Snorkel SB60 User Manual [en, de, es, fr]

100028-020
100028-020-9804-.1-D
FOR MORE INFORMATION
USA Local Distributor:
TEL: (1) 209-891-5200 FAX: (1) 209-896-9012 PARTSFAX: (1) 209-896-9244 1775 Park St., Selma, CA 93662 http://www.upright.com
EUROPE
TEL: (353) 1-285-3333 FAX: (353) 1-284-0015 Pottery Road, Dun Laoire, Ireland
ÉTATS-UNIS Distributeur local :
TÉL. : (1) 209-891-5200 TÉLÉC. : (1) 209-896-9012 TÉLÉC. (PIÈCES) : (1) 209-896-9244 1775 Park St., Selma, CA 93662 http://www.upright.com
EUROPE
TÉL : (353) 1-285-3333 TÉLÉC. : (353) 1-284-0015 Pottery Road, Dun Laoire, Ireland
USA Inr Ortsveitrieb:
TEL: (1) 209-891-5200 FAX: (1) 209-896-9012 Fax für Ersatzteile: (1) 209-896-9244 1775 Park St., Selma, CA 93662 http://www.upright.com
EUROPA
TEL: (353) 1-285-3333 FAX: (353) 1-284-0015
Pottery Road, Dun Laoire, Ireland
USA Distribudor local:
TÉLÉFONO: (1) 209-891-5200 FACSÍMIL : (1) 209-896-9012 FACSÍMIL PARA REPUESTOS: (1) 209-896-9244 1775 Park St., Selma, CA 93662 http://www.upright.com
EUROPA
TÉLÉFONO: (353) 1-285-3333 FACSÍMIL : (353) 1-284-0015 Pottery Road, Dun Laoire, Ireland
1
Operator Manual
Guide de lopérateur
Betriebsanleitung
Manual del operador
WARNING
All personnel shall carefully read, understand and follow all safety rules, and
operating instructions before performing maintenance on or operating any
UpRight aerial work platform.
AVERTISSEMENT
Tout le personnel doit lire attentivement et respecter toutes les consignes de
sécurité avant dentretenir ou dutiliser une plate-forme élévatrice UpRight.
WARNUNG
Alle Bediener müssen die Sicherheitsregeln und Bedienungsanleitungen gründlich
durchlesen, verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeitsbühne
Wartungsarbeiten ausführen oder diese in Betrieb nehmen.
ADVERTENCIA
Todo el personal debe leer atentamente, entender y respetar todas las reglas de
seguridad, las instrucciones de operación antes de efectuar trabajos de
mantenimiento o manejar cualquier plataforma aérea de trabajo UpRight.
Refer to page 2 for the English language version of this Operator Manual.
Reportez-vous à la page 12 pour la version française de ce guide de lopérateur.
Bezüglich der deutschsprachigen Ausgabe dieser Betriebsanleitung siehe Seite 22.
Referirse a la página 32 para la versión en español de este manual del operador.
SB-60
SB-60
SERIAL NO. 1000 TO CURRENT
2
English Language Section
THIS MACHINE IS NOT INSULATED.
NEVER operate
the boom or drive with platform elevated unless on firm level surface.
NEVER position the platform without first checking for over­head obstructions or other hazards.
NEVER climb, stand or sit on platform guardrails or midrail.
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
ALL occupants must wear an approved fall restraint properly attached to designated platform
anchorage point. Attach only one fall restraint to each anchorage point.
NEVER exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants. NEVER exceed 45 lbs. (200 N) of side force per occupant. DISTRIBUTE all platform loads evenly on the platform. NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps, curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads. NEVER operate the machine when wind speeds exceed 28 mph (12.5 m/sec. = beaufort scale 6). IN CASE OF EMERGENCY push emergency stop button to deactivate all powered functions. ALWAYS close and secure sliding rail after entering platform. NEVER exit or enter platform while elevated. NEVER use ladders, scaffolding, or other items to gain height; work only from the platform floor. NEVER climb down elevating assembly while platform is elevated. INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks,
loose wire connections, and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. NEVER use a machine that is damaged, not functioning properly, or has damaged or missing
labels. IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform
without rotating. Move machine to a firm, level surface.
