With 6 ohm loads, both channels driven, from 120 – 10,000 Hz; rated
40 watts per channel minimum RMS power, with no more than 10 %
total harmonic distortion from 250 milliwatts to rated output.
Center*: 40 W
Rear*: 40 W + 40 W (6 ohms at 1 kHz, THD 10 %)
Subwoofer*: 80 W (3 ohms at 100 Hz, THD 10 %)
Center*: 50 W
Rear*: 50 W + 50 W (6 ohms at 1 kHz, THD 10 %)
Subwoofer*: 100 W (3 ohms at 100 Hz, THD 10 %)
Sensitivity: 150 mV
Impedance: 50 kilohms
Sensitivity: –
Voltag e: 2 V
Impedance: 1 kilohms
PHONES:
Accepts low- and high-impedance headphones
Sensitivity: –
DVD (PCM): 2 Hz to 22 kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0 dB)
108.0 MHz (100 kHz step)–
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
HCD-S500/S800
Model Name Using Similar MechanismNEW
Mechanism TypeCDM-55D-DVBU8
Base Unit NameDVBU8
Optical Pick-up NameKHM-240AAA
AM tuner section
SystemTuner section:
Tuning range
US, Canadian models:– 1,710 kHz (with the interval set at 10 kHz)
AEP, UK, Saudi Arabia models:
Other models:531 – 1,602 kHz (with the interval set at 9 kHz)
Power requirements
US, Canadian models:120 V AC, 60 Hz
AEP, UK models:220 – 240 V AC, 50/60 Hz
Australian and E models:220 – 240 V AC, 50/60 Hz
Mexican model:120 V AC, 60 Hz
Other models:110
Power consumption98 W (120 V AC) 98 W (230 V AC)
Dimensions (approx.)355 × 70 × 378 mm (14 × 2
Mass (approx.)4.0 kg (9 lb 8 oz)
Operating temperature5
Operating humidity5 % to 90 %
Supplied accessories
Design and specifications are subject to change without notice.
PLL quartz-locked digital synthesizer system
530
531 – 1,710 kHz (with the interval set at 9 kHz)
Home Audio Company
Published by Sony Engineering Corporation
HCD-S500/S800
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
This caution
label is located
inside the unit.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for A C leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1.A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2.A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a
VOM or battery-operated A C voltmeter . The “limit” indication
is 0.75 V, so analog meters must hav e an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are e xamples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
0.15µF
1.5kΩ
Earth Ground
AC
voltmeter
(0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
8. ELECTRICAL PARTS LIST ······································· 75
3
HCD-S500/S800
Self-diagnosis Function
(When letters/numbers appear in the
display)
When the self-diagnosis function is
activated to prevent the system from
malfunctioning. In this case a five-character
service number (e.g., C 13 00) with a
combination of a letter and digits appears on
the screen and the front panel display. Refer
to the following table.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
First three
characters of
the service
number
C 13
C 31
E XX
(xx is a number)
C:13:00
Cause and/or Corrective
Action
The disc is dirty.
, Clean the disc with a soft
cloth (page 9).
The disc is not inserted
correctly.
, Re-insert the disc
correctly.
To prevent a malfunction, the
system has performed the selfdiagnosis function.
, Contact your nearest Sony
dealer or local authorized
Sony service facility and
give the 5-character
service number.
Example: E 61 10
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output several times.
4
SERVICING NOTE
HOW TO OPEN THE DISC TRAY WHEN POWER
SWITCH TURNS OFF
2
Pull-out the disc tray.
SECTION 1
Hole of chassis
HCD-S500/S800
Ver 1.5 2003.05
Cam
When removing the disc tray, high torque is necessary to turn the
ejection cam on the bottom surface. Therefore, the screw thread is
easily damaged. To prevent this damage, turn it carefully.
CHECKING OF OPERATIONS WITH REMOTE COMMANDERS OF DIFFERENT MODELS
Some of the signal of remote commander vary between generation
of player.
Between DAV-S400/S500/S800/C450/C700/C900 and DAV-S550/
S880/C770/C900, remote commander signal codes of
“FUNCTION”, “BAND”, “ST/MONO” and “MEMORY” are
different.
Take notice of the above when you check the operation with remote
commanders of different models.
1
Turn the cam in the direction of the arrow.
5
HCD-S500/S800
Index to Parts and Controls
For more information, refer to the pages indicated in parentheses.
Front Panel
SECTION 2
GENERAL
This section is extracted
from instruction manual.
1 POWER switch/indicator (31)
2 Disc tray (31)
A OPEN/CLOSE (31)
3
4 Front panel display (11)
5 ./
PREV/NEXT, PRESET +/–
>
(29, 32)
6 H (play) (31)
7 X (pause) (32)
Rear Panel
AM
COAXIAL
FM
75
IN VIDEO IN
VIDEO
VIDEO OUT
AUDIO OUT
AUDIO IN
AUDIO
L
R
VIDEO 1VIDEO 2
IN
L
OPTICAL
DIGITAL
R
IN
OPTICAL
(CD ONLY)
DIGITAL
SVIDEO (DVD ONLY)
MONITOR
OUT
VIDEO
OUT
FRONT R
REAR R
8 x (stop) (31)
9 PHONES jack (31)
0 VOLUME control (31)
qa SOUND FIELD +/– (47)
qs DISPLAY (47, 60)
qd BAND (29)
qf FUNCTION (59)
(remote sensor) (17)
qg
SPEAKER
CENTER
FRONT L
WOOFER
REAR L
1 AM antenna (20)
2 VIDEO 1 jacks (22)
3 VIDEO 2 jacks (22)
4 DIGITAL IN (OPTICAL) jack (23)
6 MONITOR OUT (VIDEO/S VIDEO)
jacks (22)
7 SPEAKER jacks (18)
8 FM 75 COAXIAL antenna jack (21)
5 DIGITAL OUT (OPTICAL) jack
6
HCD-S500/S800
Remote
123
456
89
7
>
10
10/0
1 TV "/1 (on/standby) (58)
2 OPEN/CLOSE (31)
3 NAME (61)
4 STEREO/MONO (60)
5 MEMORY (29)
6 CLEAR (35)
While pushing the two protrusions, release the two claws fixing the tray
A
and pull out the tray in the direction of the arrow
. (Be carefull of the two claws.
