Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
•The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
• All new components are to be provided by Siemens Milltronics Process Instruments Inc.
• Restrict repair to faulty components only.
• Do not reuse faulty components.
Warning: Cardboard shipping package provides limited humidity and moisture protection. This product
can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and
maintained.
This product is intended for use in industrial areas. Operation of this equipment in a residential area
may cause interference to several frequency based communications.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Disclaimer of Liability
Instruments Inc. 2009. All Rights Reserved
This document is available in bound version and in
electronic version. We encourage users to purchase
authorized bound manuals, or to view electronic versions
as designed and authored by Siemens Milltronics Process
Instruments Inc. Siemens Milltronics Process Instruments
Inc. will not be responsible for the contents of partial or
whole reproductions of either bound or electronic
versions.
While we have verified the contents of this
manual for agreement with the
instrumentation described, variations
remain possible. Thus we cannot
guarantee full agreement. The contents of
this manual are regularly reviewed and
corrections are included in subsequent
editions. We welcome all suggestions for
improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications European Authorized Representative
at the following address:
Technical Publications Siemens AG
Siemens Milltronics Process Instruments Inc. Industry Sector
1954 Technology Drive, P.O. Box 4225 76181 Karlsruhe
Peterborough, Ontario, Canada, K9J 7B1 Deutschland
Email: techpubs.smpi@siemens.com
•For a selection of Siemens Milltronics level measurement manuals, go to:
www. siemens.com/processautomation. Under Process Instrumentation, select
Measurement
•For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select
The Manual ...............................................................................................................................................1
Temperature Sensor .............................................................................................................................18
mA Input [MR 200 only] .......................................................................................................................18
mA Output ...............................................................................................................................................18
Level System Synchronization ...........................................................................................................19
Power .......................................................................................................................................................19
Digital Communications .......................................................................................................................20
RS-232 Serial Connection ..........................................................................................................20
RS-485 Serial Connection ..........................................................................................................20
Operating the MultiRanger ..................................................................................................................22
RUN Mode ..............................................................................................................................................22
Readings in RUN Mode .......................................................................................................................23
Status Parameters ................................................................................................................................24
Controlling the Display .........................................................................................................................25
Adjusting the primary reading for four-digit LCD readout:...................................... 25
Dolphin Plus ............................................................................................................................................29
Dolphin Plus Toolbar Buttons ...................................................................................................30
SIMATIC Process Device Manager (PDM) .....................................................................................31
Wiring the Discrete Inputs ..................................................................................................................48
Programming the Discrete Input Logic ............................................................................................48
ii
mA I/O ..............................................................................................................................................................49
mA Input [MR 200] ................................................................................................................................49
mA Output ...............................................................................................................................................49
Temperature [MR 200] ..........................................................................................................................56
Loss of Echo (LOE) .................................................................................................................................57
Pump Control ...............................................................................................................................................58
Setting a Pump Down Group ..............................................................................................................58
Setting a Pump Up (Reservoir) Group ..............................................................................................59
Other Pump Control Algorithms .........................................................................................................61
Set Relays to ALTERNATE DUTY BACKUP [MR 200] ..........................................................61
Set Relays to FIXED DUTY ASSIST ........................................................................................61
Set Relays to FIXED DUTY BACKUP [MR 200] .....................................................................62
Set Relays to ALTERNATE DUTY SERVICE [MR 200] ..........................................................62
Set Relays to FIRST IN FIRST OUT (FIFO) ASSIST [MR 200] ............................................63
Application Test .....................................................................................................................................87
Dolphin Plus ............................................................................................................................................91
Word Order (R40,062) ..........................................................................................................................98
Map ID (R40,063) ....................................................................................................................................98
Product ID (R40,064) ..............................................................................................................................99
Point Data (R41,010 – R41,031) ............................................................................................................99
Global Index Method (P782 = 0).................................................................................. 104
Parameter Specific Index Method (P782 = 1).......................................................... 104
Format Words (R46,000 to R46,999) ............................................................................................... 105
Global Index Method (P782 = 0) ............................................................................................ 105
Parameter-Specific Index Method (P782 = 1) .................................................................... 105
Format Registers ...................................................................................................................... 105
Table of Contents
Data Types .................................................................................................................................................. 107
Bit Values .............................................................................................................................................. 107
Communication Troubleshooting ................................................................................................... 113
Generally ...............................................................................................................................................113
Index types ............................................................................................................................................ 118
Quick Start (P001 to P007) .................................................................................................................119
For DPD and DPA Programming [MR 200]............................................................... 120
Volume (P050 to P055) [MR 200] ......................................................................................................123
Display and Reading (P060 to P062) ..............................................................................................127
Appendix A: Index Types .................................................................................................................... 223
Index types ........................................................................................................................................... 223
The MultiRanger is available in two models, MultiRanger 100 and MultiRanger 200, and is
designed for a variety of applications:
•water and wastewater
•storage tanks, for measuring liquids, slurries, and solids
•hoppers, ore bunkers, flotation cells
MultiRanger 100
The MultiRanger 100 is a single or dual-point level, one, three, or six relay measurement
device. It is equipped with digital communications and offers the latest in echo
processing technology and diagnostic features.
