Suzuki DF30ATS User Manual [ru]
PARTS CATALOGUE
DF25A/30A
DF25A/AR
OUTBOARD MOTOR
2014-3 1ST EDITION
P03
DF25A P03 015 - 1 -
PREFACE
When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always
use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees
quality and performance.
This parts catalogue covers the list of all service parts for SUZUKI DF25A
production start 2014.
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DIMENSIONS
Dimensions of the parts in this catalogue are indicated in unit millimeters.
2. ABBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR : As required NT : Number of teeth
ASSY : Assembly OPT : Optional
E.NO. : Engine number OS : Over size
F.NO. : Frame number STD : Standard
D : Diameter of material T : Thickness
ID : Inside diameter US : Under size
OD : Outside diameter W : Width
L : Length W/ : with
LH(PORT) : Left hand side S,L : Transom type
RH(STBD) : Right hand side SUS : Stainless steel
～123456 : Up to E.NO.02504F-123456
123456～ : From E.NO.02504F-123456
12 x 34 x 5.6
........
Figures in the description column
| | | show the dimensions of parts.
ID OD T(or W,L)
→12345-56781 (Parts No.) : indicates that the parts number was
changed to 12345-56781 and the new parts are interchangeable with
the former ones but the former ones are not interchangeable with
new ones.
←12345-56781 (Parts No.) : indicates that the former and new
parts are interchangeable with each other and both are usable.
DF25A P03 015 - 2 -
3. INNER PARTS OF ASSEMBLY
Part name with a dot (.) in front as shown in the description column indicates
the component of the assembly also available individually.
4. MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes in parts
occur, including interchangeable modifications between new parts and old ones.
5. NOTE
5-1. There are some different parts from those of production models among
spare parts for the administrative reasons and common use of them with
other models.
5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them
by cutting off according to the length mentioned on parts catalogue or
what is actually required on the vehicle.
5-3. Note that the drawings on the illustration page are for ready reference
of spare parts number, not to be used as an assembly manual.
When assembling, use "SUZUKI SERVICE MANUAL".
6. MODEL NAME AND ENGINE NUMBER
MODEL DESTINATION TYPE TRANSOM ENGINE NO.
DF25A P03 02504F S,L 02504F-510001～
DF25AR P03 02504F S,L 02504F-510001～
DF25A P03 015 - 3 -
PREFACE
Quand il devient n
é
cessarie de remplacer des pièces sur SUZUKI MOTEURS
HORSBOARD toujours utiliser les PIECES D'ORIGINE SUZUKI qui ont
été
soumises à
des contriles de qualit
é
sévè
res leur garantissant qualité et performance
impeccables.
Ce catalogue de pi
è
ces détachées couvre la liste de toutes les pièces de
rechange pour SUZUKI DF25A production start 2014.
INSTRUCTIONS POUR UTILISER LE CATALOGUE
1. DIMENSIONS
Les dimensions des pièces dans ce catalogue sont indiquées en unités de
millim
è
tres.
2. ABREVIATIONS
Les abréviations utilisées dans ce catalogue sont les suivantes:
AR : Comme requis NT : Nombre de dents
ASSY : Assemblage OPT : Sur option
E.NO. : Num
é
ro du moteur OS : Sur-dimensionné
F.NO. : Numéro du chfssis T : Epaisseur
ID : Diamètre intérieur US : Sous-dimensionné
OD : Diamètre extérieur W : Largeur
L : Longueur
LH(PORT) : Côté gauche
RH(STBD) : Côte droit
～123456 : Jusqu'à E.NO.02504F-123456
123456～ : Depuis E.NO.02504F-123456
12 x 34 x 5.6
........
Les chiffres dans la colonne
| | | remarques montrent les dimensions
ID OD T(or W,L) des pieces comme suit.
→12345-56781 (No de pieces) : indique que le num
é
ro des pièces a
été ehangé en 12345-56781 et que les nouvelles pièces sont interchange ables avec les anciennes, mais que celles-cine sont pas interchangeables
avec les nouvelles.
←12345-56781 (No de pieces) : indique que les anciennes et
nouvelles pièces sont interchangeables les unes avec les autres et
sont utilisables chacune.
DF25A P03 015 - 4 -
3. PIECES INTERNES DE L'ASSEMBLAGE
Les numéros de pièces qui comportent un point (.) avant la désignation de
pi
è
ce détachée indique la pièce interne se rapportant à l'assemblage.