Flexible flat cable (25 core
10
A
2
Tray
7. OPTICAL PICK-UP (KHM-240AAA)
5
Two step screws (M)
2
Flexible flat cable
(9 core)
4
Step screw (L)
7
HCD-S500/S800
8
Three insulators
9
Optical pick-up
(KHM-240AAA)
6
Holder (KHM-240)
3
Flexible flat cable
(26 core)
1
Floating screw (+PTPWHM 2.6)
11
HCD-S500/S800
Ver 1.6 2003.07
SECTION 4
TEST MODE
4-1. VERSION DISPLAY MODE
Procedure:
1.Press the A button on the main unit or 1 button on the
remote commander to turn the set on.
2.Press three buttons of FUNCTION , . PREV and A
simultaneously for two seconds.
3.The message “VER. 1. ** ” is displayed for a moment.
4-2. JOG TEST MODE
Procedure:
1.Press the A button on the main unit or 1 button on the
remote commander to turn the set on.
2.Press three buttons of BAND , x and A simultaneously.
3.The fluorescent indicator displays “JOG 0”. The value “JOG
0” increases like +1, +2, +3... if rotating the VOLUME knob
clockwisw,or it decreases like –1, –2, –3,.... if rotating counter-
clockwise.
4.To exit from this mode, press the POWER button to turn the
set off.
4-3. KEY TEST MODE
Procedure:
1.Press the A button on the main unit or 1 button on the
remote commander to turn the set on.
2.Press three buttons of DISPLAY , x and A simultaneously.
3.The message “KEY NUM 0” is displayed and “0” blinks.
4.Each time a button is pressed, “KEY NUM 0” value increases.
However, once a button is pressed, it is no longer taken into
account.
5.When all buttons are pressed, “KEY NUM 11” appears and
the number blinking is stopped.
6.To exit from this mode, press the POWER button to turn the
set off.
4-5. OSD TEST MODE
Procedure:
1.Press the A button on the main unit or 1 button on the
remote commander to turn the set on.
2.Set the FUNCTION to DVD.
3.While pressing two buttons of DISPLAY and
x simultaneously, turn the VOLUME knob clockwise.
4.The Test Mode Menu is displayed on the TV screen.
5.To execute each function, select the number on the remote
commander.
6.See the following section for explanation in detail.
7.To exit from this mode, press the POWER button to turn the
set off.
4-6. DISC TRAY LOCK
Procedure:
1.Press the A button on the main unit or 1 button on the
remote commander to turn the set on.
2.Press two buttons of DISPLAY and . PREV
simultaneously for two seconds.
3.The message “LOCKED” is displayed and the tray is locked.
(Even if exiting from this mode, the tray is still locked.)
4.Press two buttons of DISPLAY and . PREV
simultaneously for two seconds again.
5.The message “UNLOCKED” is displayed and the tray is
unlocked.
6.To exit from this mode, press the POWER button to turn the
set off.
4-7.GENERAL DESCRIPTION
The Test Mode allows you to make diagnosis and adjustment easily
using the remote commander and monitor TV. The instructions,
diagnostic results, etc. are given on the on-screen display (OSD).
4-4. DISPLAY TEST MODE
Procedure:
1.Press the A button on the main unit or 1 button on the
remote commander to turn the set on.
2.Press three buttons of BAND , X and A simultaneously.
3.All segments are turned on.
dts
D
D
ALL 1 DISCS AUTO TITLE TRACKCHAPTER INDEXHTUNED M MONO ST S
PRO LOGIC
DIGITAL FM AM
D
D
NTSC PBC ANGLE
PCM
dB REPEAT 1
kHz PROGRAM
MHz SHUFFLE
4.When the NEXT > button is pressed, the display will light
up as follows.
dts
D
D
ALL 1 DISCS AUTO TITLE TRACKCHAPTER INDEXHTUNED M MONO ST S
PRO LOGIC
DIGITAL FM AM
D
D
NTSC PBC ANGLE
PCM
dB REPEAT 1
kHz PROGRAM
MHz SHUFFLE
5.Press the NEXT > button, confirm the display.
6.Press the NEXT > button, all segments are turned off.
7.Every pressing of the NEXT> button turns on each
segments in the same order.
8.To exit from this mode, press the POWER button to turn the
Set the FUNCTION to DVD with the main unit power on. Next,
while pushing the x button and the [DISPLAY] button on the main
unit at the same time, turn the VOLUME knob to the right to start
Test Mode and display the menu shown below on the TV screen. At
the bottom of the menu screen, the model name and revision number
are displayed.
To execute each function, select the desired menu and press its
number on the remote commander. To exit from Test Mode, press
the [POWER] button.