MultiRanger 200
The MultiRanger 200 is a single or dual-point, three or six relay device that offers both
level and volume measurement. It has Open Channel Monitoring capabilities, a larger
number of advanced pump control algorithms, and is equipped with digital
communications. It offers the latest in echo processing technology and diagnostic
features.
The Manual
Notes:
•This product is intended for use in industrial areas. Operation of this equipment
in a residential area may cause interference to several frequency based
communications.
•Please follow the installation and operating procedures for a quick, trouble-free
installation and to ensure the maximum accuracy and reliability of your
MultiRanger.
The manual provides instruction for both MultiRanger 100 and MultiRanger 200 models.
For your convenience, the manual uses MultiRanger 100 features as its standard content.
Additional MultiRanger 200 features are clearly marked.
MultiRanger 100/200
The manual is designed to help you get the most out of your MultiRanger, and it provides
information on the following:
•How to program the unit
•Example applications
•Principles of operation
•Parameter values
•Parameter uses
1.
Modbus is a registered trademark of Schneider Electric.
If you have any questions, comments, or suggestions about the manual contents, please
email us at techpubs.smpi@siemens.com.
For the complete library of Siemens Milltronics manuals, go to
www.siemens.com/processautomation
.
Manual Symbols
Please note their use carefully.
Alternating Current
Direct Current
Earth (ground) Terminal
Protective Conductor Terminal
MultiRanger 100/200
Configuration Examples
The configuration examples used in this manual illustrate the versatility of the
MultiRanger. Because there is often a range of ways to approach an application, other
configurations may also apply.
In all examples, substitute your own application details. If the examples do not apply to
your application, check the applicable parameter reference for the available options.
Should you require more information, please contact your Siemens Milltronics
representative. For a complete list of Siemens Milltronics representatives, go to
www.siemens.com/processautomation
Caution (refer to instructions)
Infra-red communication port on front of instrument
• Do not use coaxial cable for transducer (see General Appendix F: Upgrading on
page 246 for more information)
• transducer and mA output signal to be 2 copper conductors, twisted with shield/drain
wire, 300 Vrms, 0.324 - 0.823 mm
adjacent conductors @ 1kHz = 62.3 pF/m (19 pF/ft). Nominal capacitance between
conductor and shield @ 1kHz = 108.3 pF/m (33 pF/ft) (Belden®
• 365 m maximum
Note: The MultiRanger is to be used only in the manner outlined in this instruction
manual or protection provided by the equipment may be impaired.
2
(22 - 18 AWG), nominal capacitance between
1
8760 is acceptable)
Specifications
1.
Belden is a registered trademark of Belden Wire & Cable Company.
1.Remove the four mounting screws holding the motherboard to the enclosure.
2.Be careful not to damage the electronics with static electricity. Remove the
motherboard from the enclosure by pulling the board straight out.