NEVER attach overhanging loads or use boom as a crane. NEVER alter operating or safety systems without manufacturers written consent. NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen
gas. NEVER replace any component or part with anything other than original UpRight replacement
parts without the manufacturer's written consent.
NEVER tow the machine. Transport by truck or trailer only. AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off
and removing all keys.
SAFETY RULES
47
NOTES:
46
NOTES:
3
Introduction
This manual covers the operation of internal combustion powered models of the SB-60 Boom. This manual must be stored on the machine at all times.
Pre-Operation and Safety
Inspection
Carefully read, understand and follow all safety rules, labels, and operating instructions, then perform the following steps each day before use.
Perform a complete visual inspection of the entire unit prior to operating. Check the following areas for discrepancies:
1. Open panels and check hydraulic components / hoses for damage or leaks. Check electrical components / wiring for damage or loose connections.
2. Inspect chassis, axles, hubs, rims, and steering linkage for damage, deformation, loose or missing hardware, and cracked welds.
3. Check tires for damage, punctures, and inflation (if equipped with air filled tires); tire pressure must be
5.5 bars (80 psi).
4. Check all hoses for leakage / hoses and cables for wear.
5. Inspect elevating assembly for damage, deformation, loose or missing hardware, and cracked welds.
6. Inspect platform and guardrails for damage, deformation, loose or missing hardware, and cracked welds. Insure that the sliding rail operates freely.
7. Check Hydraulic fluid level with platform fully lowered.
8. Check fluid level in batteries (see Battery maintenance, page 9).
9. Check fuel level, add fuel if necessary (see Fueling, page 9).
10. Check engine oil level.
11. Check air filter. Replace if necessary.
NEVER remove the cap from a hot radiator. Hot coolant can cause severe burns
12. Ensure that radiator is cold, check coolant level. Add if necessary. Check radiator and hoses for damage.
If you smell propane, close the supply valve on the tank immediately until you have located and corrected the leak.
SYSTEM FUNCTION INSPECTION
Note: Refer to figures 2 through 5 for chassis and platform control locations.
1. Before performing the following tests, check area around machine and overhead for obstructions, holes, drop-offs, and debris.
2. Turn chassis key switch to chassis, and pull out emergency stop switches at the chassis control panel and at the platform control panel.
3. Retract locking bolt. See figure 1.
4.
Press the engine start button to crank the engine; release when engine starts. If engine is cold: press the glow plug button button and hold for six seconds prior to starting diesel models.
5. Push in the chassis emergency stop button, engine should stop. Repeat for platform emergency stop button. Return both emergency stop buttons to the on position, and start engine.
6. Operate each function switch to raise / lower, extend / retract, rotate left / right, each section of the elevating assembly and observe the operation of the machine. All functions should operate through full cycle smoothly.
7. Turn chassis key switch to platform.
8. Mount the platform, attach approved fall restraint to designated platform anchorage point. (If required by National Legislation) Attach only one fall restraint to each point.
9. While engaging the hand interlock, move the drive control handle forward and reverse. Observe that proportional functions operate smoothly, and that brakes apply quickly after control is released.
10. While engaging the hand interlock, operate steer switch to left and right. Observe that steering wheels turn properly.
Figure 1: Locking bolt
4
DO NOT use a machine that is damaged or malfunctioning. Tag and remove the unit from service until it is repaired.
11. While depressing foot switch, operate boom controls. Observe that boom operates smoothly, and that boom raise and lower, turret rotation, and boom extension and retraction operate proportionally in conjunction with stroke of handle. Observe that platform maintains level when boom is elevated.
12. With the boom elevated five degrees above horizon or greater, operate drive control handle. Observe that drive speed should be no faster than (1 foot [0.30 m] per second). Lower upper boom to stowed position.
13. Press the service horn button. Observe that horn is audible.
NOTE: Hand interlock controls drive / steer
functions only.
NOTE: Foot switch interlock controls boom functions
only.
