120 V AC, 60Hz
European model:230 V AC, 50/60Hz
Australian model:240 V AC, 50/60Hz
Hong Kong model:220 – 240 V AC, 50/60Hz
Other models:110 – 120/220 – 240 V
US and foreign patents licensed from Dolby
Laboratories.
Design and specifications are subject to change
without notice.
mode)
Dimensions (approx.)430 X 95 X285 mm
(w/h/d) incl. projecting
parts and controls
Mass (approx.)
3.0 kg
SELF-DIAGNOSIS FUNCTION
The self-diagnosis function consists of error codes for customers which are displayed automatically when errors occur, and error codes which
show the error history in the test mode during servicing. For details on how to view error codes for the customer, refer to the following box
in the instruction manual. For details on how to check error codes during servicing, refer to the following “Procedure for using the SelfDiagnosis Function (Error History Display Mode)”.
Three- or five-
Self-diagnosis function
The deck’s self-diagnosis function automatically checks
the condition of the MD deck when an error occurs, then
issues a three- or five-digit code and an error message on
the display. If the code and message alternate, find them in
the following table and perform the indicated
countermeasure. Should the problem persist, consult your
nearest Sony dealer.
Three- or fivedigit code/
Message
C11/Protected
C12/Cannot Copy
C13/REC Error
C13/Read Error
Cause/Remedy
The inserted MD is record-protected.
Take out the MD and close the record-
,
protect slot.
You tried to record a CD with a format
that the external device connected to the
deck does not support, such as CD-ROM
or video CD.
Remove the disc and insert a music
,
CD.
The recording was not made properly.
Set the deck in a stable surface, and
,
repeat the recording procedure.
The inserted MD is dirty (with smudges,
fingerprints, etc.), scratched, or
substandard in quality.
Replace the disc and repeat the
,
recording procedure.
The deck could not read the TOC on the
MD properly.
Take out the MD and insert it again.
,
digit code/
Message
C14/Toc Error
C41/Cannot Copy
C71/Din Unlock
E0001/
MEMORY NG
E0101/
LASER NG
Cause/Remedy
The deck could not read the TOC on the
MD properly.
Insert another disc.
,
If possible, erase all the tracks on the
,
MD.
The sound source is a copy of
commercially available music software, or
you tried to record a CD-R (Recordable
CD).
The Serial Copy Management System
,
prevents making a digital copy
You cannot record a CD-R.
The sporadic appearance of this message
is caused by the digital signal being
recorded. This will not affect the
recording.
While recording from a digital component
connected through the DIGITAL IN
connector, the digital connecting cable
was unplugged or the digital component
turned off.
Connect the cable or turn the digital
,
component back on.
There is an error in the internal data that
the deck needs in order to operate.
Consult your nearest Sony dealer.
,
There is a problem with the optical
pickup.
The optical pick-up may have failed.
,
Consult your nearest Sony dealer.
.
Procedure for using the Self-Diagnosis Function (Error History Display Mode).
Note: Perform the self-diagnosis function in the “error history display mode” in the test mode. The following describes the least required
procedure. Be careful not to enter other modes by mistake. If you set other modes accidentally, press the MENU/NO button to exit
the mode.
2
Page 3
MDS-JE470
1. While pressing the lAMSL knob and x button, connect the power plug to the outlet, and release the lAMSL knob and
x button.
When the test mode is set, “[Check]” will be displayed.
2. Rotate the lAMSL knob and when “[Service]” is displayed, press the YES button.
3. Rotate the lAMSL knob and display “Err Display”.
4. Pressing the YES button sets the error history mode and displays “op rec tm”.
5. Select the contents to be displayed or executed using the lAMSL knob.
6. Pressing the lAMSL knob will display or execute the contents selected.
7. Pressing the lAMSL knob another time returns to step 4.
8. Pressing the MENU/NO button displays “Err Display” and exits the error history mode.
9. To exit the test mode, press the REPEAT button. The unit sets into the STANDBY state, the disc is ejected, and the test mode ends.
ITEMS OF ERROR HISTORY MODE ITEMS AND CONTENTS
Selecting the Test Mode
Display
op rec tm
Displays the total recording time.
When the total recording time is more than 1 minute, displays the hour and minute
When less than 1 minute, displays “Under 1 min”
The display time is the time the laser is set to high power, which is about 1/4 of the actual recording time.
History
op play tm
spdl rp tm
retry err
total err
err history
retry adrs
er refresh
Displays the total playback time.
When the total playback time is more than 1 minute, displays the hour and minute
When less than 1 minute, displays “Under 1 min”
Displays the total rotating time of the spindle motor.
When the total rotating time is more than 1 minute, displays the hour and minute
When less than 1 minute, displays “Under 1 min”
Displays the total number of retry errors during recording and playback
Displays “r xx p yy”. xx is the number of errors during recording. yy is the number of errors during playback.
This is displayed in hexadecimal from 00 to FF.
Displays the total number of errors
Displays “total xx”. This is displayed in hexadecimal from 00 to FF.
Displays the past ten errors.
Displays “0x ErrCd@@”.
X is the history number. The younger the number, the more recent is the history (00 is the latest). @@ is the error
code.
Select the error history number using the lAMSL knob.
Displays the past five retry addresses.
Displays “xx ADRS yyyy”, xx is the history number, yyyy is the cluster with the retry error.
Select the error history number using the lAMSL knob.
Mode for erasing the error and retry address histories
Procedure
1. Press the lAMSL knob when displayed as “er refresh”.
2. Press the YES button when the display changes to “er refresh?”.
When “complete!” is displayed, it means erasure has completed.
Be sure to check the following after executing this mode.
*Data has been erased.
*Perform recording and playback, and check that the mechanism is normal.
tm change
op change
Mode for erasing the total time of recording and playback
Procedure
1. Press the lAMSL knob when displayed as “tm refresh”.
2. Press the YES button when the display changes to “tm refresh?”.
When “complete!” is displayed, it means erasure has completed.
Mode for erasing the total time of op rec tm, op play tm.
These histories are based on the time of replacement of the optical pickup. If the optical pick-up has been replaced,
perform this procedure and erase the history.
Procedure
1. Press the lAMSL
2. Press the YES button when the display changes to “op change?”.
When “Complete!” is displayed, it means erasure has completed.
knob when displayed as “op change”.
3
Page 4
MDS-JE470
Display
spdl change
Table of Error Codes
Error Code
10
12
20
21
22
23
24
30
31
40
41
42
43
50
51
Could not load
Loading switches combined incorrectly
Timed out without reading the top of PTOC
Could read top of PTOC, but detected error
Timed out without accessing UTOC
Timed out without reading UTOC
Error in UTOC
Could not start playback
Error in sector
Retry cause generated during normal recording
Retried in DRAM overflow
Retry occurred during TOC writing
Retry aborted during S.F editing
Other than access processing, and could not read address.
Focus NG occurred and overran.
History
Mode for erasing the total spdl rp tm time
These histories are based on the time of replacement of the spindle motor. If the spindle motor has been replaced,
perform this procedure and erase the history.
Procedure
1. Press the lAMSL knob when displayed as “spdl change”
2. Press the YES button when the display changes to “spdl change?”
When “Complete!” is displayed, it means erasure has completed.
8. ELECTRICAL PARTS LIST ........................................ 63
4
Page 5
SECTION 1
SERVICE NOTES
MDS-JE470
SAFETY CHECK-OUT
(US model only)
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
This appliance is classified as a
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the
rear exterior.
This caution
label is located
inside the unit.
0.15µF
1.5kΩ
Earth Ground
AC
voltmeter
(0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
5
Page 6
MDS-JE470
JIG FOR CHECKING BD BOARD WAVEFORM
The special jig (J-2501-196-A) is useful for checking the waveform of the BD board. The names of terminals and the checking items to be
performed are shown as follows.
GND : Ground
I+3V : For measuring IOP (Check the deterioration of the optical pick-up laser)
IOP : For measuring IOP (Check the deterioration of the optical pick-up laser)
TE: TRK error signal (Traverse adjustment)
VC : Reference level for checking the signal
RF: RF signal (Check jitter)
FE: Focus error signal
I+3V
GND
FE
RF
IOP
TE
VC
I+3V
IOP
GND
TE
FE
VC
RF
CN105
1
I+3V
Iop
GND
TE
FE
VC
RF
7
for
MDM-7A
6
Page 7
MDS-JE470
Iop DATA RECORDING AND DISPLAY WHEN OPTICAL PICK-UP AND NON-VOLATILE MEMORY (IC195 OF
BD BOARD) ARE REPLACED
The Iop value labeled on the optical pick-up can be recorded in the non-volatile memory. By recording the value, it will eliminate the need to
look at the value on the label of the optical pick-up. When replacing the optical pick-up or non-volatile memory (IC195 of BD board), record
the Iop value on the optical pick-up according to the following procedure.
