Seca 674, 675 NEC2 Service Manual

4.5 (4)
Variants:
6741321108 6741321378 6757021008 6757021198 6757021228 6757021248 6757021288
Service Manual
for seca 674, 675 NEC2
17-05-01-374-
Description: Electronic platform scales with high load-bearing capacity and castors for transport
When servicing or repairing seca devices according to this service manual, always take note of the instruction manual of th e product. To download the latest version of the ins t ruction manual and EMC
Recommendation go to
www.seca.com
.
Valid as of: 01.02.2013
Contents:
Service description electronic 30-34-00-812 c Cableplan Replacement Spare parts Spare parts Spare parts Spare parts Spare parts 675 7021228 Spare parts Spare parts 675 7021288 Spare parts drawing Frame 30-34-00-840 Spare parts drawing display EMC Recommendation
08-02-06-058 a 30-34-00-859 674 1321108 674 1321378 675 7021008 675 7021198
675 7021248
30-34-00-846
30-34-00-519 Instruction manual 656 Instruction manual 657
Manual number: 17-05-01-374-
17-10-06-383
17-10-07-608
General information seca
Electronics (NEC2) Service
Instructions
ODEL
M
[374|376|378|703|704|264|274|284|285|634|635|644|645|
656|657|664|665|675|676|677|684|685|954|955|957|959|
963]
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Contents
1 General Information
[374|376|378|634|635|644|645|656|657|664|665|674|675|676|677|684|685|70
3|704|264|274|284|285|954|957|959|963]...................................................... 5
1.1 Type Plates [374|376|378|634|635|644|645|656|657|664|665|674|675|676|677|684|685|70
3|704|264|274|284|285|954|957|959|963]....................................................... 5
1.2 Design and Function of the Scale Part [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|
676|677|684|685|264|274|284|285|954|957|959|963]..................................... 6
1.2.1 Design [374|376|378|703|704634|635|644|645|656|657|664|665|674|675|676|677|6
84|685|284|285] .......................................................................................... 6
1.2.2 Function [374|376|378|703|704634|635|644|645|656|657|664|665|674|675|
676|677|684|685|284|285]........................................................................... 6
1.3 Design and Function of the Head Slider [264|274|284|285].................7
2 Maintenance
[374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|676|677|68
4|685|264|274|284|285|954|957|959|963]...................................................... 8
2.1 Adjustment of Scales [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|
676|677|684|685|264|274|284|285|954|957|959|963]................................... 10
2.1.1 General[374|376|378|703|704|634|635|644|645|656|657|664|665|
674|675|676|677|684|685|264|274|284|285|954|957|959|963].................. 10
2.1.2 Calibration Counter / Number of Adjustments [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|676|677|
684|685||264|274|284|285|954|957|959|963]............................................11
2.1.3 Adjustment Mode and Displaying the Calibration Counter Contents [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|676|677|
684|685|954|957|959|963]......................................................................... 11
2.1.4 Adjustment Mode and Displaying the Calibration Counter
Contents [284|285]....................................................................................12
2.1.5 Placing Adjustment Weights on the Scale .................................. 12
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2.1.6 Example: Adjusting a Scale with 100g Graduations [703|704|284|285|634|635|644|645|656|657|664|665|675|676|677 |684|685] 13
2.1.7 Example: Adjusting a Baby Scale with 10g Graduations [374|376] 13
2.1.8 Overview of Adjusting a Scale with 100g Graduations [703|704] 14
2.1.9 Overview of Adjusting a Baby Scale with 10g Graduations
[374|376|378] ............................................................................................ 16
2.2 Adjusting the Head Slider [284|285]................................................... 17
2.2.1 Displaying the Gravity Factor [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|676|677|
684|685|954|957|959|963]......................................................................... 17
2.3 Setting the Gravity Factor
[374|703|634|644|656|664|674|676|684|284|954]:........................................ 18
2.3.1 Example for Gravity Factor Setting
[374|703|634|644|656|664|674|676|684|284|954]..................................... 19
2.3.2 Summary of a Typical Gravity Factor Setting Sequence [374|703]. 19
3 Errors
[374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|676|677|68
4|685|954|957|959|963]................................................................................ 21
3.1 Error Symptoms for Scale [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|
676|677|684|685|954|957|959|963] .............................................................. 21
