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SEW Eurodrive
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DFE32B
User Manual
101 pgs2.25 Mb2

SEW Eurodrive DFE32B User Manual

Gearmotors \ Industrial Gear U nits \ Dri ve Ele ctroni cs \ Dr ive Aut omat ion \ Servi ces
DFE32B PROFINET IO Fieldbus Interface
Edition 09/2007
11614226 / EN
M
anual
SEW-EURODRIVE – Driving the world
1 General Notes.........................................................................................................6
1.1 Structure of the safety notes .......................................................................... 6
1.2 Right to claim under warranty ........................................................................ 6
1.3 Exclusion of liability ........................................................................................ 6
2 Safety Notes ...................................... ................................................................. ... . 7
2.1 Other applicable documentation .................................................................... 7
2.2 General safety notes for bus systems............................................................ 7
2.3 Safety functions ............................................................................................. 7
2.4 Hoist applications ........................................................................................... 7
2.5 Product names and trademarks ..................................................................... 7
2.6 Waste disposal............................................................................................... 8
3 Introduction ............................................................................................................ 9
3.1 Content of the manual.................................................................................... 9
3.2 Additional documentation............................................................................... 9
3.3 Features ......................................................................................................... 9
3.3.1 MOVIDRIVE
®
B, MOVITRAC®B and PROFINET ............................. 9
3.3.2 Access to all information ................................................................... 10
3.3.3 Monitoring functions .......................................................................... 10
3.3.4 Diagnostics ....................................................................................... 10
3.3.5 Fieldbus monitor ............................................................................... 10
4 Assembly and Installation Notes........................................................................ 11
®
4.1 Installing the DFE32B option card in MOVIDRIVE
MDX61B ..................... 11
4.1.1 Before you begin ............................................................................... 12
4.1.2 Basic procedure for installing and removing an option card
(MDX61B, BG 1 - 6) .......................................................................... 13
®
4.2 Installing the DFE32B option card in MOVIDRIVE
4.2.1 Connecting a system bus (SBus 1) between a MOVITRAC
B ................................. 14
®
B
and the DFE32B option .................................................................... 14
4.2.2 Connecting system bus (SBus 1) between several
®
MOVITRAC
B units ......................................................................... 15
4.3 Installing the DFE32B/UOH11B gateway..................................................... 17
4.4 Connection and terminal description DFE32B option .................................. 18
4.5 Pin assignment ............................................................................................ 19
4.6 Shielding and routing bus cables ................................................................. 20
4.7 TCP / IP addressing and subnetworks......................................................... 21
4.8 Setting the IP address parameters via DCP ................................................ 23
4.9 Procedure after device replacement ............................................................ 24
4.9.1 Device replacement MOVIDRIVE
4.9.2 Device replacement MOVITRAC
®
B ............................................... 24
®
B / gateway ................................ 24
4.10 Operating display DFE32B option................................................................ 25
4.10.1 PROFINET-LEDs ............................................................................. 25
4.10.2 Gateway LED ................................................................................... 26
5 Project Planning with PROFINET............................ ...... .... ... ... ... .... ... ... ... ... .... ... .. 28
5.1 Project planning for the PROFINET IO controller ........................................ 28
5.1.1 Assigning the PROFINET device name ............................................ 29
5.1.2 Project planning for the PROFINET interface for MOVIDRIVE
5.1.3 Project planning for MOVITRAC
®
B or gateway with
DFE32B option ................................................................................. 37
5.1.4 Project planning for the PROFINET interface for MOVITRAC
®
B ... 31
®
B .... 38
5.2 Auto setup for gateway operation ................................................................ 44
5.3 Setting the MOVIDRIVE
®
MDX61B drive inverter ....................................... 46
Manual – DFE32B PROFINET IO Fieldbus Interface
3
5.4 Setting the MOVITRAC® B frequency inverter............................................. 47
5.5 Startup procedure for MDX61B with DFE32B option ................................... 48
5.5.1 Preliminary work ............................................................................... 48
5.5.2 Starting up MOVIDRIVE
®
B with DC 24 V or AC 400 V ................... 48
5.6 Startup procedure for the DFE32B option as gateway................................. 50
5.6.1 Preliminary work ............................................................................... 50
5.6.2 Starting up units with DC 24 V or AC 400 V ..................................... 51
6 PROFINET Operating Behavior........................................................................... 53
6.1 Introduction .................................................................................................. 53
6.2 The integrated Ethernet switch .................................................................... 55
6.3 Process data configuration .......................................................................... 56
6.4 Controlling the MOVIDRIVE
6.4.1 Control example SIMATIC S7 with MOVIDRIVE
6.4.2 PROFINET timeout (MOVIDRIVE
6.4.3 Fieldbus timeout response (MOVIDRIVE
6.5 Controlling the MOVITRAC
6.5.1 Control example for SIMATIC S7 with MOVITRAC
®
MDX61B drive inverter ................................. 57
®