4. AVIS DE MODIFICATION
Un bulletin de pièces détachées vous sera envoyé à tout moment opportun quand
des changements de pi
è
ces ont lieu, y compris les modifications de pièces
interchangeables entre les nouvelles et anciennes pi
è
ces.
5. A NOTER
5-1. II existe certaines pièces différentes de celles de rechange pour les
modèles de production vu des rainsons administratives et dont l'usage
est commun avec celles d'autres modèles.
5-2. Concernant les durites en caoutchouc et les tuyaux en vinyle, ne pas
manquer de les couper
à
la bonne longueur comme indiqué dans le catalogue
des pièces détachées ou selon ce qui est utile pour le véhicule affecté.
5-3. Noter que les dessins à la page d'illustration servent à titre de
référence pour les numéros de pièces détachées, et non pas comme
référence pour l'assemblage. Pour cette dernière opération, se reporter
au "MANUEL D'ENTRETIEN SUZUKI".
6. NOM DU MODELE / NUMERODE SERIE DU MOTEUR
HOUTEUR DE
MODELE DESTINATION TYPE BARRE D'ARCASSE No DELA MOTEUR
DF25A P03 02504F S,L 02504F-510001～
DF25AR P03 02504F S,L 02504F-510001～
、 ＭＩＬＬＩＭＥＴＥＲ → ＩＮＣＨ ＣＯＮＶＥＲＳＩＯＮ ＣＨＡＲＴ
ＴＡＢＬＥＡＵ ＤＥ ＣＯＮＶＥＲＳＩＯＮ ＤＥ ＭＩＬＬＩＭＥＴＲＥＳ → ＰＯＵＣＥＳ
Ｈｏｗ ｔｏ ｒｅａｄ
Ｍｏｄｅ ｄｅ ｌｅｃｔｕｒｅ
0 1 2 3 4 5 6 7 8 9
00 .000 .039 .079 .118 .157 .197 .236 .276
.315 .354
10 .394 .433 .472 .512 .551 .591 .630 .669 .709 .748
20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102 1.142
30
1.181 1.220 1.260 1.299 1.339
1.378 1.417 1.457 1.496 1.535
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50
1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.214 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70
2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
00 … … … … …
10
…
… … … …
20 … … … 0.906 …
30 … … … … …
23 millimeters equal 0.906 inch
Content s are s ubject to c han ge w ith out not ice or obli gat ion.
0
1 2 3 4
23 millimètres égalent 0.906 pouce
Les matières traitées sont susceptibles d'être modifiées sans préavis obligation
de notre part.
-1-
-2-
-3-
-4-
-5-
-6-
-7-
-8-
FIG.111A (1-B-2) CYLINDER HEAD
REF NO. PART NO. DESCRIPTION
1 11110-94L00 HEAD, CYLINDER 1
2 11119-94L00 BOLT, CYLINDER HEAD NO.1 8
3 11141-94L00 GASKET, CYLINDER HEAD 1
4 04211-11129 PIN 2
5 11162-94L00 GASKET, CYLINDER HEAD COVER 1
6 11170-94L00 COVER, CYLINDER HEAD 1
7 11174-94L00 HOSE, BREATHER 1
8 11382-93E00 CAP, OIL FILLER 1
9 09280-17003 O RING (D:3.1,ID:16.8) 1
10 09401-15414 CLIP 1
11 01547-0612A BOLT 2
12 01550-06257 BOLT 8
13 09482-00L04 SPARK PLUG (CPR6EA-9) 3 NGK
14 11115-30D70 GUIDE, VALVE 6 OPT
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.113A (1-B-3) CYLINDER BLOCK
REF NO. PART NO. DESCRIPTION
1 11301-94L00 BLOCK SET, CYLINDER 1
2 11112-84400 .PLUG, OIL VENTURI 1
3 09119-08L01 .BOLT (8X77) 8
4 01550-06357 .BOLT 8
5 04211-11129 .PIN 2
