Taylor C125, C124 Operating Instructions And Maintenance

OPERATING INSTRUCTIONS
AND MAINTENANCE
C124 04 C125 03
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ENGLISH - 2
IMPORTANT
We recommend to carefully and fully read the present manual before using your TAYLOR machine. In your own interest, pay particular attention to the following warnings:
The non-observance of this warning can jeopardize the user’s health and the correct operation of the machine.
A careful observance of these warnings can lead to a top performance of the machine.
The machine is covered by guarantee according to the conditions reported in the
“GUARANTEE CARD “ enclosed to the machine, which shall be duly filled up and sent
back to:
FRIGOMAT s.r.l., via 1° Maggio 26862 GUARDAMIGLIO (LODI) – ITALIA
In the following field, please write your machine serial number in capital letters
Serial number
Distributor’s stamp
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INDEX
1. TRANSPORT, HANDLING AND STORAGE………………………………… 4
1.1 Preliminary Inspection ………………………………………… 4
1.2 Machine unpacking ………………………………………… 4
1.3 Packing dimensions ………………………………………… 4
2. MARKING AND GRAPHICS ………………………………………… 5
3. INSTALLATION ………………………………………… 6
3.1 Field of use ………………………………………… 6
3.2 Limits of use ………………………………………… 6
3.3 Machine outfit ………………………………………… 6
3.4 Commissioning ………………………………………… 6
4. OPERATIONS ………………………………………… 7
4.1 Controls ………………………………………… 7
4.2 Ice cream and granita production…………………………………. 9
4.3 Coffee-granita production ………………………………………… 10
4.4 Conservation of ice cream ………………………………………… 11
5. MAINTENANCE ………………………………………... 12
5.1 Routine maintenance ………………………………………… 12
6. TROUBLE-SHOOTING ………………………………………… 14
7. APPENDIXES ………………………………………… A1
7.1 Technical data ………………………………………… A1
7.2 Refrigerant circuit diagram ………………………………………… A2
7.3 Wiring diagram ………………………………………… A3
7.4 Spare parts ………………………………………… A4
Congratulations on purchasing a machine TAYLOR. The present manual, enclosed to the machine, is integrant and essential part of the machine and shall be delivered to the final user. Before performing any kind of operation, it is recommended to carefully study the reported instructions, as only a careful reading allows you getting the highest performance from your machine. The following pages report all information necessary to correctly install, commission, adjust and service your machine. TAYLOR reserves the right to carry out all changes necessary to improve its product or manual without prior notice and to insert them in the subsequent issues.
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1 TRANSPORT, HANDLING AND STORAGE.
MODEL
CASE
SIZES (CM)
WEIGHT N- L (KG)
C124
56,5 X 52,5X h. 48,5
45-63
C125
595 X 590 X h. 465
55-73
1.1 PRELIMINARY INSPECTION
The machine travels at the customer’s risk. In case packing is damaged, immediately
inform the carrier. Immediately inform the carrier also in case of damage to the machine, even if you open the packing a few days after the delivery. It is always advisable to accept the goods SUBJECT TO INSPECTION. The equipment shall be assembled with great care: falls and shocks can damage it without showing external damages.
1.2 MACHINE UNPACKING
For a correct machine unpacking, carefully follow the instructions hereunder reported:
in case of packing carton on wooden frame:
Remove the strap fixing the carton to the bottom and take the packing off from the top.
In case of wood case:
Remove the case upper side and the side walls by means of a nail drawer, pay
attention not to disperse the nails and the wood splinters;
Remove the plastic bag and put it in a safe place; Lift the machine and hook it up
The packing shall be stored in a dry place, out of the children’s reach. It can be used again, if correctly preserved, for a possible transfer of the machine. The storing temperature shall range between +5°C and +55 °C. Humidity shall range between 30 and 95%. Packing elements such as plastic bags, nails, expanded polystyrene, cartons, etc. must be left out of the children’s reach.
1.3 PACKING DIMENSIONS
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2. MARKINGS AND GRAPHICS
Never touch the machine with hands and tools during production or maintenance and cleaning operations, without making sure that the machine is in STOP position, the master switch is off and/or the multipolar plug disconnected. TAYLOR declines any liability for accidents deriving from an improper use of the machine due to the non-compliance with the above-mentioned recommendations.
The machine is provided with a plate and some pictograms, which together with the present manual allow using the machine in safer conditions.
Machine data plate
The adhesive label located on the back of the machine allows identifying the model and reports the following indications: Manufacturer’s name and address; Machine model and version; Serial number; Rated electrical characteristics; Type and weight of employed Freon; Manufacturing year.
Warning!
Maintenance allowed to qualified personnel only.
The following plate placed on the machine back panel forbids extraordinary maintenance operations and/or repairs delegating them to authorized people only, whose address is indicated in the provided space.
Warning!
High voltage inside, danger of fulguration.
The following plate is placed on the electric box cover and warns the operator that in no case the cover must be removed avoiding this way the risk of lethal fulguration. Also in this case, maintenance operations on internal components must be performed by authorized personnel only.
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3. INSTALLATION
3.1 FIELD OF USE
The batch freezers SERIES G are espressly designed and engineered for ice-cream batch freezing cycles and for the production of granita.
3.2 LIMITS OF USE
Never use the machine with variable supply voltage and/or more than +/- 10% of the value showed in the nameplate or when the feeder is damaged; Do not use the machine for purposes different from the ones indicated in the present manual; Do not use the machine in explosive environment; Do not wash the machine with high-pressure jets of water or poisonous substances; Do not expose the machine to excessive heat or humidity; Do not use completely unbalanced mixtures and/or quantities not in compliance with the specifications reported on the packing.