MDX61B) .................................. 58
®
®
B (gateway) frequency inverter...................... 59
®
MDX61B ............. 58
MDX61B) ....................... 58
®
B (gateway) .... 60
6.5.2 SBus timeout .................................................................................... 60
6.5.3 Unit error ........................................................................................... 60
6.5.4 Fieldbus timeout response of the DFE32B in gateway operation ..... 60
6.6 SIMATIC S7 Sample program...................................................................... 61
®
6.7 PROFINET alarms using the example of MOVIDRIVE
B .......................... 62
7 Configuration via PROFIdrive Data Set 47......................................................... 64
7.1 Introducing PROFINET data sets................................................................. 64
7.1.1 Features of the SEW-EURODRIVE PROFINET units ...................... 65
7.2 Structure of the PROFINET parameter channel .......................................... 66
7.2.1 Parameter setting procedure via data set 47 .................................... 67
7.2.2 Controller processing sequence ....................................................... 68
7.2.3 Addressing connected inverters ........................................................ 69
7.2.4 MOVILINK
®
parameter requests ...................................................... 70
7.2.5 PROFIdrive parameter requests ....................................................... 75
7.3 Read or write parameters via data set 47 .................................................... 80
7.3.1 Sample program for SIMATIC S7 ..................................................... 80
7.3.2 Technical data PROFINET for MOVIDRIVE
®
DFE32B .................... 80
7.3.3 Error codes of the PROFINET services ............................................ 81
8 Integrated Web Server.........................................................................................82
8.1 Software requirements ................................................................................. 82
8.2 Security settings........................................................................................... 82
8.3 Homepage layout MOVIDRIVE
®
MDX61B with DFE32B option ................. 82
8.4 Structure of the diagnostics applet............................................................... 83
8.5 Access protection......................................................................................... 87
9 MOVITOOLS
®
MotionStudio via Ethernet.......................................................... 88
9.1 Overview ...................................................................................................... 88
9.2 Procedure for configuring units .................................................................... 89
9.3 Communication with external units .............................................................. 92
10 Error Diagnostics.............................. ...................................................................94
10.1 Diagnostic procedures ................................................................................. 94
10.2 Error list in gateway operation...................................................................... 97
4
Manual – DFE32B PROFINET IO Fieldbus Interface
11 Technical Data...................................................................................................... 98
11.1 DFE32B for MOVIDRIVE
gateway housing .......................................................................................... 98
11.2 Dimension DFE32B via UOH11B gateway housing..................................... 99
12 Index.................................................................................................................... 100
®
B, MOVITRAC® B and UOH11B
Manual – DFE32B PROFINET IO Fieldbus Interface
5
1
General Notes
Structure of the safety notes
1 General Notes
1.1 Structure of the safety notes
The safety notes in this manual are designed as follows:
Symbol SIGNAL WORD
Nature and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the hazard.
Symbol Signal Word Meaning Consequences if
Example:
HAZARD Imminent hazard Severe or fatal injuries
disregarded
WARNING Possible hazardous situation Severe or fatal injuries
General hazard
CAUTION Possible hazardous situation Minor injuries
Specific hazard,
e.g. electric shock
STOP Possible damage to property Damage to the drive system or its environ-
NOTE Useful information or tip.
Simplifies drive system handling
1.2 Right to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Therefore, read the manual before you start operating the device!
Make sure that the manual is available to persons responsible for the plant and its op­eration, as well as to person who work independently on the device. You must also en­sure that the documentation is legible.
ment
1.3 Exclusion of liability
You must comply with the information contained in the MOVIDRIVE®- / MOVITRAC documentation to ensure safe operation and to achieve the specified product character­istics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.
6
Manual – DFE32B PROFINET IO Fieldbus Interface
®
Other applicable documentation
2 Safety Notes
2.1 Other applicable documentation
• Installation and startup only by trained personnel observing the relevant accident prevention regulations and the following documents:
– "MOVIDRIVE – "MOVITRAC
• Read through this manual carefully before you commence installation and startup of the DFE32B option.
• As a prerequisite to fault-free operation and fulfillment of warranty claims, you must adhere to the information in the documentation.
2.2 General safety notes for bus systems
This communication system allows you to match the MOVIDRIVE® drive inverter to the specifics of your application. As with all bus systems, there is a danger of invisible, ex­ternal (as far as the inverter is concerned) modifications to the parameters which give rise to changes in the unit behavior. This may result in unexpected (not uncontrolled) system behavior.
®
MDX60B / 61B operating instructions
®
B" operating instructions
Safety Notes
2
2.3 Safety functions
The MOVIDRIVE® MDX60B/61B and MOVITRAC® B drive inverters may not perform safety functions without higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel.
For safety applications, refer to the information in the following publications.
• Safe disconnection for MOVIDRIVE
Use only those components in safety applications that were explicitly designed and de­livered for this purpose by SEW-EURODRIVE.
2.4 Hoist applications
MOVIDRIVE® MDX60B/61B and the MOVITRAC® B are not designed for use as a safety device in hoist applications..
Use monitoring systems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people.
2.5 Product names and trademarks
The brands and product names in this manual are trademarks or registered trademarks of the titleholders.