Record Precedure:
1. While pressing the l AMS L knob and x button, connect the power plug to the outlet, and release the l AMS L knob and
x button.
2. Rotate the l AMS L knob to display “[Service]”, and press the YES button.
3. Rotate the l AMS L knob to display “Iop Write” (C05), and press the YES button.
4. The display becomes “Ref=@@@.@” (@ is an arbitrary number) and the numbers which can be changed will blink.
5. Input the Iop value written on the optical pick-up.
To select the number : Rotate the l AMS L knob.
To select the digit: Press the l AMS L knob.
6. When the YES button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number).
7. As the adjustment results are recorded for the 6 value. Leave it as it is and press the YES button.
8. “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop
Write”.
9. Press the REPEAT button to complete.
Display Precedure:
1. While pressing the l AMS L knob and x button, connect the power plug to the outlet, and release the l AMS L knob and
x button.
2. Rotate the l AMS L knob to display “[Service]”, and press the YES button.
3. Rotate the l AMS L knob to display “Iop Read” (C26).
4. “@@.@/##.#” is displayed and the recorded contents are displayed.
@@.@ : indicates the Iop value labeled on the optical pick-up.
##.#: indicates the Iop value after adjustment
5. To end, press the l AMS L button or MENU/NO button to display “Iop Read”. Then press the REPEAT button.
7
Page 8
MDS-JE470
OPTICAL PICK-UP BLOCK TYPE DISCRIMINATION
There are two types of the optical pick-up block in this model.
These are compatible except for the laser power.
Check the type of the optical pick-up block before replacement.
Ajdust following items after replacing the optical pick-up block.
• 5-6-2. Laser Power Check (See page 28)
• 5-10. LASER POWER ADJUSTMENT (See page 31)
Differences
KMS-260B KMS-260E
Color of the adhesive agent at PDIC portion PinkWhite
Form of FPC retainer plateClose the hole on SL base Not close the hole on SL base
APC variable resistorSmall volume (2 type)
Fig. B type is for repair.
• Abbreviation
260B: KMS-260B model
260E: KMS-260E model
Big variable resistor (3 type) and chip resistor (Fig. A)
Small variable resistor (2 type) and chip resistor (Fig. B)
Hold on SL base
Adhesive agent at
PDIC portion
KSN-260B
FPC retainer plate
APC variable
resistor
Hold on SL base
Adhesive agent at
PDIC portion
KSN-260E
FPC retainer plate
(Fig A)
CHIP
3 type variable
resistor
(Fig B)
CHIP
2 type variable
resistor
8
Page 9
MDS-JE470
CHECKS PRIOR TO PARTS REPLACEMENT AND ADJUSTMENTS
Before performing repairs, perform the following checks to determine the faulty locations up to a certain extent.
Details of the procedures are described in “5 Electrical Adjustments”.
• 5-6-2. Laser power check (see page 28)
• 5-6-3. Iop Compare (see page 28)
• 5-6-4. Auto Check (see page 29)
Note:
The criteria for determination above is intended merely to determine if satisfactory or not, and does not serve as the specified value for
adjustments.
When performing adjustments, use the specified values for adjustments.
FORCED RESET
The system microprocessor can be reset in the following procedure.
Use these procedure when the unit cannot be operated normally due to the overrunning of the microprocessor, etc.
Procedure :
Remove the short-pin attached to CN406, and then attach it again.
[MAIN BOARD] (Component Side)
@
CN406
9
Page 10
MDS-JE470
RETRY CAUSE DISPLAY MODE
• In this test mode, the causes for retry of the unit during recording can be displayed on the fluorescent indicator tube. During playback, the
“track mode” for obtaining track information will be set.
This is useful for locating the faulty part of the unit.
• The following will be displayed :
During recording and stop : Retry cause, number of retries, and number of retry errors.
During playback: Information such as type of disc played, part played, copyright.
These are displayed in hexadecimal.
Procedure:
1. Insert the recordable disc.
2. Press MENU/NO button to display “Edit Menu” on the fluorescent display.
3. Turn l AMS L button to display “All Erase?” on the fluorescent display.
4. Press YES button to display “All Erase??” on the fluorescent display.
5. Press YES button, “Complete!” is displayed on the fluorescent display and it turns off immediately.
6. Procedure 1: Press the x button continuously for about 10 seconds.
Procedure 2: Press the LEVEL/DISPLAY/CHAR button while pressing the x button and MENU/NO button.
7. When the mode is set, “RTs 00c 00e 000” is displayed.
8. Press the z REC button to start recording. Then press the X button and start recording.
9. To check the “track mode”, press the H button to start play.
10.To exit the test mode, press the @/1 button, and turn OFF the power. When “TOC” disappears, disconnect the power plug from the outlet.
If the test mode cannot be exited, refer to “Forced Reset” on page 9.
Fig. 1 Reading the Test Mode Display
(During recording and stop)
RTs@@c##c***
Fluorescent display tube display
@@ : Cause of retry
##: Number of retries
*** : Number of retry errors
Reading the Retry Cause Display
Lower Bits
Hexadecimal
Bit
Binary
Higher Bits
84218421
b7 b6 b5 b4 b3 b2 b1 b0
00000001
00000010
00000100
00001000
00010000
00100000
01000000
10000000
Hexa-
decimal
01
02
04
08
10
20
40
80
Fig. 2 Reading the Test Mode Display
(During playback)
@@###**$$
Fluorescent display tube display
@@ : Parts No. (name of area named on TOC)
### : Cluster
**: Sector
$$: Track mode (Track information such as copyright infor-
Cause of RetryOccurring conditions
shock
ader5
Discontinuous address
DIN unlock
FCS incorrect
IVR rec error
CLV unlock
Access fault
} Address (Physical address on disc)
mation of each part)
When track jump (shock) is detected
When ADER was counted more than five times continu-
ously
When ADIP address is not continuous
When DIN unlock is detected
When not in focus
When ABCD signal level exceeds the specified range
When CLV is unlocked
When access operation is not performed normally
10
Page 11
Reading the Display:
Convert the hexadecimal display into binary display. If more than two causes, they will be added.
Example
When 42 is displayed:
Higher bit : 4 = 0100 t b6
Lower bit : 2 = 0010 t b1
In this case, the retry cause is combined of “CLV unlock” and “ader5”.
When A2 is displayed:
Higher bit : A = 1010 t b7+b5
Lower bit : 2 = 0010 t b2
The retry cause in this case is combined of “access fault”, “IVR rec error”, and “ader5”.
Reading the Track Mode Display
Hexadecimal
Bit
Binary
Higher BitsLower Bits
84218421
b7 b6 b5 b4 b3 b2 b1 b0
00000001
00000010
00000100
00001000
00010000
00100000
01000000
10000000
Hexa-
decimal
01
02
04
08
10
20
40
80
When 0When 1
Emphasis OFF
Monaural
This is 2-bit display. Normally 01.
01:Normal audio. Others:Invalid
Audio (Normal)
Original
Copyright
Write prohibited
Details
MDS-JE470
Emphasis ON
Stereo
Invalid
Digital copy
No copyright
Write allowed
Reading the Display:
Convert the hexadecimal display into binary display. If more than two causes, they will be added.
Example When 84 is displayed:
Higher bit : 8 = 1000 t b7
Lower bit : 4 = 0100 t b2
In this case, as b2 and b7 are 1 and others are 0, it can be determined that the retry cause is combined of “emphasis OFF”, “monaural”,
“original”, “copyright exists”, and “write allowed”.
Example When 07 is displayed:
Higher bit : 0 = 1000 t All 0
Lower bit : 7 = 0111 t b0+b1+b2
In this case, as b0, b1, and b2 are 1 and others are 0, it can be determined that the retry cause is combined of “emphasis ON”, “stereo”,
“original”, “copyright exists”, and “write prohibited”.
Hexadecimal t Binary Conversion Table
HexadecimalBinaryHexadecimalBinary
0
1
2
3
4
5
6
7
0000
0001
0010
0011
0100
0101
0110
0111
8
9
A
B
C
D
E
F
1000
1001
1010
1011
1100
1101
1110
1111
11
Page 12
MDS-JE470
Parts Identification
The items are arranged in alphabetical order.
Refer to the pages indicated in parentheses ( ) for details.
Main unit
1
2
3
4
5
SECTION 2
GENERAL
6
7
8
9
This section is extracted from
instruction manual.
