Taylor Frigomat CH02 Series Instructions And Warnings For Installation And Use

OPERATING INSTRUCTION AND MAINTENANCE

MANUALE D’USO E MANUTENZIONE

Serie-Series

CH02 05

IMPORTANT

We recommend that you read this manual fully and carefully before using your
appliance.
It is in your interest to pay special attention to the warnings marked as follows:

Failure to comply with this signal causes very serious risks for health, death, and
medium and long term permanent damage.

Failure to comply with this signal can cause very serious risks for heath, death, and
medium and long term permanent damage.

Failure to comply with this signal can cause injuries or damage to the machine.

Comply with these warnings for your machine to work properly and/or to be serviced
correctly.

The machine can perform at best only through compliance with these warnings.

FRGMTMEB2916000

1 - ENGLISH

We congratulate you for having chosen to purchase a TAYLOR machine.
This manual, supplied together with the machine, must be considered an integral and
essential part and must be delivered to the final user. Before carrying out any operations,
we recommend studying these instructions carefully. Only by reading them carefully can
you obtain the maximum performance from your machine. The following pages carry all of
the indications required to perform installation, operation, adjustments and routine
maintenance correctly. TAYLOR reserves the right to carry out the modifications it deems
necessary to improve its product or the technical manual without prior warning, inserting
the variations in the subsequent editions.
Total or partial reproduction, adaptation or translations of this manual without prior written
consent by TAYLOR is prohibited.

The machine is covered by warranty according to the terms illustrated in the "WARRANTY
CARD" supplied. It must be duly filled in and returned to:

FRIGOMAT s.r.l., via 1° Maggio, 28 26862 GUARDAMIGLIO (LODI) – ITALY

Please write the serial number of your machine in the field below.

Serial number

Dealer's stamp

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INDEX

1. TRANSPORTATION, HANDLING AND STORAGE …………………… 4

2. MARKING AND GRAPHIC SIGNS …………………………………………… 5

3. GENERAL SAFETY STANDARDS …………………………………… 7

4. INSTALLATION …………………………………………………… 8

4.1 Use ……………………………………………. 8

4.2 Working limits ……………………………………………. 8

4.3 Noise …………………………………………………… 8

4.4 Supplied with machine …………………………………………… 8

4.5 Activation …………………………………………………… 9

5. SAFETY DEVICES ……………….………………………………….. 10

6. OPERATION …………………………………………………… 11

6.3.1 Automatic cycle 85° …………………………………… 15

6.3.2 Semi-automatic …………………………………… 16

6.3.3 Automatic cycle 65° ………………………………….. 18

6.5 Extraction of boiling mixtures ………….……………….………. 19

7. MAINTENANCE ………………………………………….……..... 20

7.1 Routine maintenance ………………………………………….……….. 20

7.2 Extraordinary maintenance ………………………………..…………. 24

8. INSTRUCTIONS FOR IDENTIFYING FAULTS ………………….……….. 26

8.1 Alarm management ………………………………..…………. 26

8.2 Troubleshooting …………………………………………………… 27

9. APPENDICES ............................................................. A1

9.4 Spare parts ...………………………………..... A4

1.1 Preliminary inspection and storage…………………………..…….. 4

1.2 Dimensions and weights of packaged machines …………… 4

1.3 Indications for decommissioning ………………………….. 4

6.1 Machine …………………………………………………… 11

6.2 Control panel …………………………………………………… 12

6.3 Thermal processing of mixtures …………………………… 14

9.1 Technical data ……………..…………………………….. A1

9.2 Heating circuit layout ………………………… .…………………….… A2

9.3 Electrical system ……………………………………………. A3

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1. TRANSPORTATION, HANDLING AND STORAGE.

1.1 PRELIMINARY INSPECTION AND STORAGE

The machine is transported at the risk and peril of the customer. If you notice any damage
to the packaging, immediately inform the carrier.
Inform the carrier immediately after opening the package if the machine is damaged even
if a few days after delivery.
It is always preferable to accept goods SUBJECT TO CLEARANCE.
The appliance must be handled with care; it can be damaged by falls and blows even
without exterior damages.

Storage temperature must be between 0° and + 50°C, and humidity between 30 and 95%
with no dew.
Once the appliance has been unpacked, the packaging must be kept in a dry place out of
the reach of children. If stored properly, it can be reused if the machine is moved.