6 16440-11D00 .REGULATOR, ENGINE OIL (6.5K) 1
7 11291-94L00 HOOK, ENGINE 1
8 01550-08207 BOLT 2
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.116A (1-B-4) CRANKSHAFT
REF NO. PART NO. DESCRIPTION
1 12111-89L00-0B0 PISTON 3
2 12140-89L00 RING SET, PISTON 3
3 12151-89L00 PIN, PISTON 3
4 09381-16001 SNAP RING 6
5 12160-89L00 CONNROD ASSY 3
6 12163-89L00 .BOLT, CONNECTING ROD 6
7 12220-94L00 CRANKSHAFT 1
8 12341-89L10 BEARING, CRANKSHAFT 8
9 09283-32039 OIL SEAL (32X44X6.5) 2
10 12100-89L00-050 PISTON SET (OS:0.50) 3 OPT
11 12140-89L00-050 .RING SET, PISTON (OS:0.50) 3 OPT
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.120A (1-B-5) TIMING BELT
REF NO. PART NO. DESCRIPTION
1 12631-94L00 PULLEY, CRANKSHAFT 1
2 12635-89L00 GUIDE, TIMING BELT 1
3 12637-89L00 NUT, TIMING PULLEY 1
4 12638-89L00 WASHER, PULLEY NUT LOCK 1
5 12741-94L00 PULLEY, CAMSHAFT 1
6 12744-94L00 PLATE, SENSING 1
7 09103-08458 BOLT (8X30) 1
8 09160-09020 WASHER, CAMSHAFT PULLEY 1
9 02122-04127 SCREW 3
10 08341-31039 KEY 1
11 08341-31039 KEY 1
12 12761-94L00 BELT, TIMING 1
13 12764-94L00 COVER, TIMING BELT 1
14 09320-05019 CUSHION 2
15 01550-06207 BOLT 1
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.121A (1-B-6) CAMSHAFT
REF NO. PART NO. DESCRIPTION
1 12700-94L00 CAMSHAFT ASSY 1
2 09283-27022 SEAL, CAMSHAFT OIL 1
3 12840-94L00 ARM COMP, ROCKER 6
4 12842-09J00 .SCREW, TAPPET ADJUSTING 6
5 12843-27A00 .NUT, TAPPET ADJUSTING 6
6 12861-94L00 SHAFT, ROCKER ARM 2
7 12862-94L00 RETAINER, ROCKER ARM 3
8 09164-12021 WASHER 3
9 01547-0625A BOLT 2
10 12911-94L00 VALVE, INTK 3
11 12915-94L00 VALVE, EXH 3
12 12921-94L00 SPRING, VALVE 6
13 12931-09420 RETAINER, VALVE SPRING 6
14 12932-09G00 COTTER VALVE 12
15 12933-94L00 SEAT, VALVE SPRING 6
16 09289-05008 OIL SEAL (5X10.5X8.4) 6
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.122A (1-B-7) INTAKE MANIFOLD
REF NO. PART NO. DESCRIPTION
1 13110-94L00 MANIFOLD, INTAKE 1
2 13119-94L00 .GASKET, INTAKE MANIFOLD 3
3 13125-94L00 .GASKET, THROTTLE BODY 1
4 01421-08357 STUD BOLT 2
5 01550-08357 BOLT 4
6 08316-10087 NUT 2
7 18117-78K00 VALVE, EVAP CSTR PURGE 1
8 18119-94L00 BRACKET, IAC VALVE 1
9 09355-70125-600 HOSE (7X12X600) 1 L:600->70
10 18173-94L00 HOSE, IAC VALVE NO.2 1
11 09401-11423 CLIP 2
12 01550-06127 BOLT 2
13 08316-10067 NUT 1
14 13800-94L00 SILENCER ASSY 1
15 13810-94L00 .CLEANER, SILENCER 1
16 13711-94L00 ..ELEMENT ASSY, AIR CLEANER 1
17 13812-94L00 ..CAP, AIR CLEANER 1
18 13813-94L00 ..SEAL, AIR CLEANER 1
19 13815-94L00 ..CAP, DRAIN 1
20 13816-94L00 ..CLIP, CAP 1
21 13817-94L00 ..SCREW 4
22 13841-94L00 .DUCT, SILENCER 1
23 13820-94L00 HOLDER, RESTRICTOR 1
24 13851-94L00 SEAL, AIR INTAKE 1
25 09116-06215 BOLT (6X30) 4
26 09169-06075 WASHER 4
27 09320-09039 CUSHION 5
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.139A (1-B-8) EXHAUST MANIFOLD