Figure 3: Platform Controls
Figure 2: Platform Controls
32
33
Controls and Indicators
Figure 5: Platform Controls
4
7
Figure 4: Chassis Controls
1
2
8
9
10
11
12
13
14
15
5
6
3
18
19
20
21
24
23
2217
31
30
2827
26
25
1. Oil pressure gauge
2. Water temperature gauge
3. Hourmeter
4. Emergency stop
5. Key switch
6. Engine start
7. Glow plug (Diesel only)
8. Auxiliary power for emergency lowering only
9. Function enable
10. Boom control
11. Boom extension control
12. Turret control
13. Jib control
14. Cage rotation
15. Cage level control
16. Circuit breaker
16
29
17. Generator (optional)
18. Horn button
19. Emergency stop
20. Tilt warning indicator
21. Low oil pressure indicator
22. Torque/Speed selector
23. Fuel selector (Gasoline only)/ Glow plug (Diesel only)
24. Auxiliary power for emergency lowering only
25. Boom/Turret control
26. Boom extension control
27. Cage rotate control
28. Jib control
29. Cage level control
30. Drive control handle/interlock
31. Lights (optional)
32. Engine start switch
33. Foot interlock switch
45
Electrical Schematic; SB-60 DIESEL
Schéma de câblage; SB-60 DIESEL
Elektrischer Schaltplan; SB-60 (Diesel)
Esquema eléctrico; SB-60 DIESEL
Electrical Schematic; SB-60 DUAL FUEL
Schéma de câblage; SB-60 À DEUX COMBUSTIBLES
Elektrischer Schaltplan SB-60 (Zweistoff)
Esquema eléctrico; SB-60 DOBLE DIESEL
44
5
Starting the engine
From the lower controls
1. Turn the chassis key switch to chassis position.
2. Press the start button to crank the engine. Release when the engine starts.
3. Diesel Engines: When the engine is cold, press and hold the glow plug button for six seconds prior to starting.
From the platform controls
1. Turn the chassis key switch to platform controls.
2. Turn the platform rotary switch fully clockwise to crank the engine. Release when engine starts.
3. Diesel Engines: When the engine is cold, press and hold the glow plug button for six seconds prior to starting.
Driving
With Boom Lowered
1.
Turn chassis key switch to platform, and pull out the chassis emergency stop switch.
2. Mount the platform, close the sliding rail. Make sure that the sliding rail is safely closed. Keeping the sliding rail open with the platform elevated (e.g. tying down the sliding rail) is prohibited!
3. Attach approved fall restraint to designated platform anchorage point. Attach only one fall restraint to each point. (If required by National Legislation)
4. Start engine.
5. Check that the area around and above the work platform is clear of obstructions, holes, drop-offs, persons in the route of travel, and the surface is capable of supporting wheel loads.
6. Engage the interlock switch and move the drive control handle forward to travel forward and rearward to travel in the reverse direction.
Note: When the boom is rotated to the front of the chassis (steering wheels aft) directions of travel and steering will be reversed. Observe the color coded arrows on the control panel near the drive control handle, and on the chassis. They will indicate the direction of travel when the drive control handle is moved.
Operation
Before operating work platform insure that:
Pre-operation and safety inspection has been
completed, and any discrepancies have been
corrected. System function inspection has been performed. Operator has been thoroughly trained on the
operation of the machine. Work area is clear of all obstructions, holes, drop-
offs, or persons in the route of travel. Surface is capable of supporting wheel loads.
Refer to figures 2 through 5 for control locations.
Emergency Stop
At any time during operation, press the emergency stop button to stop all functions in an emergency.
Service Horn
At any time during operation, press the service horn button to sound an audible warning if necessary.
Figure 6: Typical Fall Restraint Anchorage Point
NOTE: Always wear an approved fall restraint properly attached to designated platform anchorage point when driving or elevating the machine. (If required by National Legislation) (see figure 6).
Attach only one fall restraint to each anchorage point.
6
With Boom Elevated
Travel with boom elevated is restricted to firm level surfaces only.
When driving elevated, the machine will travel at creep speed (0.30 m [1 foot] per second).
Steering
1. While engaging the hand interlock, push the steering switch (located on top of the control handle) to the left to turn left, and right to turn right.
Note: Steering is not self centering. Wheels must be returned to the straight ahead position by operating the steering switch.