1.2 DIMENSIONS AND WEIGHTS OF PACKAGED MACHINES

CRATE BOX PALLET

MODEL

CH02

1.3 INDICATIONS FOR DECOMMISSIONING

The machine contains electrical and/or electronic materials and can
contain fluids and/or oil. If it must be decommissioned or disposed of,
comply with the Standards in force in the Country where it is used.
Even packaging materials (crates or boxes) must be divided by type
and disposed of in compliance with Standards in force in the Country
where it is used when the machine is decommissioned.

MEASUREMENTS

(CM)

WEIGHT N-G

(KG)

MEASUREMENTS

(CM)

WEIGHT N-G

60.5X50.5X53 35-42 - -

(KG)

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2. MARKING AND GRAPHIC SIGNS

The machine is provided with an identification plate and several pictograms. They must be
known along with the manual to guarantee safe use.

Machine data plate

The adhesive plate applied on the rear enables to
identify the model. It includes the following indications:
Name and address of the manufacturer; machine
model and version; serial number; nominal electrical
features; type and weight of gas used; year of
manufacture.

Attention!

Maintenance reserved for qualified personnel. This
plate applied on the rear panel prohibits extraordinary
maintenance and/or repairs to anyone but authorised
personnel, whose address is indicated in the space
provided.

Attention!
High voltage inside; electrocution hazard.
This plate is applied on the cover of the electrical box
and warns the operator that it must not be removed
for any reason whatsoever, thus avoiding the danger
of electrocution which could be fatal. In this case also,
maintenance of internal components is reserved for
qualified personnel.

Attention!
Burns hazard.
This plate is applied on the top of the machine and
warns the operator that the cover must be opened
with great care since he could be assailed by steam.

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Attention!

Crushing hazard.
This plate is applied on the top panel at the right of the
vessel cover. It indicates that one must pay attention,
both during cleaning and charging, since it can fall
and injure the operator if hit.
All CHEF LCD cream cookers are equipped with an
advanced limb-shearing-prevention safety system
capable of stopping moving parts if the lid is opened.
Nonetheless, all cleaning and maintenance must be
performed with the machine at "STOP" and the
master switch disconnected.

Indication

Level of glycol.

The following label is attached on the tank wall of the
exchange fluid inside the machine and indicates the
optimal level of glycol.

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3. GENERAL SAFETY STANDARDS

Strictly comply with the general Safety and Accident-prevention Standards listed hereafter:

- Use of the machine is reserved for personnel in good health, responsible and
appropriately trained regarding allowed use and risks present.

- Use of the machine is reserved for operators who have read, understood and taken
in all that is included in this manual.

- It is forbidden to remove or tamper with the safety systems installed on the
machine.

- While the appliance is operating, it is mandatory to check that dangerous situations
for persons do not occur. Should these conditions transpire, stop the appliance
immediately.

- When you have finished working with the machine, it is mandatory to cut power by
acting on the master switch.

- When unusual noise or anomalous functioning is perceived, it is mandatory to
immediately stop operations in progress and to search for the cause of these
irregularities. If in doubt, avoid improper operations by contacting the
manufacturer's after-sales service.

- Any tampering or modification of the machine automatically entails the immediate
termination of the warranty and relieves the manufacturer of all and any liability for
direct or indirect damage caused.

- It is mandatory to check that the place where the machine is installed is ventilated
and correctly illuminated. The surface where the appliance is installed must be
solid, flat and levelled.

- During loading, unloading and handling operations, it is mandatory to use
equipment with a capacity adequate for the mass (weight) of the machine, using
hoisting devices and accessories with features and state of use suitable for the
purpose.

- Use only TAYLOR original spare parts when performing maintenance. The
manufacturer will not be held liable for damage caused by use of non-original spare
parts. Use of non-original spare parts entails automatic termination of the warranty.

- It is mandatory to position the machine far away from equipment which emits
electromagnetic radiation which could cause the circuit boards to malfunction.

- If fire-prevention equipment is necessary use types which are compatible with the
presence of voltage on board.

- It is forbidden to wear long and loose apparel, ties, jewellery, scarves or similar
clothing which could get caught in the moving parts of the machine.

- Hair must be tied back and shirt-sleeves tight.

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4. INSTALLATION

4.1 USE

Appliance suitable for the thermal processing bakery products and mixtures for ice cream,
according to use allowed by Law.

4.2 WORKING LIMITS

Do not use the machine with inconstant power supplies or +/- 10% beyond the value
indicated on the plate or with the power cable damaged;
Do not use the machine in explosive atmospheres;
Do not wash the machine with high-pressure water jets or with harmful substances;
Do not expose the machine to excessive heat or humidity;
Do not use unbalanced mixtures and/or amounts which do not comply with the
specifications carried on the packs.