PHONE LEVEL
PHONES jack
PLAY MODE (20) (37)
REC MODE (14) (22)
REC (11)
z
wf
Remote sensor
REPEAT (20)
ql
(21)
qh
1)
(17) (21) (36)
qg
qk
ws
2)
2
STANDBY indicator (11) (20)
1)
TIME
TIMER
YES (15) (23) (25) (35) (39)
qd
(17) (21)
5
1)
qf
(37)
1
1)
qj
EJECT
MDLP
INPUT REC MODE
wd
ws
REC
wf
MENU/
NO
CLEAR
wg
AMS
PUSH ENTER
YES
wh
BUTTON DESCRIPTIONS
(11) (20) (25)
1
`/1
(11) (20) (37) (40)
9
H
(11) (20) (39) (40)
0
X
(11) (20) (25) (37) (40)
qa
x
m/M
(20) (26) (40)
wd
1) MDS-JE770 only.
2) MDS-JE770 only. For MDSJE470, the remote sensor is
located on the display
window.
12
Page 13
• This set can be disassembled in the order shown below.
MDS-JE470
SECTION 3
DISASSEMBLY
3-1. DISASSEMBLY FLOW
3-3 FRONT PANEL
SECTION
3-4 MAIN BOARD
SET
3-2 UPPER CASE (408226)
3-5 PT BOARD
VOL-SEL BOARD (SP model)
3-7 BD BOARD
3-8 HOLDER ASSY
• Abbreviation
SP : Singapore
3-6 MECHANISM DECK
SECTION (MDM-7A)
3-7 OVER LIGHT HEAD
(HR901)
3-7 BD BOARD
3-10 SLED MOTOR
ASSY (M102)
Note 1: The processes enclosed with , remove in the any order.
Note 2: You cannot go to the next process until every process enclosed with has done.
3-9 LOADING MOTOR
ASSY (M103)
3-8 HOLDER ASSY
3-11 OPTICAL PICK-UP
(KMS-260B/260E)
3-12 SPINDLE MOTOR
ASSY (M101)
13
Page 14
MDS-JE470
3-2. UPPER CASE (408226)
1
Two screws
(CASE 3TP2)
2
Case (408226)
1
Screw
(CASE 3TP2)
1
Two screws
(CASE 3TP2)
3-3. FRONT PANEL SECTION
5
Claw
4
Two screws
(+BVTP3x8)
3
Connector (CN830)
1
5
Claw
2
Connector (CN390)
Wire (flat type) (17core) (CN3)
14
6
Front panel
4
Two screws
(+BVTP3x8)
Page 15
3-4. MAIN BOARD
6
Two screws
(+BVTP3x8)
4
Two screws
(+BVTP3x8)
5
screw (+BVTP3x8)
3
Connector (CN400)
2
Wire (flat type) (23core) (CN1)
1
Wire (flat type) (27core) (CN2)
7
MAIN board
MDS-JE470
3-5. PT BOARD, VOL-SEL BOARD (SP model)
7
VOL-SEL board (SP model)
4
1
Connector (CN900)
2
Connector (CN990) (SP model)
Nylom rivet (dia 3)
5
PT board
3
Three screws
(+PTTWH M3)
6
(+BVTP3x8) (SP model)
Two screws
15
Page 16
MDS-JE470
s
3-6. MECHANISM DECK SECTION (MDM-7A)
2
Two step screws
(+BVTTWH M3)
3
Mechanism deck
2
Two step screws
(+BVTTWH M3)
1
Harnes
3-7. OVER LIGHT HEAD (HR901), BD BOARD
Note 1: If you disconnect the connector (CN104), you can remove the
BD board without removing the over write head (HR901).
Note 2: Be careful to handle the over write head (HR901) because it is
easy to be damaged.
3
Head, over light (HP901)
4
Remove the solder (four portion)
2
Screw (P1.7X6)
6
8
BD board
1
Connector (CN104)
16
4
Remove the solder (five portion)
5
Two screws (BTP2X6)
7
FLEXIBLE board (CN101)
Page 17
3-8. HOLDER ASSY
1
Spring (holder), tension
5
6
Holder ASSY
4
Boss
4
Boss
3
MDS-JE470
2
Claw
3-9. LOADING MOTOR ASSY (M103)
2
Two screws (PWH1.7x2.5)
1
Belt (loading)
3
Motor ASSY, loading (M103)
17
Page 18
MDS-JE470
d
)
3-10. SLED MOTOR ASSY (M102), SLIDER
4
Slider (EJ)
3
5
Remove the claw.
Shift the slider in the arrow
direction.
A
1
Two screws (BTP2X6)
3-11. OPTICAL PICK-UP
2
Guide (L)
6
Slider
7
Lever (CHG)
A
8
Lever (head)
9
Two screws
(PWH1.7X2.5)
0
Motor ASSY, sle
(M102)
1
FLEXIBLE board
0
9
Screw (P1.7X6)
2
SL base
Screw (M1.7), tapping
8
3
Gear (SD)
qa
Optical pick-up
(KMS-260B/260E)
7
Main shaft
6
Two screws (K2X6)
4
Screw (BTP2X6
5
Base (BU-A)
18
Page 19
3-12. SPINDLE MOTER ASSY (M101)
2
Spindle motor ASSY (M101)
MDS-JE470
1
Three screws (M1.7), tapping
19
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MDS-JE470
SECTION 4
TEST MODE
4-1. PRECAUTIONS FOR USE OF TEST MODE
• As loading related operations will be performed regardless of the test mode operations being performed, be sure to check that the disc
is stopped before setting and removing it.
Even if the A EJECT button is pressed while the disc is rotating during continuous playback, continuous recording, etc., the disc will
not stop rotating.
Therefore, it will be ejected while rotating.
Be sure to press the A EJECT button after pressing the MENU/NO button and the rotation of disc is stopped.
4-1-1. Recording laser emission mode and operating buttons
• Continuous recording mode (CREC 1MODE) (C35)
• Laser power check mode (LDPWR CHECK) (C13)
• Laser power adjustment mode (LDPWR ADJUS) (C04)
• Iop check (Iop Compare) (C27)
• Iop value nonvolatile writing (Iop NV Save) (C06)
• Traverse (MO) check (EF MO CHECK) (C14)
• Traverse (MO) adjustment (EF MO ADJUS) (C07)
• When pressing the z REC button.
4-2. SETTING THE TEST MODE
The following are two methods of entering the test mode.
Procedure 1: While pressing the l AMS L knob and x button, connect the power plug to an outlet, and release the l AMS L
knob and x button.
When the test mode is set, “[Check]” will be displayed. Rotating the l AMS L knob switches between the following
three groups; ··· y Check y Service y Develop y ···.
Procedure 2: While pressing the l AMS L knob, connect the power plug to the outlet and release the l AMS L knob.
When the test mode is set, “TEMP CHECK” will be displayed. By setting the test mode using this method, only the “Check”
group of method 1 can be executed.
NOTE: Do not use the test mode in the [Develop] group.
If used, the unit may not operate normally.
If the [Develop] group is set accidentally, press the MENU/NO button immediately to exit the [Develop] group.
4-3. EXITING THE TEST MODE
Press the REPEAT button. The disc is ejected when loaded, and “Standby” display blinks, and the STANDBY state is set.
4-4. BASIC OPERATIONS OF THE TEST MODE
All operations are performed using the l AMS L knob, YES button, and MENU/NO button.
The functions of these buttons are as follows.
Function name
MENU/NO button
YES button
AMS
knob
Left or Right
Push
Cancel or move to top hierarchy
Set
Select
Set submenu
Function
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MDS-JE470
4-5. SELECTING THE TEST MODE
There are 26 types of test modes as shown below. The groups can be switched by rotating the l AMS L knob. After selecting the
group to be used, press the YES button. After setting a certain group, rotating the l AMS L knob switches between these modes.
Refer to “Group” in the table for details selected.
All adjustments and checks during servicing can be performed in the test mode in the Service group.
NOTE: Do not use the test mode in the [Develop] group.
If used, the unit may not operate normally.
If the [Develop] group is set accidentally, press the MENU/NO button immediately to exit the [Develop] group.
Display
AUTO CHECK
Err Display
TEMP ADJUS
LDPWR ADJUS
Iop Write
Iop NV Save
EF MO ADJUS
EF CD ADJUS
FBIAS ADJUS
AG Set (MO)
AG Set (CD)
TEMP CHECK
LDPWR CHECK
EF MO CHECK
EF CD CHECK
FBIAS CHECK
ScurveCHECK
VERIFYMODE
DETRK CHECK
0920 CHECK
Iop Read
Iop Compare
ADJ CLEAR
INFORMATION
CPLAY1MODE
CREC 1MODE
No.
