT-GLYCOL FILTER 042132 1 000 J4019999/PRIOR 79
+ BOOT-GLYCOL FILTER 047490 1 000 J4020000/UP 79
FITTING-QD FEMALE PANEL MOUNT 036295 4 103 SYRUP/RINSE LINES
FITTING-QD MALE INSERT 036296 4 103 SYRUP/RINSE LINES
+ O-RING 5/16OD X .070W 016272 4 000
FLUID-HEAT TRANSFER X39667 1 000 1 GALLON
FUSE-15 AMP-IN LINE-NON DELAY 045293 1 000
GASKET-DOOR 5.177ID X 5.938OD 016672 1 000
GASKET-SYRUP DOOR 045326 1 000
GEAR A.*REDUCER-AGITATOR 047988 1 103 AGITATOR MOTOR
GEAR A.*REDUCER 012235 1 212
GROMMET-RIBBON CABLE 044999 1 000 FRONT PANEL
GUIDE A.-DRIP PAN *H60* X46648 1 103 J4063682/PRIOR 83
GUIDE A.-DRIP PAN *H60* X47900 1 103 J4063683/UP 83
HEATER A.-GLYCOL *H60* X46666- 1 103 J4019999/PRIOR 79
HEATER A.-GLYCOL X47331- 1 103 J4020000/UP 79
Model H60
Model H60 Parts List
43
Page 48
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
PART
NUMBER
047340- 7 000 (BULK-R502011) J4020000/UP 79
DESCRIPTION PARTS
THERMOSTAT-HI LIMIT 035786 1 103
HOLDER-FUSE-IN LINE-TYPE HLR 045606 1 103
HOSE-RUBBER 5/16ID x 9/16 OD (GLYCOL
SYSTEM)
HOUSING-SPINNER*4 SPIGOT*452* 017269 1 103
+ Available Separately
CAP-MAGNET HT 044796 1 103
MAGNET A.-AGITATOR-INNER X41733 1 103
SCREW-8-32 X 3/16 ALLEN SET 006812 2 000
O-RING-1-1/16 OD X .139W 013029 2 DRAW VALVE
BEARING-FRONT 013116 1 000
BEARING-GUIDE 014496 1 000
GASKET-DOOR 5.177ID X 5.938OD 016672 1 000
O-RING-.291 ID X .080W 018550 5 000 INNER FEED TUBE
O-RING-.643 OD X .077W 018572 2 000 OUTER FEED TUBE
O-RING-5/16 OD X .070W 016272 4 000 QD FITTING
O-RING-5/8 OD X .103W 016030 3 000 SYRUP LINES
SEAL-DRIVE SHAFT 032560 1 000
+ TUBE-VINYL 3/16ID X 1/16 WALL 020940-6 2 000 BULK-100FT R30314 (SYRUP HOUSING)
+ TUBE-VINYL 3/16ID X 1/16 WALL 020940-8 2 000 BULK-100FT R30314 (SYRUP HOUSING)
HOUSING A.-AGITATOR *HT* X51664 1 103
KIT A.-TUNE UP X34615 1 000
TOOL- O-RING REMOVAL 048260-WHT 1 000
KNOB-DRAW VALVE 013635 1 103
+ NUT-LOCK KNOB 013649 1 103
KNOB-ADJUSTMENT 014499 1 103
+ SCREW-ADJUSTMENT 014498 1 103
LABEL-CAUTION-AGITATOR 045191 1 000
LABEL-DOOR-WARN 032749 1 000 MOVING PARTS
LABEL-ELEC. WARNING SINGLE 032717 1 000
LABEL-WARN-COVER 051433 8 000
LENS-DISPLAY 038221 1 103
Model H60
Parts List Model H60
44
Page 49
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
PART
NUMBER
DESCRIPTION PARTS
+ STANDOFF-LENS 038225 4 000
LIP-DRIP-NOSECONE 036435 1 000
LOUVER-SIDE 013631 1 103 LEFT
LUBRICANT-TAYLOR HI PERF- 4oz TUBE 048232 1 000
+ Available Separately
MAN-OPER *H63* 048887-M 1 000 J5040000/UP 91
MANIFOLD A.-REGULATOR *H60* X47285 1 103