3.3 MACHINE OUTFIT
- Cleaning rod
- Stiff paddle
- Manual of use and maintenance
3.4 COMMISSIONING
Bring the machine to the place of employment and check that everything is all right as far as installation concerns: Place the machine far from walls or other obstacles at least 10 cm and 30 on the lateral
left panel
Make sure that the supply voltage and power comply with the values reported on the
rating plate placed on the back panel;
Connect the machine to the mains; upstream the machine, arrange an omnipolar
master switch with minimum contact opening equal to 3 mm and adequate power, interlocked with fuses to allow plugging and unplugging at open circuit.
Connect the feeder to a type-approved plug: the feeder shall be well stretched, to avoid
rolling and overlapping. It shall not be exposed to possible shocks or tampering attempts and far from liquids, water and heat sources. It shall not be damaged, otherwise make it be replaced by qualified personnel with another section and type 3G1,5H05VV-F before connecting the machine to the mains.
Arrange the connection of the yellow-green wire to a good earth connection. The ideal temperature shall range between 15°C and 25°C. The ideal humidity shall range between 30 and 60%.
- Declaration of conformity
- Certificate of guarantee
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4. OPERATION
4.1 CONTROLS
1. Cover
It hermetically seals the cylinder during the working cycles it avoids that the mix gets in contact with powders and It can be easily removed for cleaning purpose.
2. Cover Pin
Maintains the cover in correct position.
3. Security Device
It acts when the cover is lifted and puts the machine in STOP. By lowing the cover the machines starts automatically.
4. Protection Condenser Grip
It avoids that the user can touch even accidentally the condenser. Leave at least 30 cm distance between the grid and any other object or obstacles.
5. Draning plug
6.Agitator
It agitates the mix permitting the freezing of the product and the correct volume increase by incorporating air.
7.Scraper
Realized in atoxic material, it scrapes the cylinder wall guaranteeing always a perfect product.
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1. FREEZING TIMER
With the freezing timer it is possible to set the production timeand consequently changing the consistency and the look of the product. Turning the timer you activate the compressor and you start the production.
In order to activate the compressor and starting the production it is necessary to change over the machine in ON and check that the led is green
2. Pushbutton ON-OFF
With grey led, pressing the pushbutton ON-OFF, you change over the machine in ON, the led becames green and the continuous agitatation is automatically activated.With green led, pressing the pushbutton ON­OFF, you change over the machine in OFF, the led becames grey and you desactived both the agitation and the compressor.
The machine has shearing prevention system which desactive the agitation when the cover is not assembled or when it is not lowered. For re-activating the agitation, verify that the cover is correctly assembled and that it is lowered.
3. Pushbutton “cyclic agitation” for granita
With grey led, pressing pushbutton “cyclic agitation”
you change over the machine in “cyclic agitation ON”,
the led becames green and you activate the function of agitation for the production of granita without air incorporation.
With green led, pressing pushbutton “cyclic agitation” you change over the machine in “cyclic agitation OFF”,
the led becames grey and you go back to the function of continuous agitation.
In order to activated the function “cyclic agitation” it is
necessary to change over the machine in ON and check that the led of both pushbuttons are green.
4. BUTTON “ICE CREAM CONSERVATION (for model G10 only).
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MODELL
MIN (LITRES)
MAX (LITRES)
C124 1 1,5
C125 1 2,2
4.2 ICE-CREAM PRODUCTION
fter the machine has been installed according to the instructions reported in chapter 3 and carefully cleaned and sanitized according to the instructions reported in chapter 6, proceed as follows to start up the ice-cream production:
- Check that the master switch is closed.
- Lift the cover and pour the mixture into the cylinder. Observe the suggested minimum and maximum quantities per cycle according to the following table:
The non-observance of the minimum and maximum batch values can cause the malfunction of the machine and, sometimes, serious damages.
- Lower the cover and press the pushbutton ON-OFF for starting the machine and the agitation; verify that the led of the pushbutton is green.
- Turn the freezing-timer on the required time. This operation activates the compressor and starts the production.
Remember always to set the freezing time otherwise the freezing cycle can not start.
- Once passed the presetted freezing period fixed by the timer the compressor stops and the agitation keeps in function; if the consistency is not the required one, it is possible to set on the timer a new time­value which guarantees an higher consistency.
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It is possible to increase or decrease the remaingin freezing period acting on the timer in whatever moment.
- Once optained the required consistency, stop the machine by pressing the ON-OFF pushbutton and check that the led is grey. Lift the cover and proceed with the extraction of the product using the showel in outfit.
4.3 Production of coffee-granita
The coffee-granita is a delightful speciality which requires for its preparation a cyclic agitation which maintains its classic dark colour. For this reason the machine is equipped with a special program which permits the production of granita with a minimum air incorporation.
For selecting the program ”cyclic agitation”
proceed as follows:
- Pour into the machine the required mix as already previously explained
- Press the pushbutton ON-OFF and verify that the led is green
- Press the pushbutton “cyclic agitation” and verify that the led is green. In this function the agitator will stop for at about 57 sec. and and works for at about 3 sec.
- Regulate the freezing timer as explained previously in order to start the production.
- Once finished the production, desactivated
the program “cyclic agitation” by pressing
the respective pushbutton and check that the led is grey.
- Switch off the machine and extract the product from the cyclinder.
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