Automatic self-diagnosis
C01
Error history display, clear
C02
Temperature compensation offset adjustment
C03
Laser power adjustment
C04
Iop data writing
C05
Writes current Iop value in read nonvolatile memory using microprocessor
C06
Traverse (MO) adjustment
C07
Traverse (CD) adjustment
C08
Focus bias adjustment
C09
Focus, tracking gain adjustment (MO)
C10
Focus, tracking gain adjustment (CD)
C11
Temperature compensation offset check
C12
Laser power check
C13
Traverse (MO) check
C14
Traverse (CD) check
C15
Focus bias check
C16
S-curve check
C17
Nonvolatile memory check
C18
Detrack check
C19
Most circumference check
C25
Iop data display
C26
Comparison with initial Iop value written in nonvolatile memory
C27
Initialization of nonvolatile memory for adjustment values
C28
Display of microprocessor version, etc.
C31
Continuous playback mode
C34
Continuous recording mode
C35
Details
Mark
Group
CheckService
• For details of each adjustment mode, refer to “5. Electrical Adjustments”.
For details of “Err Display”, refer to “Self-Diagnosis Function” on page 2.
• If a different mode has been selected by mistake, press the MENU/NO button to exit that mode.
• Modes with (X) in the Mark column are not used for servicing and therefore are not described in detail. If these modes are set accidentally, press the MENU/NO button to exit the mode immediately.
21
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MDS-JE470
4-5-1. Operating the Continuous Playback Mode
1. Entering the continuous playback mode
1 Set the disc in the unit. (Whichever recordable discs or discs for playback only are available.)
2 Rotate the l AMS L knob and display “CPLAY1 MODE”(C34).
3 Press the YES button to change the display to “CPLAY1 MID”.
4 When access completes, the display changes to “C = AD = ”.
Note : The numbers “ ” displayed show you error rates and ADER.
2. Changing the parts to be played back
1 Press the YES button during continuous playback to change the display as below.
“CPLAY1 MID” t “CPLAY1 OUT” t “CPLAY1 IN”
When pressed another time, the parts to be played back can be moved.
2 When access completes, the display changes to “C = AD = ”.Note : The numbers “ ” displayed show you error rates and ADER.
3. Ending the continuous playback mode
1 Press the MENU/NO button. The display will change to “CPLAY1 MODE”(C34).
2 Press the AEJECT button to remove the disc.
Note : The playback start addresses for IN, MID, and OUT are as follows.
IN40h cluster
MID 300h cluster
OUT 700h cluster
4-5-2. Operating the Continuous Recording Mode (Use only when performing self-recording/palyback check.)
1. Entering the continuous recording mode
1 Set a recordable disc in the unit.
2 Rotate the l AMS L knob and display “CREC1 MODE” (C35).
3 Press the YES button to change the display to “CREC1 MID”.
4 When access completes, the display changes to “CREC 1 ()” and REC lights up.
Note : The numbers “ ” displayed shows you the recording position addresses.
2. Changing the parts to be recorded
1 When the YES button is pressed during continuous recording, the display changes as below.
“CREC1 MID” t “CREC1 OUT” t “CREC1 IN”
When pressed another time, the parts to be recorded can be changed. REC goes off.
2 When access completes, the display changes to “CREC 1 (Note : The numbers “ ” displayed shows you the recording position addresses.
3. Ending the continuous recording mode
1 Press the MENU/NO button. The display changes to “CREC1 MODE” (C35) and REC goes off.
2 Press the A EJECT button to remove the disc.
Note 1 : The recording start addresses for IN, MID, and OUT are as follows.
IN40h cluster
MID300h cluster
OUT 700h cluster
Note 2 : The MENU/NO button can be used to stop recording anytime.
Note 3 : Do not perform continuous recording for long periods of time above 5 minutes.
Note 4 : During continuous recording, be careful not to apply vibration.
)” and REC lights up.
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4-6. FUNCTIONS OF OTHER BUTTONS
MDS-JE470
Function
G
x
M
m
REC MODE
PLAY MODE
LEVEL/DISPLAY/CHAR
A
REPEAT
Sets continuous playback when pressed in the STOP state. When pressed during continuous
playback, the tracking servo turns ON/OFF.
Stops continuous playback and continuous recording.
The sled moves to the outer circumference only when this is pressed.
The sled moves to the inner circumference only when this is pressed.
Switches between the pit and groove modes when pressed.
Switches the spindle servo mode (CLV S y CLV A).
Switches the displayed contents each time the button is pressed.
Ejects the disc.
Exits the test mode.
Contents
4-7. TEST MODE DISPLAYS
Each time the LEVEL/DISPLAY/CHAR button is pressed, the display changes in the following order.
When CPLAY and CREC are started, the display will forcibly be switched to the error rate display as the initial mode.
1. Mode display
Displays “TEMP ADJUST”, “CPLAY1MODE”, etc.
2. Error rate display
Displays the error rate in the following way.
C = AD =
C = Indicates the C error.
AD = Indicates ADER.
3. Address display
The address is displayed as follows. (MO:recordable disc, CD:playback only disc)
If the REC MODE button is pressed , the display switches from groove to pit or
vice versa.
h = s = (MO pit and CD)
h = a = (MO groove)
h = Indicates the header address.
s = Indicates the SUBQ address.
a = Indicates the ADIP address.
Note: “–” is displayed when the address cannnot be read.
Auto gain display (Not used in servicing)
Detrack check display (Not used in servicing)
IVR display (Not used in servicing)
Mode display
Error rate display
Address display
C1 error and Jitter display
(Not used in servicing)
AD error and Jitter display
(Not used in servicing)
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MDS-JE470
4-8. MEANINGS OF OTHER DISPLAYS
G
X
REC
SYNC
L.SYNC
OVER
B/1
A-/REP
REC MODE
DISC/LP2
SLEEP/SHUF
MONO
Display
Servo ON
Tracking servo OFF
Recording mode ON
CLV low speed mode
ABCD adjustment completed
Tracking offset cancel ON
Tracking auto gain OK
Focus auto gain OK
Pit
High reflection
CLV S
CLV LOCK
When LitWhen Off
Contents
Servo OFF
Tracking servo ON
Recording mode OFF
CLV normal mode
Tracking offset cancel OFF
Groove
Low reflection
CLV A
CLV UNLOCK
4-9. AUTOMATIC SELF-DIAGNOSIS FUNCTION
This test mode performs CREC and CPLAY automatically for mainly checking the characteristics of the optical pick-up.
To perform this test mode, the laser power must first be checked.
Perform AUTO CHECK after the laser power check and Iop check.
Procedure
1. Press the YES button. If “LDPWR ” is displayed, it means that the laser power check has not been performed. In this case,
perform the laser power check and Iop compare, and then repeat from step 1.
2. If a disc is in the mechanical deck, it will be ejected forcibly.
“DISC IN” will be displayed in this case. Load a test disc (MDW-74/GA-1) which can be recorded.
3. If a disk is loaded at step 2, the check will start automatically.
4. When “XX CHECK” is displayed, the item corresponding to XX will be performed.
When “06 CHECK” completes, the disc loaded at step 2 will be ejected. “DISC IN” will be displayed. Load the check disc (MD) TDYS-1.
5. When the disc is loaded in step 4, the check will automatically be resumed from “07 CHECK”.
6. After completing to test item 12, check OK or NG will be displayed. If all items are OK, “CHECK ALL OK” will be displayed. If any item
is NG, it will be displayed as “NG:xxxx”.
When “CHECK ALL OK” is displayed, it means that the optical pick-up is normal. Check the operations of the other spindle motor, thread
motor, etc.
When displayed as “NG:xxxx”, it means that the optical pick-up is faulty. In this case, replace the optical pick-up.
4-10. INFORMATION
Display the software version.
Procedure
1. If displayed as “INFORMATION”, press the YES button.
2. The software version will be displayed.
3. Press the MENU/NO button to end this mode.
4-11. WHEN MEMORY NG IS DISPLAYED
If the nonvolatile memory data is abnormal, “E001”/”MEMORY NG” will be displayed so that the MD deck does not continue operations.
In this case, set the test mode promptly and perform the following procedure.
Procedure
1. Set the test mode. (Refer to 4-2.)
2. Normally a message for selecting the test mode will be displayed. However if the nonvolatile memory is abnormal, the following will be
displayed. “INIT EEP?”
3. Press the STOP button and A EJECT button together.
4. Rotate the l AMS L knob and select MDM-7A.
5. Press the l AMS L knob. If the nonvolatile memory is successfully overwritten, the normal test mode will be set and a message
to select the test mode will be displayed.