Test Mode Menu
0. Syscon Diagnosis
1. Drive Auto Adjustment
2. Drive Manual Operation
3. Mecha Aging
4. Emergency History
5. Version Information
6. Video Level Adjustment
Exit: POWER Key
_
Model: HCX-1030_xx
Revision: 1.xxx
HCD-S500/S800
4-9.SYSCON DIAGNOSIS
The same contents as board detail check by serial interface can be
checked from the remote commander.
On the Test Mode Menu screen, press [0] key on the remote
commander, and the following check menu will be displayed.
### Syscon Diagnosis ###
Check Menu
0. Quit
1. All
2. Version
3. Peripheral
4. Servo
5. Supply
6. AV Decoder
7. Video
8. Audio
9. DSD Decoder
_
0. Quit
Quit the Syscon Diagnosis and return to the Test Mode Menu.
1. All
All items continuous check
This menu checks all diagnostic items continuously. Normally, all
items are checked successively one after another automatically
unless an error is found, but at a certain item that requires judgment
through a visual check to the result, the following screen is displayed
for the key entry.
### Syscon Diagnosis ###
Diag All Check
No. 2 Version
2-3. ROM Check Sum
Check Sum = 2005
Press x key to quit the diagnosis, or [PREV] key to repeat the
same item where an error occurred, or
[NEXT] key to continue the
check from the item next to faulty item.
Selecting 2 and subsequent items calls the submenu screen of each
item.
For example, if “5. Supply” is selected, the following submenu will
be displayed.
### Syscon Diagnosis ###
0. Quit
1. All
2. ARP Register Check
3. ARP to RAM Data Bus
4. ARP to RAM Address Bus
5. ARP RAM Check
_
Check Menu
No. 5 Supply
0. Quit
Quit the submenu and return to the main menu.
1. All
All submenu items continuous check
This menu checks 2 and subsequent items successively . At the item
where visual check is required for judgment or an error occurred,
the checking is suspended and the message is output for key entry .
Normally, all items are checked successively one after another
automatically unless an error is found.
Selecting 2 and subsequent items executes respective menus and
outputs the results.
For the contents of each submenu, see “Check Items List”.
Press NEXT Key to Continue
Press PREV Key to Repeat
_
For the ROM Check, the check sum calculated by the Syscon is
output, and therefore you must compare it with the specified value
for confirmation.
Following the message, press [NEXT] ke y to go to the next item, or
[PREV] key to repeat the same check again. To quit the diagnosis
and return to the Check Menu screen, press x or [ENTER] key. If
an error occurred, the diagnosis is suspended and the error code is
displayed as shown below.
### Syscon Diagnosis ###
3-3. EEPROM Check
Error 03: EEPROM Write/Reed N
Address: 00000001
Write Data : 2492
Read Data : 2490
Press NEXT Key to Continue
Press PREV Key to Repeat
_
General Description of Checking Method
2. Version
(2-2) Revision
ROM revision number is displayed.Error: Not detected.
The revision number defined in the source file of ROM (At
the beginning of mass production, the Flash ROM of IC107
is used, but midway it is replaced by the IC108 O TP R OM.
IC107 or IC108) is displayed with four digits.
Below IC107 are all IC107 or IC108.
(2-3) ROM Check Sum
Check sum is calculated.
Error: Not detected.
The 8-bit data are added at addresses 0x000F0000 ~
0x002EFFFF of ROM (IC107) and the result is displayed
with 4-digit hexadecimal number. Er ror is not detected.
Compare the result with the specified value.
(2-4) Model Type
Model code is displayed.
Error: Not detected.
The model code read from EEPROM (IC101) is displayed
with 2-digit hexadecimal number.
(2-5) Region
Region code is displayed.
Error: Not detected.
The region code determined from the model code is displayed.
13
HCD-S500/S800
3. Peripheral
(3-2) EEPROM Check
Data write → read, and accord check
Error 03: EEPROM write/read discord
Data 0x9249, 0x2942, 0x4294 are written to addresses
0x00~0xFF of EEPROM (IC101), then read and checked.
Before writing, the data are saved, then after checking, they
are written to restore the contents of EEPROM.
4. Servo
(4-2) Servo DSP Check
Data write → read, and accord check
Error 12: Read data discord
Data 0x9249, 0x2942, 0x4294 are written to the address
0x602 of RAM in the Servo DSP (IC302), then read and
checked.
(4-3) DSP Driver Test
Test signal data → DSP Driver
Error: Not detected.
Caution: Do not conduct this test with a mechanical deck
connected.
The maximum voltage is applied to the Servo Driver IC
(IC401, IC802). If mechanical deck is connected, the motor and optics could be damaged. Disconnect mechanical
deck following the output message, then enter specified 4or 5-digit number from the remote commander, and press
the [ENTER]. The test is conducted only when the input
data accord. Check the output level, then press the [NEXT]
to finish the test.
This test is skipped if “All” is selected.
Supplement: How to disconnect mechanical deck
Disconnect flat cables connected to the CN009 and CN010
of MB-82/85 board. Also, disconnect harness from the
CN402.
(5-3) ARP to RAM Data Bus
Data write → read, and accord check
Error 09: ARP ←→ RAM data bus error
Data 0x0001 to 0x8000 where one bit each is set to 1 are
written to the address 0 of RAM (IC303) connected to the
ARP (IC302) through the bus, then they are read and
checked. In case of discord, written bit pattern and read
data are displayed. If data where multiple bits are 1 are
read, the bits concerned may touch each other. Further, if
data where certain bit is always 1 or 0 regardless of written
data, the line could be disconnected or shorted.
(5-4) ARP to RAM Address Bus
Data write → other address read discord check
Error 10: ARP → RAM address bus error
Caution: Address and data display in case of an error is
different from the display of other diagnosis (de-
scribed later).
