SEW Eurodrive DFE33B User Manual

Drive Technology \ Drive Automation \ System Integration \ Services
Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Edition 10/2008
16725611 / EN
Manual
SEW-EURODRIVE – Driving the world
Contents
1 General Information............................................................................................... 6
1.1 Using the manual........................................................................................... 6
1.2 Structure of the safety notes.......................................................................... 6
1.3 Rights to claim under warranty....................................................................... 7
1.4 Exclusion of liability........................................................................................ 7
1.5 Copyright........................................................................................................ 7
2 Safety Notes ................................ ... ... ....................................... ... ........................... 8
2.1 Other applicable documentation .................................................................... 8
2.2 General safety notes for bus systems............................................................ 8
2.3 Safety functions ............................... ... ... .... ... ... ... ....................................... ... . 8
2.4 Hoist applications......... ....................................... ... ....................................... . 8
2.5 Product names and trademarks.......... ... .... ... ... ... ... .... .................................... 8
2.6 Waste disposal............................................................................................... 8
3 Introduction ............................................................................................................ 9
3.1 Content of the manual.. .... ... ... ... .... ... ... ....................................... ... ... .............. 9
3.2 Additional documentation. ... ... ... .... ... ... ... ....................................... ... ... ........... 9
3.3 Properties....................................................................................................... 9
3.3.1 Fieldbus operation with MOVIDRIVE
3.3.2 Access to all information .............................................................. ... .. 10
3.3.3 Monitoring functions .......................................................................... 10
3.3.4 Diagnostics ....................................................................................... 10
3.3.5 Fieldbus monitor ............................................................................... 10
®
B and MOVITRAC® B ............ 9
4 Assembly and Installation Instructions ............................................................. 11
®
4.1 Installing the DFE33B option card in MOVIDRIVE
MDX61B..................... 11
4.1.1 Before you begin ............................................................................... 12
4.1.2 Basic procedure for installing/removing an option card
(MDX61B, sizes 1 – 6) ............. ... .... ... ... ... ....................................... .. 13
4.2 Installing the DFE33B option card in MOVITRAC
4.2.1 Connecting the system bus between a MOVITRAC
the DFE33B option ........................................................................... 14
4.2.2 Connecting the system bus between several MOVITRAC
®
B.................................. 14
®
B unit and
®
B units . 15
4.3 Installing the DFE33B gateway / UOH11B................................................... 17
4.4 Connection and terminal description of the DFE33B option ............... .... ... .. 18
4.5 Status LED of the DFE33B option ............................................................... 19
4.5.1 Gateway LED .................................................................................... 20
4.6 Pin assignment ............................................................................................ 21
4.7 The integrated Ethernet switch .................................................................... 22
4.8 Shielding and routing bus cables................................................................. 22
4.9 Setting the DIP switches.................................................. ....... ... ... ... ... .... ... .. 23
4.10 TCP/IP addressing and subnetworks........................................................... 24
4.11 Setting the IP address parameters............................................................... 26
4.12 Procedure for replacing the unit.... ... ... ... .... ... ... ... ....... ... ... ... .... ... ... ... ... .... ... .. 28
4.12.1 Replacing MOVIDRIVE
4.12.2 Replacing MOVITRAC
®
B ..... ... .... ... ...................................... .... ..... 28
®
B / gateway ............................................... 29
5 Project Planning and Startup (EtherNet/IP) ....................................................... 30
5.1 Validity of the EDS file for DFE33B.............................................................. 30
5.2 Configuring the master (EtherNet/IP scanner)............................................. 31
5.2.1 Configuring the DFE33B as option in MOVIDRIVE
5.2.2 Configuring the DFE33B as option in MOVITRAC
®
MDX61B ......... 32
®
B or in
the UOH11B gateway housing ......................................................... 34
5.2.3 Auto Setup for gateway operation .................................................... 36
®
5.3 Setting the MOVIDRIVE
MDX61B inverter................................................ 37
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
3
Contents
5.4 Setting the MOVITRAC® B frequency inverter............................................. 38
5.5 Project planning examples in RSLogix5000..................................... ... .... ... .. 39
5.5.1 MOVIDRIVE
5.5.2 MOVITRAC
5.5.3 A cce ss to the un it pa ra met er s of MO VIDRIVE
5.5.4 MOVITRAC
6 Ethernet Industrial Protocol (EtherNet/IP)......................................................... 54
6.1 Introduction .................................................................................................. 54
6.2 Process data exchange ............................................................................... 54
6.3 CIP object directory...................................................................................... 55
6.4 Return codes for parameter setting via explicit messages........................... 68
7 Project Planning and Startup (Modbus/TCP)..................................................... 72
7.1 Unit description file for Modbus/TCP............................................................ 72
7.2 Configuring the master (Modbus scanner)................................................... 72
7.2.1 Configuring the DFE33B as option in MOVIDRIVE
7.2.2 Configuring the DFE33B as option in MOVITRAC
the UOH11B gateway housing ......................................................... 75
7.2.3 Auto Setup for gateway operation .................................................... 76
7.3 Setting the MOVIDRIVE
7.4 Setting the MOVITRAC
7.5 Project planning examples in PL7 PRO........ ... ... ... .... ... ... ... .... ... ... ...... .... ... .. 79
7.5.1 MOVIDRIVE
7.5.2 MOVITRAC
7.6 Examples for data exchange via Modbus/TCP............................................ 83
7.6.1 Writing and reading process data ..................................................... 84
7.6.2 Parameter access ............................................................................. 86
8 Modbus Protocol (Modbus/TCP)......................................................................... 88
8.1 Introduction .................................................................................................. 88
8.1.1 Mapping and addressing .................................................................. 88
8.1.2 Services (function codes) ......... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... ....... .. 89
8.1.3 Access ............................................................................................. 89
8.2 Protocol structure......................................................................................... 90
8.2.1 Header .............................................................................................. 90
8.2.2 Service FC3 – Read Holding Registers ............................................ 91
8.2.3 Service FC16 – Write Multiple Registers ........... ... ... ....... ... ... ... .... ... .. 92
8.2.4 Service FC23 – Read/Write Multiple Registers ................................. 93
8.2.5 Service FC43 – Read Device Identification ...................................... 94