Note: When this setting is doing, readjustment is necessary.
(Adjustment it same as IC195 exchanged)
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Page 25
SECTION 5
ELECTRICAL ADJUSTMENTS
Note : 260B: KMS-260B
260E: KMS-260E
5-1. PARTS REPLACEMENT AND ADJUSTMENT
If malfunctions caused by Optical pick-up such as sound skipping are suspected, follow the following check.
Check before replacement
Start
MDS-JE470
5-6-2.
Laser Power Check
(See page 28)
OK
5-6-3.
Iop Compare
(See page 28)
OK
5-6-4.
Auto Check
(See page 29)
OK
Other faults are suspected.
Check the threading mechanism, etc.
NG
NG
NG
Replace Optical pick-up or MDM-7A
25
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MDS-JE470
Adjustment flow
Start
Replace IC195
NO
Replace OP or IO195
NO
Replace IC101, IC195, or D101
NO
Replace OP, IC190, or IC195
NO
YES
YES
YES
YES
• Abbreviation
OP: Optical pick-up
After turning off and then on the power,
initialize the EEPROM
For details, refer to 4-11. WHEN MEMORY NG IS
DISPLAYED (See page 24)
5-7. INITIAL SETTING OF ADJUSTMENT VALUE
(See page 31)
5-9. TEMPERATURE COMPENSATION OFFSET
ADJUSTMENT (See page 31)
5-10. LASER POWER ADJUSTMENT (See page 31)
Replace OP, IC102, IC190,
or IC195
NO
Replace OP, IC101, IC151,
or IC195
NO
Replace OP
NO
Replace the spindle motor
NO
5-6-4. Auto Check
(See page 29)
YES
YES
YES
YES
5-11. Iop NV SAVE (See page 32)
5-12. TRAVERSE ADJUSTMENT (See page 32)
5-13. FOCUS BIAS ADJUSTMENT (See page 33)
5-16. AUTO GAIN CONTROL OUTPUT LEVEL
ADJUSTMENT (See page 34)
OP change in Err Display mode
Iop write
Spdl change in Err Display mode
26
End adjustments
Page 27
5-2. PRECAUTIONS FOR CHECKING LASER DIODE
EMISSION
To check the emission of the laser diode during adjustments, never
view directly from the top as this may lose your eye-sight.
5-3. PRECAUTIONS FOR USE OF OPTICAL PICK-
UP (KMS-260B/260E)
As the laser diode in the optical pick-up is easily damaged by static
electricity, solder the laser tap of the flexible board when using it.
Before disconnecting the connector, desolder first. Before connecting the connector, be careful not to remove the solder. Also take
adequate measures to prevent damage by static electricity. Handle
the flexible board with care as it breaks easily.
pick-up
flexible board
MDS-JE470
laser tap
Optical pick-up flexible board
5-4. PRECAUTIONS FOR ADJUSTMENTS
1) When replacing the following parts, perform the adjustments
and checks with
2) Set the test mode when performing adjustments.
After completing the adjustments, exit the test mode.
Perform the adjustments and checks in “group S” of the test mode.
3) Perform the adjustments to be needed in the order shown.
4) Use the following tools and measuring devices.
• Check Disc (MD) TDYS-1
(Parts No. 4-963-646-01)
• Test Disk (MDW-74/GA-1) (Parts No. 4-229-747-01)
• Laser power meter LPM-8001 (Parts No. J-2501-046-A)
or
MD Laser power meter 8010S (Parts No. J-2501-145-A)
• Oscilloscope (Measure after performing CAL of prove.)
• Digital voltmeter
• Thermometer
• Jig for checking BD board waveform
(Parts No. : J-2501-196-A)
5-7. Initial setting of adjustment values
5-8. Recording of Iop information
5-9. TEMP ADJUST
5-10. Laser power adjustment
5-11. Iop NV Save
5-12. Traverse adjustment
5-13. Focus bias adjustment
5-16. Auto gain adjustment
5-6-4. AUTO CHECK
in the order shown in the following table.
Adjustment
Optical
Pick-up
IC101IC102IC151IC190IC195D101
5) When observing several signals on the oscilloscope, etc.,
make sure that VC and ground do not connect inside the oscilloscope.
(VC and ground will become short-circuited.)
6) Using the above jig enables the waveform to be checked without the need to solder.
(Refer to Servicing Note on page 6.)
7) As the disc used will affect the adjustment results, make sure
that no dusts nor fingerprints are attached to it.
Parts to be replaced
27
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MDS-JE470
r
5-5. USING THE CONTINUOUSLY RECORDED DISC
* This disc is used in focus bias adjustment and error rate check.
The following describes how to create a continuous recording
disc.
1. Insert a disc (blank disc) commercially available.
2. Rotate the l AMS L knob and display “CREC1 MODE”.
3. Press the YES button again to display “CREC1 MID”.
Display “CREC (0300)” and start to recording.
4. Complete recording within 5 minutes.
5. Press the MENU/NO button and stop recording .
6. Press the AEJECT button and remove the disc.
The above has been how to create a continuous recorded data for
the focus bias adjustment and error rate check.
Note :
• Be careful not to apply vibration during continuous recording.
5-6. CHECKS PRIOR TO REPAIRS
These checks are performed before replacing parts according to
“approximate specifications” to determine the faulty locations. For
details, refer to “Checks Prior to Parts Replacement and Adjustments” (See page 9).
5-6-1. Temperature Compensation Offset Check
When performing adjustments, set the internal temperature and room
temperature to 22 to 28ºC.
Checks cannot be performed properly if performed after some time
from power ON due to the rise in the temperature of the IC and
diode, etc. So, perform the checks again after waiting some time.
Checking Procedure:
1. Rotate the l AMS L knob to display “TEMP CHECK”.
(C12)
2. Press the YES button.
3. “T=@@(##) [OK]” should be displayed. If “T=@@ (##) [NG]”
is displayed, it means that the results are bad.
(@@ indicates the current value set, and ## indicates the value
written in the non-volatile memory.)
5-6-2. Laser Power Check
Before checking, check the Iop value of the optical pick-up.
(Refer to 5-8. Recording and Displaying Iop Information.)
Connection :
Laser power
meter
Optical pick-up
objective lens
Digital volt mete
Checking Procedure:
1. Set the laser power meter on the objective lens of the optical
pick-up. (When it cannot be set properly, press the m button
or M button to move the optical pick-up.)
Connect the digital volt meter to CN105 pin 1 (I+3V) and
CN105 pin 2 (IOP).
2. Then, rotate the l AMS L knob and display “LDPWR
CHECK”.
3. Press the YES button once and display “LD 0.9 mW $ ”.
Check that the reading of the laser power meter become the
specified value.
4. Press the YES button once more and display “ LD 7.0 mW $
”. Check that the reading the laser power meter and digital
volt meter satisfy the specified value.
Specified Value :
Laser power meter reading : LD 0.9mW : 0.85-0.91mW (260B)
0.90-0.96mW (260E)
LD 7.0mW : 6.80-7.20mW (260B)
7.00-7.50mW (260E)
Digital voltmeter reading : Optical pick-up displayed value ± 10%
(Optical pick-up label)
KMS
260B
20101
H0576
R
Iop = 57.6 mA in this case
Iop (mA) = Digital voltmeter reading (mV)/1 (Ω)
(For details of the method for checking
this value, refer to “5-8. Recording and
Displaying Iop Information”.)
5. Press the MENU/NO button and display “LDPWR CHECK”
and stop the laser emission.
(The MENU/NO button is effective at all times to stop the laser
emission.)
Note 1: After step 4, each time the YES button is pressed, the
display will be switched between “LD 0.7 mW $ ”,
“LD 6.2 mW $ ”, and “LD Wp $ ”. Nothing
needs to be performed here.
5-6-3. Iop Compare
The current Iop value at laser power 7 mw output and reference Iop
value (set at shipment) written in the nonvolatile memory are
compared, and the rate of increase/decrease will be displayed in
percentage.
Note: Perform this function with the optical pick-up set at room
temperature.
Procedure
1. Rotate the l AMS L knob to display “Iop Compare”.
2. Press the YES button and start measurements.
3. When measurements complete, the display changes to
“±xx%yy”.
xx is the percentage of increase/decrease, and OK or NG is
displayed at yy to indicate whether the percentage of increase/
decrease is within the allowable range.
4. Press the MENU/NO button to end.
CN105 pin 1 (I+3V)
CN105 pin 2 (IOP)
28
BD board
Page 29
MDS-JE470
e
5-6-4. Auto Check
This test mode performs C-REC and C-PLAY automatically for
mainly checking the characteristics of the optical pick-up. To
perform this test mode, the laser power must first be checked.