®
/ MOVITRAC® B
Manual – DFE32B PROFINET IO Fieldbus Interface
7
2
2.6 Waste disposal
Safety Notes
Waste disposal
Please follow the current national regulations.
Dispose of the following materials separately in accordance with the country-specific regulations in force, as:
• Electronics scrap
• Plastics
• Sheet metal
• Copper
etc.
8
Manual – DFE32B PROFINET IO Fieldbus Interface
3 Introduction
3.1 Content of the manual
This user manual describes
• Install the DFE32B PROFINET IO option card in the MOVIDRIVE® MDX61B drive inverter.
• Use the DFE32B PROFINET IO option card in the MOVITRAC and in the UOH11B gateway housing
• Start up the MOVIDRIVE
• Start up the MOVITRAC
• Configuring the PROFINET using GSD files
• Operating MOVITOOLS
• Diagnostics via integrated web server
Introduction
Content of the manual
®
B with the PROFINET fieldbus system
®
B with the PROFINET gateway
®
MotionStudio via PROFINET.
®
B frequency inverter
3
3.2 Additional documentation
For information on how to connect MOVIDRIVE® / MOVITRAC® B straightforwardly and effectively to the PROFINET IO fieldbus system, you should request the following addi­tional publications about fieldbus technology:
•MOVIDRIVE
•MOVITRAC
The manual for the MOVIDRIVE manual describes the fieldbus parameters and their coding, as well as explaining the whole range of various control concepts and application options in the form of brief ex­amples.
The MOVIDRIVE drive inverter that can be read and written via the several communication interfaces such as Systembus, RS485 and via the field bus interface.
®
®
B / MOVIDRIVE® B system manual
3.3 Features
With the DFE32B PROFINET IO option and their powerful universal fieldbus interface, the MOVIDRIVE low for a connection to higher-level automation systems.
®
Fieldbus Unit Profile manual
®
Fieldbus Unit Profile and MOVITRAC® B system
®
fieldbus unit profile manual provides a list of all parameters of the
MDX61B drive inverter and the MOVITRAC®B frequency inverter al-
3.3.1 MOVIDRIVE
Manual – DFE32B PROFINET IO Fieldbus Interface
®
B, MOVITRAC®B and PROFINET
The behavior of the inverter which forms the basis of PROFINET operation is referred to as the unit profile. It is independent of any particular fieldbus and is therefore a uni­form feature. This feature allows the user to develop fieldbus-independent drive appli­cations. This makes it much easier to change to other bus systems, such as DeviceNet (option DFD).
9
3
3.3.2 Access to all information
Introduction
Features
MOVIDRIVE and functions via the PROFINET interface. The drive inverter is controlled via fast, cyclic process data. Via this process data channel, you can enter setpoints such as the set­point speed, ramp generator time for acceleration/deceleration, etc. as well as trigger various drive functions such as enable, control inhibit, normal stop, rapid stop, etc. At the same time you can also use this channel to read back actual values from the drive inverter, such as actual speed, current, unit status, error number or reference signals.
3.3.3 Monitoring functions
Using a fieldbus system requires additional monitoring functions for the drive technolo­gy, for example, time monitoring of the fieldbus (fieldbus timeout) or rapid stop concepts. You can, for example, adapt the monitoring functions of MOVIDRIVE specifically to your application. You can determine, for instance, which of the drive in­verter’s error responses should be triggered in the event of a bus error. It is a good idea to use a rapid stop function for many applications. However you can also freeze the last setpoints so that the drive continues to operate with the most recently valid setpoints (for example, conveyor belt). As the range of functions for the control terminals is also guar­anteed in fieldbus mode, you can continue to implement rapid stop concepts using the terminals of the drive inverter, irrespective of the fieldbus used.
®
MDX61B and MOVITRAC® B offer digital access to all drive parameters
®
/ MOVITRAC
®
3.3.4 Diagnostics
The MOVIDRIVE numerous diagnostics options for startup and service. For example, you can use the in­tegrated fieldbus monitor to control setpoint values sent from the higher-level controller as well as the actual values. The integrated Web server allows you to access the diag­nostic values using a standard browser.
3.3.5 Fieldbus monitor
Furthermore, you are supplied with a variety of additional information about the status of the fieldbus interface. The fieldbus monitor function in conjunction with the MOVITOOLS setting all drive parameters (including the fieldbus parameters) and for displaying the fieldbus and device status information in detail.
®
drive inverter and the MOVITRAC® B frequency inverter offer you
®
MotionStudio PC software offers you an easy-to-use diagnostic tool for
10
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
Installing the DFE32B option card in MOVIDRIVE® MDX61B
4 Assembly and Installation Notes
4
This section contains information about assembly and installation of the DFE32B PROFINET IO option card in the MOVIDRIVE gateway housing.
®
MDX61B, MOVITRAC® B and UOH11B
4.1 Installing the DFE32B option card in MOVIDRIVE® MDX61B
NOTES
• Only SEW-EURODRIVE engineers are allowed to install or remove option cards for MOVIDRIVE
• Option cards can only be installed or removed by users for MOVIDRIVE MDX61B sizes 1 to 6.