8.3 Connection management............................................................................. 95
8.3.1 Sending process output data (request controlling connection) ......... 95
8.3.2 Closing the connections .................................................................... 96
8.3.3 Timeout monitoring ........................................................................... 96
8.4 Parameter access via Modbus/TCP.................................... .... ... ... ...... .... ... .. 97
8.4.1 Procedure with FC16 and FC3 ......................................................... 97
8.4.2 Procedure with FC23 ........................................................................ 97
8.4.3 Protocol structure .............................................................................. 98
8.4.4 MOVILINK
8.5 Fault codes (exception codes)................................................................... 100
9 Integrated Web Server....................................................................................... 101
9.1 Software requirements............................................................................... 101
9.2 Security settings......................................................................................... 101
9.3 Design of the homepage of the integrated web server .............................. 102
9.4 Layout of the diagnostics applet ................................................................ 103
9.5 Access protection....................................................................................... 107
®
B with 10 PD data exchange ..................................... 39
®
B via gateway DFE33B / UOH11B ............................. 43
®
B unit parameter access via DFE33B / UOH11B ....... 53
®
MDX61B inverter................................................ 77
®
B frequency inverter............................................. 78
®
B with 3 PD data exchange ....................................... 79
®
B via gateway DFE33B / UOH11B ............................. 81
®
parameter channel ........................................................ 99
®
B ............................ 47
®
MDX61B ......... 74
®
B or in
4
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Contents
10 Operating MOVITOOLS® MotionStudio Via Ethernet...................... ... ... ... ....... 108
10.1 About MOVITOOLS
®
MotionStudio........................... ... ... ... ....................... 108
10.1.1 Tasks ............................................................................................. 108
10.1.2 Establishing communication with units ........................................... 108
10.1.3 Executing functions with the units .................................................. 108
10.2 First steps .................................................................................................. 109
10.2.1 Starting the software and creating the project ................................ 109
10.2.2 Establishing communication and scanning the network ................. 109
10.3 Communication mode................................................................................ 110
10.3.1 Overview ........................................................................................ 110
10.3.2 Selecting communication mode (online or offline) ......................... 111
10.4 Serial communication (RS485) via interface adapters............................... 112
10.4.1 Engineering via interface adapters (serial) ..................................... 112
10.4.2 Starting up the USB11A interface adapter ..................................... 112
10.4.3 Configuring serial communication ........................ .......................... 115
10.4.4 Serial communication parameter (RS485) .............................. .......117
10.5 Communication via Ethernet...................................................................... 118
10.5.1 Connecting the unit with the PC via Ethernet ................................. 118
10.5.2 Address Editor ............................................................................... 118
10.5.3 Configuring the communication channel via Ethernet .................... 122
10.5.4 Setting the communication parameters for SMLP .......................... 123
10.5.5 Communication parameters for SMLP .............................. ............. 124
10.6 Executing functions with the units.............................................................. 125
10.6.1 Parameter setting for units in the parameter tree ........................... 125
10.6.2 Reading/changing unit parameters ................................................ 125
10.6.3 Starting up the units (online) .......................................................... 126
10.6.4 Special configuration and diagnostics tools ................................... 126
11 Ethernet Configuration Parameters.................................................................. 127
11.1 Parameter description................................................................................ 127
12 Troubleshooting................................................................................................. 129
12.1 Diagnostic sequence.................................................................................. 129
12.2 Error list in gateway operation.................................................................... 131
13 Technical Data.................................................................................................... 132
13.1 DFE33B option for MOVIDRIVE
13.2 Dimension drawing of DFE3 3B optio n for MO VIT RAC
®
B........................................................... 132
®
B and in
the gateway housing.................................................................................. 133
14 Appendix............................................................................................................. 134
14.1 Parameter access to lower-level units via EtherNet/IP ............................. 134
14.2 Parameter access to lower-level units via Modbus/TCP ........................... 135
14.3 Parameter access to lower-level units via engineering interfaces ............ 136
14.4 Glossary..................................................................................................... 137
15 Index.................................................................................................................... 138
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
5
1
General Information
Using the manual
1 General Information
1.1 Using the manual
The manual is part of the product and contains important information on operation and service. The manual is written for all employees who assemble, install, startup, and ser­vice the product.
The manual must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the manual carefully and understood it. If you ar e unclear about any of the information in this documentation, or require further information, please contact SEW-EURODRIVE.
1.2 Structure of the safety notes
The safety notes in this manual are designed as follows:
Symbol SIGNAL WORD
Nature and source of danger. Possible consequence(s) if disregarded.
Measure(s) to avoid the danger.
Symbol Signal word Meaning
Example:
General danger
Specific danger,
e.g. electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
TIP Useful information or tip.
Simplifies handling of the drive system.
Consequences if
disregarded
environment
6
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
1.3 Rights to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the informatio n in the manual. Therefore, read the manual before you start operating the device.
1.4 Exclusion of liability
You must comply with the information in the manual and MOVIDRIVE® B / MOVITRAC®B documentation to ensure safe operation and to achieve the specified product characteris­tics and performance features. SEW-EURODRIVE assumes no liability for injury to per­sons or damage to equipment or property resulting from non-observance of these oper­ating instructions. In such cases, any liability for defects is excluded.
1.5 Copyright
© 2008 – SEW-EURODRIVE. All rights reserved. Copyright law prohibits the duplication (all or in part), mod ifi ca tio n, distribution , and use
of this document for ulterior purposes.
General Information
Rights to claim under warranty
1
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
7
2
Safety Notes
Other applicable documentation
2 Safety Notes
2.1 Other applicable documentation
Installation and startup only by trained personnel observing the relevant accident prevention regulations and the following doc um e nts :
– "MOVIDRIVE – "MOVITRAC
Read through these documents carefully before you commence installation and startup of the DFE33B option.