REF NO. PART NO. DESCRIPTION
1 14110-94L00 MANIFOLD, EXHAUST 1
2 14151-94L00 GASKET, EXHAUST MANIFOLD 1
3 01550-08407 BOLT 2
4 09116-08152 BOLT (8X45) 2
5 01550-08707 BOLT 6
6 55321-87J00 ANODE, PROTECTION 1
7 11261-93J00 COVER, PROTECTION ANODE 1
8 09103-06281 BOLT (6X14) 1
9 09280-22019 O RING (D:1.9,ID:21.8) 1
10 01550-08207 BOLT 1
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.144A (1-B-9) FUEL INJECTOR
REF NO. PART NO. DESCRIPTION
1 15681-94L00 HOSE, FUEL (PUMP TO DLVY) 1
2 15710-82M00 INJECTOR ASSY, FUEL 3
3 15715-82M00 CLIP, FUEL INJECTOR 3
4 15750-94L00 PIPE, DELIVERY 1
5 09401-11425 CLIP 1
6 01550-06257 BOLT 2
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.146A (1-B-10) FUEL PUMP
REF NO. PART NO. DESCRIPTION
1 15200-94L00 PUMP ASSY, FUEL (H) 1
2 15217-94L00 CUSHION, FUEL PUMP (H) 1
3 15410-94L00 FILTER, FUEL 1
4 15600-94L00 SEPARATOR ASSY, FUEL VAPOR 1
5 15674-94L00 BRACKET, FUEL DRAIN 1
6 15770-94L00 COOLER, FUEL 1
7 15820-94L00 BODY, DRAIN 1
8 15629-89L00 .SCREW, FUEL DRAIN 1
9 59412-91J00 CLIP, FUEL HOSE 2
10 09116-06202 BOLT (6X25) 2
11 09169-06075 WASHER 1
12 09169-06062 WASHER 2
13 09180-06230 SPACER (6.2X12.6X12.5) 1
14 09320-09052 CUSHION 3
15 09343-50L01-040 HOSE 1
16 09351-50807-070 HOSE, VINYL 1
17 15662-94L00 HOSE, EVAPORATION 1
18 09401-08412 CLIP 1
19 01550-06167 BOLT 1
20 01550-06307 BOLT 1
21 01550-06457 BOLT 1
22 15100-94L00 PUMP ASSY, FUEL (L) 1
23 15131-94L00 ROD, FUEL PUMP 1
24 15191-94L00 HOSE, FUEL (CONN TO FILTER) 1
25 15192-94L00 HOSE, FUEL (PUMP TO SEPARATOR) 1
26 15193-94L00 HOSE, FUEL (FILTER TO PUMP) 1
27 15194-94L00 HOSE, FUEL 1
(SEPARATOR TO COOLER)
28 15194-94L10 HOSE, FUEL (COOLER TO 3WAY) 1
29 15194-94L20 HOSE, FUEL (3WAY TO PUMP) 1
30 15194-94L30 HOSE, FUEL (PUMP(H) TO SEP1) 1
31 15194-94L40 HOSE, FUEL (PUMP(H) TO SEP2) 1
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.146A (1-B-11) FUEL PUMP
REF NO. PART NO. DESCRIPTION
32 15410-87L00 FILTER, FUEL 1
33 15419-87J00 .CAP, FUEL FILTER 1
34 09401-11423 .CLIP 1
35 15421-94L00 BRACKET, FUEL FILTER 1
36 15422-94L00 CLAMP, FUEL FILTER 1
37 09280-26005 O RING (D:2.4,ID:26.2) 1
38 09401-11423 CLIP 10
39 09401-13423 CLIP 2
40 09401-18414 CLIP, FUEL HOSE 3
41 09401-20410 CLIP, FUEL HOSE 1
42 09408-00043 CLAMP 2
43 09408-00233 CLAMP 1
44 01550-06167 BOLT 2
45 01550-06257 BOLT 2
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.160A (1-B-12) WATER PUMP
REF NO. PART NO. DESCRIPTION
1 17411-94L00 CASE, WATER PUMP 1
2 17413-94L00 SLEEVE, WATER PUMP CASE 1
3 17461-94L00 IMPELLER, WATER PUMP 1
4 17462-94L00 KEY, WATER PUMP IMPELLER 1
5 17471-94L00 PANEL, PUMP CASE UNDER 1
6 17472-94L00 GASKET, PUMP CASE UNDER 1
7-1 17561-94L00 TUBE, WATER (S) 1 W/TRANSOM(S)
7-2 17561-94L10 TUBE, WATER (L) 1 W/TRANSOM(L)