DECAL-FLAVOR COLOR SET '4' 022105 1 000
FITTING 1/4 X .170 90 DEGREE 075946 1 000
GAUGE-PRESSURE 0-60 PSI 1/8MPT 027875 3 103
LINE A.-AIR 45 DEG BARB X47043-12 3 103
ELBOW-1/4MPT X 1/4BARB-45 DEG. 046925 3 103
FERRULE-.475 ID NP BRASS 021082 6 000
SOCKET-Q.D. CO2 90DEG 1/4BARB 021524 3 103
TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-12 3 000 BULK-100FT R30317
NIPPLE-1/4 MPT X 2 BRASS 075940 3 103
PLUG-1/4MP BRASS 027747 2 000
REGULATOR-PRESSURE-CO2 027744 4 103
VALVE-PRESSURE-RELIEF-45# 1/4MPT 047252 1 103 J3110000/UP 76
VALVE-PRESSURE-RELIEF-45# 1/8MPT 021148 1 103 J3109999/PRIOR 76
MOTOR-1.0 HP 013102- 1 212
CAPACITOR-START 035798 1 103 LEESON-230-60-1
CAPACITOR-RUN 036084 1 103 LEESON-230-60-1
CAPACITOR-START 033043 1 103 MAGNETEK-230-60-1
CAPACITOR-RUN 033047 1 103 MAGNETEK-230-60-1
MOTOR-1/5 HP 3050 RPM 054328- 1 103 K0117660/UP SPINNER 153
MOTOR-1/12 HP 3450 RPM 016005- 1 103 K0117659/PRIOR SPINNER
MOTOR-AGITATOR 047987-27 1 103
+ BRACKET-AGITATOR MOTOR *HT* 037980 1 103
MOTOR-FAN 120 W 208/230V 041401- 1 103 60Hz ONLY
+ FAN-4 BLADE 12 ” PUSH 26DEG CW 029771 1 103
NUT-STUD *GENERAL USAGE* 021508 4 103
Model H60
Model H60 Parts List
45
Page 50
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
CONTROL
PART
NUMBER
DESCRIPTION PARTS
NYLON-SPIRAL WRAP-BLUE-2” 041582-4 1 000
NYLON-SPIRAL WRAP-BROWN-2” 041582-1 1 000
NYLON-SPIRAL WRAP-RED-2” 041582-2 1 000
PAIL-MIX 10 QT. 013163 1 000
+ Available Separately
PAN-DRIP 19-1/2 LONG 035034 1 103
PANEL A.-FRONT *H60* X46634 1 103
PANEL A.-SIDE LOWER (LEFT) X24397 1 103 J4063682/PRIOR 83
PANEL A.-SIDE LOWER (RIGHT) X34681 1 103 J4063682/PRIOR 83
PANEL- SIDE UPPER (MIDDLE LEFT) 024576 1 103 J4063682/PRIOR 83
PANEL- SIDE UPPER (MIDDLE RIGHT) 046669 1 103 J4029999/PRIOR 82
PANEL- SIDE UPPER (MIDDLE RIGHT) 047557 1 103 J4030000 - J4063682 82
PANEL-REAR W/LOUVERS 026980-SP 1 103
PANEL-SIDE (LEFT) X48285 1 103 J4063683/UP 84
PANEL-SIDE (RIGHT) X48286 1 103 J4063683/UP 84
PANEL-SIDE UPPER (TOP RIGHT) 042317 1 103
PCB A.-CONTROL *H60* UVC2 (NEW) X53418-SER 1 212 J9042652 (Replaces X46743-SER) 141
Includes: PCB A.-UVC2 X51169-SER 1 212 BASEBOARD 141
CHIP-SOFTWARE X40783 1 103 141
PCB A.-CONTROL *H60* (OLD) X46743-SER 1 212 REPLACE W/X53418-SER 141/143
CHIP-SOFTWARE X40840 1 103
Includes: PCB A.-UNIVERSAL CONTROL 64K X44863-SER 1 212 BASEBOARD
PCB A.-INTERFACE-HT-BASE X44747-SER 1 212 NO PERSONALITY BOARD-TORQUE
PCB A.-LED-4 POSITION X44752-SER 2 103
PIN-RETAINING-HOPPER COVER 043934 4 103
PLATE-HINGE LOWER 045338 1 103 SYRUP CAB DOOR