As a prerequisite to fault-free operation and fulfillment of warranty claims, you must adhere to the information in the documentation.
2.2 General safety notes for bus systems
This communication system allows you to adjust the MOVIDRIVE® inverter to your spe­cific application conditions with a high degree of accuracy. As with all bus systems, there is a danger of invisible, external (as far as the inve rter is concerned) mo difications to the parameters which give rise to changes in the unit behavior. This may result in unex­pected (not uncontrolled) system behavior.
®
®
MDX60B/61B" operating instructions
B" operating instructions
2.3 Safety functions
The MOVIDRIVE® MDX60B/61B and MOVITRAC® B inverters may not perform safety functions without higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel.
For safety applications, ensure that the information in the publications "Safe Disconnec­tion for MOVIDRIVE
®
B / MOVITRAC® B" is observed.
2.4 Hoist applications
MOVIDRIVE® MDX60B/61B and MOVITRAC® B may not be used as safety equipment in hoist applications.
Use monitoring systems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people.
2.5 Product names and trademarks
The brands and product names named in this manual are trademarks or registered trademarks of the titleholders.
2.6 Waste disposal
Please observe current national regulations.
Dispose of the following materials separately in accordance with the country-specific regulations in force, as:
Electronics scrap
Plastic
Sheet metal
Copper
8
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
3 Introduction
3.1 Content of the manual
This user manual describes
Installation of the DFE33B option card in the MOVIDRIVE
Using the DFE33B option card in the MOVITRAC UOH11B gateway housing.
Startup of MOVIDRIVE
Startup of MOVITRAC
Operating MOVITOOLS
Diagnostics via integrated web server.
3.2 Additional documentation
For information on how to connect MOVIDRIVE® / MOVITRAC® B easily and effectively to the EtherNet/IP fieldbus system, you should request the following additional publica­tions about fieldbus technology:
•MOVIDRIVE
•MOVITRAC
The "MOVIDRIVE manual provide a description of the fieldbus parameters and their co din g, as well as an explanation of the various control concepts and application options with br ief examples.
The "MOVIDRIVE inverter that can be read or written via the various communication interfaces, such as system bus, RS485 and also via the fieldbus interface.
®
Fieldbus Unit Profile manual
®
B / MOVIDRIVE® MDX60B/61B system manual
Introduction
Content of the manual
®
MDX61B inverter.
®
B frequency inverter and in the
®
B in the EtherNet/IP and Modbus/TCP fieldbus system.
®
B in the EtherNet/IP and Modbus/TCP gateway.
®
MotionStudio via Ethernet.
®
Fieldbus Unit Profile" manual and the MOVITRAC® B system
®
Fieldbus Unit Profile" manual contains a list of all parameters of the
3
3.3 Properties
With the DFE33B option and its powerful universal fieldbus interface, MOVIDRIVE MDX61B inverters and MOVITRAC® B frequency inverters allow for connection to higher-level automation systems via EtherNet/IP or Modbus/TCP.
3.3.1 Fieldbus operation with MOVIDRIVE
The performance of the inverter (also referred to as the unit profile) that forms the basis for fieldbus operation, is fieldbus-independent and, therefore, uniform. This fea­ture allows the user to develop fieldbus-independent drive applications. This makes it much easier to change to other bus systems, such as DeviceNet (option DFD).
®
B and MOVITRAC® B
®
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
9
3
3.3.2 Access to all information
3.3.3 Monitoring functions
Introduction
Properties
With the fieldbus interfaces of option DFE33B, all SEW drives allow digital access to all drive parameters and functions. The inverter is controlled via fast, cyclic process data. With this process data channel, you can enter setpoints such as the setpoint speed, ramp generator time for acceleration/deceleration, etc. as well as trigger various drive functions such as enable, control inhibit, normal stop, rapid stop, etc. At the same time , you can use this channel to read back actual values from the inverter, such as the actual speed, current, unit status, fault number and reference signals.
Using a fieldbus system requires additional monitoring functions for the drive tech­nology, for example, time monitoring of the fieldbus (fieldbus timeout) or rapid stop con­cepts. For example, you can adapt MOVIDRIVE specifically to your application. You can determine, for example, which of the inverter's error responses should be triggered in the event of a bus error. A rapid stop is a good idea for many applications, although this can a lso be achieved by "freezing" the la st set­points so the drive continues operating with the most recently valid setpoints (such as with a conveyor belt). As the cont rol terminals also function in fieldbus operation, you can still implement fieldbus-independent emergency stop concepts via the terminals of the inverter.
®
/MOVITRAC® monitoring functions
3.3.4 Diagnostics
The MOVIDRIVE numerous diagnostic options for startup and service. You can, for instance, use the fieldbus monitor integrated in MOVITOOLS sent from the higher-level controller as well as the actual values. The integrated web server allows you to access the diagnostic values using a standard browser (such as Internet Explorer).
3.3.5 Fieldbus monitor
Furthermore, you are supplied with a variety of additional information about the status of the fieldbus interface. The fieldbus monitor function in conjunction with MOVITOOLS MotionStudio PC software offers you an easy-to-use diagnostic tool for setting all drive parameters (including the fieldbus parameters) and for displaying the fieldbus and device status information in detail.
®
inverter and the MOVITRAC® B frequency inverter offer you
®
MotionStudio to control setpoint values
®
10
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
Installing the DFE33B option card in MOVIDRIVE® MDX61B
4 Assembly and Installation Instructions
4
This section provides information about assembly and installation of the DFE33B option card in MOVIDRIVE
®
MDX61B, MOVITRAC® B and UOH11B gateway housing.
4.1 Installing the DFE33B option card in MOVIDRIVE® MDX61B
TIPS
Only SEW-EURODRIVE personnel may install or remove option cards for MOVIDRIVE
Users may only install or remove option cards for MOVIDRIVE sizes 1 to 6.