8 17562-94L00 GROMMET, WATER TUBE UPPER 1
9 17564-94L00 GROMMET, WATER TUBE LOWER 1
10 17631-94L00 FILTER, WATER PORT SIDE 1
11 17632-94L00 FILTER, WATER STBD SIDE 1
12 03142-04259 SCREW 1
13 29141-93J00 NUT 4
14 09108-06149 BOLT, WATER PUMP CASE STUD 4
15 09160-06082 WASHER (6.5X13X1.0) 4
16 09280-54004 O RING, WATER PUMP CASE 1
17 17565-94L00 GUIDE, WATER TUBE 1
18 17400-94L00 KIT, WATER PUMP REPAIR 1 OPT
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.162A (1-B-13) THERMOSTAT
REF NO. PART NO. DESCRIPTION
1 17670-94J00 THERMOSTAT, WATER (60C) 1
2 17680-94L00 COVER, THERMOSTAT 1
3 01550-06307 BOLT 2
4 17712-94L00 HOSE, WATER 1
(COOLER TO IND)
5 15211-91J00-350 HOSE, WATER 1
(HOUSING TO COOLER)
6 09401-08413 CLIP 4
7 17685-94L00 SEAL, THERMOSTAT COVER 1
8 18498-94JM0-170 PROTECTOR, WATER HOSE (170) 1
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.163A (1-B-14) THROTTLE BODY
REF NO. PART NO. DESCRIPTION
1 13300-94L00 BODY ASSY, THROTTLE 1
2 01550-06207 BOLT 2
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.166A (1-B-15) THROTTLE CONTROL (DF25A P03)
REF NO. PART NO. DESCRIPTION
1 19137-94L00 ROD, THROTTLE NO.2 1
2 19140-94L10 DRUM, THROTTLE CONTROL 1
3 19184-94L00 HOLDER, THROTTLE CABLE 1
4 09160-06046 WASHER (6.5X20X1.5) 1
5 09180-06230 SPACER (6.2X12.6X12.5) 1
6 01550-06167 BOLT 1
7 01550-06307 BOLT 1
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.166B (1-C-2) THROTTLE CONTROL (DF25AR P03)
REF NO. PART NO. DESCRIPTION
1 13510-94L00 ROD, THROTTLE NO.1 1
2 19116-94L00 HOLDER, THROTTLE LEVER 1
3 19120-99J11 LEVER, THROTTLE CONTROL 1
4 19122-99J00 LEVER, INTERLINK THROTTLE NO.2 1
5 19131-95502 CONNECTOR 1
6 19137-94L00 ROD, THROTTLE NO.2 1
7 19140-94L00 LEVER, THROTTLE NO.2 1
8 19140-94L20 LEVER, THROTTLE CONTROL NO.2 1
9 19185-99J00 SPRING, THROTTLE LEVER 1
10 09140-05005 NUT 1
11 09160-06046 WASHER (6.5X20X1.5) 2
12 09180-06230 SPACER (6.2X12.6X12.5) 1
13 01550-06257 BOLT 1
14 01550-06557 BOLT 1
15 67467-89J01 CONNECTOR 1
16 09160-06055 WASHER (7X12X1) 1
17 09385-06012 CLIP 1
Q'TY
REMARKS
DF25A_30A_P03_015
FIG.167A (1-C-3) RECOIL STARTER
REF NO. PART NO. DESCRIPTION
1 18100-94L00 STARTER ASSY, RECOIL 1
2 18121-94JL0 .REEL 1
3 18130-93E01 .RATCHET SET 1
4 18132-89L00 .SCREW 1
5 18142-93E00 .SPRING, SPIRAL 1
6 18210-95L00 .GRIP ASSY 1
7 18280-93E00 .NSI SET 1
8 99000-81158-50M STARTER ROPE 5MMDIA, 50M ROLE 1 OPT
9 01550-06307 BOLT 3
10 18290-94L00 CABLE ASSY, NSI 1
11 18193-94L00 SEAL, AIR RECOIL LOWER 1
12 18194-94L00 SEAL, AIR RECOIL UPPER 1
13 18295-94L00 BRACKET, NSI CABLE 1
14 01550-06167 BOLT 1
15 69711-93E10 LABEL, S.I.G.P. 1
16 61472-94J00 LABEL, RECOIL, STARTER 1
17 61493-94L00 LABEL, CLEARANCE 1
18 61494-94L00 LABEL, OIL 1
Q'TY
L:50000->1200
REMARKS
DF25A_30A_P03_015
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