PLATE-HINGE UPPER 045337 1 103 SYRUP CAB DOOR
PLATE A.-DEC *H60*PRTL X46646 1 103
+ DECAL-CAUTION-CABLE CREASING 044614 2 000
+ PLATE-BACK UP-MEMBRANE SWITCH 044578 2 103
PLUG-Q.D. CO2 1/8 MP 021077 3 103 SYRUP LINES
Model H60
Parts List Model H60
46
Page 51
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
PART
NUMBER
DESCRIPTION PARTS
+ O-RING-5/8OD X .103W 016030 3 000 SYRUP LINES
+ DISC-PROBE *SQ HOLE* 030965 1 103
+ SPACER-PROBE *SQ HOLE* 030966 1 103
+ O-RING -1/2OD X .070W 024278 2 000
+ SPACER-PROBE-ROUND HOLE-5/8DIA 041347 1 103
PLUG-Q.D. LIQ. 3/4-18 FP 021081 3 103 SYRUP LINES
PROBEA.-MIXLOW-HT X42077 1 103
+ Available Separately
PROBEA.-MIXOUT-SQUAREHOLE X41348 1 103
+ SPACER-PROBE-SQUARE HOLE-7/8 041346 1 103
PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 1 103 BARREL
Model H60 Parts List
PROBE-THERMISTOR-HOPPER-2%TOL 039470-BLK 2 103 HOPPER & HEATER
PULLEY-AGT DR-1.910PDX5/16 THD 036210 1 103 60Hz ONLY
+ SCREW-8-32 X 1/4 ALLEN SET 043603 1 000
PULLEY-AGT MTR-1.910PDX3/8BORE 042063 1 103
47
+ SCREW-8-32 X 1/4 ALLEN SET 043603 2 000
PULLEY-AK25-5/8 019153 1 103 MOTOR-60Hz ONLY
PULLEY-AK64-5/8 007538 1 103 GEAR
PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 112
+ MOTOR-SERVICE-GLYCOL PUMP 041785-1 1 112
+ PUMP-SERVICE-GLYCOL PUMP 041785-2 1 112
+ BOOT-GLYCOL PUMP 042131 1 000
RELAY-3 POLE-20A-208/240 50/60 012725-33 1 103
RELAY-SPDT-30 A-240 V 032607-27 1 103 HEATER
RELAY-DPDT-20A-120/240/277V 026581-27 1 103 K0117660/UP SPINNER 153
RELAY-SPINNER MOTOR-1/2HP-230V 016006-27 1 103 K0117659/PRIOR
RESTRICTOR-SYRUP 452 BLACK 030917 2 000
SANITIZER KAY-5 041082 1 000 CASE OF 125 PACKETS
SANITIZER-STERA SHEEN -GREEN 055492 1 000 CASE OF 100/2OZ PACKETS 12/1/00/UP
SHAFT-BEATER 035527 1 103
+ SEAL-DRIVE SHAFT 032560 1 000
051103
SHAFT-DRIVE-FLEXIBLE 016787 1 103 NEW DESIGN-PRE LUBED 82
Model H60
Page 52
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
X54791
PART
NUMBER
DESCRIPTION PARTS
+ SCREW-8-32 X 3/16 ALLEN SET 006812 2 000
+ SHAFT-EXTENSION *452-453* 034693 1 103
+ STUD-NOSE CONE 5/16-18X3/8-16 011390 4 103
SHELL A.-INSULATED *H60*HOOD X46622 1 512
+ Available Separately
SHIELD-MIX-GEARREDUCER 3-3/8” 013356 1 103
SHIELD-SPLASH-WIRE 13-11/16L 046177 1 103
SHROUD-CONDENSER *SH-HT-GEN 3 041728 1 103
SHROUD-LEFT *5472 HT* 042083 1 103
SHROUD-RIGHT *5472 HT* 042084 1 103
SPRING-TORQUE*BLACK* 015007 1 103
STARTER-BEATER LINE 041950- 1 103
OVERLOAD-THERMAL 047150- 1 103
SWITCH A.-TORQUE *H60* X46656 1 103
HUB A.-ARM X17033 1 103