Plug the DFE33B EtherNet/IP option card into the fieldbus slot [1].
Only use connectors and cables approved for EtherNet/IP when cabling.
The DFE33B option is supplied with voltage via MOVIDRIVE voltage supply is not required.
®
MDX61B size 0.
®
MDX61B
®
B. A separate
[1]
62180AXX
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
11
4
4.1.1 Before you begin
Assembly and Installation Instructions
Installing the DFE33B option card in MOVIDRIVE® MDX61B
Observe the following notes before installing or removing an option card:
Disconnect the inverter from the power. Switch off the DC 24 V and the supply voltage.
Take appropriate measures to protect the option card from electrostatic charge (use discharge strap, conductive shoes, and so on) before touching it.
Before installing the option card, remove the keypad and the front cover (see MOVIDRIVE
After having installed the option card, replace the keypad and the front cover (see MOVIDRIVE
Keep the option card in its original packaging until immedi ately before you ar e ready to install it.
Hold the option card by its edges only. Do not touch any components.
®
MDX60B/61B operating instructions, section "Installation").
®
MDX60B/61B operating instructions, section "Installation").
12
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
Installing the DFE33B option card in MOVIDRIVE® MDX61B
4.1.2 Basic procedure for installing/removing an option card (MDX61B, sizes 1 – 6)
2.
1.
1.
3.
3.
4
2.
3.
4.
4.
60039AXX
1. Remove the two retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist !).
2. Remove the two retaining screws of the black cover plate on the card retaining bracket. Remove the black cover plate.
3. Position the option card onto the retaining bracket so that the three retaining screws fit into the corresponding bores on the card retaining bracket.
4. Insert the retaining bracket with installed option card into the slot, pressing slightly so it is seated properly. Secure the card retaining bracket with the two retaining screws.
5. To remove the option card, follow the instructions in reverse order.
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
13
4
X45
X46
1
23456HL
FSC11B
S1
OFF
ON
7
S2
X44
X26
1234567
X24
H1
H2
X12
1 2 3 4 5 6 7 8
24V IO
DC 24 V
+
9
GND
=
DFE 33B
X30X32
Def IP
ETHERNET/IP
AS
01
MODULE STATUS
NETWORK STATUS
MAC ID:
00-0F-69-00-02-0B
IP:
[1] [2]
Assembly and Installation Instructions
Installing the DFE33B option card in MOVITRAC® B
4.2 Installing the DFE33B option card in MOVITRAC® B
TIP
Only SEW-EURODRIVE engineers are allowed to install or remove option cards for MOVITRAC
4.2.1 Connecting the system bus between a MOVITRAC® B unit and the DFE33B option
®
B.
[1] Terminating resistor activated, S1 = ON [2] DIP switch S2 (reserved), S2 = OFF
14
62135AXX
X46 X26 Terminal assignment
X46:1 X26:1 SC11 SBus +, CAN high X46:2 X26:2 SC12 SBus –, CAN low X46:3 X26:3 GND, CAN GND
X46:6 X26:6 GND, CAN GND
X26:4 Reserved X26:5 Reserved
X46:7 X26:7 DC 24 V
X12 Terminal assignment
X12:8 DC+24 V input X12:9 GND reference potential for binary inputs
To simplify cabling, the DFE33B option can be supplied with DC 24 V from X46.7 of the MOVITRAC X12.8 and X12.9 when it supplies the DFE33B option. Activate the system bus termi-
®
B to X26.7. MOVITRAC® B must be supplied with DC 24 V at terminals
nating resistor at the FSC11B option (S1 = ON).
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
Installing the DFE33B option card in MOVITRAC® B
4.2.2 Connecting the system bus between several MOVITRAC® B units
4
DC 24 V
[1] [2]
MOVITRAC® B
DFE 33B
S1
S2
ON OFF
X44
FSC11B
X46
X45
7
23456HL^
1
X12
1 2 3
+
=
-
24V IO GND
4 5 6 7 8 9
MODULE STATUS
NETWORK STATUS
MAC ID:
00-0F-69-00-02-0B
IP:
X30X32
Def IP
AS
01
ETHERNET/IP
H1
H2
X24
X26
1234567
MOVITRAC® B
S1
ON OFF
X44
FSC11B
X46
X45
23456HL ^
1
S2
MOVITRAC® B
S1
S2
X44
ON OFF
[1] [2]
[1] [2]
FSC11B
X46
X45
7
23456HL ^
1
7
[1] Only the terminating resistor at the last unit is activated, S1 = ON [2] DIP switch S2 (reserved), S2 = OFF
MOVITRAC® B DFE33B in the UOH11B gateway housing X46 Terminal assignment X26 Terminal assignment
X46:1 SC11 (System bus high, incoming) X26:1 SC11 SBus +, CAN high X46:2 SC12 (System bus low, incoming) X26:2 SC12 SBus –, CAN low X46:3 GND (System bus reference) X26:3 GND, CAN GND X46:4 SC21 (System bus high, outgoing) X26:4 Reserved X46:5 SC22 (System bus low, outgoing) X26:5 Reserved X46:6 GND (System bus reference) X26:6 GND, CAN GND X46:7 DC 24 V X26:7 DC 24 V
X12 Terminal assignment
X12:8 DC+24 V input X12:9 GND reference potential for binary inputs
62136AXX
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
15
4
Assembly and Installation Instructions
Installing the DFE33B option card in MOVITRAC® B
Please note:
Use a 2x2 core twisted and shielded copper cable (data transmission cable with braided copper shield). Connect the shield flatly on both sides of the electronics shield clamp of MOVITRAC must meet the following specifications:
– Core cross section 0.25 mm – Cable resistance 120 Ê at 1 MHz – Capacitance per unit length  40 pF/m at 1 kHz
Suitable cables are CAN bus or DeviceNet cables.
The permitted total cable length is 100 m (328 ft). The SBus baud rate has a fixed setting of 500 kBaud.