• You have to connect the DFE32B PROFINET IO option to fieldbus slot 1.
• Only use connectors and cables approved for PROFINET IO when cabling.
[1]
®
MDX61B size 0.
®
Manual – DFE32B PROFINET IO Fieldbus Interface
62179AXX
11
4
4.1.1 Before you begin
Assembly and Installation Notes
Installing the DFE32B option card in MOVIDRIVE® MDX61B
Read the following notes before installing or removing an option card:
• Disconnect the inverter from the power. Switch off the 24 V DC and the supply volt­age.
• Take appropriate measures to protect the option card from electrostatic charge (use discharge strap, conductive shoes, and so on) before touching it.
• Before installing the option card, remove the keypad and the front cover (→ oper-
ating instructions MOVIDRIVE
• After installing the option card, replace the keypad and the front cover (→ operating
instructions MOVIDRIVE
• Keep the option card in its original packaging until immediately before you are ready to install it.
• Hold the option card by its edges only. Do not touch any components.
®
MDX60B/61B, section 'Installation').
®
MDX60B/61B, section 'Installation').
12
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
Installing the DFE32B option card in MOVIDRIVE® MDX61B
4.1.2 Basic procedure for installing and removing an option card (MDX61B, BG 1 - 6)
2.
1.
1.
3.
3.
4
2.
3.
4.
4.
60039AXX
1. Remove the two retaining screws holding the card retaining bracket. Pull the card re­taining bracket out evenly from the slot (do not twist!).
2. Remove the two retaining screws of the black cover plate on the card retaining brack­et. Remove the black cover plate.
3. Position the option card onto the retaining bracket so that the three retaining screws fit into the corresponding bores on the card retaining bracket.
4. Insert the retaining bracket with installed option card into the slot, pressing slightly so it is seated properly. Secure the card retaining bracket with the two retaining screws.
5. To remove the option card, follow the instructions in reverse order.
Manual – DFE32B PROFINET IO Fieldbus Interface
13
4
Assembly and Installation Notes
Installing the DFE32B option card in MOVIDRIVE® B
4.2 Installing the DFE32B option card in MOVIDRIVE® B
NOTES
•MOVITRAC® B does not require special firmware status.
• Only SEW-EURODRIVE engineers are allowed to install or remove option cards for MOVITRAC
4.2.1 Connecting a system bus (SBus 1) between a MOVITRAC® B and the DFE32B option
®
B.
DFE 32B
RUN BUS
FAULT
X44
S1
S2
ON OFF
FSC11B
X46
X45
7
23456HL ⊥
1
X30X32
X12
1
DC 24 V
2 3
+
=
24V IO
–
GND
4 5 6 7 8 9
1234567
X46 X26 Terminal assignment
X46:1 X26:1 SC11 SBus +, CAN high
X46:2 X26:2 SC12 SBus –, CAN low
X46:3 X26:3 GND, CAN GND
X46:7 X26:7 DC 24 V
Def IP
AS
01
PROFINET IO
X24
X26
H1
H2
61633AXX
14
X12 Terminal assignment
X12:8 DC+24 V input
X12:9 GND reference potential for the binary inputs
To simplify cabling, the DFP32B can be supplied with DC 24 V from X46.7 of the MOVITRAC
®
to X26.7.
MOVITRAC® B must be supplied with DC 24 V at terminals X12.8 and X12.9 when it supplies the DFE32B option.
Activate the system bus terminating resistor at the FSC11B option (S1 = ON).
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
Installing the DFE32B option card in MOVIDRIVE® B
4.2.2 Connecting system bus (SBus 1) between several MOVITRAC® B units
4
DC 24 V
MOVITRAC® B
DFE 32B
RUN BUS
FAULT
X44
S1
S2
ON OFF
FSC11B
X46
X45
7
23456HL⊥
1
X12
1 2 3
+
=
-
24V IO GND
4 5 6 7 8 9
X30X32
Def IP
AS
01
PROFINET IO
H1
H2
X24
X26
1234567
MOVITRAC® B
S1
ON OFF
X44
FSC11B
X46
X45
23456HL ⊥
1
S2
MOVITRAC® B
S1
S2
ON OFF
X44
FSC11B
X46
X45
7
23456HL ⊥
1
7
61635AXX
MOVITRAC® B DFE32B via UOH11B gateway housing X46 Terminal assignment X26 Terminal assignment
X46:1 SC11 (System bus high, incoming) X26:1 SC11 SBus +, CAN High
X46:2 SC12 (System bus low, incoming) X26:2 SC12 SBus –, CAN Low
X46:3 GND (System bus reference) X26:3 GND, CAN GND
X46:4 SC21 (System bus high, outgoing)
X46:5 SC22 (System bus low, outgoing)
X46:6 GND (System bus reference)
X46:7 DC 24 V X26:7 DC 24 V
X12 Terminal assignment
X12:8 DC+24 V input
X12:9 GND reference potential for the binary inputs
Manual – DFE32B PROFINET IO Fieldbus Interface
15
4
Assembly and Installation Notes
Installing the DFE32B option card in MOVIDRIVE® B
Please note:
• Use a 2x2 core twisted pair and shielded copper cable (data transmission cable with braided copper shield). Connect the shield flatly on both sides of the electronics shield clamp of MOVITRAC ble must meet the following specifications:
– Cable cross section 0.25 mm – Line resistance 120 Ω at 1 MHz – Capacitance per unit length ≤ 40 pF/m at 1 kHz
Suitable cables are CAN bus or DeviceNet cables.