Before starting the test, all addresses of RAM (IC303) are
cleared to 0x0000.
First, 0xA55A is written to the address 0x00000, and the
address data are read and checked from addresses 0x00001
to 0x80000 while shifting 1 bit each. Next, the data at that
address is cleared, and it is written to the address 0x00001,
and read and checked in the same manner. This check is
repeated up to the address 0x80000 while shifting the address data by 1 bit each.
If data other than 0 is read at the addresses except written
address, an error is given because all addresses were already cleared to 0. In this check, the error display pattern is
different from that of other diagnosis; read data, written
address, and read address are displayed in this order. Ho wever, the message uses same template, and accordingly exchange Address and Data when reading. The following display, for example,
### Syscon Diagnosis ###
5. Supply
Caution: Do not conduct this check with a mechanical deck
connected.
An access is made to the stream supply and servo control
IC (IC302) and external RAM (IC303) using check data.
If mechanical deck is connected, the motor and optics
could be damaged. This check is also executed by the “All”
menu item.
Supplement: How to disconnect mechanical deck
Disconnect flat cables connected to the CN009 and
CN010 of DVD board. Also, disconnect harness from
the CN402.
(5-2) ARP Register Check
Data write → read, and accord check
Error 08: ARP register write, and read data discord
Data 0x00 to 0xFF are written to the TMAX register (address 0xC6) in ARP (IC302), then they are read and check ed.
5-4. ARP to RAM Address Bus
Error 10: ARP - RAM Address B
Address: 0000A55A
Write Data : 00000000
Read Data : 00080000
Press NEXT Key to Continue
Press PREV Key to Repeat
_
shows the data 0xA55A was read from address 0x00080000
though it was written to the address 0x00000000. This implies that these addresses are in the form of shadow. Also,
if the read data is not 0xA55A, another error will be present.
(5-5) ARP RAM Check
Data write → read, and accord check
Error 11: ARP RAM read data discord
The program code data stored in ROM are copied to all
areas of RAM (IC303) connected to the ARP (IC302)
through the bus, then they are read and checked if they accord. If the detail check was selected initially, the data are
written to all areas and read, then the same test is conducted
once again with the data where all bits are inverted between
1 and 0. If discord is detected, faulty address, written data,
and read data are displayed following the error code 11,
and the test is suspended.
14
HCD-S500/S800
6. AV Decoder
(6-2) 1930 RAM
Data write → read, and accord check
Error 13: AVD RAM read data discord
The program code data stored in ROM (IC107 or IC108)
are copied to all areas oo»RAM (IC504, IC505) connected
to the AVD (IC503) through the bus, then they are read and
checked if they accord. Further, the same test is conducted
once again with the data where all bits are inverted between
1 and 0. If discord is detected, faulty address, written data,
and read data are displayed following the error code 13,
and the test is suspended.
(6-3) 1930 SP
ROM → AVD RAM → V ideo OUT
Error: Not detected.
The data including sub picture streams in ROM (IC107 or
IC108) are transferred to the RAM (IC504, IC505) in AVD
(IC503), and output as video signals from the AVD (IC503).
They are output from all video terminals (Composite, Y/C).
7. Video
(7-2) Color Bar
AVD color bar command write → Video OUT
Error: Not detected.
The command is transferred to the AVD, and the color bar
signals are output from video terminals.
They are output from all video terminals (Composite, Y/C).
Check Items List
2) Version
(2-2) Revision
(2-3) ROM Check Sum
(2-4) Model Type
(2-5) Region
3) Peripheral
(3-2) EEPROM Check
4) Servo
(4-2) Servo DSP Check
(4-3) DSP Driver Test
5) Supply
(5-2) ARP Register Check
(5-3) ARP to RAM Data Bus
(5-4) ARP to RAM Address Bus
(5-5) ARP RAM Check
6) AV Decoder
(6-2) 1930 RAM
(6-3) 1930 SP
7)Video
(7-2) Color Bar
(7-3) Composit Out
(7-4) Y/C Out
(7-6) Component Out
(7-3) Composit Out
(7-4) Y/C Out
(7-6) Component Out
8. Audio
(8-2) ARP → 1930
Error 14: ARP → 1930 video NG
15: ARP → 1930 audio NG
(8-3) Test Tone
All channels
2ch Left
2ch Right
Front Left
Front Right
Rear Left
Rear Right
Center
Sub Woof er
00: Error not detected
01: RAM write/read data discord
02: Gate array NG
03: EEPROM NG
08: ARP register read data discord
09: ARP ←→ RAM data bus error
10: ARP ←→ RAM address bus error
11: ARP RAM read data discord
12: Servo DSP NG
13: 1930 SDRAM NG
14: ARP → 1930 video NG
15: ARP → 1930 audio NG
16: 1910 UCODE download NG
17: System call error (function not supported)
18: System call error (parameter error)
19: System call error (illegal ID number)
20: System call error (time out)
90: Error occurred
91: User verification NG
92: Diagnosis cancelled
15
HCD-S500/S800
Ver 1.6 2003.07
4-10.DRIVE AUTO ADJUSTMENT
On the Test Mode Menu screen, press [1] key on the remote
commander, and the drive auto adjustment menu will be displayed.
## Drive Auto Adjustment ##
Adjustment Menu
0. ALL
1. DVD-SL
2. CD
3. DVD-DL
4. LCD
Exit: RETURN
Normally, [0] is selected to adjust DVD (single layer), CD, DVD
(dual layer), and SACD in this order. But, individual items can be
adjusted for the case where adjustment is suspended due to an error.