Connect the system bus terminating resistor (S1 = ON) at the end of the system bus connection. Switch off the terminating resistor on the other units (S1 = OFF). The DFE33B gateway must always be connected either at the beginning o r the end of the system bus connection. The terminating resistor is permanently installed.
®
. Also connect the ends of the shield to GND. The cable
2
(AWG18) to 0.75 mm2 (AWG23)
TIPS
There must not be any potential displacement between the units connected with the SBus. Take suitable measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable.
Point-to-point SBus wiring is not permitted.
16
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
X26
1
23456
7
SEW Drive
UOH11B
DC+24 V GND
X24
H1
H2
SC11 system bus +, CAN high
SC12 system bus -, CAN low
GND, CAN GND
DFE 33B
X30X32
Def IP
ETHERNET/IP
AS
01
MODULE
STATUS NETWORK
STATUS
MAC ID:
00-0F-69-00-02-0B
IP:
Installing the DFE33B gateway / UOH11B
4.3 Installing the DFE33B gateway / UOH11B
The following figure shows the connection of the DFE33B option via the UOH11B gateway housing.
TIP
Only SEW-EURODRIVE engineers are allowed to install or remove option cards in/from the UOH11B gateway housing.
4
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
UOH11B gateway housing X26 Terminal assignment
X26:1 SC11 system bus +, CAN high X26:2 SC12 system bus –, CAN low X26:3 GND, CAN GND X26:4 Reserved X26:5 Reserved X26:6 GND, CAN GND X26:7 DC 24 V
The gateway housing requires a power supply of DC 24 V that is connected to X26. Connect the system bus terminating resistor at the end of the system bus connection.
62137AEN
17
4
Assembly and Installation Instructions
Connection and terminal description of the DFE33B option
4.4 Connection and terminal description of the DFE33B option
Part number EtherNet/IP and Modbus/TCP fieldbus interface option type DFE33B: 1821 346 4
Front view of DFE33B
DFE 33B
MODULE STATUS
NETWORK STATUS
MAC ID:
00-0F-69-xx-xx-xx
X30X32
Description
MODULE STATUS LED (red/green)
NETWORK STATUS LED (red/green)
MAC address IP input field
IP:
X30: Ethernet connection Link LED (green) Activity LED (yellow)
DIP switch
Function
Shows the current status of the DFE33B option.
Shows the status of the controlling EtherNet/IP or Modbus/TCP connection.
MAC address, e.g. to configure the DHCP server. You can enter the allocated IP address in this field.
X32: Ethernet connection Link LED (green) Activity LED (yellow)
Def IP
AS
01
ETHERNET/IP
62138AXX
Front view of MOVITRAC®B and UOH11B
H1
H2
X24
DIP switch DEF IP Resets the address parameters to their default values and
58129AXX
deactivates DHCP
IP address: 192.168.10.4
Subnetwork mask: 255.255.255.0
Gateway: 1.0.0.0
AS Auto Setup for gateway operation
Description Function
LED H1 (red) LED H2 (green)
X24 X terminal
System bus error (only for gateway functions) Reserved
RS485 interface for diagnostics via PC and MOVITOOLS MotionStudio (only for MOVITRAC
®
®
B)
18
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
4.5 Status LED of the DFE33B option
The LEDs of the DFE33B option card indicate the current status of the DFE33B option and the fieldbus system.
DFE33B
MODULE STATUS
NETWORK STATUS
The fieldbus interface status indicated by the respective status LED is summarized in the section "Troubleshooting".
Status LED of the DFE33B option
4
62139AXX
MODULE STATUS LED
NETWORK STATUS LED
The MODULE STATUS LED indicates that the bus electronics are operating correctly.
States of the MODULE STATUS LED
Off The DFE33B option card is not supplied with voltage or is defective Flashing green If the NETWORK STATUS LED is off at the same time, the TCP/IP stack
Flashing green/red The DFE33B option card performs a LED test. Green The standard operating state of the DFE33B option card. Red The DFE33B option card is in fault state. Flashing red A conflict has been detected in the IP address assignment. Another station in
Meaning
of the DFE33B option card will be started. If this status continues and DHCP is activated, the DFE33B option card waits for data from the DHCP server.
If the NETWORK STATUS LED is flashing green at the same time, the application of the DFE33B option card is started.
the network uses the same IP address.
The NETWORK STATUS LED indicates the state of the fieldbus system.
States of the NETWORK STATUS LED
Off The DFE33B option does not yet have any IP parameters. Flashing green/red The DFE33B option card performs a LED test. Flashing green There is no controlling IO connection. Green There is a controlling EtherNet/IP or Modbus/TCP connection. Red A conflict has been detected in the IP address assignment.
Flashing red The previously established controlling IO connection is in timeout status.
Meaning
Another station in the network uses the same IP address.
The status is reset by restarting communication.
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
19
4
X24
H1
H2
Assembly and Installation Instructions
Status LED of the DFE33B option
Link/Activity LED The two LEDs Link (green) and Activity (yellow), integrated in the RJ45 plug connec-
tors (X30, X32), display the status of the Ethernet connection.
LED "Link"
LED "Activity"
LED / status Meaning Link / green There is an Ethernet connection. Activity / yellow Data is currently being exchanged via Ethernet. Link / off There is no Ethernet connection. Link (X30) / flashes Locating function of Address Editor (see section 10)
X30
X32
61880AXX
TIP
As the firmware of the DFE33B option card takes approx. 15 second s fo r initialization, the status "0" (inverter not ready) is displayed in the 7-segment display of MOVIDRIVE
®
during this time.
4.5.1 Gateway LED
LEDs H1 and H2 indicate the communication status in gateway operation.
58129AXX
LED H1 Sys-fault (red) Only for gateway operation Status State Description
Red System bus error Gateway not configured or one of the drives
is inactive Off SBus ok Gateway is configured correctly Flashing Bus scan Bus is being checked by the gateway
•LED H2 (green) is currently reserved.