3.2 Error Symptoms for Head Slider [264|274|284|285]........................... 22
3.3 Radio Error Symptoms [374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|
674|675|676|677|684|685|954|957|959|963]................................................. 23
3.4 Scale Error Messages [374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|
674|675|676|677|684|685|954|957|959|963]................................................. 24
3.5 Head Slider Error Messages [264|274|284|285] ................................ 25
3.6 Radio Error Message [374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|
674|675|676|677|684|685|954|957|959|963]................................................. 26
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4 Measurements
[374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|674|675|67
6|677|684|685|954|957|959|963].................................................................. 27
4.1 Supply Voltage [374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|674|675|67
6|677|684|685|954|957|959|963] .................................................................. 27
4.2 Load Cell [374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|674|675|67
6|677|684|685|954|957|959|963] .................................................................. 27
4.2.1 Measurement Using a Multimeter [374|376|378|703|704|284|285|634|635|644|645|656|657|664|665|674|675|
676|677|684|685|954|957|959|963]........................................................... 27
5 Software intended Purpose.......................................................................... 30
5.1 Installation and Start .......................................................................... 30
5.2 Updating the Radio Module Software.................................................31
5.3 Set-up Process .................................................................................. 32
5.4 Updating the Radio Module Software.................................................33
5.5 Technical Requirements for Updating................................................34
5.6 Updating the Wireless Printer Software .............................................34
5.7 Updating Old Printers......................................................................... 35
5.8 Problems with Updating..................................................................... 35
Appendixes....................................................................................................... 36
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1 General Information [
374|376|378|634|635|644|645|656|657|664|665|674|675|676|677
|684|685|703|704|264|274|284|285|954|957|959|963
These service instructions are intended for specialist staff responsible for maintenance and repair of the devices. These persons must be familiar with all the relevant electro-technical regulations and must adhere to them any time. These instructions are not suitable for users without specialist knowledge. These instructions describe how to service the devices [374|376|378|634|635|644|645|656|657|664|665|674|675|676|677|684|685|703| 704|264|274|284|285|954|957|959|963]equipped with NEC2 electronic modules. The device types for which these instructions apply are listed in the section headings. There are some identical models with NEC1 electronic modules. These instructions are not valid for those types. What is the structure of this document and how should you read it? Section 1 provides a short overview of the most important points for service. We recommend you should read it completely. Section 2 deals with the maintenance of the devices, i.e. work that may have to be carried out more frequently. This section can be read as and when required. Troubleshooting is covered in section 4, where you find detailed descriptions of various measurements intended to identify specific errors. Starting point for troubleshooting is section 3, which includes an overview of error descriptions and the inspection steps required to identify them.
]
1.1 Type Plates
[374|376|378|634|635|644|645|656|657|664|665|674|675|676|677|684|685|703| 704|264|274|284|285|954|957|959|963]
To enable you to identify the device, information about the model and serial number is found on the underside or on the frame of the device (see Note down this information so that you have it on hand in case you need to contact us for queries or spare parts orders.
Figgure 1: Typeplate (left approved, right non approved)
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1.2 Design and Function of the Scale Part [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675| 676|677|684|685|264|274|284|285|954|957|959|963]
1.2.1 Design [374|376|378|703|704634|635|644|645|656|657|664|665|674|675|6 76|677|684|685|284|285]
The scale consists of the following main parts: the frame with up to four load cells, a display unit, a key panel and a power supply unit.