Perform Auto Check after the laser power check and Iop compare.
Procedure
1. Press the YES button. If “LDPWR minicheck” is displayed, it
means that the laser power check has not been performed. In
this case, perform the laser power check and Iop compare, and
then repeat from step 1.
2. If a disc is in the mechanical deck, it will be ejected forcibly.
“DISC IN” will be displayed in this case. Load a test disc (MDW74/GA-1) which can be recorded.
3. If a disk is loaded at step 2, the check will start automatically.
4. When “XX CHECK” is displayed, the item corresponding to
XX will be performed.
When “06 CHECK” completes, the disc loaded at step 2 will be
ejected. “DISC IN” will be displayed. Load the check disc (MD)
TDYS-1.
5. When the disc is loaded, the check will automatically be resumed
from “07 CHECK”.
6. After completing to test item 12, check OK or NG will be
displayed. If all items are OK, “CHECK ALL OK” will be
displayed. If any item is NG, it will be displayed as “NG:xxxx”.
When “CHECK ALL OK” is displayed, it means that the optical
pick-up is normal. Check the operations of the other spindle motor,
thread motor, etc.
When displayed as “NG:xxxx”, it means that the optical pick-up is
faulty. In this case, replace the optical pick-up.
5-6-5. Other Checks
All the following checks are performed by the Auto Check mode.
They therefore need not be performed in normal operation.
1. Load a continuously recorded test disc (MDW-74/GA-1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
5-6-6. Traverse Check
Connection :
Oscilloscope
6. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the AMS knob.
(Read power traverse checking)
(Traverse Waveform)
A
VC
B
Specified value : Below 10% offset value
Offset value (%) = X 100
7. Press the YES button and display “EFB =
IA – BI
2 (A + B)
A
VC
B
Specification A = B
MO-W”.
8. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the l AMS L
knob.
(Write power traverse checking)
(Traverse Waveform)
A
VC
B
Specified value : Below 10% offset value
Offset value (%) = X 100
IA – BI
2 (A + B)
9. Press the YES button display “EFB = MO-P”.
Then, the optical pick-up moves to the pit area automatically
and servo is imposed.
10. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the l AMS L
knob.
(Traverse Waveform)
BD board
CN105 pin 4 (TE)
CN105 pin 6 (VC)
V : 0.5 V/div
H : 10 ms/div
Input : DC mod
Checking Procedure:
1. Connect an oscilloscope to CN105 pin 4 (TE) and CN105 pin
6 (VC) of the BD board.
2. Load a test disc (MDW-74/GA-1). (Refer to Note 1.)
3. Press the M button and move the optical pick-up outside the
pit.
4. Rotate the l AMS L knob and display “EF MO CHECK”.
5. Press the YES button and display “EFB =
MO-R”.
(Laser power READ power/Focus servo ON/tracking servo OFF/
spindle (S) servo ON)
A
VC
B
Specified value : Below 10% offset value
Offset value (%) = X 100
IA – BI
2 (A + B)
11. Press the YES button display “EF MO CHECK”
The disc stops rotating automatically.
12. Press the A EJECT button and remove the disc.
13. Load the check disc (MD) TDYS-1.
14. Roteto the l AMS L knob and display “EF CD CHECK”
(C04).
15. Press the YES button and display “EFB =
CD”. Servo is
imposed automatically.
29
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MDS-JE470
e
16. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the l AMS L
knob.
(Traverse Waveform)
A
VC
B
Specified value : Below 10% offset value
Offset value (%) = X 100
IA – BI
2 (A + B)
17. Press the YES button and display “EF CD CHECK”.
18. Press the A EJECT button and remove the check disc (MD)
TDYS-1.
Note 1 : MO reading data will be erased during if a recorded disc is
used in this adjustment.
Note 2 : If the traverse waveform is not clear, connect the oscillo-
scope as shown in the following figure so that it can be
seen more clearly.
Oscilloscop
BD board
CN105 pin 4 (TE)
CN105 pin 6 (VC)
330 kΩ
10pF
5-6-7. Focus Bias Check
Change the focus bias and check the focus tolerance amount.
Checking Procedure :
1. Load a continuously recorded test disc (MDW-74/GA-1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button and display “CPLAY1 MID”.
4. Press the MENU/NO button when “C =
AD = ” is
displayed.
5. Rotate the l AMS L knob and display “FBIAS CHECK”.
6. Press the YES button and display “ / c = ”.
The first four digits indicate the C error rate, the two digits after
[/] indicate ADER, and the 2 digits after [c =] indicate the focus
bias value.
Check that the C error is below 20 and ADER is below 2.
7. Press the YES button and display “ / b = ”.
Check that the C error is below 100 and ADER is below 2.
8. Press the YES button and display “ / a = ”.
Check that the C error is below 100 and ADER is below 2.
9. Press the MENU/NO button, next press the A EJECT button,
and remove the test disc.
5-6-8. C PLAY Check
MO Error Rate Check
Checking Procedure :
1. Load a continuously recorded test disc (MDW-74/GA-1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button and display “CPLAY1 MID”.
4. The display changes to “C = AD = ”.
5. If the C error rate is below 20, check that ADER is 00.
6. Press the MENU/NO button, stop playback, press the A EJECT
button, and test disc.
CD Error Rate Check
Checking Procedure :
1. Load a check disc (MD) TDYS-1.
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button twice and display “CPLAY1 MID”.
4. The display changes to “C1 = AD = ”.
5. Check that the C1 error rate is below 20.
6. Press the MENU/NO button, stop playback, press the A EJECT
button, and the test disc.
5-6-9. Self-Recording/playback Check
Prepare a continuous recording disc using the unit to be repaired
and check the error rate.
Checking Procedure :
1. Insert a recordable test disc (MDW-74/GA-1) into the unit.
2. Rotate the l AMS L knob to display “CREC1 MODE”.
3. Press the YES button to display the “CREC1 MID”.
4. When recording starts, “ REC ” is displayed, this becomes
“CREC 1 (@@@@)” (@@@@ is the address), and recording
starts.
5. About 1 minute later, press the MENU/NO button to stop
continuous recording.
6. Rotate the l AMS L knob to display “C PLAY1 MODE”.
7. Press the YES button to display “C PLAY1 MID”.
8. “C =
AD = ” will be displayed.
9. Check that the C error becomes below 20 and the AD error
below 2.
10. Press the MENU/NO button to stop playback, and press the A
EJECT button and remove the disc.
30
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MDS-JE470
r
5-7. INITIAL SETTING OF ADJUSTMENT VALUE
Note:
Mode which sets the adjustment results recorded in the non-volatile memory to the initial setting value. However the results of the
temperature compensation offset adjustment will not change to the
initial setting value.
If initial setting is performed, perform all adjustments again excluding the temperature compensation offset adjustment.
For details of the initial setting, refer to “5-4. Precautions on Adjustments” and execute the initial setting before the adjustment as
required.
Setting Procedure :
1. Rotate the l AMS L knob to display “ADJ CLEAR”.
2. Press the YES button. “Complete!” will be displayed momentarily and initial setting will be executed, after which “ADJ
CLEAR” will be displayed.
5-8. RECORDING AND DISPLAYING THE Iop
INFORMATION
The IOP data can be recorded in the non-volatile memory. The Iop
value on the label of the optical pick-up and the Iop value after the
adjustment will be recorded. Recording these data eliminates the
need to read the label on the optical pick-up.
Recording Procedure :
1. While pressing the l AMS L knob and x button, connect the power plug to the outlet, and release the l AMS
L knob and x button.
2. Rotate the l AMS L knob to display “[Service]”, and
press the YES button.
3. Rotate the l AMS L knob to display “Iop.Write”, and
press the YES button.
4. The display becomes Ref=@@@.@ (@ is an arbitrary number)
and the numbers which can be changed will blink.
5. Input the Iop value written on the optical pick-up.
To select the number : Rotate the l AMS L knob.
To select the digit : Press the l AMS L knob
6. When the YES button is pressed, the display becomes
“Measu=@@@.@” (@ is an arbitrary number).
7. As the adjustment results are recorded for the 6 value. Leave it
as it is and press the YES button.
8. “Complete!” will be displayed momentarily. The value will be
recorded in the non-volatile memory and the display will become “Iop Write”.
Display Procedure :
1. Rotate the l AMS L knob to display “Iop.Read”.
2. “@@.@/##.#” is displayed and the recorded contents are
displayed.
@@.@ indicates the Iop value labeled on the pick-up.
##.# indicates the Iop value after adjustment
3. To end, press the l AMS L button or MENU/NO
button to display “Iop Read”.