X-terminal X24 is the RS485 interface for diagnostics via PC and MOVITOOLS MotionStudio.
®
20
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
4.6 Pin assignment
Use prefabricated, shielded RJ45 plug connectors compliant with IEC 11801 edition 2.0, category 5.
[6]
Fig. 1: Pin assignment of an RJ45 plug connector
A = Front view B = View from back [1] Pin 1 TX+ Transmit Plus [2] Pin 2 TX– Transmit Minus [3] Pin 3 RX+ Receive Plus [6] Pin 6 RX– Receive Minus
Assembly and Installation Instructions
Pin assignment
[1]
[2]
[3]
AB
6
3
2
1
4
54174AXX
MOVIDRIVE
®
/ MOVITRAC® B / Ethernet connection
To connect DFE33B to the Ethernet, connect the Ethernet interface X30 or X32 (RJ45 plug connector) to the other network stations using a category 5, class D twisted-pair cable in accordance with IEC 11801 edition 2.0. The integrated switch provides support for achieving a line topology and offers auto-crossing functions.
TIPS
According to IEC 802.3, the maximum cable length for 10/100 MBaud Ethernet (10BaseT / 100BaseT), e.g. between two network stations, is 100 m.
We recommend that you do not directly connect terminals to the DFE33B optio n in order to minimize the load on the terminals caused by undesired multicast data traffic in EtherNet/IP networks. Connect non-SEW devices via a networ k compo­nent that supports the IGMP snooping functionality (e.g. managed switch).
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
21
4
Assembly and Installation Instructions
The integrated Ethernet switch
4.7 The integrated Ethernet switch
You can use the integrated Ethernet switch to achieve line topologies known from the fieldbus technology. Other bus topologies such as star or tree are, of course, also possible. Ring topologies are not supported.
TIP
The number of industrial Ethernet switches connected in line affects the telegram runtime. If a telegram passes through the units, the telegram runtime is delayed by the Store & Forward function of the Ethernet switch:
for a telegram length of 64 bytes by approximately 10 µs (at 100 Mbit/s)
for a telegram length of 1500 bytes by approximately 130 µs (at 100 Mbit/s)
This means, the more units that the telegram has to run through, the longer the tele­gram runtime.
Auto-crossing The two ports leading out of the Ethernet switch have auto-crossing functionality. This
means you can use both patch cables and cross-over cables to connect to the next Ethernet station.
Autonegotiation The baud rate and the duplex mode is negotiated by both Ethernet nodes when estab-
lishing the connection. The two Ethernet ports of the EtherNet/IP interface support auto­negotiation functionality and operate at a baud rate of 100 Mbit or 10 Mbit in full duplex or half duplex mode.
Notes on multicast handling
The integrated Ethernet switch offers no filter functionality for Ethernet multicast tele­grams. Multicast telegrams that are usually sent from the adapters (DFE33B) to the scanners (PLC) are passed on to all switch ports.
IGMP snooping (e.g. managed switches) is not supported.
SEW-EURODRIVE therefore recommends to connect the DFE33B option only with network components that support IGMP snooping (e .g. managed switch) or that have safety mechanisms integrated against excess multicast load (e.g. units from SEW­EURODRIVE). Units that do not have this integrated function can fail due to high network loads.
4.8 Shielding and routing bus cables
Only use shielded cables and connection elements that also meet the requirements of category 5, class 2 in compliance with IEC 11801 edition 2.0.
Correct shielding of the bus cable atte nuates electrical interference that can occur in industrial environments. The following measures ensure the best possible shielding:
Manually tighten the mounting screws on the connectors, modules, and equipotential bonding conductors.
Use only connectors with a metal housing or a metallic housing.
Connect the shielding in the connector over a wide surface area.
Apply the shielding of the bus line on both ends.
Route signal and bus cables in separate cable ducts. Do not route them parallel to power cables (motor leads).
22
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Use metallic, grounded cable racks in industrial environments.
Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route.
Avoid using plug connectors to extend bus cables.
Route the bus cables closely along existing grounding surfaces.
STOP!
In case of fluctuations in the ground potential, a comp ensating current may flow via the bilaterally connected shield that is also connected to the protective earth (PE). Make sure you supply adequate equipotential bonding in accordance with relevant VDE regulations in such a case.
4.9 Setting the DIP switches
TIP
The setting of the "Def IP" DIP switch is only adopted with a power-on reset (switchi ng mains and DC 24 V backup voltage on and off).
Assembly and Installation Instructions
Setting the DIP switches
4
Def IP When the "Def IP" switch is set to "1" (= ON), the following default IP address parame-
ters are set when activating the DC 24 V backup voltage:
IP address: 192.168.10.4
Subnetwork mask: 255.255.255.0
Default gateway: 1.0.0.0
P785 DHCP / Startup configuration: Saved IP parameters (DHCP is deactivated)
AS The "AS" DIP switch is used to configure the SBus communication of the gateway
(see section "Auto Setup for gateway operation"). The configuration becomes active when the "AS" DIP switch is set from "0" to "1".
To continue operation, the "AS" DIP switch must remain in the "1" position (= ON).
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
23
4
Assembly and Installation Instructions
TCP/IP addressing and subnetworks
4.10 TCP/IP addressing and subnetworks
Introduction The settings for the address of the IP protocol are made using the following parameters:
MAC address
IP address
Subnetwork mask
Standard gateway
The addressing mechanisms and subdivision of the IP networks into subnetworks are explained in this chapter to help you set the parameters correctly.
MAC address The MAC address (Media Access Controller) is the basis for all address settings. The
MAC address is a worldwide unique 6-byte value (48 bits) assigned to the Ethernet device. SEW Ethernet devices have the MAC address 00-0F-69-xx-xx-xx. The MAC address is difficult to handle for larger networks. This is why freely assignable IP addresses are used.