• The permitted total cable length depends on the baud rate setting of the SBus:
– 250 kBaud: 160 m – 500 kBaud: 80 m – 1000 kBaud: 40 m
• Connect the system bus terminating resistor (S1 = ON) at the end of the system bus connection. Switch off the terminating resistor on the other units (S1 = OFF). The DFE32B gateway must always be connected either at the beginning or the end of the system bus connection and feature a permanently installed terminating resistor.
®
B. Also connect the ends of the shield to GND. The ca-
2
(AWG18) ... 0,75 mm2 (AWG23)
NOTES
• There must not be any potential displacement between the units connected with the SBus. Take suitable measures to avoid a potential displacement, e.g. by connect­ing the unit ground connectors using a separate lead.
• Point-to-point wiring is not permitted.
16
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
V
Installing the DFE32B/UOH11B gateway
4.3 Installing the DFE32B/UOH11B gateway
The following figure shows the connection of the DFE32B option via the UOH11B:X26 gateway housing.
NOTE
• Only SEW-EURODRIVE engineers are allowed to install or remove option cards in/from the UOH11B gateway housing.
UOH11B
DFE 32B
RUN BUS
FAULT
X30X32
4
SEW Drive
SC11 Systembus +, CAN high
SC12 Systembus -, CAN low
GND, CAN GND
UOH11B gateway housing X26 Terminal assignment
X26:1 SC11 system bus +, CAN high
X26:2 SC12 system bus, CAN low
X26:3 GND, CAN GND
X26:4 Reserved
X26:5 Reserved
X26:6 GND, CAN GND
X26:7 DC 24 V
Def IP
AS
PROFINET IO
X26
23456
1
X24
01
H1
H2
7
DC+24 GND
61636AXX
The gateway housing has a power supply of DC 24 V that is connected to X26.
Connect the system bus terminating resistor at the end of the system bus connection.
Manual – DFE32B PROFINET IO Fieldbus Interface
17
4
Assembly and Installation Notes
Connection and terminal description DFE32B option
4.4 Connection and terminal description DFE32B option
Part number DFE32B PROFINET IO fieldbus interface option: 1821 345 6
NOTES
• The "DFE32B PROFINET IO fieldbus interface " is only possible in conjunction with MOVIDRIVE
• Plug the DFE32B option into the fieldbus slot.
®
MDX61B, not with MDX60B.
Front view of DFE32B
DFE 32B
RUN
BUS
FAULT
X30X32
Description
LED RUN (red/yel­low/green)
LED BUS FAULT (red/yel­low/green)
X30: Ethernet connection LED Link (green) LED Activity (yellow)
DIP switches
Function
Shows the current status of the DFE32B.
Shows the status of the PROFINET IO connection.
X32: Ethernet connection LED Link (green) LED Activity (yellow)
Def IP
AS
01
PROFINET IO
61630AXX
Front view of MOVIT­RAC® B, DFE32B and UOH11B
H1
H2
X24
DIP switches AS
58129axx
DEF IP
Description Function
LED H1 (red) LED H2 (green)
X24 X terminal
Auto setup for gateway operation Resets the address parameters to the following default values:
• IP address: 192.168.10.4
• Subnetwork mask: 255.255.255.0
• Gateway: 1.0.0.0
• PROFINET device name: PNETDeviceName_MACID
System error (only for gateway functions)
Reserved
RS485 interface for diagnostics via PC and MOVITOOLS MotionStudio (only for MOVITRAC
®
®
B)
18
Manual – DFE32B PROFINET IO Fieldbus Interface
4.5 Pin assignment
Use prefabricated, shielded RJ45 plug connectors compliant with IEC 11801, edition
2.0, category 5.
[6]
Figure 1: Pin assignment of an RJ45 plug connector
A = Front view
B = View from back
[1] Pin 1 TX+ Transmit Plus
[2] Pin 2 TX– Transmit Minus
[3] Pin 3 RX+ Receive Plus
[6] Pin 6 RX– Receive Minus
Assembly and Installation Notes
Pin assignment
[1]
[2]
[3]
AB
6
3
2
1
4
54174AXX
Connection MOVIDRIVE
To connect the DFE32B, connect the Ethernet interface X30 or X32 (RJ45 connector) using a category 5, class D shielded twisted-pair cable in compliance with IEC 11801 edition 2.0. The integrated switch provides support for realizing a line topology.