Use not expressly indicated in this manual is to be considered improper and therefore
must be strictly avoided.
The manufacturer will not be held liable for direct or indirect harm to persons or animals or
damage to objects caused by improper use of the machine.

4.3 NOISE

SOUND EMISSION LEVEL EXPRESSED IN DECIBELS (measurement method A)

As foreseen by Machinery Directive 89/392 EN 23741 Standard

(A-weighted equivalent continuous sound pressure level)

MODEL LEVEL (A) MODEL LEVEL (A)

CH02

< = 68 dB (A)

4.4 SUPPLIED WITH MACHINE

-

- Spatula

- Brush

- Gasket extractor

- O-ring kit

- Lubricant

- Use and maintenance manual

- Declaration of conformity

- Warranty certificate

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4.5 ACTIVATION (INTENDED FOR QUALIFIED PERSONNEL)

TAYLOR declines all and any liability for damage caused by failure to comply with the
following indications. This lack of compliance causes the warranty to terminate.
Connection of the machine to the water mains must be performed in compliance with
national regulations of the Country where the machine is installed.

To commission the machine, bring it to the place of use, checking what is requested for its
installation:

• Make sure the appliance is positioned on a solid, stable, flat and levelled surface.

• If required, adjust the rear feet.

• Leave at least 10 cm between the machine and the walls or other obstacles.

• Check the exact correspondence between the voltage and power of the mains

compared to the values carried on the data plate applied on the rear panel;

• Connect the machine to the electrical power supply system. Install an omnipolar master
switch upstream the appliance with minimum contact opening of 3 mm of adequate
power, with a fuse and circuit breaker protective system. Use an approved interlocking
plug to allow only the open circuit to connect and disconnect.

• The cable must be well laid, without being rolled-up or overlapped. It must not be
exposed to blows or tampering. It must not be in the vicinity of liquids or water and heat
sources. It must not be damaged in any way. If so, before connecting the machine to
the mains, have it replaced by qualified personnel with another section and type 3G1.5
H05VV-F

• For safety purposes, make sure the earthing system to which the machine plug is
connected is compliant with standards and perfectly efficient.

• If needed, carry out an equipotential bonding, using the screw
placed on the rear of the machine below the frame and
marked with the symbol shown to the left.

• Operating temperature should be between 15° and 35°C.

• Humidity should be between 30 and 60%.

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5. SAFETY DEVICES

Motor overheating safety device: Implemented by means of self-resetting thermal

protectors (clixon) to protect the operation machine motors from overloads. Once the
normal work temperature is restored, reset occurs automatically.

Heat elements safety device: implemented by means of safety thermostat; it protects the
heat element from overheating, by signalling the relative alarm message on the display,
emitting an intermittent acoustic signal and allowing restore directly from the push button
control panel.

Protection against short circuit of auxiliary utilities: Implemented by fuses which
intervene on the logic unit or auxiliary power supply in the event of short-circuits.

SELV safety circuit: the push button control panel is powered at low voltage by means of
an approved dual-insulation safety transformer, protected against short circuits by fuses.

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6. OPERATION

6.1 MACHINE

REMOVING THE DISPENSER TAP

A. Push button control panel
Enables to select the work programs.
B. Tank lid

Closes the tank during the processing phases. It can
be easily removed for cleaning.

C. Tap knob

Allows to adjust the extracting flow of the product from
the tank.

D. Dispenser tap

Used when extracting the product and emptying water
during the tank cleaning procedure.

• Release the dispenser tap by turning it
anticlockwise of 90° and then pull it as
indicated in the figure

• Remove the drain pipe pos 8 and remove and
grease the OR gasket pos. 7, using the
provided tool 7

• Loosen the hand wheel pos. 1 and remove the
piston pos 5, and then verify and lubricate the
gaskets pos. 3-4-6

• Once the unit has been re-assembled, block it
again.

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6.2 CONTROL PANEL

3. DISPLAY

Displays the information relative to work programs and allowed
adjustments.

4. STOP

In whatever operating phase the machine is in, pressing the STOP
key stops the machine and cancels the function in progress.

3. MIXING/UP (▲)

This button has 2 functions:

1. With the machine at STOP, by pressing the STIRRING key, the

2. With the machine in programming, by pressing the UP (▲) key it is

beater motor starts up and the LED turns on.
With the machine in SEMI-AUTOMATIC, AUTOMATIC 85°, and
AUTOMATIC 65° mode, by pressing the STIRRING key, the
ongoing operation interrupts, the machine changes to mixing only
and the LED turns on.

possible to increase the value of the selected parameter.

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