SWITCH-SNAP-SPDT-20A/125-250V 014472 1 103
ARM A.-DRAW *H60* X54792 1
SWITCH A.-DRAW *H60* X54791 1 K1013585 REPLACES X41374
BRACKET-DRAW ARM *452 HT* 043526 1
E-RING 3/16 .335 O.D. 049178 1
PIN-PIVOT 015478 1
PLATE-DRAW SWITCH *452 HT* 043527 1
SCREW-10-32X9/16DOG PT SET 038981 1
SCREW-4-40 X 5/8 RHM-ZP STEE 027219 2
SWITCH-LEVER-SPDT-11A-125-27 039252 1
SWITCH A.-DRAW *452 HT*GEN 3 X41374 1 103 PRIOR TO K1013585 REPLACED BY
ARM A.-DRAW *452* HT* X43524 1 103
BRACKET-DRAW ARM *452 HT* 043526 1 103
E-RING 3/16 .335 O.D. 049178 1 000
PIN-PIVOT 015478 1 103
PLATE-DRAW SWITCH *452 HT* 043527 1 103
Model H60
Parts List Model H60
48
Page 53
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
PARTS
PART
NUMBER
DESCRIPTION PARTS
SCREW-10-32X9/16DOG PT SET 038981 1 103
SCREW-4-40 X 5/8 RHM-ZP STEEL 027219 1 103
SWITCH-LEVER-SPDT-11A-125-250V 039252 1 103
SWITCH-MEMBRANE-5 POSITION-20”L 044521 1 103 KEY PAD
+ Available Separately
SWITCH-MEMBRANE-5 POSITION-8”L 044520 1 103 KEY PAD
SWITCH-PRESSURE 440PSI - SOLDER 048230 1 103 J40663683/UP 105
SWITCH-PRESSURE 25PS OPEN 405 030886 1 103 J40663682/PRIOR 83
SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 103 POWER
TANK-SYR-4 QT 045533 3 103 COMPLETE W/COVER & INTERNAL
DECAL-SYRUP TANK INSTRUCTION 045533-1 3 000
INCLUDES:
COVER-TANK W/FITTING 035759-1 3 103
TIP-NYLON-WHITE 042747 * 6 000 * DUAL SUPPLIER-ORDER AS NEEDED
TIP-NYLON-GREY 024261 * 6 000 * DUAL SUPPLIER-ORDER AS NEEDED
GASKET 016037 3 000 FOR COVER
TUBE-DIP 015441-7 3 103
O-RING 018550 3 000 FOR DIP TUBE
TANK-GLYCOL (PLASTIC) 047314 1 103 J4020000/UP 79
CAP-GLYCOL TANK 047314-1 1 103
TEE-5/16 BARB BRASS 047324 1 000 J4020000/UP 79
TEE-ACCESS 047587 1 000 J4020000/UP 79
TORQUE A. *452-453* X17381 1 103
+ O-RING-.291ID X .080W 018550 2 000
TRANS.-CONT.-40VA 120/200/240V 045754 1 103
TRANS.-CONT.-ANTICIPATOR 20 VA 016352- 1 103
TRAY-DRIP 14.8 046275 1 103
TRIM-REAR CORNER *H60* 046668 2 103
TUBE A.-FEED-OUTER-HT X34641 1 103
+ O-RING-.643OD X .077W 018572 2 000
TUBE A.-FEED-SC-INNER-1/4H X32824-5 1 103 START AT 03/12/95 91
Model H60
Model H60 Parts List
49
Page 54
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
COMPRESSOR
PART
NUMBER
DESCRIPTION PARTS
+ O-RING-.291ID X .080W 018550 3 000
VALVE-ACCESS 1/4FL X 3/8SDR-90 044455 1 103 J4063682/PRIOR
VALVE-ACCESS 1/4 MFL X 1/4S-90 047016 1 103 J4063683/UP
VALVE-ACCESS 1/4FLX5/16SDR-9 053027 1 103 USE WITH 047520-**F FRENCH
+ Available Separately
BRACKET-SOLENOID *H60* 046640 1 103