NOTES
• According to IEC 802.3, the maximum cable length for 10 / 100 MBaud Ethernet
• VLAN tag prioritized Ethernet frames with the frame identification 8892
®
B / MOVITRAC® B / Ethernet
(10BaseT / 100BaseT), e.g. between DFE32B and switch, is 100 m.
are used
hex
for the real-time data exchange with PROFINET IO. This requires switched net­works. The switches must support prioritization. Hubs are not permitted. Data trans­mission takes place using the full duplex process with 100 MBit. Detailed informa­tion on cabling can be found in the 'PROFINET installation guideline' publication that was issued by the PROFINET user organization.
Manual – DFE32B PROFINET IO Fieldbus Interface
19
4
Assembly and Installation Notes
Shielding and routing bus cables
4.6 Shielding and routing bus cables
Only use shielded cables and connection elements that also meet the requirements of category 5, class 2 in compliance with IEC 11801 edition 2.0.
Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments. The following measures ensure the best possible shielding:
• Manually tighten the mounting screws on the connectors, modules, and equipotential bonding conductors.
• Use only connectors with a metal housing or a metallized housing.
• Connect the shielding in the connector over a wide surface area.
• Apply the shielding of the bus cable on both ends.
• Route signal and bus cables in separate cable ducts. Do not route them parallel to power cables (motor leads).
• Use metallic, grounded cable racks in industrial environments.
• Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route.
• Avoid using plug connectors to extend bus cables.
• Route the bus cables closely along existing grounding surfaces.
STOP
In case of fluctuations in the ground potential, a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth (PE). Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case.
20
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
TCP / IP addressing and subnetworks
4.7 TCP / IP addressing and subnetworks
Introduction The settings for the address of the IP protocol are made using the following parameters:
• IP address
• Subnetwork mask
• Standard gateway
The addressing mechanisms and subdivision of the IP networks into subnetworks are explained in this chapter to help you set the parameters correctly.
IP address The IP address is a 32 bit value that uniquely identifies a station in the network. An IP
address is represented by four decimal numbers separated by decimal points.
Example: 192.168.10.4
Each decimal number stands for one byte (= 8 bits) of the address and can also be rep­resented using binary code (→ following table).
Byte 1 Byte 2 Byte 3 Byte 4
11000000 . 10101000 . 00001010 . 00000100
4
The IP address comprises a network address and a station address (→ following table).
Network address Station address
192.168.10 4
The part of the IP address that denotes the network and the part that identifies the sta­tion is determined by the network class and the subnetwork mask.
Station addresses cannot consist of only zeros or ones (binary) because they represent the network itself or a broadcast address.
Network classes The first byte of the IP address determines the network class and as such represents
the division into network addresses and station addresses.
Value range Byte 1
0 ... 127 A 10.1.22.3 10 = Network address
128 ... 191 B 172.16.52.4 172.16 = Network address
192 ... 223 C 192.168.10.4 192.168.10 = Network address
Network class
Complete network address (Example)
Meaning
1.22.3 = Station address
52.4 = Station address
4 = Station address
This rough division is not sufficient for a number of networks. They also use an explicit, adjustable subnet mask.
Subnet mask A subnet mask is used to divide the network classes into even finer sections. Like the
IP address, the subnet mask is represented by four decimal numbers separated by dec­imal points. Every decimal number stands for one byte.
Example: 255.255.255.128
Each decimal number stands for one byte (= 8 bits) of the subnet mask and can also be represented using binary code (→ following table).
Byte 1 Byte 2 Byte 3 Byte 4
11111111 . 11111111 . 11111111 . 10 000000
If you compare the IP addresses with the subnet masks, you see that in the binary rep­resentation of the subnet mask all ones determine the network address and all the zeros
Manual – DFE32B PROFINET IO Fieldbus Interface
21
4
Assembly and Installation Notes
TCP / IP addressing and subnetworks
determine the station address (→ following table).
Byte 1 Byte 2 Byte 3 Byte 4
IP address
Subnetwork mask
The class C network with the address 192.168.10. is further subdivided into
255.255.255.128 using the subnetwork mask. Two networks are created with the ad-
dress 192.168.10.0 and 192.168.10.128.
The following station addresses are permitted in the two networks:
• 192.168.10.1 ... 192.168.10.126
• 192.168.10.129 ... 192.168.10.254
The network stations use a logical AND operation for the IP address and the subnetwork mask to determine whether there is a communication partner in the same network or in a different network. If the communication partner is in a different network, the standard gateway is addressed.
decimal 192 . 168. . 10 . 128
Binary 11000000 . 10101000 . 00001010 . 10000000
decimal 255 . 255 . 255 . 128
Binary 11111111 . 11111111 . 11111111 . 10000000
Standard gateway The standard gateway is also addressed via a 32-bit address. The 32-bit address is rep-
resented by four decimal numbers separated by decimal points.
Example: 192.168.10.1
The standard gateway establishes a connection to other networks. In this way, a net­work station that wants to address another station can use a logical AND operation with the IP address and the subnetwork mask to decide whether the desired station is located in the same network. If this is not the case, the station addresses the standard gateway (router), which must be part of the actual network. The standard gateway then takes on the job of transmitting the data packages.