POSITIONING THE PLATFORM
Positioning the platform as close as possible to the work area requires some planning. First, you must survey the work site to find a suitable place to park the machine. This must be a firm level area as close as possible to the work area. Take into consideration all obstructions on the ground and overhead and avoid them.
Always, before operating any function, check the area around and overhead for any obstructions or electrical conductors.
Multifunction Controls
The UpRight SB-60 employs the use of multifunction controls. This means that any two functions can operate at full speed simultaneously.
The turret may be rotated while driving if necessary to make turns in tight areas. All other boom functions will not operate while driving.
Lower Control Operation
Do not operate from lower controls if someone is in platform, except in emergency situations.
All boom functions will operate at fixed speed.
1. Turn chassis keyswitch to chassis controls.
2. With engine running, operate boom control switches to position the platform.
Leveling the Platform
DO NOT operate the machine if the platform does not maintain level when elevated.
Note: Platform leveling can be performed only with the boom stowed and should be done only to calibrate the automatic leveling system.
While depressing the foot switch, move the platform level control switch forward to swing the platform upward, rearward to swing the platform downward. Release the switch to stop leveling. Leveling can be performed only when boom is stowed and retracted.
Rotating the Turret
While depressing the foot switch, move the boom rotation joystick to the right to rotate right, left to rotate left. Release the switch to stop rotation. The turret rotation will function at a speed proportional to the stroke of the joystick. Make sure the area around the boom is clear of all obstructions before rotating the turret.
Elevating the Boom
While depressing the foot switch, move the joystick forward to elevate the boom, rearward to lower the boom. Release the control lever to stop elevating / lowering. The boom elevate will function at a speed proportional to the stroke of the joystick.
Extending the Boom
While depressing the foot switch, move the boom extension control joystick rearward to extend the boom, forward to retract the boom. Release the control lever to stop extending / retracting. The boom extension will function at a speed, proportional to the stroke of the joystick.
43
Hydraulic Schematic; SB-60 Schéma hydraulique; SB-60 Hydraulikschaltplan; SB-60
Esquema hidráulico; SB-60
42
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7
Elevating the Jib
While depressing the foot switch, move the jib control switch forward to elevate the jib, rearward to lower the jib. Release the control lever to stop elevating / lowering.
Rotating the Platform
While depressing the foot switch, toggle the control switch left to rotate left, right to rotate right. Release the switch to stop rotation.
EMERGENCY OPERATION
In the event of a malfunction, the elevating assembly may be lowered using the following procedure.
NEVER climb down the elevating assembly. If controls do not respond, follow the emergency lowering procedure.
Lowering Elevating Assembly
1. Engage the auxiliary power unit switch.
2. Operate any boom function in the normal manner.
Note: Auxiliary battery is capable of one emergency
lowering cycle before requiring recharge. Battery is recharged while engine is in operation.
EMERGENCY TOWING
DO NOT tow the machine faster than 5 km/h (3 mph). Faster speeds will damage drive components and void warranty.
There are no brakes when the center caps are installed in the inverted position.
Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when winching onto a trailer for transportation.
DO NOT use a machine that is damaged or malfunctioning. Tag and remove the unit from service until it is repaired.
1. Insure that the platform is fully lowered, and that the turret is rotated so that the platform is to the rear of the machine.
2. Refer to figure 7 and disengage all four drive hubs. Remove two (2) cap screws and center cap. Reinstall center cap in the opposite direction.
Chock wheels before disengaging hubs. Machine may roll.
3. When ready to move the machine, remove the chocks. Tow or winch into position and replace chocks.
4. Attach adequate chain/cable of sufficient strength for towing the machine to the front or rear tie down lugs.
5. Engage all four drive hubs by returning the center caps to their original orientation.
Switching Fuels (Gas / Propane Only)
1. With the engine running, push the Fuel Selector Switch to the center position.
2. After the engine has quit running, select the appropriate fuel supply.
3. Restart the engine.
AFTER USE EACH DAY
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably under cover, secure against vandals, children or unauthorized operation.
3. Turn the key switch to OFF and remove the key to prevent unauthorized operation.
Figure 7: Drive Hub (Operating position shown)
Drive Hub
Center Cap
Screws
THIS MACHINE IS NOT INSULATED.