VALVE A.-SOLENOID-3 FLV *H60* X46639-03 1 103 SYRUP - 3 FLAVOR
ELBOW-1/4MP X 1/4BARB-PLASTIC 016614 3 103
ELBOW-1/4MP X 3/16BARB-PLASTIC 016615 3 103
FERRULE-.475 ID NP BRASS 021082 3 000
LABEL-1/4 X 1-1/2 LONG-BROWN 022710 1 000
LABEL-1/4 X 1-1/2 LONG-DK BLUE 022708 1 000
LABEL-1/4 X 1-1/2 LONG-RED 022707 1 000
TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-44 3 000 BULK-100FT R30317
TUBE-VINYL 3/16ID X 1/16 WALL 020940-15 3 000 BULK-100FT R30314
VALVE-SOLENOID-3/16”ORIFICE-SS 041589-03 3 103 TOOL FOR SOLENOID VALVE - 046303
VALVE A.-SOLENOID-RINSE *H60* X46657-27 1 103 RINSE
TUBE-VINYL 3/16ID X 1/16 WALL 020940-11 1 000 BULK-100FT R30314
VALVE-SOLENOID-3/32”ORIFICE-SS 041599-27 1 103 TOOL FOR SOLENOID VALVE - 046303
BOOT-EXPANSION VALVE 050900 1 000
VALVE-EXP-AUTO-1/4SX1/4 FPT 046365 1 103
VALVE-SOLENOID 044125- 1 103 ACCUMULATOR
VIDEO-TRAIN H60 049894-V 1 000
WASHER-PLASTIC PIVOT 013808 2 000 SYRUP LINES
WATER COOLED
BLOWER-100 CFM 012796- 1 103
BRACKET-MOUNTING-WATERVALVE 038777 1 000 WATER VALVE
SCREW-8-32 X 5/16 PH PAN HD 038778 2 000 WATER VALVE
CONDENSER-W/C 047540 1 103
GUARD-BLOWER 022505 1 103
Model H60
Parts List Model H60
50
Page 55
UPDATE
REMARKSWARR.
CLASS
H60
QTY.
PART
NUMBER
DESCRIPTION PARTS
HOSE-RUBBER 1/2” X 7/8 R50200 4.5 ft 000
RECEIVER A.-REFRIGERANT X48107 1 103
SWITCH-PRESSURE 350 PSI 048231 1 103 J6040000/UP 105
SWITCH-PRESSURE 350 PSI 046431 1 103 J6039999/PRIOR 105
+ Available Separately
VALVE-WATER 3/8 REG/HEAD 046686 1 103
50 Hz
BELT 007098 1 000
BLOCK-TERMINAL-3 POLE 039424 1 103 220-240/380-415V-50-3
CAPACITOR-RUN 012906 1 103 J4063682/PRIOR (BRISTOL)
CAPACITOR-RUN 029439 1 103 J4063683/UP (TECUMSEH)
CAPACITOR-RUN (MAGNETEK) 033050 1 103 BEATER MOTOR
CAPACITOR-RUN (LEESON) 036084 1 103 BEATER MOTOR
CAPACITOR-START 038143 1 103 J4063682/PRIOR (BRISTOL)
CAPACITOR-START 048134 1 103 J4063683/UP (TECUMSEH)
CAPACITOR-START (MAGNETEK) 033043 1 103 BEATER MOTOR
CAPACITOR-START (LEESON) 035798 1 103 BEATER MOTOR
MOTOR-FAN 100WATT 047178-34 1 103
PULLEY-AGITATOR MOTOR 045718 1 103
PULLEY-AGITATOR DRIVE 045717 1 103
PULLEY-AK 30 x 5/8 (MOTOR) 033559 1 103 BEATER MOTOR
RELAY-START COMPRESSOR 038146 1 103 J4063682/PRIOR (BRISTOL)
RELAY-START COMPRESSOR 048133 1 103 J4063683/UP (TECUMSEH)
VIDEO-TRAIN H60 049894-PAL 1 000
Model H60
Model H60 Parts List
51
Page 56
Model H60 046638--27 Rev . 9/10
Page 57
Model H60 046638--33 Rev . 9/10
Page 58
Model H60 046638--34 Rev . 9/10
Page 59
Model H60 046638--35 Rev . 9/10
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