3.Drill the required cable entry holes. Make sure conduit holes do not interfere with
the lower areas on the terminal block, circuit board, or SmartLinx card.
4.Attach the conduit to the enclosure using only approved suitable size hubs for
watertight application.
5.Reinstall the motherboard with the mounting screws.
suitable location for conduit entrances
.
Note: For conduit locations and assembly for hazardous mounting in Class 1 Div 2
applications, please see Drawing 23650314 in
1, Div 2 Applications
on page 249.
Appendix G: Conduit Entry for Class
Cable exposed and entering through the cable glands:
1.Unscrew the glands and attach them loosely to the enclosure.
2.Thread the cables through the glands. Ensure the power cable is kept separated
from the signal cables and then wire the cables to the terminal blocks.
3.Tighten the glands to form a good seal.
Installation
Note: Where more holes are required than are supplied in the enclosure, follow
Installing the panel mount unit requires making a cutout in the panel. The dimensions for
the cutout are provided in the illustration below. A full size cutout template is provided
with your unit or may be downloaded from www.siemens.com/processautomation
Cutout Dimensions
.
Cutout Instructions
1.Select a place for the unit and fasten the template onto the panel (use tape or
tacks).
2.Drill the four fastener holes.
3.Make the cutout using the appropriate tools.
4.Mount unit according to the instructions in this manual.
Once cutout is complete and mounting holes are drilled, follow these steps:
1.Remove lid from unit by undoing the six lid screws and lifting it off its hinges.
2.Remove the four screws holding the motherboard to the enclosure.
3.Be careful not to damage the electronics with static electricity. Remove the
motherboard from the enclosure by pulling the board straight out.
4.Drill the required cable entry holes. Be sure to compensate for panel door
dimensions and make sure conduit holes do not interfere with the lower areas on
the terminal block, circuit board, or SmartLinx card.
Installation
5.Replace board and fasten the four screws.
6.Place the unit into the panel and insert hexagonal fasteners through bevel slots and
predrilled panel holes.
7.Fasten with wingnuts and hand tighten.
8.Add conduit or glands and wire as required, then replace the lid.
Helpful hint:
•Use tape to hold hexagonal heads in slots while attaching wingnuts.
The battery (Rayovac BR2032) has a ten-year life expectancy. Please note the life
expectancy may be reduced by ambient temperature. If the unit loses external and
battery power, a capacitor will power the RAM for about ten minutes.
Disconnect power before replacing the battery.
Installation Steps
1.Open the enclosure lid.
2.Slide the battery into the holder. Be sure to
align the + and – terminals correctly.
3.Close and secure enclosure lid.
Battery
+
Power Supply
Female Connector
for SmartLinx Card
SmartLinx Card
Ter m i n a l s
RS-485
Connections
Installation
Note: All parameter values are written to the EEPROM once every hour. The
battery is used to backup Standard Data Logging parameters (P300-P321)
between writes, in case of power failure.
•Verify that all system components are installed in accordance with instructions.
•Connect all cable shields to the MultiRanger Shield Terminals. Avoid differential
ground potentials by not connecting cable shields to ground (earth) anywhere.
•Keep exposed conductors on shielded cables as short as possible to reduce noise
on the line caused by stray transmissions and noise pickup.
MultiRanger
Siemens Milltronics
Transducer(s)
Siemens Milltronics
TS-3 Temperature
Sensor
Laptop running
Dolphin Plus
Customer Alarm,
Pump, or Control
Device
Customer Device,
digital output
Customer Device,
analog output
Customer Network or
Modem
SmartLinx Card
Display, PLC, Chart
recorder, or other
Control Device
The terminal board on the MultiRanger allows all inputs and outputs to be connected
simultaneously.
Note: Recommended torque on terminal clamping screws.
• 0.56 - 0.79 Nm
• 5 - 7 in.lbs
Please do not overtighten the screws.