This machine is not insulated. Follow your national safety standards and maintain the required safety distance when working near energized equipment.
8
BY CRANE
Stand clear of machine when lifting. Check specifications on back page, insure that
crane and slings are of correct capacity to lift weight of unit.
1. Insure that boom is fully lowered and retracted.
2. Attach straps to chassis lifting lugs only. Insure that straps are adjusted properly to keep unit level when lifting.
BY TRUCK OR TRAILER
1. Insure that boom is fully lowered and retracted.
2. Maneuver the machine onto bed of truck / trailer.
3. When winching, follow instructions for emergency towing on page 7. Attach adequate winch cable of sufficient strength to front tie down lugs.
Transportation
Do not winch machine faster than 5 km/h (3 mph.)
4. After winching, insure that all four drive hubs are
engaged by returning the center caps to their original orientation.
5. Secure the machine to the transport vehicle using
chains / straps of adequate load capacity (refer to specifications, back page) attached to chassis tie down lugs (see figures 8 and 10).
6. Place wooden block (10cm x 10cm x 91cm)
(4" x 4" x 36") under platform support braces. (Figure 9)
7. Attach ratchet strap under platform floor grating,
over support braces. (Figure 9) Do not over tighten.
Elevating boom functions while on transport vehicle is prohibited except during loading and unloading.
Figure 10: Rear chassis tie down lifting lugs.
Figure 9: Securing the machine for transportation.
Figure 8: Front chassis tie down lifting lugs.
Platform Tie Down Strap
Wooden Block
4" x 4" x 36"
Support Braces
Chassis Tie Down Lifting
Lugs
Chassis Tie Down
Lifting Lugs
41
Especificaciones**
* Especificaciones sujetas a modificación sin aviso previo. Ver información completa sobre componentes y mantenimiento en el Manual de mantenimiento.
ÍTEM ESPECIFICACIÓN
Altura
Altura máxima de trabajo 20,3 m (66 pies)
Altura máxima de la plataforma 18,3 m (60 pies) Pasa en la plataforma en altura 0,15 m (6 plg)
Altura en conducción 18,3 m (60 pies) Alcance horizontal 16 m (52 pies 8 plg) Rotación de la torre 360 grados continuous Rotación de la plataforma 180 grados Oscilación de la cola 1,35 m (53 plg) Longitud del brazo 2,4 m (8 pies) Arco del brazo 150 grados Radio de giro interno 3,96 m (13 pies) Radio de giro externo 6,76 m (22 pies 2 plg) Velocidad de conducción (reducida) 6,4 km/h (4 mph) Velocidad de conducción (elevada) 1,2 km/h (0,7 mph) Gradabilidad 24grados / 45% Nivel de ruido 80 dB Presión del suelo 80 psi/presión de los neumáticos
rellenos con aire
Dimensiones (pluma recogida)
Tamaño de la plataforma 1,0 m x 1,83 m. opc 1,0 m x 2,44 m
(39 plg x 72 plg opc 39 plg x 96 plg) Altura de la baranda 1,14 m (45 plg) Tabla de pie 0,15 m (6 plg) Cantidad máxima de ocupantes 2 más carga adicional Peso/Gasolina 10 705 kg (23 600 lbs) Peso/Diesel 10 750 kg (23 700 lbs) Altura total (almacenado) 2,6 m (8 pies 6 plg) Longitud total (almacenado) 9,07 m (29 pies 9 plg) Ancho total 2,43 m (7 pies 11,75 plg) Base de la rueda 2,59 m (8 pies 6 plg) Banda de rodamiento de la rueda 1,5 m (59 plg) Terreno libre 0,29 m (11,5 plg)
Fuente de energía / combustible GM 3,0 Liter Fuente de energia / diesel Perkins 704-30 Voltaje del sistema 12 VDC Presión hidráulica máxima 345 bars (5000 psi) Controles Proporcional eléctrico Neumáticos con rodadura número 14/80 psi
ÍTEM ESPECIFICACIÓN
DIAGRAMA DE ALCANCE ENVOLVENTE
DIMENSIONES EN METROS
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