In this mode, the adjustment can be made easily through the
operation following the message displayed on the screen.
The disc used for adjustment must be the one specified for
adjustment. However, for SACD disc, use the player with initial
data if the disc is not available.
Note: After parts related to the servo circuit (RF amplifier, DSP, motor
driver, EEPROM (IC101) so on) are replaced, re-adjusting the servo
circuit is necessary. Select “ALL” at “DRIVE AUTO
ADJUSTMENT ” and adjust DVD-SL (single layer), CD and
DVD-DL (dual layer).
0. ALL
Select [0] and press [ENTER] key, and the servo set data in
EEPROM will be initialized. Then, 1. DVD-SL disc, 2. CD disc, 3.
DVD-DL disc, and 4. SACD disc are adjusted in this order. Each
time one disc was adjusted, it is ejected. Replace it with the specified
disc following the message. Though the message to confirm whether
discs other than SACD disc are adjusted is not displayed, you can
finish the adjustment if pressing the x button. During adjustment
of each disc, the measurement for disc type judgment is made. As
automatic adjustment does not judge the disc type unlike
conventional models, take care not to insert wrong type discs. Also,
do not give a shock during adjustment.
1. DVD-SL (single layer)
Select
[1], insert DVD single layer disc, and press [ENTER] key,
and the adjustment will be made through the following steps, then
adjusted values will be written to the EEPROM.
DVD Single Layer Disc Adjustment Steps
1. SLED TILT Reset
2. Disc Check Memory SL
3. Wait 300 msec
4. Set Disc Type SL
5. LD ON
6. Spdl Start
7. Wait 1 sec
8. Focus Servo ON 0
9. Auto Track Offset Adjust
10. CLVA ON
11. Wait 500 msec
12. Tracking ON
13. Wait 1 sec
14. Sled ON
15. Check CLV Lock
16. Auto LFO Adjust
17. Auto Focus Offset Adjust
18. Auto Tilt Position Adjust
19. Auto Focus Gain Adjust
20. Auto Focus Offset Adjust
21. EQ Boost Adjust
22. Auto LFO Adjust
23. Auto Track Gain Adjust, Search Check
24. 32Tj Fwd
25. 32Tj Rev
26. 500Tj Fwd
27. 500Tj Rev
28. All Servo Stop
29. Eep Copy Loop Filter Offset
16
HCD-S500/S800
2. CD
Select [2], insert CD disc, and press [ENTER] key, and the
adjustment will be made through the following steps, then adjusted
values will be written to the EEPROM.
CD Adjustment Steps
1. Sled Tilt Rest
2. Disc Check Memory CD
3. Wait 500 msec
4. Set Disc Type CD
5. LD ON
6. Spdl Start
7. Wait 500 msec
8. Focus Servo ON 0
9. Auto Track Offset Adjust
10. CLVA ON
11. Wait 500 msec
12. Tracking ON
13. (TC Display Start)
14. Wait 1 sec
15. Jitter Display Start
16. Sled ON
17. Check CLV ON
18. Auto LFO Adjust
19. Auto Focus Offset Adjust
20.
21. Auto Focus Gain Adjust
22. Auto Focus Offset Adjust
23. Eq Boost Adjust
24. Auto LFO Adjust
25. Auto Track Gain Adjust, Search Check
26. 32Tj Fwd
27. 32Tj Rev
28. 500Tj Fwd
29. 500Tj Rev
30. All Servo Stop
3. DVD-DL (dual layer)
Select [3], insert D VD dual layer disc, and press [ENTER] ke y , and
the adjustment will be made through the following steps, then
adjusted values will be written to the EEPROM.
DVD Dual Layer Disc Adjustment Steps
1. Sled Tilt Reset
2. Disc Check Memory DL
3. Wait 500 msec
4. Set Disc Type DL
5. LD ON
6. Spdl Start
7. Wait 1 sec, Layer 1 Adjust
8. Focus Servo ON 0
9. Auto Track Offset Adjust
10. Clva ON
11. Wait 500 msec
12. Tracking ON
13. Wait 500 msec
14. Sled ON
15. Check CLV Lock
16. Auto Loop Filter Offset Auto Focus Adjust
17.
18. Auto Focus Gain Adjust
19. Auto Focus Offset Adjust
20. Eq Boost Adjust
21. Auto Loop Filter Offset
22. Auto Track Gain Adjust, Search Check
23. 32Tj Fwd
24. 32Tj Rev
25. 500Tj Fwd
26. 500Tj Rev, Layer 0 Adjust
27. Fj (L1 -> L0)
28. Auto Track Offset Adjust L0
29. Clva ON
30. Wait 500 msec
31. Tracking ON
32. Wait 500 msec
33. Sled ON
34. Check CLV Lock
35. Auto Focus Filter Offset
36. Auto Focus Adjust
37.
38. Auto Focus Gain Adjust
39. Auto Focus Offset Adjust
40. Eq Boost Adjust
41. Auto Loop Filter Offset
42. Auto Track Gain Adjust, Search Check
43. 32Tj Fwd
44. 32Tj Rev
45. 500Tj fwd
46. 500Tj Rev, Layer Jump Check
47. Lj (L0 -> L1)
48. Lj (L1 -> L0)
49. All Servo Stop
17
HCD-S500/S800
4. LCD
Select [4], insert SACD disc, and press [ENTER] key, and the
adjustment will be made through the following steps, then adjusted
values will be written to the EEPROM. However, if SACD disc is
not available, use the player with initial data, skipping the SACD
adjustment. In this case, you can finish the adjustment if pressing
the x button.