TB1
TB2
2
1
RELAY 1
RELAY 2
TB1
12-30 V
DC Version
L2/N L1
mA INPUT
SHIELD
4 - 20 mA
OUTPUTS
SYNC
1
2
TB3
Wiring
RELAY 3
RELAY 4
RELAY 5
RELAY 6
DISCRETE
INPUTS
RS485
TS-3
SHIELD
1
2
COM
A
B
Cables
The MultiRanger transceiver requires a shielded two-wire connection to the transducer.
ConnectionCable Type
mA input and mA output
sync, Temperature sensor,
discrete input, dc input
Transducer
Relay output
AC input
1.
Preferred shielding is braided screen.
2 copper conductors, twisted, with shield
2
300V 0.324 - 0.823 mm
(22 - 18 AWG)
Maximum length: 365 m
Do not use a coaxial transducer cable extension with the
MultiRanger. Electrical noise interference affects
performance.
Relay to be copper conductors per local requirements to
meet 250 V 5A contact rating.
Warning: Hazardous voltage present on transducer terminals during
operation.
Run the transducer cable in a grounded metal conduit, separate from other
wiring (except TS-3 temperature sensor wiring, if applicable).
Notes:
•Do not use coaxial cable because of electrical noise interference
•Do not connect the shield and white transducer wires together; wire to separate
terminals
•Disregard older transducer manuals that recommend these practices
white
TRANSDUCER TWO
black
white
TRANSDUCER ONE
black
A 0.1 µF (10 0V or greater) capacitor is included with the MultiRanger for retrofitting old
MultiRanger Plus installations. Please see
retrofitting MultiRanger Plus Installations)
MultiRanger 100/20 0 Installation (for
on page 247.
Relays
Relay contacts are shown in the de-energized position. All relays are handled identically
and can be configured as positive or negative logic using P118.
Relays 1, 2, 4, and 5 are
normally open and will fail
in the normal state.
Relays 3 and 6 can be
wired either normally open
or normally closed, and
will fail in their deenergized states.
Wiring
Temperature Sensor
Accurate temperature readings are critical to accurate level measurements because the
speed of sound changes, depending on air temperature, and all Siemens Milltronics
Echomax and ST-H transducers have an internal temperature sensor.
If the following conditions apply, a separate TS-3 temperature sensor will ensure
optimum accuracy:
•the transducer is exposed to direct sunlight (or other radiant heat source)
•the transducer face and monitored surface temperature differs
•faster response to temperature changes is required
Note
TEMPERATURE SENSOR
Use a T-S3 Temperature
Sensor only. Leave
terminals open (unused) if
TS-3 is not deployed.
mA Input [MR 200 only]
For more information, consult the Transducer (P004) and mA Input Parameters (P250,
P251, and P252) in the parameter reference section.
mA Output
For more information, consult the mA output parameters (P200 to P219) in the parameter
reference section.
Note: The MultiRanger 100/200 CANNOT be synchronized with the MultiRanger
Plus or the HydroRanger.
When using multiple ultrasonic level monitors, be sure to run the transducer cables in
separate grounded metal conduits.
When separate conduits are not possible, synchronize the level monitors so that no unit
transmits while another is waiting for echo reception.
Other Siemens
Milltronics Transceiver
Mult iRang er
Synchronizing with another MultiRanger 100/200, or other Siemens Milltronics instruments (DPL+, SPL, XPL+, LU01, LU02, LU10, LUC500, Hydro+,
EnviroRanger, MiniRanger):
•Mount the level monitors together in one cabinet
•Use a common power (mains) supply and ground (earth) for all units
•Interconnect the SYNC terminals of all level monitors
•Set parameter
•Contact Siemens Milltronics or your local distributor. Go to
www.siemens.com/processautomation.
P726 Level System Sync
on page 190.
Power
Important!
Before applying power to the MultiRanger for the first time, ensure any connected
alarm/control equipment is disabled until satisfactory system operation and
performance is verified.
Notes for AC power connections
•The equipment must be protected by a 15 A fuse, or circuit breaker in the
building installation.
•A circuit breaker or switch in the building installation, marked as the disconnect
switch, must be in close proximity to the equipment and within easy reach of the
operator.