22
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
Setting the IP address parameters via DCP
4.8 Setting the IP address parameters via DCP
Initial startup For PROFINET IO, the IP address parameters are determined via the "DCP" protocol
(Discovery and Configuration Protocol). DCP operates with device names (Device
Name). The device name uniquely identifies a PROFINET IO station in the network. It is identified with the PROFINET IO controller for the project planning of the station and also set using the project planning software on the PROFINET IO device. With the aid of the device name, the controller identifies the device during startup and transfers the corresponding IP address parameters. Settings directly on the slave are no longer re­quired. The basic procedure is described with SIMATIC STEP 7 as an example in chap­ter "Project Planning with PROFINET" (→ section "Assigning the PROFINET device name").
4
Resetting the IP address parame­ters
If you do not know the IP address parameters and cannot access the inverter using the serial interface or the DBG60B keypad, you can reset the IP address parameters to the default values using the DIP switch "Def IP".
This action resets the DFE32B option to the following default values:
• IP address: 192.168.10.4
• Subnetwork mask: 255.255.255.0
• Default gateway: 1.0.0.0
• PROFINET device name: PNETDeviceName_MACID
Proceed as follows to reset the IP address parameters to the default values:
• Switch off the 24 V DC supply voltage and the mains voltage.
• Set the DIP switch "Def IP" on the DFE32B option to "1."
• Switch the 24 V DC supply voltage and the mains voltage back on.
• Wait until the DFE32B option boots up. The "RUN" LED is green when the option is ready.
You can now access the inverter via the IP address 192.168.10.4. Proceed as follows to set new IP address parameters:
• Start a web browser and access the homepage of the DFE32B option or start MOVITOOLS
• Select the address parameters you want.
• Set the DIP switch "Def IP" on the DFE32B option to "0."
• The new address parameters are adopted after the device is switched off and switched on again.
®
MotionStudio.
Manual – DFE32B PROFINET IO Fieldbus Interface
23
4
Assembly and Installation Notes
Procedure after device replacement
4.9 Procedure after device replacement
4.9.1 Device replacement MOVIDRIVE® B
If you insert the memory card of the replaced MOVIDRIVE B, the new device is recognized by the PROFINET IO controller without any additional measures.
NOTE
If you do not install the memory card of the replaced MOVIDRIVE® B in the new MOVIDRIVE load the saved parameter set into the new MOVIDRIVE the PROFINET IO device name again using the project planning software. Proceed as with an initial startup (→ chapter "Project Planning with PROFINET").
There are no measures required if only the DFE32B option is replaced.
4.9.2 Device replacement MOVITRAC
• Only for device replacement MOVITRAC the saved parameter set into the new MOVITRAC plete startup of the inverter (→ operating instructions MOVITRAC
• You have to set the PROFINET IO device name again using the project planning software. Proceed as with an initial startup (→ chapter "Project Planning with PROFI­NET").
• Prior to the auto setup, check the parameters P884 SBus Baud Rate and P831 Reaction Fieldbus Timeout. The baud rate of the devices connected to the SBus has
to correspond to the baud rate of the gateway (DFE32B). Use the parameter tree of the gateway in MOVITOOLS
• Now activate the auto setup function. Set the DIP switch "AS" on the DFE32B option to "1."
®
B, you have to perform a complete startup of the inverter or you have to
®
B / gateway
®
MotionStudio.
®
B in the new MOVIDRIVE
®
B. Further, you have to set
®
B with fieldbus option: You have to load
®
B or you have to perform a com-
®
B).
®
24
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
Operating display DFE32B option
4.10 Operating display DFE32B option
4.10.1 PROFINET-LEDs
There are two LEDs on the DFE32B option card that display the current status of the DFE32B option and the PROFINET system.
DFE32B
RUN BUS
FAULT
RUN LED The RUN LED indicates that the bus electronics are operating correctly
4
61629AXX
States of the RUN LED
Green • DFE32B hardware OK.
Off • DFE32B is not ready for opera-
Red • Error in the DFE32B hardware Flashing
green Flashing
yellow
Yellow • Switch the unit on again. Consult SEW service
Cause of error Remedy
• Proper operation
tion
• Hardware of the DFE32B does not boot up.
–
• Switch the unit on again. Consult SEW service if the error occurs again.
• Switch the unit on again. Set default IP addressparameter via DIP switch "DEF IP" . Consult SEW service if the error occurs again.
if the error occurs again.
BUS FAULT LED The BUS FAULT LED displays the status of the PROFINET.
Status of the BUS FAULT LED
Off • PROFINET IO device is currently
Flashing green Flashing green/red
Red • Connection to the PROFINET IO
Yellow Flashing yellow
Cause of error Remedy
exchanging data with the PROFINET IO controller (Data Exchange).
• The flashing function in the PROFI­NET IO controller project planning is activated to visually localize the sta­tions.
controller has failed.
• PROFINET IO device does not detect a link
• Bus interruption
• PROFINET IO controller is not in operation
• The STEP 7 hardware configuration contains a module that is not permit­ted.
-
-
• Check the PROFINET connection of the DFE32B option
• Check the PROFINET IO controller
• Check the cabling of your PROFINET network
• Switch the STEP 7 hardware configu­ration to ONLINE and analyze the sta­tus of the components of the slots in the PROFINET IO device.