IP address The IP address is a 32 bit value that uniquely identifies a station in the network. An IP
address is represented by four decimal numbers separated by decimal points. Example: 192.168.10.4 Each decimal number stands for one byte (= 8 bits) of the address and can also be
represented using binary code (Æ following table).
Byte 1 Byte 2 Byte 3 Byte 4
11000000 . 10101000 . 00001010 . 00000100
The IP address comprises a network address and a station address ( Æ following table).
Network address Station address
192.168.10 4
The part of the IP address that denotes the network and the part that identifies the station is determined by the network class and the subnetwork mask.
Station addresses cannot consist of only zeros or ones ( binary) because they represent the network itself or a broadcast address.
Network classes The first byte of the IP address determine s the network class and as such repres ents
the division into network addresses and station addresses.
Value range Byte 1
0 ... 127 A 10.1.22.3 10 = Network address
128 ... 191 B 172.16.52.4 172.16 = Network address
192 ... 223 C 192.168.10.4 192.168.10 = Network address
Network class
Complete network address (Example)
Meaning
1.22.3 = Station address
52.4 = Station address
4 = Station address
This rough division is not sufficient for a number of networks. They also use an explicit, adjustable subnet mask.
24
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
TCP/IP addressing and subnetworks
4
Subnetwork mask
A subnetwork mask is used to divide the network classes into even more precisely defined subsections. The subnetwork mask is represented by four decimal numbers separated by decimal points, in the same way as the IP ad dr es s.
Example: 255.255.255.128 Each decimal number stands for one byte (= 8 bits) of the subnetwork mask and can
also be represented using binary code (Æ following table).
Byte 1 Byte 2 Byte 3 Byte 4
11111111 . 11111111 . 11111111 . 10000000
If you compare the IP addresses with the subnetwork masks, you se e that in th e bi nar y representation of the subnetwork mask all ones (1s) deter mine the network address and all the zeros (0s) determine the station address (Æ following table).
Byte 1 Byte 2 Byte 3 Byte 4
IP address
Subnetwork mask
Decimal 192 . 168. . 10 . 129 Binary 11000000 . 10101000 . 00001010 . 10000001 Decimal 255 . 255 . 255 . 128 Binary 11111111 . 11111111 . 11111111 . 10000000
The class C network with the address 192.168.10. is further subdivided into
255.255.255.128 using the subnetwork mask. Two networks are created with the
address 192.168.10.0 and 192.168.10.128. The following station addresses are permitted in the two networks:
192.168.10.1 ... 192.168.10.126
192.168.10.129 ... 192.168.10.254
The network stations use a logical AND operation for the IP address and the subnetwor k mask to determine whether there is a communication partner in the same network or in a different network. If the communication partner is in a different network, the standard gateway is addressed for passing on the data.
Standard gateway The standard gateway is also addressed via a 32-bit address. The 32-bit address is
represented by four decimal numbers separated by decimal points. Example: 192.168.10.1 The standard gateway establishes a connection to other networks. In this way, a net-
work station that wants to address another station can use a logical AND operation with the IP address and the subnetwork mask to decide whether the desired station is located in the same network. If this is not the case, the station addresses the standard gateway (router), which must be part of the actual network. The standard gateway th en takes on the job of transmitting the data packages.
DHCP (Dynamic Host Configuration Protocol)
Instead of setting the three parameters IP address, subnetwork mask and standard gateway manually, they can be assigned in an automated manne r by a DHCP server in the Ethernet network.
This means the IP address is assigned from a table, which contains the allocation of MAC address to IP address.
Parameter P785 indicates whether the DFE33B option expects the IP p arameters to be assigned manually or via DHCP.
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
25
4
Assembly and Installation Instructions
Setting the IP address parameters
4.11 Setting the IP address parameters
Initial startup The "DHCP" protocol (Dynamic Host Configuration Protocol) is activated as the default
setting for the DFE33B protocol. This means that the DFE33B option card expects its IP address parameters from a DHCP server.
TIP
Rockwell Automation provides a DHCP server free-of-charge on their homepage. The tool is known as "BOOTP Utility" and can be downloaded at the link below:
Once the DHCP server has been configured and the settings have been made for the subnetwork screen and the standard gateway, the DFE33B must be inserted in the assignment list of the DHCP server. In doing so, the MAC ID of the DFE33B option is allocated a valid IP address.
TIP
The configured IP address parameters are adop ted perman ently by the pa rameter set when DHCP is deactivated after the IP address has been assigned.
Changing the IP address parameters after successful initial startup
If the DFE33B was started using a valid IP address, you can also access the IP ad dress parameters via the Ethernet interface.
The following options are available for changing the IP address parameters via Ethernet:
Via the homepage of DFE33B (see section "Integrated Web Server")
®
Using the MOVITOOLS "MOVITOOLS
Using the EtherNet/IP TCP/IP interface object (see section "EtherNet/IP CIP object directory")
You can also change the IP address parameters via the serial interface of the gateway or MOVIDRIVE
If the IP address parameters are assigned to the option DFE33 B via a DHCP server, you can only change the parameters by adjusting the settings of the DHCP server.
The options listed above for changing the IP address parameters only come into effect once the supply voltages (mains and DC 24 V) have been switched off and back on again.
®
MotionStudio via Ethernet")
®
MDX61B or using the DBG60B keypad (in MOVIDRIVE® B).
MotionStudio software via Ethernet (see section
26
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
Setting the IP address parameters
4
Deactivating / activating the DHCP
Resetting the IP address parameters
The type of IP address assignment is determined by the setting of the attribute Configuration Control of the EtherNet/IP TCP/IP interface object. The value is displayed or changed in the parameter P785 DHCP / Startup Configuration.
Setting "Saved IP parameters" The saved IP address parameters are used.
Setting "DHCP" The IP address parameters are requested by a DHCP server. If you use the DHCP server from Rockwell Automation, you can activate or deacti-
vate the DHCP via a button. In this case, an EtherNet/IP telegram is sent to the TCP/IP interface object of the station that is being addr es sed .