SACD Adjustment Steps
1. Sled Tilt Reset
2. Set Disc Type CD
3. LD ON
4. Spdl Start
5. Wait 500 msec
6. Focus Servo ON 0
7. Auto track Offset Adjust
8.
9. CLVA ON
10. Wait 500 msec
11. Tracking ON
12. Wait 1 sec
13. Sled ON
14. Check CLV ON
15. Auto Focus Offset Adjust
17.
18. Auto Focus Gain Adjust
19. Auto Focus Offset Adjust
20. Eq Boost Adjust
21. Auto LFO Adjust
22. Auto Track Gain Adjust
23. 32Tj Fwd
24. 32Tj Rev
25. 500Tj Fwd
26. 500Tj Rev
27. All Servo Stop */
4-11. DRIVE MANUAL OPERATION
On the T est Mode Menu screen, select [2], and the manual operation
menu will be displayed. For the manual operation, each servo on/
off control and adjustment can be executed manually.
## Drive Manual Operation ##
Operation Menu
1. Disc type
2. Servo Control
3. Track/Layer Jump
4. Manual Adjustment
5. Auto Adjustment
6. Memory Check
7. Sacd Water Mark
0. Disc Check Memory
_
Exit: Return
In using the manual operation menu, take care of the following
points. These commands do not provide protection, thus requiring
correct operation. The sector address or time code field is displayed
when a disc is loaded.
1. Set correctly the disc type to be used on the Disc Type
screen.
The disc type must be set after a disc was loaded.
The set disc type is cleared when the tray is opened.
2. After power ON, if the Drive Manual Operation was
selected, first perform “Reset SLED TILT” by opening 1.
Disc Type screen.
3. In case of an alarm, immediately press the x button to
stop the servo operation, and turn the power OFF.
Basic operation (controllable from front panel or remote
commander)
[POWER]Power OFF
xServo stop
[OPEN/CLOSE]Stop+Eject/Loading
[RETURN]Return to Operation Menu or Test Mode
Menu
[NEXT], [PREV]Transition between sub modes of menu
[1] to [9], [0]Selection of menu items
Cursor UP/DOWNIncrease/Decrease in manually adjusted
value
18
HCD-S500/S800
0. Disc Check Memory
Disc Check
1. SL Disc Check
2. CD Disc Check
3. DL Disc Check
0. Reset SLED TILT
_
On this screen, the mirror time is measured to judge the disc and it
is written to the EEPROM. First load DVD SL disc and press [1],
next load CD disc and press [2], and finally load D VD DL disc and
press [3].
The adjustment must be executed more than once after default data
were written. External vibration or shock to the player must not be
given. Reference value for D VD is from 10 to 20, and for CD, from
28 to 4F.
Check that the value of CD is larger than that of DVD.
When those values are beyond a range perform this adjustment again.
From this screen, you can go to another mode by pressing [NEXT]
or [PREV] key, but you cannot enter this mode from another mode.
You can enter this mode from the Operation Menu screen only.
1. Disc Type
Disc Type
1. Disc Type Auto Check
2. DVD SL12 cm
3. DVD DL12 cm
4. CD12cm
5. LCD12 cm
6. DVD SL8 cm
7. DVD DL8 cm
8. CD8 cm
9. LCD8 cm
0. Reset SLED TILT
-- SA. ------ SI. --EMG. 00
DVD SL12cm
1. Disc Type Auto Check
Disc Type
2. DVD SL12 cm
3. DVD DL12 cm
4. CD12cm
5. LCD12 cm
6. DVD SL8 cm
7. DVD DL8 cm
8. CD8 cm
9. LCD8 cm
0. Reset SLED TILT
TC. : : EMG. 00
CD 12 cm
Display when CD 12cm disc was selected
[0] Reset SLED TILTReset the Sled and Tilt to initial position.
[1] Disk Type CheckJudge automatically the loaded disc. As
the judged result is displayed at the
bottom of screen, make sure that it is
correct.
If Disc Check Memory menu has not
been executed after EEPROM default
setting, the disc type cannot be judged.
In this case, return to the initial menu
and make a check for three types of discs
(SL, DL, CD).
[2] to [9]Select the loaded disc. The adjusted
value is written to the address of selected
disc. No further entry is necessary if [1]
was selected.
2. Servo Control
Servo Control
1. LDOff R.Sled FWD
2. SPOff L.Sled REV
3. FocusOff
4. TRK.Off
5. SledOff
6. CLVAOff
7. FCS. Srch Off
On this screen, select the disc type. T o select the disc type, press the
number of the loaded disc. The selected disc type is displayed at the
bottom. Selecting [1] automatically selects and displays the disc
type. In case of wrong display, retry “Disc Check Memory”. Also,
opening the tray causes the set disc type to be cleared. In this case,
set the disc type again after loading.
In performing manual operation, the disc type must be set.
Once the disc type has been selected, the sector address or time
code display field will appear as shown below. These values are
displayed when PLL is locked.
Disc Type
1. Disc Type Auto Check
2. DVD SL12 cm
3. DVD DL12 cm
4. CD12cm
5. LCD12 cm
6. DVD SL8 cm
7. DVD DL8 cm
8. CD8 cm
9. LCD8 cm
0. Reset SLED TILT
SA. SI. EMG. 00
DVD SL 12 cm
Display when DVD SL 12cm disc was selected
0. Reset SLED TILT
SA. SI. EMG. 00
DVD SL 12 cm
On this screen, the servo on/off control necessary for replay is
executed. Normally, turn on each servo from 1 sequentially and
when CLVA is turned on, the usual trace mode becomes active. In
the trace mode, DVD sector address or CD time code is displayed.