1.2.2 Function [374|376|378|703|704634|635|644|645|656|657|664|665|674|675| 676|677|684|685|284|285]
The action of a force causes elastic deformation of the load cell. A corresponding analog signal is supplied, which changes linearly with the force applied. This signal is measured and evaluated by the scale electronics and displayed as a weight value. shows the functional diagram for scales with separated modules for determining and displaying the weight.
Radio module
NEC2 Display module
08-06-18-170 oder -195
NEC2 DMS Module (Weight measurement)
Load cell
ISIS BUS (Modular cable)
08-06-18-156
Load cell
Load cell
Load cell
08-06-18-172
Keyboard
DC Supply
Figure 1: Functional diagram [704|284|285|634|635|644|645|656|657|664|665|675|677|684|685]
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NEC2 Compact module
(Weight measurement and display)
08-06-18-167 oder -163
Figure 3: Functional diagram [374|376|378|703|954|957|959|963]
Load
cell
Load
cell
Load
cell
Load
cell
Radio module 08-06-18-172
Keyboard
DC Supply
1.3 Design and Function of the Head Slider [264|274|284|285]
The head slider uses the measuring method of visual reading off from the insert scale. Absolute and relative graduation marks are scanned to determine lengths. Once the slider has moved more than two absolute marks, the absolute position can be determined and a length is output.
Figure 4: Absolute (left) and relative graduation marks (right) [264|274|284|285]
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2 Maintenance [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675 |676|677|684|685|264|274|284|285|954|957|959|963]
The following section provides an overview of all maintenance jobs which can be carried out.
To call up the Service Menu, start the scale while pressing another key at the same time. This causes the content of the calibration counter (i.e. the number of adjustment operations carried out so far) to be displayed for 24 seconds (flashing). While the calibration count is displayed, a key must be kept pressed (for more than 1.5 seconds); the scale then automatically displays the software identification number and the check digit.
Keypress (any key) and START key simultaneously
- Calibration counter [see 2.1.2]
- Long keypress (any key) Automatic display for 6 seconds
- XX.YY (software identification) Then automatic display for 6 seconds
- XXXX (check digit) Then automatic display
- CAL [see 2.1.5] Long keypress (any key)
o DEC Long keypress (any key) o INC
Short keypress (any key)
- GAL [see1.3] Long keypress (any key)
o XXXXX (gravity factor)
Short keypress (any key)
- INFO
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Long keypress (any key)
o No: X (module number) Long keypress (any key) o XXX.XX (firmware version, e.g. 290.07)
- End
Software identification and check digit:
The existing seca firmware version number is retained and can be called up.
Firmware software identification
Each and every firmware is given its own software identification number. This software identification number is composed of a version number for the
program part that is subject to verification and a version number for the program part that is not subject to verification.
Example: 01.08 01 - subject to verification 08 - not subject to verification
Whenever the firmware is changed, the version number for the program part that is not subject to verification is increased. This is done by analogy with the firmware index.
When a program part is changed that is subject to verification, the version number for the program part that is subject to verification is also increased.
Software identification of the device
The overall version number of the program parts which are subject to verification is the total of the version numbers (subject to verification) of the
individual hardware modules. The overall version number of the program parts which are not subject to
verification is the total of the version numbers (not subject to verification) of the individual hardware modules.
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Firmware check digit Every firmware is given its own check digit.
Device check digit
The overall check digit for the device is the total of the individual check digits.
Representation on display
Hardware module Firmware version with index / internal seca value PTB version number PTB check digit
Weight module
290.08
01.08 1A47
M704
290.08 / 290.08
02.16 348E
Display
290.08
01.08 1A47
Compact
290.08
01.08 1A47
M703
290.08
01.08 1A47
Weight module
290.08
01.08 1A47
Extended display
M285
290.08 / 298.08
02.16 5CAD
2.1 Adjustment of Scales [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675| 676|677|684|685|264|274|284|285|954|957|959|963]
298.08
01.08 4266
2.1.1 General[374|376|378|703|704|634|635|644|645|656|657|664| 665|674|675|676|677|684|685|264|274|284|285|954|957|959|963]
To compensate for linear measuring deviations, which occur e.g. as a result of gravity variations in different gravity zones, the scale offers an adjustment feature. This adjustment must also be carried out whenever the load cell is replaced.