5-9. TEMPERATURE COMPENSATION OFFSET
ADJUTMENT
Save the temperature data at that time in the non-volatile memory
as 25 ˚C reference data.
Note :
1. Usually, do not perform this adjustment.
2. Perform this adjustment in an ambient temperature of 22 ˚C to
28 ˚C. Perform it immediately after the power is turned on when
the internal temperature of the unit is the same as the ambient
temperature of 22 ˚C to 28 ˚C.
3. When D101 has been replaced, perform this adjustment after
the temperature of this part has become the ambient temperature.
Adjusting Procedure :
1. Rotate the l AMS L knob and display “TEMP ADJUST”.
2. Press the YES button and select the “TEMP ADJUST” mode.
3. “TEMP = [OK]” and the current temperature data will be
displayed.
4. To save the data, press the YES button.
When not saving the data, press the MENU/NO button.
5. When the YES button is pressed, “TEMP = SAVE” will be
displayed and turned back to “TEMP ADJUST” display then.
When the MENU/NO button is pressed, “TEMP ADJUST”
will be displayed immediatelly.
Specified Value :
The “TEMP = ” should be within “E0 - EF”, “F0 - FF”, “00 0F”, “10 - 1F” and “20 - 2F”.
5-10. LASER POWER ADJUSTMENT
Check the Iop value of the optical pick-up before adjustments.
(Refer to 5-8. Recording and Displaying Iop Information.)
Connection :
Optical pick-up
objective lens
BD board
CN105 pin 1 (I+3V)
CN105 pin 2 (IOP)
Laser power
meter
Digital volt mete
Adjusting Procedure :
1. Set the laser power meter on the objective lens of the optical
pick-up. (When it cannot be set properly, press the m button
or M button to move the optical pick-up.)
Connect the digital volt meter to CN105 pin 1 (I+3V) and
CN105 pin 2 (IOP).
2. Rotate the l AMS L knob and display “LDPWR
ADJUST”.
(Laser power : For adjustment)
3. Press the YES button once and display “LD 0.9 mW $ ”.
4. Rotate the l AMS L knob so that the reading of the laser
power meter becomes the specified value. Press the YES
button after setting the range knob of the laser power meter, and
save the adjustment results. (“LD SAVE $ ” will be displayed
for a moment.)
5. Then “LD 7.0 mW $ ” will be displayed.
6. Rotate the l AMS L knob so that the reading of the
laser power meter becomes the specified value, press the
YES button and save it.
Note : Do not perform the emission with 7.0 mW more than 15
seconds continuously.
31
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MDS-JE470
e
7. Then, rotate the l AMS L knob and display “LDPWR
CHECK”.
8. Press the YES button once and display “LD 0.9 mW $ ”.
Check that the reading of the laser power meter become the specified value.
9. Press the YES button once more and display “LD 7.0 mW $
”. Check that the reading the laser power meter and digital
volt meter satisfy the specified value.
Note down the digital voltmeter reading value.
Specified Value :
Laser power meter reading : LD 0.9mW : 0.85-0.91mW (260B)
0.90-0.96mW (260E)
LD 7.0mW : 6.90-7.10mW (260B)
7.20-7.30mW (260E)
Digital voltmeter reading : Optical pick-up displayed value ± 10%
(Optical pick-up label)
KMS
260B
20101
H0576
R
Iop = 57.6 mA in this case
Iop (mA) = Digital voltmeter reading (mV)/1 (Ω)
(For details of the method for checking
this value, refer to “5-8. Recording and
Displaying IOP Information”.)
10. Press the MENU/NO button and display “LDPWR CHECK”
and stop the laser emission.
(The MENU/NO button is effective at all times to stop the
laser emission.)
11. Rotate the l AMS L knob to display “Iop.Write”.
12. Press the YES button. When the display becomes Ref = @@@
.@ (@ is an arbitrary number), press the YES button to display
“Measu=@@@.@” (@ is an arbitrary number).
13. The numbers which can be changed will blink. Input the Iop
value noted down at step 9.
To select the number : Rotate the l AMS L knob.
To select the digit : Press the l AMS L knob
14. When the YES button is pressed, “Complete!” will be displayed
momentarily. The value will be recorded in the non-volatile
memory and the display will become “Iop Write”.
Note 1: After step 4, each time the YES button is pressed, the
display will be switched between “LD 0.7 mW $ ”, “LD
6.2 mW $
”, and “LD Wp $ ”. Nothing needs
to be performed here.
5-11. Iop NV SAVE
Write the reference values in the nonvolatile memory to perform
“Iop compare”. As this involves rewriting the reference values, do
not perform this procedure except when adjusting the laser power
during replacement of the OP and when replacing the IC102.
Otherwise the OP check may deteriorate.
Note: Perform this function with the optical pick-up set at room
temperature.
Procedure
1. Rotate the l AMS L knob to display “Iop NV Save”
(C06).
2. Press the YES button and display “Iop [stop]”.
3. After the display changes to “Iop =xxsave?”, press the YES
button.
4. After “Complete!” is displayed momentarily, the display changes
to “Iop 7.0 mW”.
5. After the display changes to “Iop=yysave?”, press the YES
button.
6. When “Complete!” is displayed, it means that Iop NV saving
has been completed.
5-12. TRAVERSE ADJUSTMENT
Connection :
BD board
CN105 pin 4 (TE)
CN105 pin 6 (VC)
Adjusting Procedure :
1. Connect an oscilloscope to CN105 pin 4 (TE) and CN105 pin
6 (VC) of the BD board.
2. Load a test disc (MDW-74/GA-1). (Refer to Note 1.)
3. Press the M button and move the optical pick-up outside the
pit.
4. Rotate the l AMS L knob and display “EF MO ADJUST”.
5. Press the YES button and display “EFB =
(Laser power READ power/Focus servo ON/tracking servo OFF/
spindle (S) servo ON)
6. Rotate the l AMS L knob so that the waveform of the
oscilloscope becomes the specified value.
(When the l AMS L knob is rotated, the of “EFB=
” changes and the waveform changes.) In this adjustment,
waveform varies at intervals of approx. 2%. Adjust the waveform so that the specified value is satisfied as much as possible.
(Read power traverse adjustment)
(Traverse Waveform)
VC
Specification A = B
7. Press the YES button and save the result of adjustment to the
non-volatile memory (“EFB = SAVE” will be displayed for a
moment. Then “EFB = MO-W” will be displayed).
8. Rotate the l AMS L knob so that the waveform of the
oscilloscope becomes the specified value.
(When the l AMS L knob is rotated, the of “EFBMO-W” changes and the waveform changes.) In this adjustment,
waveform varies at intervals of approx. 2%. Adjust the waveform so that the specified value is satisfied as much as possible.
(Write power traverse adjustment)
(Traverse Waveform)
VC
Specification A = B
9. Press the YES button, and save the adjustment results in the
non-volatile memory. (“EFB =
a moment.)
10. “EFB = MO-P”. will be displayed.
The optical pick-up moves to the pit area automatically and
servo is imposed.
Oscilloscope
V : 0.5 V/div
H : 10 ms/div
Input : DC mod
MO-R”.
A
B
A
B
SAVE” will be displayed for
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MDS-JE470
e
e
11. Rotate the l AMS L knob until the waveform of the
oscilloscope moves closer to the specified value.
In this adjustment, waveform varies at intervals of approx. 2%.
Adjust the waveform so that the specified value is satisfied as
much as possible.
(Traverse Waveform)
A
VC
B
Specification A = B
12. Press the YES button, and save the adjustment results in the
non-volatile memory. (“EFB =
SAVE” will be displayed for
a moment.)
Next “EF MO ADJUS” is displayed. The disc stops rotating
automatically.
13. Press the A EJECT button and remove the disc.
14. Load the check disc (MD) TDYS-1.
15. Roteto l AMS L knob and display “EF CD ADJUS”.
16. Press the YES button and display “EFB = CD”. Servo is
imposed automatically.
17. Rotate the l AMS L knob so that the waveform of the
oscilloscope moves closer to the specified value.
In this adjustment, waveform varies at intervals of approx. 2%.
Adjust the waveform so that the specified value is satisfied as
much as possible.
(Traverse Waveform)
A
VC
B
5-13. FOCUS BIAS ADJUSTMENT
Adjusting Procedure :
1. Load a test disk (MDW-74/GA-1).
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button and display “CPLAY1 MID”.
4. Press the MENU/NO button when “C = AD = ” is
displayed.
5. Rotate the l AMS L knob and display “FBIAS ADJUST”.
6. Press the YES button and display “ / a = ”.
The first four digits indicate the C error rate, the two digits after
[/] indicate ADER, and the 2 digits after [a =] indicate the focus
bias value.