This is not displayed where the spindle is not locked.
The spindle could run overriding the control if the spindle system is
faulty or RF is not present. In such a case, do not operate CLVA.
19
HCD-S500/S800
[0] Reset SLED TILTReset the Sled and Tilt to initial position.
[1] LDTurn ON/OFF the laser.
[2] SPTurn ON/OFF the spindle.
[3] FocusSearch the focus and turn on the focus.
[4] TRKTurn ON/OFF the tracking servo.
[5] SledTurn ON/OFF the sled servo.
[6] CLVATurn ON/OFF normal servo of spindle
servo.
[7] FCS. SrchApply same voltage as that of focus
search to the focus drive to check the
focus drive system.
→ Sled FWDMove the sled outwar d. Perform this
operation with the tracking servo turned
off.
← Sled REVMove the sled inward. Perform this
operation with the tracking servo turned
off.
↑ Tilt UPMove the tilt upward.
↓ Tilt DOWNMove the tilt downward.
The following menus are normally not used.
3. Track/Layer Jump
4. Manual Adjustment
5. Auto Adjustment
The persons who do not know well about these menus should not
use them.
6. Memory Check
EEPROM Data1
-– DL – CD LCDSL L0 L1
Focus Gainxx xxxx xx xx
TRK. Gainxx xxxx xx xx
FCS Balancexx xxxx xx xx
Focus Biasxx xxxx xx xx
TRV. Offsetxx xxxx xx xx
L. F. Offset xx xxxx xx xx
EQ Boostxx xxxx xx xx
Mirror Timexx xxxx xx xx
_DOWN: Next Data
CLEAR: Default Set page.1/2
EEPROM Data1
-– DL – CD LCDSL L0 L1
RF Jitterxx --xx xx xx
RF Levelxx --xx -- -FE Levelxx --xx -- -FE Balancexx --xx -- -TRV. Levelxx --xx -- -Analog FRSWxx xxxx xx xx
PLL DacGainxx xxxx xx xx
_
UP : Prev Data
CLEAR: Default Set page.2/2
This screen displays current servo adjusted data stored in the
EEPROM. Though adjusted data can be initialized with the [CLEAR]
key, they cannot be restored after initialization.
So, before clearing, make a note of the adjusted data.
For reference, the drive has been designed so that the gain center
value is 20 and offset v alue is 80. Other v alues will be in a range of
10 to 80. If extreme value such as 00 or FF is set, adjustment will be
faulty . In such a case, check for disc scratch or cable disconnection,
then perform adjustment again.
7. Sacd Water Mark
4-12. MECHA AGING
### Mecha Aging ###
Press OPEN Key
Abort: STOP key
On the T est Mode Menu Screen, selecting [3] e xecutes the aging of
the mechanism. Start aging with PLAY. During aging, the repeat
cycle is displayed. Aging can be aborted at any time by pressing the
x key. After the operation is stopped, press the x key or [RETURN]
key again to return to the T est Mode Menu. SEARCH Aging is only
for a CD.
Select: 1 – 9Scroll: UP/DOWN
(1: Last EMG.) Exit: RETURN
On the Test Mode Menu screen, selecting [4] displays the
information such as servo emergency history. The history
information from last 1 up to 10 can be scrolled with ↑key
or↓key. Also, specific information can be displayed by directly
entering that number with ten keys.
The upper two lines display the laser ON total hours. Data below
minutes are omitted.
Clearing History Information
Clearing laser hours
Press [DISPLAY] and [CLEAR] keys in this order.
Both CD and DVD data are cleared.
Clearing emergency history
Press [TITLE] and [CLEAR] keys in this order.
Initializing set up data
Press [DVD] and [CLEAR] keys in this order.
The data have been initialized when “Set Up Initialized” message
is displayed. The EMG. History screen will be restored soon.
How to see Emergency History
34: Focus gain adjustment error
35: Tilt servo adjustment error
36: RF equalizer adjustment error
37: RF group delay adjustment error
38: Jitter value after adaptive servo operation is too large.
40: Focus servo does not operate.
41: With a dual layer (DL) disc, focus jump failed.50: CLV
(spindle) servo does not operate.
51: Spindle does not stop.
60: With a DVD disc, Syscon made a request to seek nonexistent
address.
61: With a CD disc, Syscon made a request to seek nonexistent
address.
62: With a CD disc, Syscon made a request to seek nonexistent
track No. and index No.
63: With a DVD disc, seeking of target address failed.
64: With a CD disc, seeking of target address failed.
65: With a CD disc, seeking of target index failed.
70: With a DVD disc, physical information data could not be read.
71: With a CD disc, TOC data could not be read.
80: Disc type judgment failed.
81: As disc type judgment failed, retry was repeated.
82: As disc type judgment failed, a measurement error occurred.
83: Disc type could not be judged within the specified time.
84: Illegal command code was received from Syscon.
85: Illegal command was received from Syscon.
4-14. VERSION INFORMATION
## Version Information ##
IF con.Ver: x. xxx (xxxx)
Group 00
SYScon.Ver: x. xxx (xxxx)
Model xx
Region 0x
31.12
2
1 : Emergency Code
2 : Don’t Care
These codes are used for verification of software designing.
3 : Historical order 1 to 9
Emergency Codes List
10: Communication to IC001 (RF-240 board) failed.
11: Each servo for focus, tracking, and spindle is unlocked.
12: Communication to EEPROM, IC101 (DVD board) failed.
13: Writing of hours meter data to EEPROM, IC101 (DVD board)
failed.