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seca scales with modular NEC-G2 electronics are fitted with a software­controlled adjustment device that is controlled using the existing operating elements. When developing the adjustment device, special attention was paid to the following requirements:
It must be possible to readjust scales without any additional external
equipment/tools.
The readjustment device must be admissible for verification. It must be possible to readjust the scales without calibrated test weights. The readjustment device must be protected against inadvertent use.
Scale adjustment can be carried out manually as described in section 0” or using seca serva 2.0. Manual adjustment will not correct any corner errors.
2.1.2 Calibration Counter / Number of Adjustments [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|6 76|677|684|685||264|274|284|285|954|957|959|963]
Scales fitted with the new, modular electronics are equipped with a calibration counter allowing a software adjustment to be carried out in accordance with the requirements for verified scales. Each completed adjustment procedure is registered by the calibration counter, i.e. the number is automatically incremented by 1. Non-approved scales are also fitted with a counter which counts the number of adjustments.
2.1.3 Adjustment Mode and Displaying the Calibration Counter Contents [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|6 76|677|684|685|954|957|959|963]
To begin readjustment or to display the calibration counter contents, start the scale while pressing another key at the same time. The contents of the calibration counter (i.e. the number of adjustment procedures carried out so far) are then displayed for 18 seconds (flashing).
While the calibration count is displayed, a key must be kept pressed (for more than 1.5 seconds) to switch the scale to adjustment mode.
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2.1.4 Adjustment Mode and Displaying the Calibration Counter Contents [284|285]
To begin readjustment or to display the calibration counter contents, start the scale and press another key while the display shows seca. The contents of the calibration counter (i.e. the number of adjustment procedures carried out so far) are then displayed for 18 seconds (flashing).
While the calibration count is displayed, a key must be kept pressed (for more than 1.5 seconds) to switch the scale to adjustment mode.
2.1.5 Placing Adjustment Weights on the Scale
[374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|676|677|684| 685|954|957|959|963]
Once you have switched to adjustment mode as described in section 2.1.3 or
2.1.4, the display shows the text “CAL”. By pressing any key except for the start key for more than 1.5 seconds, the actual readjustment mode is activated. The display reads "dec". The weight value currently measured then appears. The scale is in decrementing state. To switch over from decrementing to incrementing mode and vice versa press a key for more than 1.5 seconds with a test weight placed on the scale. The display will read “dec” or “inc” accordingly.
The test weight is at least 25% of the max. load of the scale (we recommend approx. 66-75%).
Adjustment can now be completed by pressing a key until the display shows “Sto”. The scale computes and stores a new linearity coefficient and switches off automatically. Your scale is now adjusted. Remove the test weight.
Note:
Timeout control is not active for the phase of placing and confirming the test weight. To minimize adjustment errors, readjustment can only be carried out using a test
weight above 25 % and below 100 % of the max. load. Otherwise the error “Er:x:15” will be displayed.
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2.1.6 Example: Adjusting a Scale with 100g Graduations [703|704|284|285|634|635|644|645|656|657|664|665|675|676|677 |684|685]
The selected test weight is 200 kg. The current weight shown on the display is 199.7 kg (max. deviation of 300 g).
In this example, you must switch the scale to incrementing mode to carry out readjustment. When the tare/hold key has been pressed (for more than 1.5 seconds), "inc" starts flashing.
Now increase the value by the first 10 g (by briefly pressing the tare/hold key). After this has been repeated x times, the value 200.0 (rounded!) appears on the display although the internal measured value still is 199.95 kg (not rounded!).
To correct this rounding error, increment the value five times by 10 g to obtain exactly 200.00 as the calculated value.
Complete the readjustment procedure as described in section 2.1.5.