If you do not know the IP address parameters and there is no serial interface or DBG60B keypad for reading the IP address, you can reset the IP address parameters to the default values using the DIP switch "Def IP".
This action resets the DFE33B option to the following default values:
IP address: 192.168.10.4
Subnetwork mask: 255.255.255.0
Default gateway: 1.0.0.0
P785 DHCP / Startup configuration: Saved IP parameters (DHCP is deactivated)
SEW Address Editor
Proceed as follows to reset the IP address parameters to the default values:
Switch off the DC 24 V supply voltage and the mains voltage.
Set the DIP switch "Def IP" on the DFE33B option to "1".
Switch the DC 24 V supply voltage and the mains voltage back on.
To access the IP settings of the DFE33B interfaces without the Ethernet settings of the PC and DFE33B having to match, the SEW Address Editor can be used if firmware version .11 or higher is installed on the DFE33B.
The IP settings of all SEW units can be made and displayed in the local subnetwork using Address Editor (see section 10).
This allows the required settings for the PC to be determined for an installation which is in operation to enable access with the required diagnostics and engineering tools via Ethernet.
When starting up a unit, the IP settings for the DFE33B can be assigned without changing the network connections or PC settings.
TIP
DHCP remains deactivated when you reset the DIP switch "Def IP" to "0". You can re-activate DHCP via the EtherNet/IP TCP/IP interface object (see section "EtherNet/IP CIP object directory"), via the parameter P785, via the integrated web server or via the DHCP server from Rockwell.
DHCP is not activated again when the values are reset to the factory setting (P802 Factory setting).
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
27
4
Assembly and Installation Instructions
Procedure for replacing the unit
4.12 Procedure for replacing the unit
If the DIP switch "Def IP" of the DFE33B option is set to "1" (= ON), the DIP switch "Def IP" on the new DFE33B must also be set to "1" (= ON) (after the option card has been replaced or after the MOVIDRIVE been replaced with an option card). Other IP parameter settings are not req uired.
If the DIP switch "Def IP" of the DFE33B option is set to "0" (= OFF), it is important that you observe the following section when replacing the option card or a unit with option card:
Section "Replacing MOVIDRIVE
Section "Replacing MOVITRAC
®
4.12.1 Replacing MOVIDRIVE
B
®
B / MOVITRAC® B / gateway housing unit have each
®
B"
®
B / gateway"
When the DFE33B fieldbus interface is operated as an option card in MOVIDRIVE
®
B,
the procedure for replacement depends on the following factors:
Whether DHCP is activated or a saved IP address is used
Whether the memory card of the replaced MOVIDRIVE
®
MDX61B is plugged into the
new unit or not
If DHCP is active, the assignment list of the DHCP server mus t be updated when the DFE33B option or MOVIDRIVE
®
B with DFE33B option is replaced. The MAC address
of the DFE33B option is printed on its front panel for this purpose. If DHCP is not active, the IP parameters saved on the memory card of MOVIDRIVE
®
B
will be used. If the memory card of MOVIDRIVE
®
B is not plugged into the new unit when replacing it, you will have to perform complete startup of the new inverter (if DHCP is not active including the IP parameters). As an alternative, you can tran sfe r a da ta ba ckup cre ated with the MOVITOOLS
®
MotionStudio software or saved in the DBG60B keypad.
Enter the IP address, which is set in the DFE33B or defined in the assignmen t list of the DHCP server, into the field on the front panel of the DFE33B option for future diagnostic or engineering work.
28
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
Assembly and Installation Instructions
4.12.2 Replacing MOVITRAC® B / gateway
Procedure for replacing the unit
4
If the DFE33B fieldbus interface is operated as an option card in MOVITRAC the UOH11B gateway housing, the procedure for replacement dep ends on the following factors:
Whether DHCP is activated or a saved IP address is used
Whether the DFE33B option is installed in MOVITRAC If DHCP is active, the assignment list of the DHCP server mus t be updated when the
DFE33B option or MOVITRAC of the DFE33B option is printed on its front panel for this purpose.
If DHCP is not active, the IP parameters saved non-volatile on the DFE33B option will be used. Set the IP parameters just as for initial startup. As an alternative , you can copy a parameter file saved with MOVITOOLS pack 2) to the DFE33B option or use the Address
Editor to set the IP parameters. If a MOVITRAC
to be performed in addition to setting the IP parameters. Refer to the MOVITRAC operating instructions for more information.
Enter the IP address, which is set in the DFE33B or defined in the assignmen t list of the DHCP server, into the field on the front panel of the DFE33B option for future diagnostic or engineering work.
®
B with DFE33B was replaced by a new unit, inverter startup will have
®
B with DFE33B option is replaced. The MAC address
®
MotionStudio (from version 5.50, service
®
B or in the gateway housing
®
B or in
®
B
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
29
5
Project Planning and Startup (EtherNet/IP)
Validity of the EDS file for DFE33B
5 Project Planning and Startup (EtherNet/IP)
This section provides information on project planning for the EtherNet/IP master and startup of the inverter for fieldbus operation. As a prerequisite, the connection and set­ting of the IP address parameters of DFE33B must be correct according to the section "Assembly and Installation Instructions".
5.1 Validity of the EDS file for DFE33B
TIP
Do not change or expand the entries in the EDS file. SEW assumes no liability for inverter malfunctions caused by a modified EDS file!
SEW-EURODRIVE provides two different EDS files for configuring the scanner (EtherNet/IP master).
If the DFE33B option is installed in MOVIDRIVE
DFE33B.eds is required
If the DFE33B option is used as a gateway in MOVITRAC
housing (UOH11B), the file SEW_GATEWAY_DFE33B.eds is required
®
B, the file SEW_MOVIDRIVE_
®
B or in the gateway
TIP
Current versions of the EDS files for the DFE33B option are available on the SEW homepage under the heading "Software".
30
Manual – Fieldbus Interface DFE33B EtherNet/IP and Modbus/TCP
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