14: Communication to Servo DSP IC302 (DVD board) failed, or
Servo DSP is faulty.
20: Initialization of tilt servo and sled servo failed. They are not
placed in the initial position.
21: Tilt servo operation error
Syscon made a request to move the tilt servo to wrong position.
22:
23: Sled servo operation error
24:
Syscon made a request to move the sled servo to wr ong position.
30: Tracking balance adjustment error
31: Tracking gain adjustment error
32: Focus balance adjustment error
33: Focus bias adjustment error
Servo DSP Ver:X.XXX
OPT Type:2 Laser
Exit: RETURN
On the Test Mode Menu scr een, selecting [5] displays the ROM
version and region code.
The parenthesized hexadecimal number in version field is checksum
value of ROM.
4-15. VIDEO LEVEL ADJUSTMENT
On the Test Mode Menu screen, selecting [6] displays color bars
for video level adjustment. During display of color bars, OSD
disappears but the menu screen will be restored if pressing any key.
Measurement point: MONITOR OUT VIDEO
(75 Ω terminating resistance)
Measuring instrument : Oscilloscope
Adjustment device: RV501 on DIGITAL board
Specified value: 1.0 ± 0.02 Vpp
1.0 ± 0.02 Vp-p
21
HCD-S500/S800
SECTION 5
ELECTRICAL ADJUSTMENT
In making adjustment, refer to 5-2. Adjustment
Related Parts Arrangement.
Note: During diagnostic check, the characters and color bars can
be seen only with the NTSC monitor. Therefore, for
diagnostic check, use the monitor that supports both NTSC
and PAL modes
This section describes procedures and instructions necessary for
adjusting electrical circuits in this set.
Instruments required:
1) Color monitor TV
2) Oscilloscope 1 or 2 phenomena, band width over 100 MHz,
with delay mode
1) In the test mode initial menu “6” Video Level Adjustment, set
so that color bars are generated.
2) Adjust the RV501 to attain 1.0 ± 0.02 Vp-p.
MONITOR OUT (VIDEO) connector
(75 Ω terminated)
1.0 ± 0.02 Vp-p
* Use only the designated remote control when adjusting this
system component.
Figure 5-1
2. S-terminal Output Check
<Purpose>
Check S-terminal video output. If it is incorrect, pictures will not
be displayed correctly in spite of connection to the TV with a Sterminal cable.
Mode
SignalColor bars
Test point
InstrumentOscilloscope
Specification1.0 ± 0.1 Vp-p
Checking method:
1) In the test mode initial menu “6” Video Level Adjustment, set
so that color bars are generated.
2) Confirm that the S-Y level is 1.0 ± 0.1 Vp-p.
Video level adjustment in test mode
S VIDEO OUT (S-Y) connector
(75 Ω terminated)
1.0 ± 0.1 Vp-p
22
Figure 5-2
HCD-S500/S800
3. Checking S Video Output S-C (DVD BOARD)
<Purpose>
This checks whether the S-C satisfies the NTSC Standard. If it is
not correct, the colors will be too dark or light.
ModeVideo level adjustment in test mode
SignalColor bars
Test pointCN003 pin 2
InstrumentOscilloscope
Specification286 ± 50 mVp-p
Connection:
2
3
CN003
Oscilloscope
75Ω±1%
100µF
+
100k
±1%
Checking method:
1) Confirm that the S-C burst is 286 ± 50 mVp-p.
5-2. ADJUSTMENT RELATED PARTS
ARRANGEMENT
DVD BOARD (SIDE A)
2
1
RV501
VIDEO LEVEL ADJ
CN003
9
Figure 5-3
286 ± 50 mVp-p
23
HCD-S500/S800
T
CIRCUIT BOARDS LOCATION
SECTION 6
DIAGRAMS
SW (B)-1030 board
PW-1030 board
DDCON-1030 board
RR-1030 board
Power board
AMP board
FU-1030 board
SW (A)-1030 board
HP-1030 board
RF-240 board
Loading board
FP-1030 board
TUNER UNI
I/O board
DVD board
24
HCD-S500/S800
d
d
7
8
9
0
qa
IC901 ek (X2)
IC606 w; (XMCK)
IC607 qs (MCLK2)
IC102 7
(XTI)
IC103 td (X1)
3.5Vp-p
6.25ns (16MHz)
3.5Vp-p
74ns (13.5MHz)
2Vp-p
37ns (27MHz)
81.4ns (12.288MHz)
3.4 Vp-p
60.6ns (16.5MHz)
3.8Vp-p
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
f
•
• C : panel designation.
• A : B+ Line.
• B : B– Line.
• H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground
• Voltages and waveforms are dc with respect to ground in
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
• Abbreviation
: internal component.
Note:
The components identified by
mark ! or dotted line with mark
! are critical for safety.
Replace only with part number
specified.
under no-signal (detuned) conditions.
service mode.
Voltage variations may be noted due to normal production tolerances.
no mark : STOP
F: FM
J: CD
c : DVD
g : VIDEO
G : Y
d: CHROMA
AR: Argentina model
AUS: Australian model
CND: Canadian model
EA: Saudi Arabia model
E12: 220-240V AC area in E model
E32: 110-240V AC area in E model
HK: Hong Kong model
KR: Korean model
MX: Mexican model
MY: Malaysia model
SP: Singapole model
TW: Taiwan model
4
W or less unless otherwise
Note:
Les composants identifiés par
une marque ! sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
For printed wiring boards.
Note:
• X : parts extracted from the component side.
a
•
• b : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side:Parts on the pattern face side seen from
(Conductor B)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from