Manual – DFE32B PROFINET IO Fieldbus Interface
25
4
Assembly and Installation Notes
Operating display DFE32B option
Link / Activity LED
The two LEDs, Link (green) and Activity (yellow), integrated in the RJ45 plug connec-
tors (X30, X32) display the status of the Ethernet connection.
LED "Link"
LED "Activity"
LED / Status Meaning Link / Green There is an Ethernet connection. Link / Off There is no Ethernet connection. Activity / Yel-
low
X30
X32
61880AXX
Data is currently being exchanged via Ethernet.
NOTES
• As the firmware of the DFE32B option card requires approximately 10 seconds for initialization, the status "0" (inverter not ready) is displayed in the 7-segment display of MOVIDRIVE
• The Run LED on the DFE32B option card lights up green.
®
during this time.
4.10.2 Gateway LED
LEDs H1 and H2 indicate the communication status in gateway operation.
H1
H2
X24
58129axx
LED H1 Sys-fault (red) Only for gateway function Status State Description
Red System error Gateway is not configured or one of the
drives is inactive.
Off SBus ok Gateway is configured correctly
Flashes Bus scan Bus is being checked by the gateway
26
Manual – DFE32B PROFINET IO Fieldbus Interface
Assembly and Installation Notes
Operating display DFE32B option
NOTES
•LED H2 H2 (green) is currently reserved.
• X-terminal X24 is the RS-485 interface for diagnostics via PC and MOVITOOLS MotionStudio.
4
®
Manual – DFE32B PROFINET IO Fieldbus Interface
27
5
Project Planning with PROFINET
Project planning for the PROFINET IO controller
5 Project Planning with PROFINET
This Chapter describes the project planning for the MOVIDRIVE® B and MOVITRAC used for the project planning of the DFE32B with MOVIDRIVE
GSDML-V2.1-SEW-DFE-DFS-2Ports-jjjjmmtt.xml
This GSD file contains the unit description for the operation of the DFE32B in MOVIDRIVE
®
B / gateway inverters with the DFE32B option. The following GSD file is
®
B or as fieldbus gateway for MOVITRAC® B.
5.1 Project planning for the PROFINET IO controller
This chapter describes the project planning for MOVIDRIVE® B or MOVITRAC® B with PROFINET using the current GSD(ML) file. The configuration is described using the ex­ample of the SIMATIC Manager project planning software with a SIMATIC CPU 315F 2 PN/DP.
Initializing the GSD file
• Start STEP7 HWCONFIG and select the [Install new GSD file] menu item in the [Ex­tras] menu.
• Select the file "GSDML-V2.1-SEW-DFE-DFS-2Ports-JJJJMMTT.xml" on the "Soft­ware ROM 7" CD as in the following dialog. "JJJJMMTT" [YYYYMMDD] represents the date of the file. You can navigate to the required directory using the 'Browse' but­ton. Confirm your selection with [OK].
• You will find the SEW PROFINET IO DFE32B interface under [Other field devices] / [Drives] / [SEW] / [DFE/DFS(2Ports)].
®
B or in MOVITRAC® B:
NOTE
The latest GSD file version is also available for download on the SEW website in the "Software" section.
28
Manual – DFE32B PROFINET IO Fieldbus Interface
Project planning for the PROFINET IO controller
5.1.1 Assigning the PROFINET device name
The general procedure is described with SIMATIC STEP 7 as an example .
• In STEP 7 HWKONFIG, select [PLC] / [Ethernet] / [Edit Ethernet Node ...].
• Click on "Browse". You receive an overview of all PROFINET IO nodes that you can reach online with your project planning tool (→ following figure).
Project Planning with PROFINET
5
11727AEN
[2]
[1]
• Choose the required station. The SEW node appears as "SEW-MDX61B+DFE32B" under Device type [3]. The device name [4] is set to 'PNETDeviceName' ex works and must be adapted to your system conditions. Several MDX61B units can be dis­tinguished between by the MAC addresses [2] displayed. The MAC address [2] is at­tached to the DFE32B option. Use the [Flash] button [1] to enable the Status LED to flash green for the selected DFE32B in order to check your selection.
[3] [4]
62340AEN
Manual – DFE32B PROFINET IO Fieldbus Interface
29
5
Project Planning with PROFINET
Project planning for the PROFINET IO controller
[6]
[5]
[4]
[7]
[3]
[2]
[1]
[1] "Close" button. [2] "Device name" input field [3] "Assign IP Configuration" button [4] "Subnet mask" input field [5] " IP address" input field [6] "Browse" button [7] " Router address" Input field [8] "Assign name" button [9] " Reset" button
[8]
[9]
62330AEN
• Enter the device name in the "Device name" input field [2] and click the [Assign name] button [8]. The device name is now transferred to the station and saved there. It can be up to 255 characters long.
• Specify an IP address [5] and a subnet mask [4] as well as a router address [7] if re­quired. Click the [Assign IP Configuration] button [3].
30
Manual – DFE32B PROFINET IO Fieldbus Interface
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