7. Rotate the l AMS L knob in the clockwise direction and
find the focus bias value at which the C error rate becomes 220
(Refer to Note 2).
8. Press the YES button and display “ / b = ”.
9. Rotate the l AMS L knob in the counterclockwise direction and find the focus bias value at which the C error rate
becomes 220.
10. Press the YES button and display “ / c = ”.
11. Check that the C error rate is below 20 and ADER is 00. Then
press the YES button.
12. If the “( ” in “ - - ( ” is above 20, press the YES
button.
If below 20, press the MENU/NO button and repeat the
adjustment from step 2.
13. Press the A EJECT button to remove the test disc.
Note 1 : The relation between the C error and focus bias is as
shown in the following figure. Find points a and b in the
following figure using the above adjustment. The focal
point position C is automatically calculated from points a
and b.
Note 2 : As the C error rate changes, perform the adjustment using
the average vale.
C error
Specification A = B
18. Press the YES button, display “EFB =
SAVE” for a moment and save the adjustment results in the non-volatile memory.
Next “EF CD ADJUST” will be displayed.
19. Press the A EJECT button and remove the check disc (MD)
TDYS-1.
Note 1 : MO reading data will be erased during if a recorded disc is
used in this adjustment.
Note 2 : If the traverse waveform is not clear, connect the oscillo-
scope as shown in the following figure so that it can be
seen more clearly.
Oscilloscop
BD board
CN105 pin 4 (TE)
CN105 pin 6 (VC)
330 kΩ
10pF
220
b
caFocus bias valu
(F. BIAS)
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MDS-JE470
5-14. ERROR RATE CHECK
5-14-1. CD Error Rate Check
Checking Procedure :
1. Load a check disc (MD) TDYS-1.
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button twice and display “CPLAY1 MID”.
4. The display changes to “C = AD = ”.
5. Check that the C error rate is below 20.
6. Press the MENU/NO button, stop playback, press the A EJECT
button, and remove the test disc.
5-14-2. MO Error Rate Check
Checking Procedure :
1. Load a continuously recorded test disc (MDW-74/GA-1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button and display “CPLAY1 MID”.
4. The display changes to “C = AD = ”.
5. If the C error rate is below 20, check that ADER is 00.
6. Press the MENU/NO button, stop playback, press the A EJECT
button, and remove the test disc.
5-15. FOCUS BIAS CHECK
Change the focus bias and check the focus tolerance amount.
Checking Procedure :
1. Load a continuously recorded test disc (MDW-74/GA-1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
2. Rotate the l AMS L knob and display “CPLAY1
MODE”.
3. Press the YES button twice and display “CPLAY1 MID”.
4. Press the MENU/NO button when “C = AD = ” is
displayed.
5. Rotate the l AMS L knob and display “FBIAS CHECK”.
6. Press the YES button and display “ / c = ”.
The first four digits indicate the C error rate, the two digits after
[/] indicate ADR, and the 2 digits after [c =] indicate the focus
bias value.
Check that the C error is below 20 and ADER is below 2.
7. Press the YES button and display “ / b = ”.
Check that the C error is below 100 and ADER is below 2.
8. Press the YES button and display “ / a = ”.
Check that the C error is below 100 and ADER is below 2
9. Press the MENU/NO button, next press the A EJECT button,
and remove the continuously recorded disc.
5-16. AUTO GAIN CONTROL OUTPUT LEVEL
ADJUSTMENT
Be sure to perform this adjustment when the Optical pick-up is replaced.
If the adjustment results becomes “Adjust NG!”, the Optical pickup may be faulty or the servo system circuits may be abnormal.
5-16-1. CD Auto Gain Control Output Level Adjustment
Adjusting Procedure :
1. Insert the check disc (MD) TDYS-1.
2. Rotate the l AMS L knob to display “AG Set (CD)”.
3. When the YES button is pressed, the adjustment will be
performed automatically.
“Complete!!” will then be displayed momentarily when the value
is recorded in the non-volatile memory, after which the display
changes to “AG Set (CD)”.
4. Press the A EJECT button to remove the disc.
5-16-2. MO Auto Gain Control Output Level Adjustment
Adjusting Procedure :
1. Insert the reference disc (MDW-74/GA-1) for recording.
2. Rotate the l AMS L knob to display “AG Set (MO)”.
3. When the YES button is pressed, the adjustment will be
performed automatically.
“Complete!!” will then be displayed momentarily when the value
is recorded in the non-volatile memory, after which the display
changes to “AG Set (MO)”.
4. Press the A EJECT button to remove the disc.
Note 1 : If the C error and ADER are above other than the speci-
fied value at points a (step 8. in the above) or b (step 7. in
the above), the focus bias adjustment may not have been
carried out properly. Adjust perform the beginning again.
34
Page 35
5-17. ADJUSTING POINTS AND CONNECTING POINTS
[BD BOARD] (SIDE A)
MDS-JE470
CN101
D101
[BD BOARD] (SIDE B)
IC151
IC190
IC195
231 271
CN103CN102
IC101
IC102
CN105
1
7
*
NOTE
NOTE:It is useful to use the jig. for checking the waveform. (Refer
to Servicing Note on page 6.)
35
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MDS-JE470
6-1. CIRCUIT BOARDS LOCATION
SECTION 6
DIAGRAMS
KEY-SW board
PT board
VOL-SEL board (SP model)
MAIN board
DISPLAY board
BD board
• Abbreviation
SP: Singapore model
36
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MDS-JE470
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and
specified.
f
•
• C : panel designation.
• A : B+ Line.
• B : B– Line.
• H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground
no mark : STOP
: internal component.
Note:
The components identified by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part
number specified.
under no-signal (detuned) conditions.
(): PLAY
<>: REC
1
4
/
W or less unless otherwise
Note:
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
piéce portant le numéro
spécifié.
∗: Impossible to measure
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
E: PB
j: REC
p : PB (DIGITAL OUT)
l : REC (DIGITAL IN)
• Abbreviation
CND : Canadian model
SP: Singapore model
HK: Hong Kong model
AUS : Australian model
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
• b : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
IC1018-752-080-95 IC CXA2523AR
IC1028-759-473-51 IC TLV2361CDBV
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IC1518-752-404-64 IC CXD2662R
IC1538-759-671-27 IC MSM51V4400E-70TS-K
IC1718-759-096-87 IC TC7WU04FU(TE12R)
IC1818-759-481-17 IC MC74ACT08DTR2
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R1611-216-833-11 METAL CHIP10K5%1/16W
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R7241-249-425-11 CARBON4.7K5%1/4W F
R7251-249-437-11 CARBON47K5%1/4W
R17261-249-409-11 CARBON2205%1/4W F
IC16-800-020-01 IC M30803MG-107FP
IC3108-759-634-51 IC NJM4558D
IC3608-759-634-51 IC NJM4558D
IC3708-759-634-51 IC NJM4558D
IC4018-759-445-59 IC BA033T
IC4068-759-481-02 IC M62016L
IC4118-759-231-53 IC M5F7805L
IC4218-759-633-42 IC M5293L
IC4408-759-633-65 IC M54641L
IC5008-759-579-68 IC AK4524
IC5508-759-591-61 IC TC7WHU04FU(TE12R)
IC6008-759-917-18 IC SN74HCU04AN
IC6118-749-012-70 IC GP1F38R
R4241-249-409-11 CARBON2205%1/4W F
R4251-249-409-11 CARBON2205%1/4W F
R4311-247-807-31 CARBON1005%1/4W
R4321-249-415-11 CARBON6805%1/4W F
R4331-249-411-11 CARBON3305%1/4W
R8071-249-409-11 CARBON2205%1/4W F
R8081-249-409-11 CARBON2205%1/4W F
R8511-249-429-11 CARBON10K5%1/4W
R9111-249-421-11 CARBON2.2K5%1/4W F
R9121-249-437-11 CARBON47K5%1/4W
0 TR9001-435-543-11 TRANSFORMER, POWER (US,CND)
0 TR9001-435-544-11 TRANSFORMER, POWER (AEP,UK,HK,AUS)
0 TR9001-435-545-11 TRANSFORMER, POWER (SP)
0 TR9501-437-337-11 TRANSFORMER, POWER (SP)
0 TR9501-437-335-11 TRANSFORMER, POWER (US,CND)
0 TR9501-437-336-11 TRANSFORMER, POWER (AEP,UK,HK,AUS)
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
Page 69
MDS-JE470
69
Page 70
MDS-JE470
REVISION HISTORY
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Ver.DateDescription of Revision
1.02001.05New
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