2.1.7 Example: Adjusting a Baby Scale with 10g Graduations [374|376]
The selected test weight is 15 kg. The current weight shown on the display is
14.970 kg (max. deviation of 30 g). In this example, you must switch the scale to incrementing mode to carry out
readjustment. When the tare/hold key has been pressed (for more than 1.5 seconds), "inc" starts flashing.
Now increase the value by the first 1 g (by briefly pressing the tare/hold key). Each alteration is shown on the display.
Complete the readjustment procedure as described in section 2.1.5.
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A
2.1.8 Overview of Adjusting a Scale with 100g Graduations [703|704
]
Action carried out by the user The scale is switched off. No values or characters on the display.
Press the tare/hold key and keep it pressed while simultaneously pressing the start key.
Release both keys. The contents of the calibration counter
Press the tare/hold key for more than
1.5seconds within the next 18seconds.
18 seconds have passed and no key has been pressed.
Result
The contents of the calibration counter flash on the display for 18 seconds.
flash on the display for 18 seconds.
The system switches to adjustment selection mode and “CAL” flashes on the display.
The scale switches off.
Press the tare/hold key for more than 1.5 seconds.
Place the test weight on the scale. The measured weight of the test weight
Decide whether to decrement or to increment:
Incrementing: Press the tare/hold key for more than 1.5
seconds. Decrementing
scale already is in dec mode. Decrementing or incrementing:
gain briefly press the tare/hold key (for
: No action required as the
"dec" appears on the display (flashing) and then the current weight (0.0 - also flashing).
appears on the display (flashing).
Incrementing mode is activated; "inc" appears on the display.
No output on the display.
The measured weight is decremented or incremented by 10 g. Please remember that pressing the key does not always
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less than 1.5 seconds). change the value on the display due to
the low display resolution. Only the rounded value is output.
Repeat this step until the measured weight matches the test weight (format: xxx.0 kg).
To correct this rounding error, decrement or increment the value five times by 10 g.
Press the tare/hold key until the display shows “Sto”.
The display indicates the test weight (format: xxx.0 kg).
The display indicates the exact test weight (format: xxx.0 kg).
The display reads “Sto” and the scale switches off automatically.
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2.1.9 Overview of Adjusting a Baby Scale with 10g Graduations [374|376|378]
Action carried out by the user
The scale is switched off. No values or characters on the display. Press the tare/hold key and keep it
pressed while simultaneously pressing the start key.
Release both keys. The contents of the calibration counter
Press the tare/hold key for more than 1.5 seconds.
18 seconds have passed and no key has been pressed.
Result
The contents of the calibration counter flash on the display for 18 seconds.
flash on the display for 18 seconds. The system switches to adjustment
selection mode and “CAL” flashes on the display.
The scale switches off.
Press the tare/hold key for more than 1.5 seconds.
Place the test weight on the scale. The measured weight of the test weight
Decide whether to decrement or to increment:
Incrementing: Press the tare/hold key for more than 1.5
seconds.
Decrementing: No action required as the scale already is in dec mode.
Decrementing or incrementing: The measured weight is decremented or
"dec" appears on the display (flashing) and then the current weight (0.000 - also flashing).
appears on the display (flashing).
Incrementing mode is activated; "inc" appears on the display.
No output on the display.
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A
gain briefly press the tare/hold key (for
less than 1.5 seconds).
Repeat this step until the measured weight matches the test weight (format: xx.000 kg).
Press the tare/hold key until the display shows “Sto”.
incremented by 1 g.
The display indicates the test weight (format: xx.000 kg).
The display reads “Sto” and the scale switches off automatically.
2.2 Adjusting the Head Slider [284|285]
The head slider electronics must be readjusted whenever the electronics are replaced. Please refer to the instructions in the operating manual.
2.2.1 Displaying the Gravity Factor [374|376|378|703|704|634|635|644|645|656|657|664|665|674|675|6 76|677|684|685|954|957|959|963]
To view the gravity factor, the scale must first be switched to adjustment mode (see section 2.1.3 or 2.1.4).
As soon as the text “CAL” is displayed, press a key briefly (less than 1.5 seconds).
The display shows “GAL”. Pressing a key for more than 1.5 seconds displays the gravity factor set. The
gravity factor is shown in mm/s². The scale switches off again automatically after 24 seconds.
Note [376|378|704|285]:
On verified scales, the gravity factor can only be displayed as long as the calibration count is 1.
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2.3 Setting the Gravity Factor [374|703|634|644|656|664|674|676|684|284|954]:
The gravity factor can only be set on non-approved models [374|703|634|644|656|664|674|676|684|284|954].
Before the gravity factor can be set, the scale must first be switched to adjustment mode (see section 2.1.3 or 2.1.4).
While the calibration count is displayed, a key must be kept pressed (for more than 1.5 seconds) to switch the scale to adjustment mode.
As soon as the text “CAL” is displayed, press a key briefly (less than 1.5 seconds). The display shows “GAL”.
Then press a key (for more than 1.5 seconds) to switch the scale to the mode for gravity factor setting. The display shows “dec” and then the gravity factor currently set. The gravity factor is shown in mm/s².
The scale is in decrementing state. If the gravity factor displayed matches the target value, no further setting is
required and the menu item can be closed. If the gravity factor shown on the display needs to be adjusted, it must be
altered by pressing a key until it matches the gravity factor required. Estimate whether the required gravity factor is easier to reach by decrementing or by incrementing. To toggle between decrementing mode and incrementing mode, press a key (for more than 1.5 seconds.) (Display shows dec or inc.)
Press the key for less than 1.5 seconds to increase or decrease the gravity factor displayed by 5 mm/s². Repeat the procedure until the gravity factor displayed and the target gravity factor match.
Gravity factor setting can now be completed by pressing a key until the display shows “Sto”. The scale stores the new gravity factor and switches off automatically.
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2.3.1 Example for Gravity Factor Setting [374|703|634|644|656|664|674|676|684|284|954]
The current gravity factor shown on the display is 98135 kg mm/s². The target gravity factor is 98150 mm/s². In this example, you must switch the scale to incrementing mode to set the
gravity factor. When the tare/hold key has been pressed (for more than 1.5 seconds), "inc" starts flashing.
Now start to increase the value by 5 mm/s² (by briefly pressing the tare/hold key). After this has been repeated three times, the value 98150 mm/s² appears on the display.
Complete the gravity factor setting procedure as described above.
2.3.2 Summary of a Typical Gravity Factor Setting Sequence [374|703]
Action carried out by the user
The scale is switched off. No values or characters on the display. Press the tare/hold key and keep it
pressed while simultaneously pressing the start key.
Release both keys. The contents of the calibration counter
Press the tare/hold key for more than 1.5 seconds.
Result
The contents of the calibration counter flash on the display for 18 seconds.
flash on the display for 18 seconds. The system switches to adjustment
selection mode and “CAL” flashes on the display.
18 seconds have passed and no key has been pressed.
Briefly press the tare/hold key (for less than 1.5 seconds).
Press the tare/hold key for more than 1.5 "dec" appears on the display (flashing)
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The scale switches off.
“GAL” flashes on the display.
Maintenance seca
A
seconds. and then the current gravity factor - also
flashing.
Decide whether to decrement or to increment:
Incrementing: Press the tare/hold key for more than 1.5
seconds.
Decrementing
: No action required as the
scale already is in dec mode. Decrementing or incrementing:
gain briefly press the tare/hold key (for
less than 1.5 seconds).
Repeat this step until the gravity factor displayed matches the target gravity factor.
Incrementing mode is activated; "inc" appears on the display.
No output on the display.
The gravity factor displayed is decremented or incremented by 5 mm/s².
The display shows the gravity factor (format: xxxxx mm/s²).
Press the tare/hold key until the scale switches off.
The display reads “Sto” and the scale switches off automatically.
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